D400 Hardware Users Guide R1.2

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    GE Energy

    D400 Subst at ion Dat a

    ManagerUser s Manual

    994-0089

    Version 1.20 Revision 0

    General

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    GE Energy

    Copyright Notice

    20 06 -20 10 , General Elect ric Co m pa ny . All r ight s reser ved.

    The inform ation con tained in t his online publication is the exclusive property of General Electric Com pany,

    except as otherw ise indicated. You m ay view, copy and pr int docum ents and graph ics incorporat ed in this online

    publication (the "Docum ents") subject to t he following: (1) the Docum ents ma y be used solely for personal, infor-

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    inter net . Except as expressly provided herein, you may no t use, copy, print , display, reproduce, publish, license,

    post, transmit or distribute th e Documents in whole or in part w ithout th e prior written perm ission of General

    Electric Comp any.

    The informa tion conta ined in this online publication is proprietary and subject to cha nge w ithout not ice. The

    software described in th is online publication is supplied under license and m ay be used or co pied only in accor-

    dance with the term s of such license.

    Tradem ark Notices

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    doing b usiness as Toshiba Corpor ation . VESA is registered t rad em ark of Video Electronics Sta nda rds Associat ion

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    GE Energy

    D400 Substation Data Manager Users Manual 3

    Contents

    About t his Docum ent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    Produ ct Supp or t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    1 Bef or e You St ar t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.1 Saf et y Precaut ions .................................................................................................................91.2 Regula tor y Co m plia nce In fo rm at ion ..........................................................................11

    1.3 Pro duct Over view ................................................................................................................131.4 Pro duct Specif icat ions.......................................................................................................151.5 Sto rage Recom m en dat ions............................................................................................1 9

    2 In stal lin g t he D400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212.1 Installa t ion Steps .................................................................................................................212.2 Required Tools.......................................................................................................................22

    2.3 Un packing the D4 00 ..........................................................................................................222.4 First Look at the D4 00 .......................................................................................................232.5 Physical Insta lla t ion ............................................................................................................2 4

    3 Set t ing Up Com m un icat ion Car ds . . . . . . . . . . . . . . . . . . . . . . 273.1 Com m unicat ion Cards ......................................................................................................273.2 Changing Card Set t in gs....................................................................................................2 83.3 RS-232 Adapter ....................................................................................................................2 9

    3.4 RS-485 Adapter ....................................................................................................................3 33.5 Fiber Op t ic Seria l Ad apter ................................................................................................36

    3.6 IRIG- B Input Adapter ..........................................................................................................3 83.7 IRIG-B Distribution Adapter.............................................................................................41

    3.8 4- Por t Tw ist ed -Pair Eth ernet Sw itch ...........................................................................423.9 1 0Ba se- FL Hot Stand by Fiber Op tic Eth erne t Sw itch .........................................4 33.10 100Ba se-FX H ot Sta nd by Fiber Opt ic Eth ern et Ada pt er .................................4 4

    3.11 COM2 Por t Adapter ..........................................................................................................4 53.12 Redun da nt Twist ed- Pair Eth ern et + COM2 Port Ada pt er ...............................46

    3.13 USB KVM & Audio Adapter ............................................................................................47

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    GE Energy

    4 994-0089-1.20-0, General

    4 Connect ing t o Devices and Net wor ks . . . . . . . . . . . . . . . . . . . 494.1 Connec t ion Typ es ................................................................................................................4 94.2 Cablin g Over view .................................................................................................................50

    4.3 RS-232 Connec t ions ...........................................................................................................524.4 RS-485 Connec t ions ...........................................................................................................534.5 Fiber Op t ic Seria l Connec t ions ......................................................................................56

    4.6 IRIG- B Connec t ions .............................................................................................................584.7 Ho t Standby Fiber Op t ic Con nec t ions........................................................................60

    4.8 Net w ork Connec t ions ........................................................................................................6 14.9 Modem Connec t ions ..........................................................................................................64

    4.10 Loca l HM I Connec t ion .....................................................................................................6 64.11 Front M ain ten ance Port .................................................................................................6 74.12 D400 Syst em Red undancy ...........................................................................................68

    5 Pow er ing Up t he D400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 755.1 Pow er Sup ply Op t ions .......................................................................................................7 55.2 Pow er Connec t ions.............................................................................................................775.3 Pow er Sup ply Ala rm s .........................................................................................................80

    5.4 Pow er ing Do w n the D400 ................................................................................................8 2

    6 Set t ing Up the D400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 836.1 Con nec t ing t o t he D4 00 fo r t he First Tim e...............................................................8 36.2 Set t ing up the Ne tw ork In ter fa ce .................................................................................85

    6.3 Crea tin g Adm inistr at or -Leve l User Acc ou nt s.........................................................8 76.4 Set t ing Up Secure Web Acce ss .....................................................................................88

    6.5 Test ing the Ne tw ork Con nec t ion ..................................................................................8 9

    7 Using t he D400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 917.1 Front Panel LEDs ..................................................................................................................917.2 Sub st at ion HM I .....................................................................................................................9 3

    7.3 System Ut il it ies......................................................................................................................967.4 File Transfer ............................................................................................................................9 7

    7.5 Syst em Sta tus Points .........................................................................................................987.6 Shut t ing Do w n the D40 0 ..................................................................................................99

    8 Serv ic in g t he D400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1018.1 Rem ov ing the D400 Ma in Mo dule............................................................................. 10 28.2 Repla cing the Bat ter y .....................................................................................................103

    8.3 Dual Ether net Upgrade Kit ........................................................................................... 1068.4 Changing the Com pactFla sh ......................................................................................1088.5 Repla cing the Pow er Supply ........................................................................................110

    A St an da rds & Prot ect ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

    B Order in g Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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    GE Energy

    D400 Substation Data Manager Users Manual 5

    About t his Docum ent

    Purpose

    This m anu al provides inform ation ab out install ing, setting up, using and m aintaining you rD400 Substat ion Data Man ager. This m anu al does not pro vide any procedures for configur-ing the softw are of th e D400. Refer to th e D400 Substation Data Manager Softw are Configu-ration Guide(SWM0 066) for m ore inform ation.

    Intend ed Audience

    This manua l is intended for use by f ield t echnicians and m aintenance personnel who arerespon sible for the installation, wiring and m aintena nce of SCADA equipm ent . This guide

    assumes that the user is experienced in:

    Electrical uti l ity ap plications Electrical w iring and safety procedures Related other m anufacturers products, such as protect ive relays and comm unicat ions

    equipment

    Addit ional Documentat ion

    For further information ab out th e D400, refer to the fol low ing docum ents.

    D400 Substation Data Manager Softw are Configurat ion Guide(SWM0066) D400 onl ine Help

    Modu le layout s, as available

    How t o Use th is Guide

    This guide describes how to install the D400 and get it up a nd ru nning for t he first t ime.

