D4 Post Top Retrofit Kit INSTALLATION GUIDE

PLEASE READ ALL INSTRUCTIONS BEFORE ATTEMPTING INSTALLATION

WARNING!

RISK OF FIRE OR ELECTRIC SHOCK. INSTALLATION OF THIS RETROFIT ASSEMBLY REQUIRES APERSON FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THE LUMINAIRE’S ELECTRICALSYSTEM AND THE HAZARD INVOLVED. IF NOT QUALIFIED, DO NOT ATTEMPT INSTALLATION.CONTACT A QUALIFIED PERSON.

RISK OF FIRE OR ELECTRIC SHOCK. INSTALL THIS KIT ONLY IN THE LUMINAIRES THAT HAS THECONSTRUCTION FEATURES AND DIMENSIONS SHOWN IN THE PHOTOGRAPHS AND/OR DRAWINGSAND WHERE THE INPUT RATING OF THE RETROFIT KIT DOES NOT EXCEED THE INPUT RATING OFTHE LUMINAIRE.

DO NOT MAKE OR ALTER ANY OPEN HOLES IN AN ENCLOSURE OF WIRING OR ELECTRICALCOMPONENTS DURING KIT INSTALLATION.

TO PREVENT WIRING DAMAGE OR ABRASION, DO NOT EXPOSE WIRING TO EDGES OF SHEET METALOR OTHER SHARP OBJECTS.

THIS RETROFIT KIT IS ACCEPTED AS A COMPONENT OF A LUMINAIRE WHERE THE SUITABILITY OFTHE COMBINATION SHALL BE DETERMINED BY AUTHORITIES HAVING JURISDICTION.

RISQUE D’INCENDIE OU DE CHOC ÉLECTRIQUE. L’INSTALLATION DE CE NÉCESSAIRE DEMODERNISATION EXIGE UNE PERSONNE FAMILIÈRE AVEC LA CONSTRUCTION ET LEFONCTIONNEMENT DU SYSTÈME ÉLECTRIQUE DU LUMINAIRE ET DES RISQUES ASSOCIÉS. TOUTEPERSONNE QUI N’EST PAS QUALIFIÉE NE DOIT FAIRE AUCUNE TENTATIVE D’INSTALLATION ET DOITCONTACTER UNE PERSONNE QUALIFIÉE.

RISQUE D’INCENDIE OU DE CHOC ÉLECTRIQUE. N’INSTALLER CE NÉCESSAIRE QUE DANS LESLUMINAIRES DONT LES CARACTÉRISTIQUES DE CONSTRUCTION ET LES DIMENSIONS SONTCONFORME À CELLES ILLUSTRÉES DANS LES PHOTOS ET/OU LES DESSINS ET DONT LAPUISSANCE D’ENTRÉE NOMINALE DU NÉCESSAIRE DE MODERNISATION NE DÉPASSE PAS CELLEDU LUMINAIRE.

IL EST INTERDIT DE FAIRE OU DE MODIFIER UNE OUVERTURE DANS UN BOÎTIER DE CÂBLAGE OUDE COMPOSANTS ÉLECTRIQUES AU COURS DE L’INSTALLATION DU NÉCESSAIRE.

AFIN DE PRÉVENIR L’ENDOMMAGEMENT OU L’ABRASION DES CÂBLES, ÉVITER TOUT CONTACTENTRE CES DERNIERS ET LE BORD D’UN OBJET TRANCHANT TEL QU’UNE TÔLE.

LE NÉCESSAIRE DE MODERNISATION EST ACCEPTÉ À TITRE DE COMPOSANT D’UN LUMINAIRELORSQUE LA PERTINENCE DE LA COMBINAISON DOIT ËTRE DÉTERMINÉE PAR PAR LES AUTORITÉSCOMPÉTENTES

The D4 Post Top Retrofit Kit from Vega Light Control Systems

Designed as an easy and reliable way to convert existing fixtures

Alternative to HID lamps, up to 300W MH and 200W HPS

Use for pole heights up to 30 feet

Eliminates mercury & lead

Reduce carbon footprint & light pollution.