    Procedures are provided for all compo nent op tions available for the D400. The com ponen tsincluded in your D400 depend on w hat w as ordered for your substat ion application. Followonly the procedu res that app ly to your D400 m odel. To check w hat o ptions are included inyour D4 00, see Appendix B, Ordering Guide.

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    GE Energy

    6 994- 0089- 1.20-0 , General Release

    The software-related p rocedures in this guide are based on u sing a com puter run ning W in-

    dows XP. Som e steps and dialog b oxes ma y vary slightly if you are u sing anot her version ofWindows.

    Docum ent Conventions

    This ma nu al uses the Systm e Intern at iona l (SI) an d th e Microsoft Man ual of Styleas abasis for styles and co nventions.

    The fol lowing typogra phic conventions are used throug hout this manu al:

    Bold face is used for :

    Nam es of softwa re program m enus, editors, and d ialog boxes; also for the n am es of menucom m and s, keyboard keys, icons and desktop shortcu ts, and b utt ons and f ields in editorsand d ialog boxes

    Names of hardware components User input t hat m ust be typed exact ly

    Italicface is used for :

    Em phasis Cross-references to sections, f igures and t ables within th is m anu al and for t it les of oth er

    documents File and d irectory nam es; exam ples of directory pat hs are generally given in the W indow s

    format Placeholders for user input t hat is specific to the u ser. May also include ang le brackets

    aroun d th e placeholder if th e placeholder is already in italic text. For exam ple, c:\\product.def

    References to a param eter or f ield value shown

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    GE Energy

    D400 Substation Data Manager Users Manual 7

    Product Suppor t

    If you need help w ith any a spect of your GE Energy pro duct , you ha ve a few option s.

    Search Technica l Supp or t

    The GE Energy W eb site provides fast access to t echnical inform ation, such as m anu als,release notes and know ledge base topics. Visit us on th e Web a t:

    http:/ /www.gepower.com/prod_serv/products/substat ion_automation/en/tech_support_login.htm

    Cont act Custom er Suppor t

    The GE Energy Custom er Service Center is open 24 hou rs a d ay, seven da ys a w eek for youto talk directly to a GE representative.

    In the U.S. an d Cana da , call to ll-free: 1.800.361.3652

    Internat ional custom ers, please call: +1 403.214.4600

    Or e-ma il to [email protected]

    Have the following inform ation read y to give to Custom er Service:

    Ship to ad dress (the ad dress tha t the prod uct is to be retur ned to ) Bill to add ress (the a ddress that t he invoice is to b e sent to) Contact name

    Contact phone number Contact fax number Contact e-m ail address Product num ber / serial number Descript ion o f problem

    The Custom er Service centre will provide you w ith a case num ber for your reference.

    http://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmmailto:[email protected]://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmmailto:[email protected]://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htm
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    GE Energy

    8 994-0089-1.10-2, General

    Produ ct Retur ns

    A Return M erchand ise Authorization (RMA) num ber m ust accom pan y all equipm ent beingreturned for repa ir, servicing, or for any o ther reason. Before you retur n a produ ct , pleaseconta ct GE Energy to o btain a n RMA num ber and instructions for return shipm ents.

    You w ill be sent the RMA num ber an d RMA docu m ents via fax or e- m ail. Once you receive

    the RMA docum ents, att ach th em t o the out side of the shipping packag e and ship to GE.

    Note: Product retu rns will not be accept ed unless accom pan ied by the Return Mercha ndiseAuthorization number.

    Upgrade Your D400 Firm wa re

    The f irm wa re of your D400 can be upg raded to p rovide the latest funct ional i ty and improve-ments. Visi t the Custom er Support website to dow nload the u pgrade softw are and instruc-

    t ion guide.

    http://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htmhttp://www.gepower.com/prod_serv/products/substation_automation/en/tech_support_login.htm
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    GE Energy

    D400 Substation Data Manager Users Manual 9

    1Before You St ar t

    Before you b egin install ing a nd u sing th e D400, review the inform ation in th is chap ter,including the follow ing topics:

    Safety precautions Product overview Product specifications Storage recom mend ations

    Read an d thoro ugh ly und erstand th is guide before install ing and opera ting the un it. Savethese instruct ions for later use and reference.

    WARNING! Failure to ob serve the instru ctions in th is manu al ma y result in serious injuryor death.

    1.1 Safet y Precaut ions

    Follow a ll safety precautions and instructions in this man ual.

    Only qua lif ied personnel shou ld wo rk on the D400. Mainten ance personn el should be fam il-iar with t he technology and the hazards associated w ith electrical equipment .

    Neverw ork alone.

    Before perform ing visual inspections, tests, or m ainten ance on this equipm ent , isolate ordisconnect a ll hazardous live circuits and sources of electric pow er. Assume tha t a ll cir-cuits are live unt il they ha ve been com pletely de-energized, tested, and ta gged . Pay pa r-ticular att ention t o the d esign of t he pow er system . Consider all sources of pow er,including th e possibil ity of back feed.

    Turn off all pow er supp lying th e equipm ent in which th e D400 is to be installed beforeinstal l ing and w iring the D400.

    Operate only from the pow er source specif ied on th e instal led pow er supply m odule.

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    GE Energy

    10 994- 0089- 1.20-0 , General Release

    Bewa re of potent ial hazards and w ear personal protect ive equipment . The successful operat ion of this equipm ent depen ds upon prop er hand ling, installation,

    and operat ion. Neglect ing fundam ental instal lat ion requirem ents ma y lead to personalinjury as w ell as dam age to electrical equipment or other property.

    All AC voltage term inals are protected from accidental contact by a mechan ical safetyshield.

    All electronic compon ents within the D400 are susceptible to dam age from electrostat icdischarge. To prevent da m age w hen ha ndl ing this product use approved stat ic controlprocedures.

    Hazardou s voltages can cau se shock, burn s or death. To prevent exposure to ha zardousvoltages, disconnect an d lock out all pow er sources before servicing and rem oving com -ponents.

    If the D400 is used in a ma nner no t specified in this m anu al, the prot ection provided bythe equipment m ay be im paired.

    Changes or m odif icat ions made to the unit no t aut horized by GE Energy could void thewarranty .

    Warning Symbols

    The fol low ing table explains the meaning of w arning symbols that ma y appear on the D400or in this manual.

    Symbol Meaning

    The relevant circuit is direct curr ent.

    The relevant circuit is alterna ting curr ent.

    !

    CAUTION: Refer to the docum entation for importan t operating andm ainten ance instruct ions. Failure to ta ke or avoid a specified action couldresult in loss of dat a or physical dam age.

    WARNING! Danger ous voltage con stituting a risk of electric shock ispresent w ithin the unit. Failure to take or avo id a specific action cou ldresult in ph ysical harm to t he user.

    CAUTION: Class 1M Laser (IEC 60825-1 Safety of laser prod ucts)

    CAUTION: Hot surface

    Eart h (Groun d) Term inal

    Protect ive Eart h Terminal

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    GE Energy

    D400 Substation Data Manager Users Manual 11

    1.2 Regu lat or y Com p lian ce In for m at ion

    CE Mar k Com plian ce

    The D4 00 is ra ted as CISPR 11 Grou p 1 Class "A" equip m ent .

    Note: To pro vide higher EMC im m unity an d m aintain CE Mark com pliance, the serial cablesused for perm anen t RS-232 an d RS-485 con nections mu st comply w ith the followingrequirements:

    Cables mu st be shielded D type co nnect or covers m ust provide EMC shielding (e.g. meta ll ized plastic or die cast

    m etal covers) for perm anent ly connected RS-232 ca bles

    CAUTION

    Class "A" equipm ent is intend ed for use in an indu strial environm ent . The equipm ent gen er-ates, uses and can ra diate ra dio frequen cy energy and , if not installed and used in accor-dan ce w ith these instructions, m ay cau se inter ference to o ther d evices in the vicinity. If this

    equipment does cause interference with oth er devices, w hich can b e determ ined by turningthe equipment off and on, the user is encouraged to try t o correct the interference by one ormo re of the fol lowing m easures:

    Reorient or relocate th e receiving device Increase the separat ion betw een the equipment Connect the equipment into an out let on a circuit di f ferent from that to wh ich the other

    device(s) is con nect ed Consult the m anu factu rer or f ield service techn ician for help

    Restr ictio n of Hazardou s Sub stan ces (RoHS)

    The en vironm ent al pr ot ection use per iod (EPUP), as def ined in PRC SJ/T11363 -2006, for the D400 h ardw are assemblies listed in th e tab le below is in excess of 20years.

    Table 1 RoHS Mat erial Declarat ion Dat a Content by Assemb ly

    GE It em # Descr ip t ion Lead (Pb) Mercury

    (Hg)

    Cadmium

    (Cd)

    Hexavalent

    Chromium(Cr6)

    Polybrominated

    biphenyls (PBB)

    Polybrominat

    diphenyl ethe(PBDE)

    500-0340 Chassis Assy X 0 0 0 0 0

    5 20 -0 19 0 Po w er Su pp ly Bla nk

    Assembly

    0 0 0 0 0 0

    5 20 -0 19 1 Ad ap te r Bla nk Asse m -

    bly

    0 0 0 0 0 0

    5 20 -0 20 4 6 50 MH z Cele ro n w

    Single Ethern et

    X 0 0 0 0 0

    5 20 -0 20 5 1 .0 GH z Ce le ro n w Sin -

    gle Ethern et

    X 0 0 0 0 0

    520-0206 USB KVM Assy X 0 0 0 0 0

    520-0207 RS-232 IO Assy X 0 0 0 0 0

    !

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    12 994- 0089- 1.20-0 , General Release

    O: Indicates that t his toxic or hazardous substance cont ained in all of the homo geneous mat erials for this item is

    below the lim it requ ired in PRC SJ/T11363- 2006 a nd EU Directive 2002/ 95/ EC (RoHS)

    X: Indicates that t his toxic or hazardous substance contained in at least one of the hom ogeneous ma terials used

    for t his item is above t he limit r equirem ent in PRC SJ/T11363- 2006 an d EU Directive 2002/ 95/ EC (RoHS)

    The m aximum concentrat ion limits (MCV's) apply.

    Lead (Pb) 0.1% by w eight = 1000 m g/ kg = 1000 ppm

    Mercury (Hg) 0.1% by w eight = 1000 m g/ kg = 1000 ppm

    Cadmium (Cd) 0.01% by w eight = 100 m g/ kg = 100 ppm

    Chromium VI (Cr6) 0.1% by w eight = 1000 m g/ kg = 1000 ppm

    PBB, PBDE 0.1% by w eight = 1000 m g/ kg = 1000 ppm

    520-0208 RS-485 IO Assy X 0 0 0 0 0

    5 20 -0 20 9 Gla ss Fib er Op tic IOAssy

    X 0 0 0 0 0

    520 -0210 Plast ic Fi be r Op t ic IO

    Assy

    X 0 0 0 0 0

    520-0211 IRIG-B Input Assy X 0 0 0 0 0

    5 20 -0 21 2 IRIG- B Dist rib ut io n

    Assy

    X 0 0 0 0 0

    5 20 -0 21 3 Et he rn et 4 Po rt Sw it ch

    Assy

    X 0 0 0 0 0

    5 20 -0 21 4 H ot St an db y Et her ne t

    Glass Fiber Optic Assy

    X 0 0 0 0 0

    5 20 -0 21 5 1 00 Ba se -FX H ot St db y.

    Fiber Optic Eth. Adap.

    0 0 0 0 0 0

    5 20 -0 21 6 D C- DC Su pp ly 5 V 1 2A

    Assy

    X 0 0 0 0 0

    5 20 -0 21 7 AC- DC Su pp ly 5V 1 2A

    Assy

    X 0 0 0 0 0

    5 20 -0 21 8 Re du nd an t TP Et he rn et

    + COM2 Port Assy

    X 0 0 0 0 0

    520-0219 COM2 Port Assy X 0 0 0 0 0

    5 80 -3 41 0 PC/ 1 04 -Plu s 1 0/ 1 00

    Base-TX Ethernet

    RTL8110SC

    0 0 0 0 0 0

    977 -0544 Cab le As sy , C-GRID ,

    12SKT-10SKT+4SKT

    0 0 0 0 0 0

    977 -0209 Cab le , UTP Pa t ch Co rd

    Stran ded, 60 Inch

    0 0 0 0 0 0

    9 77 -0 52 9 Ca ble, N ull Mo dem

    DB9F- DB9F, 80C,

    150V, 72 Inch

    0 0 0 0 0 0

    Table 1 RoHS Mat erial Declarat ion Dat a Content by Assemb ly

    GE It em # Descr ip t ion Lead (Pb) Mercury(Hg)

    Cadmium(Cd)

    HexavalentChromium

    (Cr6)

    Polybrominated

    biphenyls (PBB)

    Polybrominat

    diphenyl ethe

    (PBDE)

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    D400 Substation Data Manager Users Manual 13

    1.3 Product Over view

    The D400 Substation Data M ana ger is a secure, substation ha rdened a nd CE Marked com -mu nicat ions gatew ay tha t col lects metering, status, event and fault report d ata from intell i-gent electronic devices (IEDs). It sum m arizes the d ata from devices and m akes it available to

    a m aster station or ho st com put er over stand ard SCADA protoco ls. TCP/IP netw ork conn ec-tions are suppor ted over the built-in 10/1 00 MB Ethern et interface and d ial-up (externalmodem required).