Tested to the most demanding industry standards:

o LM-79, LM-80, In-Situ, TM-21

o surge testing to UL 1449 3rd edition, and DLC (pending)

o UL 1598C 1st Ed. and , CSA TIL B-79A

D4-RETRO-20150414

vegalighcontrolsystems.com

AVERTISSEMENT

NOTICE

TO AVOID ELECTRIC SHOCK DISCONNECT POWER BEFORE ATTEMPTING INSTALLATION OR SERVICING.

TO PREVENT PRODUCT MALFUNCTION AND / OR ELECTRICAL SHOCK THIS PRODUCT MUST BE PROPERLY GROUNDED.

INSTALLATION MUST BE STRUCTURALLY SOUND TO PREVENT DAMAGE OR PERSONAL INJURY DUE TO FIXTURE COLLAPSE.

USE CAUTION WHEN HANDLING THIS PRODUCT DURING OR AFTER OPERATION AS IT MAY BECOME HOT AND CAUSE BURNS.

FAILURE TO INSTALL THIS PRODUCT IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE (NEC), OR THE CANADIAN ELECTRICAL CODE (CSA 22.1), ALL APPLICABLE FEDERAL, STATE AND LOCAL ELECTRIC CODES AS WELL AS THE SPECIFIC UNDERWRITERS LABORATORIES (UL) SAFETY STANDARDS FOR THE INSTALLATION, LOCATION AND APPLICATION MAY CAUSE UNSAFE SITUATIONS LEADING TO SERIOUS PERSONAL INJURY, DEATH, PROPERTY DAMAGE AND/OR PRODUCT MALFUNCTION.

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

FAILURE OF FIXTURE TO PROVIDE SUFFICIENT WEATHER PROTECTION VOIDS WARRANTY.

TO PREVENT EARLY PRODUCT FAILURE, THIS PRODUCT SHOULD BE INSTALLED IN OPERATING ENVIRONMENTS WITH MAXIMUM MEAN FIXTURE AMBIENT OPERATING TEMPERATURE FOR LED RETROFIT MODULE: 104°F (40C); MAXIMUM AMBIENT OPERATING TEMPERATURE CANNOT EXCEED 140°F (60°C).

INSTALLATION REQUIREMENTS MAY VARY DEPENDING ON THE LUMINAIRE RETROFITTED.

IF INSTALLED IN FIXTURE OTHER THAN ACORN, CONTACT VEGA CUSTOMER SERVICE TO EVALUATE APPLICABILITY TO FIXTURE.