    The D400 com es with a bui l t- in hum an m achine interface (HMI)/an nunciator as par t of t hebase softw are. A Local HMI can be a ccessed t hroug h th e Keyboa rd, Video, Mouse interfa ce.A full feat ured su bsta tion HMI is accessed using a stan da rd W eb br ow ser (HTTP/H TTPS) net -w ork conn ection. The D400 is conf igured "online" throu gh a stan dard W eb brow ser.

    Hardw are Overview

    The D400 is built on a flexible, high-per form ance, expand able platform pow ered by a 650MHz or 1.0 GHz processor. It is distinguished by t he no ticeable lack of a hard drive and fan,

    em ploying instead th e rugged and reliable Com pactFlash m ass storag e and engineeredheat sink and ventilation.

    The D400 supports various com m unicat ion media types through a choice of input/ou tput (I/ 0) ada pter card s:

    Serial (up to 8 con f igura ble 2-p or t ad ap ter c ard s): RS-23 2, RS-48 5, Fiber Opt ic (Glass orPlastic)

    Eth ernet : 10/1 00BaseT, 100BaseFX, or 10BaseFL/ 100BaseSX

    Features

    Secure Web server (128-b it encryption) Secure SCADA com m unications t hroug h Secure Sockets Layer or Transpor t Layer Security

    (SSL/TLS) Secu re ac cess u sing SSH (Secu re Shell)/ SCP (Secu re Cop y)/ HTTPS

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    14 994- 0089- 1.20-0 , General Release

    Secure term inal server, gat ewa y, and /o r data concent rato r using SSL User configura ble access level Support for remote user authent icat ion Buil t - in alarm ann unciator Supp ort for t ime synchron ization signa ls, including Netw ork Time Protoco l (NTP) and

    IRIG-B

    Support for DNP protocol for com mu nicat ions to m ult iple masters High-performance real-t ime data base engine Internal Mini SQL databa se for arch ival of SOE and alarm records Buil t - in basic mat h/ logic funct ions Event not if ication (e-m ail) Portable m emory d evice plug-in Dual Com pactFlash cards for m ain and u ser storage Dual hot swa ppable power supply units Hot swappable comm unicat ion adapt er cards

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    1.4 Pr odu ct Specif icat ions

    The D400 a dheres to th e following system , com m unications, electrical, physical and envi-ronm ental specifications. Additional Stan dards an d Protection are listed in Appendix A,Stan dard s & Protection.

    System

    Communications

    Processor 650 MHz or 1 .0 GHz Em bed ded CPU

    Memory 51 2 MB of PC133 SDR RAM or 1 GB of PC133 DDR RAM16 MB NVRAM standard for persistent event stora ge

    Storage No hard drive

    512 M B Main Silicon System sCompa ctFlash card256 M B User Silicon System s Com pa ctFlash cardBoth expan dab le to 2 TB, depend ing on a vailable capacity ofindustrial Com pact Flash cards

    Operating system Linux

    Em bedded Mini SQLdatabase

    Archive of SOE repo rts, alar m rec ord s, op erat or no tes, HMI qua litycha ng es, PRFs, an d p oint ta gs

    LED indicat ors Main m oduleSystem stat us: Pow er, Read y, IRIG-B and Netw ork p ort stat usSerial port status: Transm it an d Receive status per portPow er SuppliesPow er on (Green)

    Network connect ions Single or optional dual redund ant Ethern et interfaceSingle Ethern et interfaceFiber Optic an d/ or Twisted Pair10/ 100BaseT (Isolated RJ-45 conn ector)100BaseFX (Fiber Optic: 1300 nm , 50/ 125 m , 62.5/125 m m ulti-m ode du plex fiber cable-ST connect ors)10BaseFL an d 100 BaseSX (Fiber Optic: 820 -85 0 nm , 50/ 125 m ,62.5/1 25 m , 100/ 140 m , and 200 m HCS (hard clad silica) m ulti-m ode du plex fiber cable-ST connect ors)Data rate: 10 MBps and 100 Mb ps

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    Serial comm unica-t ions

    16 channels: RS-232/RS-485/Fiber opticData rat e: 300 to 115.2 KbpsRS-232Conf igura ble for DCE/ DTE op erat ionGalvanic isolationCan drive IRIG-B signal t o RS-23 2 po rts (w ith o pt iona l IRIG-B Inpu tcard)RS-4852-Wire/4-Wire supportGalvanic isolationFiber Opt icGlass Opt ical Fiber serial por t: (820 -85 0 nm ) 50/ 125 m , 62.5/125 m , 100/140 m and 200 m HCS m ult i-m ode f iber with STconnectorsPlastic Optica l Fiber (POF) serial por t: (660 nm ), 1 m m core w ith Agi-lent Versatile Link Sim plex con nect ors. POF is limit ed t o a m axi-mu m of 38.4 kbps.

    Conf igurab le am bient stat e (ON/OFF)

    Time synchroniza-t ion

    IRIG-B Input Modu leIRIG-B fo rm at pu lse wid th cod ed (PWC) signal, HCMOS or TTL levelson t erm inal block, IRIG-B form at 1kHz AM m odulat ed signal onBNC con nect or, an d IRIG-B PWC signa l on Fiber Opt ic (820 -85 0 nm )ST conn ecto r.CPU time sync for internal dat aba se tim e stam pingDistr ibut ion ModuleCan drive IRIG-B TTL signa l from th e inpu t m od ule for 1 6 IEDsSignal Propaga tionPropa gat ed to all 16 RS-232 p ort s for devices

    Propagat ed to t he distr ibut ion mod uleUSB KVM & Aud io Three USB v1.1 com pliant Type A port s for con necting keyboard,

    m ouse, or to uchscreenHD D-Sub 15 socket for co nn ecting a n indu strial SVGA display (in

    accorda nce w ith VESA Plug & Display Sta nd ard )3.5 mm stereoaudio jack for audible alarm s

    User connection s Front Ethernet p ort for local connect ion to HMITw o USB v1.1 com plian t Type A por ts for USB device plug- in, suchas keyboard, mo use, or t ouch screenFront serial com m unication port (RS-232) for local m aintena nce

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    Electrical

    Physical

    Rated power supp lies AC-DC 100- 240 VAC (10 % ) 127 VA ma xim umMinimum /Ma ximum AC voltage: 90 VAC / 265 VAC100-30 0 VDC (10 %) 135 W m aximu mMinimum /Ma ximum DC voltage: 88 VDC / 330 VDC

    DC-DC 20-55 VDC (10 %) 135 W m aximu mMinimum /Ma ximum DC voltage: 18 VDC / 60 VDC