1. PRODUCT OVERVIEW

1.1. D4 Post Top Retrofit Specifications

1.2. Products Covered

Part Number Watts Input Voltage

LED Color

Distribution Bracket Control Connection

D4-RETRO30-40K-T5M-6S-STD-WL 32 120-277VAC 4000K Type 5 6.5” Std None Wire Leads

D4-RETRO40-40K-T5M-6S-STD-WL 44 120-277VAC 4000K Type 5 6.5” Std None Wire Leads

D4-RETRO60-40K-T5M-6S-STD-WL 58 120-277VAC 4000K Type 5 6.5” Std None Wire Leads

D4-RETRO80-40K-T5M-6S-STD-WL 78 120-277VAC 4000K Type 5 6.5” Std None Wire Leads

Option Encoding Color Distribution Bracket Control Connection

D4-RETROXX-30K-TXX-XX-XX-XX 3000K

D4-RETROXX-50K-TXX-XX-XX-XX 5000K

D4-RETROXX-XXK-T3M-XX-XX-XX Type 3

D4-RETROXX-XXK-TXX-XX/U-XX-XX Under mount Power Supply

D4-RETROXX-XXK-TXX-8N-XX-XX 8.0” No Seal

D4-RETROXX-XXK-TXX-8SL-XX-XX 8.0” w/ Seal

D4-RETROXX-XXK-TXX-DNLT-XX-XX Down Light Kit

D4-RETROXX-XXK-TXX-XX-DIM-XX 0-10V

D4-RETROXX-XXK-TXX-XX-PROG-XX Custom Program

D4-RETROXX-XXK-TXX-XX-XXX-TS Terminal Strip

Driven by Osram Sylvania OT50W Programmable Drivers

36 kV series surge suppression designed to UL1449 3rd edition

Telescoping center post for height adjustment, field settable

Standard with 6.5” or 8” mounting plates. Custom designs also available

Power supply mounts either above or below fixture base

Options for modular installation from sides or suspended from top

5 Year replacement warranty, extended warranties available

30W, 40W, 60W, and 80W Versions

3000K, 4000K and 5000K CCT Available

Type 3 and Type 5 Available

True photometric performance, DLC listed

Full 0-10vdc dimming available

4.9” Diameter Light fits ALL globes

1.3. D6 LED Retrofit Kit Product Description

Notes:

Product has been properly packed to the protect during transit. Inspect and notify the distributor or shipping agent of any damage found.

For additional information visit matechllc.com , email support@matechllc.com or call 616-401-7398 * Side Brackets may be used to the span the width of a fixture globe, or used to screw mount LED light engine to the hood of a light.

1.4. Fixture Considerations

LED Light Engine

Tc Point < 90C Power Supply Assembly

Tc Point < 85C

Remove protective cover to reach Tc point on

power supplie(s)

PART-C Spare set screw

PART-B (3x) Wire Nuts

Surge Protector

6.5” [165 mm]

Power Supply Assembly

Required Tools and Hardware (Not provided)

Flat and Phillips Head Screwdriver; Pliers; Wire strippers; Wire connectors (wire Nuts)

4.95” [126 mm]

3.7” [95 mm]

PART-D Hex Key 3/32”

LED Light Engine

Height Also Available

Preset upon request

Under Mount Power Supply

Height Adjustable From 18”

Down

To 8.25”

Post Top Configuration

Light Assembly

Adapter Plate

Down Light Configuration

with Side Brackets*

OR 24” Cable w Connector

2. INSTALLATION INSTRUCTIONS Refer to fixture installation manual for fixture mounting procedures

Please refer to matechllc.com for additional installation instructions

2.1. STEP 1: Prepare fixture for installation

Turn power off before attempting installation

Remove lamp, original optical components, socket, and ballast

If photocell-controlled, connect unit after external control

2.2. STEP 2: Select necessary mounting accessories

Review the various mounting configurations on the following pages and select the most applicable

Select and install appropriate mounting accessories if needed Based on the fixture type, configure power supply assembly, brackets, and height

WARNING

! Risk of electric shock

Disconnect power before servicing

WARNING

! Risk of burn

Allow unit to cool fully before servicing

POST-TOP

Note: Failure to remove original components including ballast will void product warranty.

Original optical components (reflectors) Fixture Dome Top

Ballast

Socket

Lamp

Fixture Base

Fixture Globe Note: Minimum Total Fixture Dimensions

Height – 20” Min. Diameter – 9” Bottom Opening – 5”

SHOEBOX

Fixture Cover

Remove:

Fixture cover

Original ballast

Reflector housing

Ballast hinge bracket* *Save all mounting screws

Note: Minimum Total Fixture Dimensions

Width – 12”

Depth – 17” Height – 6”

Reflector Housing

Ballast Hinge Bracket

Original Ballast

Power Supply Up

Max Height 18” From plate to LED Board

Tube Stop Screw, Remove to allow height lower than 12.75” Protect cable from

damage when adjusting height

Height Adjustable From 18”

Down

To 8.25”

Power Supply Under Mounted

Height is adjustable as above

Remove Tube Stop Screw to allow height lower than 6.0”

Height Adjustable

From 11.25” Down

To 1.5”

To move mounting plate, remove 4 screws and nuts from top (or bottom) of power supply and re-mount using same screws

Note:

Mounting height can be adjusted using hex key to loosen set screws, then sliding to position. Be sure to pull DC cable into position as needed when adjus ting height. Tighten set screws enough to hold tube, then tighten another ½ turn.