    Peak inrush cur rentat 25 C on co ld st ar t

    AC-DC 26.5 Apeak (< 14 5 VAC / 2 05 VDC)

    40 Apeak (< 26 4 VAC / 3 70 VDC)

    DC-DC 35 Apeak (< 60 VDC)

    Rat ed fr equency (AC-DC)

    47 to 63 Hz (50/ 60 Hz)

    Cont act closures Solid-state pho to- MOS device

    Output rat ings at ma xim um am bient tem perature: Continuous curr en t : 0.1 A co nt inuous a t 300 VAC / 30 0 VDC Pea k current : 0.28 A pea k for 1 0 m s Maxim um on resist ance : 35 ohm Dielect ric iso la t ion: 2 kVRMS

    Overall height 2U (3.47) [88.12 m m ]

    Width 19 rack mount [482.59 m m]

    Depth 12.24 [310.95 m m ] for chassis and rea r connect ors13.04 [331.34 m m] w ith front c learance for protrud ing parts

    Recomm ended cableclearance

    3.75 [95.25 m m ] for units w ith fiber optic connect ions2.0 [50.8 m m ] for units without f iber opt ic connect ions

    Recomm ended workarea clearan ce

    36 [0.91 m ] depth by 30 [0.76 m ] width on front a nd ba ck ofdevice.

    Unit gross weight 15.4 lb [7.0 kg]

    Packing cart on Size: 23.6 x 16.1 x 14.6 [600 m m x 410 m m x 372 m m ]Gross Weig ht : 20.0 lb [9.1 kg]

    Material/Finish Galvann ealed steel with black pow er coat

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    Environmental

    The top cover of t he D400 can get h ot d uring peak operat ion. Ensuretha t there is at least 1U (1.75 inch [44.45 mm ]) of free space above t heD400 unit for proper vent i lat ion.

    When t he unit is operat ing above 50 C am bient t emperat ure, safe han-

    dl ing precaut ions are recommended t o prevent burns.

    Operat ing temperat ure -2 0 C to +65 CMaxim um am bient tem perat ure is +50 C for unit to fully comply w ithIEC 61010-1 Section 10 .1 regarding surface tem perature l imits forprotect ion against burn s.Plastic opt ical f iber low er lim it is 0 C

    Humidity rat ing 5 % to 95 % relat ive hum idity, non-cond ensing

    Environmental rat ing Ingress pro tect ion: IP30 (IEC 6052 9)

    Instal lat ion /

    overvol tage category

    CAT II (2)

    Pollution degree 2

    Use Indoor use only

    Alt i tude Maximum alt itude 6,560 f t [2000 m ]

    MTBF (MIL- 217F) 39,400 h ours at 40 C in a fully loaded single Ethern et con figur ation

    11.18"[2

    84.05

    mm]

    19"rackmount[482.59mm]

    2U

    [3

    .47"/88.12mm]

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    Software

    1.5 St or age Recom m en dat ions

    St orag e Condit ions

    Alw ays store the D400 in an environm ent com pat ible w ith operating con ditions. Recom -mend ed environm ental condit ions for storage are:

    Tem pera tu re: -40 C to +90 C Relative hum idity: 5 % to 95 %, non -cond ensing

    Exposure to excessive temp erature or oth er extreme environm ental cond itions m ight causedam age and/ or unrel iable operat ion.

    Bat t ery Life

    To m aintain th e life of the bat tery, the ba ttery should be rem oved if the D400 will be pow-ered dow n or stored for more than tw o w eeks.

    See Section 8.2, Replacing th e Batt ery.

    Note: The b att ery sustains the N VRAM. If the b att ery is remo ved, the NVRAM storage w ill belost.

    Firmware Supp orts various IED and host pro tocols as well as web -ba sed userinterface an d secure access

    Human machine

    inter face

    Built-in gra phical user inter face (Web b row ser-based)

    Conf igurat ion Built-in gra phical user int erface (Web b row ser-based)

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    2Inst al l ing t he D400

    This chapter co vers the follow ing top ics:

    Overview o f the steps and too ls required to install the D400 Tour of the product features Physical installation the D400 in a rack or substation p anel

    CAUTION: Before you install and o perat e the D400, read and follow th e safety guidelinesand instructions in Section 1.1, Safety Precaution s.

    2.1 Inst allat ion St eps

    The installation procedu re will vary depend ing on the com pon ents ordered and shippedwith your D400. Fol low the procedures in this ma nual that apply to th e specif ic hardw areconfigurat ion of your D400.

    Follow t hese m ain steps to install and set up t he D400

    1. Mount th e D400 in the rack or panel. See Section 2.5, Physical Installation.2. Instal l the suppl ied battery on t he D400 ma in board. See Section 8.2, Replacing t he Bat-

    tery.3. Set up the com m unicat ion cards. See Chapt er 3, Setting Up Com m unication Cards.

    4. Make device and netw ork connect ions. See Chapter 4, Conn ecting to Devices and Net-works.5. Make power conn ect ions and veri fy operat ion. See Chapter 5, Pow ering Up the D400.6. Set up the D400s netw ork interface. See Chapter 6, Setting Up t he D400.7. Start using th e D400s tools and ut i l it ies to conf igure and m onitor the operat ion of th e

    D40 0. See Chapter 7, Using th e D400.

    !

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    2.2 Required Tools

    Before beginning t he installation pro cedures, have the follow ing tools and equ ipmen t avail-able:

    Appropriat e device cables for serial connections

    CAT5 netw ork cab les for RJ-45 Ethernet con nections Flathead screwd river w ith 0.6 m m by 3.5 m m blade (for term inal block wiring) Flathead screwd river w ith 0.3 m m by 2.5 m m blade (for removing an d install ing t he

    adapt er cards and cha nging switch posit ions) #1 Phi ll ips screwdriver (for pow er term inal block wiring and adapt er card remo val) #2 Phill ips screwdriver (for rack m ount ing the unit) Needle-nose pliers Wire cutters Wire strippers Wire-crim ping too l (Pand uit CT-1525 or equ ivalent) 6 fork connect ors, Pand uit part num ber PV14-6F for 16-14 AWG [1.3-2.1 mm ] w ire or

    PV18-6F for 22- 18 AWG [0.3-0.8 mm ] w ire (or equ ivalent) for t erm inal block connection s

    1 ring connect or, Pand uit part n um ber PV10-14R for 12 AWG [3.3 m m ] w ire for prot ectiveearth terminal

    Approved netw ork sett ings for the device Window s-based PC with HyperTerminal (or any Window s-based term inal emulat ion

    softw are) and W eb brow ser softwa re installed

    2.3 Unpacking t he D400

    Carefully rem ove the D400 from its packaging. Visually inspect t he un it to ensure it ha s not

    sustained any visible dam age du ring tra nsit. If there are visible signs of dam age, report itimm ediately to th e carrier.

    Package Cont ents

    The following item s are provided as part of your D400 shipment :

    D400 un it (Prod uct ID D400* XXXXXX) Ethernet cable, 60 inch [1.5 m ], (GE Item N o. 977-0 209/ 60) for local n etw ork con nection Serial null mod em cable, 72 inch [1.8 m], (GE Item No. 977-0 529/ 72) for local m aintena nce

    connect ion AA 3.6 V Lithium Battery (GE Item No. 980-0038) D400 Product Docum entat ion CD (GE Item No . 588-0 056)

    Mini SQL Proof of License (GE Item No. 580- 170 3)Verify that you h ave received all item s. GE par ts include a unique GE item num ber, typicallyin the form at XXX-XXXX, tha t ca n b e used a s a reference.

    Verify the hardw are conf igurat ion of the D400 using th e Product ID num ber. For an explan a-tion o f th e Prod uct ID, see Appendix B, Ordering Guide.

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    2.4 First Look at t he D400

    Fron t Panel

    The fron t pa nel of the D40 0 provides easy access to t he status indicat ors, user connections

    and p ow er supply units.

    Rear Pan el

    The rear pan el provides access to the com m unication p orts, f ield wiring con nections andpow er connect ions.

    The D400 conta ins 13 I/O ada pt er card slots for the com m unication card s. The com m unica-t ion cards are pow ered from the backplane of the D400. The types of com m unicat ion cardsincluded in your D400 depend on w hat w as ordered for your substat ion appl icat ion.

    PowerSupply

    Optional Redunda ntPow er Supply Main Module

    User Compact Flashaccess panel

    System Statu sLED indicators

    Serial Port StatusLED ind icators

    Ethernet port for local connection to HMI

    Two USB Type A ports for USB device plug-in

    Serial communicationport for localmaintenance

    Slot1

    Slot2

    Slot3

    Slot4

    Slot5

    Slot6

    Slot7

    Slot8

    Slot9

    Slot1

    0

    Slot1

    1

    Slot1

    2

    Slot1

    3

    Serial Com m unication Slots

    IRIG-B Inpu t Slot

    IRIG-B Dist ribut ion Slot Netw ork Slots

    USB KVM Slot

    Pow er Supply an dSystem Fail Alarm s

    Extern al Pow er Sour ce

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    2.5 Physical Inst allat ion

    The D400 ca n be installed in a stan dard 19-inch rack or sub station pa nel. The D400 is sup-pl ied w ith a AA 3.6 V 0.9 Ah Lithium battery that you m ust insert on t he D400 m ain boardw hen th e D400 is installed.

    The top cover of t he D400 can get h ot d uring peak operat ion. Ensuretha t there is at least 1U (1.75 inch [44.45 mm ]) of free space above t heD400 unit for proper vent i lat ion.

    When t he unit is operat ing above 50 C am bient t emperat ure, safe han-dl ing precaut ions are recommended t o prevent burns.

    Rack Mount ing

    The D400 m ounts direct ly into an industry standa rd 19-inch [482.6 m m ] equipment m ount-ing rack w ith EIA universal mou nting r ail hole spacing.

    To moun t t he D400 on a rack

    1. Posit ion the D400 in the rack.2. Holding the D400 f irmly in the rai ls of the moun ting rack, insert and t ighten th e four rack

    screws.

    The recomm ended too l torque sett ings for zinc-plated m ounting screws are:

    -10- 32 UNF screw s use 22.2 in-lb [2.50 Nm ]-12- 24 UNC screw s use 31.0 in-lb [3.51 Nm ]-M5x0.45 screws use 18.1 in-lb [2.04 Nm ]-M6x0.5 screw s use 33.3 in-lb [3.76 Nm ]

    For inform ation on w iring th e D400, see Section 5.2, Power Connections.

    Note: I t is not recom mend ed to ship the D400 instal led in a rack without support bracketsand a dequate cond uct ive foam blocking in place.

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    Panel Mou nt

    To moun t t he D400 in a panel

    I f you are using a panel cutout , use the following cutout dimensions:

    Batt ery Instal lat ion

    To insert t he Li thium batt ery

    Remove the D400 m ain mod ule from the chassis and insert the battery in the batteryholder BT1. See Section 8.2, Replacing th e Batteryfor more information.

    1.7

    5in.

    [44.4

    6m

    m

    ]

    3.5

    0in.

    [88.9

    0m

    m

    ]

    Cutout for p anel mounting

    18.3 in. [464.8 mm ]

    17.5 in. [444.5 mm ]

    .162 in.[4.1 mm ]

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    3Set t ing Up Com m un icat ion

    Cards

    This chapter describes the D400 com m unicat ion cards and how to cha nge the card sett ingsfor the different conf iguration op tions. The com m unication card s are factor y installed in theD400 with defau lt settings.

    3.1 Com municat ion Cards

    All comm unication ca rds plug into I/O adap ter card slots at the rear of t he D400 chassis. Thecomm unicat ion cards are powered from the backplane of the D400.

    D400 I/O Adapt er Card Slots

    Slot1

    Slot2

    Slot3

    Slot4

    Slot5

    Slot6

    Slot7

    Slot8

    Slot9

    Slot10

    Slot11

    Slot12

    Slot13

    Serial Com m unication Slots

    IRIG-B Inpu t Slot

    IRIG-B Dist ribut ion Slot Netw ork Slots

    USB KVM Slot

    Pow er Supply an dSystem Fail Alarm s

    Extern al Pow er Sour ce

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    Types of Com m unicat ion Cards

    The types of comm unicat ion cards included in your D400 depend on w hat w as ordered foryour substation a pplication. The following t ypes of comm unication ca rds are available forthe D400:

    Seria l (Slot s 1 t o 8)

    RS-232 RS-485 Fiber Opt ic Serial (glass or pla stic)

    IRIG-B (Slot s 9 a nd 10)

    IRIG-B Inpu t IRIG-B Distribut ion

    Netw ork (Slot s 11 and 12)

    4-Port Tw isted- Pair Ethern et Sw itch Hot Stan dby Fiber Optic Ethern et Sw itch

    Redun dan t Twisted-Pair Ethern et + COM2 Port COM2 Port

    USB KVM (Slo t 13)

    Keyboard , Video an d Mou se

    3.2 Changing Card Set t ings

    The com m unication ca rds are factory installed with defa ult settings. You m ay wa nt to a djustindividual card settings to wo rk with you r specific system set up. The com m unication ca rds

    are hot swappa ble -- this m eans you do nothave to pow er down th e D400 unit to rem oveand instal l the comm unicat ion cards.

    To change the sett ings on a comm unication card

    1. At the rear panel of the D400, using a flathead o r Phill ips screwd river loosen (but d on'tcom pletely rem ove) the two screws from the top and bottom of the comm unicat ion card.