To move mounting plate, remove 4 screws and nuts from top (or bottom) of power supply and re-mount using same screws.

Allow at least 1” air space around all sides of LED Light Engine from fixture. Additional air space may be needed for Tc

limits.

Assembled Retrofit Kit may be special ordered configured ready to drop into light fixture. These options include:o Position of mounting plate and or custom mounting plateso Height of Light Engine set to specified heighto Accessory Brackets attached

Contact Vega with any mounting questions or concerns.

CENTER POLE MOUNTING Recommended Fixtures:

Post Top

SIDE BRACKET MOUNTING Recommended Fixtures:

Post Top

Shoebox

2.3. STEP 3: Install retrofit kit in fixture

Note: Screws used to mount LED module and power supply in fixture are existing screws from previous HID system.

SIDE BRACKET MOUNTING For a post-top fixture

For Type 3 “Street Side” Direction Label should point towards the street

Power Supply Up

Power Supply Down

Note:

Additional hardware maybe required to mount LED Retrofit Kit in fixture

Re-use screws previously holding HID ballast to fixture to attach Retrofit Kit when possible.

For Post Top fixtures, LED Light should be installed to maintain cooling clearance above heatsink, but as high as possible..

For Type-III, ensure “Street Side” label on light engine faces the street side

CENTER POLE MOUNTING

For a post-top fixture

2.4. STEP 4: Make electrical connections

Connect each set of three wires using wire nuts as shown in the wiring diagram in Section 3 o Strip wires appropriately for the wire nuts utilized, 3/8” for those included in the kit. o The surge protector and power supply are universal voltage. The white wire may be either Neutral or Line. o Green/Yellow wire is tied to grounding conductor.

If photocell-controlled or remote controlled, connect Retrofit Kit to output of the control

2.5. STEP 5: Secure fixture components

Secure fixture components and restore original light fixture sealing for water tight seal

3. ELECTRICAL INSTRUCTIONS

3.1. Wiring diagram after installation

3.2. Wiring diagram after installation for 80W model

AC POWER SIDE 120-277 VAC

LED SIDE 48 VDC. 18AWG – 2 feet (Gray Jacket)

AC POWER SIDE 120-277 VAC

LED SIDE 48 VDC. 18AWG – 2 feet (Gray Jacket)

Note: AC surge protector, and OPTOTRONIC® power supply(s) are prewired

4. RELATED INFORMATION

4.1. Maintenance and Cleaning

Periodic cleaning of fixture will ensure operation at maximum optical efficiency

Refer to fixture installation instructions for maintenance and cleaning guidelines

Even though LED Retrofit Kit may continue to light after the specified lifetime has passed, it must be replaced in order to maintain appropriatelight levels

4.2. List of applicable and related Documents

D4 LED Retrofit Kit Product Information Brochure

5. Troubleshooting

Condition Possible Reason(s) Recommended Action

Green LED out on AC surge protector

Surge protector unable to protect unit

1. If within warranty period, contact Vega sales representative for RMA.

2. If out of warranty period, contact Vega sales representative for information to replace surge protector.

LEDs are dim or not lit 1. DC Cable is unplugged.

2. One or both power supplieshave failed*

3. LED board is damaged

*The failure of one power supplywill result in dim LEDs. Thefailure of both power supplies willresult in no light.

1. Connect the DC Cable by plugging together the two Molex connectors

2. To identify failed power supply, use clamp meter (tongs) to measure output current. Replace if below rated current. Before replacing power supply, verify the green LED on surge protector is lit.

3. If within warranty period, contact Vega sales representative for RMA. If not within warranty period, LED Light Engine should be replaced as it is not user serviceable.

Difficulty experienced during mounting

--- Contact Vega representative for recommended action OR visit

vegalightcontrolsystems.com for additional reference designs.

SYLVANIA is a registered trademark of OSRAM SYLVANIA INC. OPTOTRONIC is a registered trademark of OSRAM GmbH Specifications subject to change without notice