    2. Using the f lathead screwdriver, gent ly pry the top o f the card from the slot and remove i tfrom the cha ssis.

    3. Refer to the instruct ions in the fol lowing sect ions to m ake any required changes to theswitch sett ings on the card.

    Tip: Use a small f lathead screwdriver (sam e as used to remove the com m unication cardscrew s) to ch ang e switch p ositions.

    4. Sl ide the card into the same slot you remo ved it f rom, and t ighten the tw o screws.

    CAUTION: For proper t ransient protect ion, the recomm ended tool torqu e sett ings for com -m unication ca rd screws are 2.6 in-lb [0.294 Nm ].

    !

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    3.3 RS-232 Adapt er

    The RS-23 2 Adap ter (GE Item No. 520-0 207 ) is a sta nd ard RS-23 2 serial I/O ada pt er car dtha t plugs into a ny serial com m unication slot (slots 1 throu gh 8) on th e D400. It contains tw oindep end ent ly isolate d RS-23 2 serial port s (Port 1 J3 and Port 2 J2 ) each w ith a DB-9 con-

    nector w ith comm on shields.See Section 4.3, RS-232 Conn ectionsfor typical cable connect ions and connector p in outs.

    Configur at ion Options

    The RS-232 card supp orts the following con figu ration op tions on each port :

    DCE (Data Com m unications Equipm ent) DTE (Dat a Term inal Equ ipm ent) +5 V (320 m A) outp ut

    In add ition, the RS-232 card is configura ble to option ally provide an IRIG-B signa l (on pin 4)and individually isolated Ground (on pin 6 ).

    The signa l type and p in options for each port are selectable via tw o sets of sw itches on theRS-23 2 car d:

    Port 2 (J2 ) is conf igured by sw itches SW 1 and SW 3 Port 1 (J3 ) is conf igured by sw itches SW 2 and SW 4

    Follow instructions for setting th e sw itches to select the app ropriat e functions for each port .

    The signal form at ou tputt ed to the RS-232 cards is dependent u pon the form at a ppl ied t othe IRIG-B input a dap ter:

    Fact ory Default

    The fact ory defa ult setting is DTE on ea ch po rt .

    IRIG- B In pu t For m at ... IRIG-B Ou tpu t For m at ...

    Pulse Widt h Modu lated(B0xx) Pulse Width M odu lated(B0xx)

    Manchester (B2xx) Manchester (B2xx)

    AM Modulated (B1xx) Pulse Width Modula ted(B0xx)

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    RS-232 Ad ap t er Top Side

    Swit ch SW1/ SW2 Configu rat ion

    Switches SW1 (for Port 2) an d SW2 (for Port 1) control the signal typ e of t he RS-232 port .Each sw itch conta ins five switch positions that can ea ch be set to position A or B to selectthe appropriate port opt ion.

    *Use DTE or DCE setting s as app rop riat e

    Note: DCD outp ut is not suppo rted in DCE m ode.

    Note: Each +5 V outp ut is independ ently isolated and fused w ith a PTC (positive tem pera-ture co efficient) resetta ble fuse at 320 m A at 65 C.

    Table 1 RS-232 Card Swi t ch SW1/ SW2 Sett ings

    Por t Opt ion SW1/ SW2 Sw it ch Posit ion

    1 2 3 4 5

    DTE (default ) A A A A A

    DCE B B B B

    +5 V (320 m A) isolated source B * * * *

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    DTE (defa ult )

    DCE

    Swit ch SW3/ SW4 Configu rat ion

    Switches SW3 (for Port 2) an d SW4 (for Port 1) con trol t he signa ls on Pins 4 an d 6 o f th e RS-232 port . Each switch con tains four switch positions tha t can each be set to ON or OFF toselect the ap prop riate function fo r the por t option . See illustrations below show ing theswitch po sitions for each setting.

    DTE (Pin 4 DTR Out pu t t o DCE an d Pin 6 DSR Inpu t fr om DCE

    Table 2 RS-232 Card Swit ch SW3/ SW4 Sett ings

    Funct ion Pin 6 Signal SW 3/ SW 4 Posit ions Pin 4 Signal SW3/ SW 4 Posit ions

    1 2 3 4 5 6 7

    DTE (default ) DSR Input OFF OFF ON OFF DTR Output OFF ON OFF O

    DCE DTR Output OFF ON OFF OFF DSR Input OFF OFF ON O

    IRIG-B Enable Ground OFF OFF OFF ON IRIG-B Output ON OFF OFF O

    1 2 3 4 5A

    B

    1 2 3 4 5A

    B

    1 2 3

    O N

    4 5 6 7 8

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    DCE (Pin 4 DTR Inp ut fr om DTE an d Pin 6 D SR Out pu t t o DTE)

    IRIG-B Ena ble (on Pin 4) and Groun d (on Pin 6)

    1 2 3

    ON

    4 5 6 7 8

    1 2 3

    ON

    4 5 6 7 8

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    3.4 RS-485 Adapt er

    The RS-48 5 Adap ter (GE Item No. 520 -02 08) plug s int o an y serial com m un ication slot (slots 1throu gh 8) on the D400. It contains tw o independ ently isolated RS-485 ch ann els on a singleterminal block TB1 : Chan nel 1 on t erm inals TB1-1 throu gh TB1-5 a nd Chann el 2 on term i-

    nals TB1-6 th rough TB1-10. TB1 is a 10 po sition p luggab le 5.08 m m pitch co nnect or, MolexP/N 3 953 0-0 010 (GE Item No. 640 -09 55).

    See Section 4.4, RS-485 Conn ectionsfor typical cable connections.

    Configur at ion Options

    The RS-485 card supp orts tw o conf iguration op tions on each chann el:

    2-wi re 4-wi re

    Pull-up/ pull-dow n an d line term ination selection is available for RS-422 signa ls.

    The signal m ode fo r each ch ann el is selectable via tw o sets of switches on t he RS-485 ca rd:

    Chan nel 1 (TB1-1 to TB1-5) is configured by sw itches SW2 (to p side) and SW 4 (bottomside).

    Chan nel 2 (TB1-6 to TB1-10) is configured by sw itches SW1 (to p side) an d SW 3 (bottomside).

    Follow instructions for setting the switches to select the ap propr iate functions for eachchannel.

    Fact ory Default

    The factory default sett ing is 2-wire on each channel and w ithout RS-422 p ul l-up/ pul l-dow nor line term ination resistors selected.

    Swit ch SW1/ SW2 Configu rat ion

    Switches SW1 (for Chan nel 2 o n TB1-6 throu gh TB1-10) and SW2 (for Cha nn el 1 on TB1-1throu gh TB1-5) contro l the signal m ode for each ch ann el. Each sw itch conta ins tw o switchpositions tha t can each be set to ON or OFF to select the a ppropriate chann el opt ion.

    Table 3 RS-485 Card Sw it ch SW1/ SW2 Sett ings

    Ch a nn el Op t io n SW 1/ SW 2 Sw i t ch Po si t io ns

    1 2

    2-W ire (default ) ON OFF

    4-W ire OFF ON

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    RS-485 Ad ap t er Top Side

    RS-485 Adapt er Bott om Side

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    Swit ch SW3/ SW4 Configu rat ion

    Switches SW3 (for Chan nel 2 o n TB1-6 throu gh TB1-10) and SW4 (for Cha nn el 1 on TB1-1throu gh TB1-5) contain ten DIP-switch es that con trol RS-422 p ull-up an d pu ll-do w n resistorsfor the dif ferent ial data l ines and provide l ine term inat ion between the d if ferent ial datapa irs. Each DIP-sw itch ca n be set t o ON or OFF to select the ap propriate funct ion for the

    switc h. Tha t is, if all pins are set to ON , switc h is ON. If all pins are set to OFF, swit ch is OFF.If RS-422 term ination/ pull-up is selected, the TX+ and RX+ signa ls have a 68 0 oh m pull-upresisto r, th e TX- and RX- signa ls have a 6 80 o hm pu ll-dow n resistor, an d th e RX and TX sig-nals have a 120 ohm terminat ion.

    RS-485 M ode - 12 KOhm (Sing le Unit Load )

    RS-422 120 Ohm Line Term inat ion o n TX and RX

    RS-422 120 Ohm Line Term inat ion w ith 680 Ohm Pull-Up and Pull-Down Resistors

    1 2 3

    ON

    4 5 6 7 8 9 0

    1 2 3

    ON

    4 5 6 7 8 9 0

    1 2 3

    ON

    4 5 6 7 8 9 0

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    3.5 Fib er Opt ic Ser ial Ad apt er

    The Fiber Optic Serial Adapter is available in tw o varian ts:

    Glass Optical Fiber (GOF) Serial w ith 8 20- 850 nm ST con nect ors(GE Item No. 520-0 209 )

    Plastic Optica l Fiber (POF) Serial w ith 6 60 n m Agilent Versatile Link co nn ecto rs (GE Item No.520-0210)

    Note: The plastic optical f iber is l imited to 3 8.4 kbps operation a nd a low er operat ing tem -pera tu re limit o f 0 C.

    The Fiber Optic Serial card s include tw o pa irs of chan nels for signa l tran smission (TX1/TX2)an d rec ep tion (RX1/RX2) th roug h ST (GOF) or Versa tile Link (POF) conn ect ors. The car ds plu ginto an y serial comm unication slot (slots 1 throu gh 8) on the D400.

    Configur at ion Options

    The Fiber Optic Serial card supp ort s the follow ing conf iguration o ptions for each cha nnel:

    Standa rd state Inverted state

    The state fo r each ch ann el is selectable via a single tw o-position pin sw itch SW1 on theFiber Opt ic Serial card .

    Follow instructions for setting th e sw itch to select the app ropriat e stat e for each chann el.

    Note: The f iber opt ic channel sett ings on the D400 m ust mat ch the set up of the other endof the f iber opt ic comm unicat ions channel.

    Fact ory Default

    The fact ory defau lt setting is Standard state on each chann el.

    Swit ch SW1 Configur at ion

    Switch SW 1 contro ls the state of each fiber opt ic channel. The switch con tains four tw o-position pins tha t can each b e set to A or B to select th e app ropriate state.

    Note: In Stan dard state f iber is l it wh en a 1 is transm itted. In Inverted stat e fiber is l it w hena 0 is transmitted.

    Table 4 Fiber Opt ic Serial Card Swit ch SW1 Sett ings

    St at e Opt ion SW1 Sw it ch Posit ion

    1 2 3 4

    Standard (default ) B A B A

    Inverted A B A B

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    Glass Optical Fiber Serial Ada pt er

    Plastic Opt ical Fiber Serial Adap t er

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    3.6 IRIG-B Input Adapt er

    The IRIG-B Inpu t Ada pt er (GE Item No. 520- 021 1) plug s into a d edica ted IRIG-B slot (slot 9) onthe D400 . The IRIG-B Input ca rd a ccepts an IRIG-B signa l in one o f three inp ut f orm atsthrough a corresponding connector t ype:

    Modu lated IRIG-B throug h a BNC connector J2AM mo du lated inpu t acc ept s B12X, how ever, the SBS (straig ht b inar y seconds) in B120,B124, and B127 are decoded but not used to set the t im e

    Pulse Wid th Code IRIG-B (TTL) through a term inal block TB1(TTL) inpu t a ccept s B00X and B237, how ever, th e SBS field is deco ded bu t no t u sed to setthe tim e. The conn ector used is a 2 position plug gab le termina l block, Molex P/N 3 9530-000 2 (GE Par t No . 640- 095 6)

    Fiber Optic throug h a Receive (RX) 820-85 0 nm ST conn ector U12

    The IRIG-B signal (TTL) can be subsequen tly distributed to att ached devices throug h o ne o fthe fol lowing o pt ions:

    IRIG-B Distribut ion Ada pt er (GE Item No. 520- 021 2). See Section 3.7, IRIG-B Distrib ut ion

    Adapter RS-2 32 Ada pt er (GE Item No. 520- 020 7). See Section 3.6, IRIG-B Input Adapter

    See Section 4.6, IRIG-B Conn ection sfor w iring instructions.

    Configur at ion Options

    The input signa l form ats and outp ut op tions are selectable via three sw itches on the IRIG-BInput card:

    IRIG-B state opt ion is conf igured by sw itch SW1 Input s ignal form at is conf igured by switch SW 2 Fiber optic TX option is conf igured by switch SW3

    Follow instruct ions for setting the sw itches to select th e app ropriat e IRIG-B signa l form ats

    and funct ions.

    Fact ory Default

    The facto ry default setting is the Stand ard stat e on each cha nnel.

    J2 Input Range 4.0 VP-P to 8 .0 VP-P; No DC of fset

    Input Impedance >1 M@ 1 kHz

    TB1 Volt ag e Ra ng e High: > 3.5 VLow : < 1.5 V

    Load One HCMOS loa d

    U12 Rece iver Sensi t iv it y -25 .4 dBm

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    Swit ch SW1 Configur at ion

    Switch SW 1 contro ls the stat e opt ion for t he IRIG-B Inpu t card . It contains tw o switch posi-t ions that can be set to ON or OFF to select the ap propriat e IRIG-B state op tion.

    Note: Leave switch SW1 in the Stan dard p osition as it is required for th e D400 to p roperlydecode and set the system t ime.

    IRIG-B Input Adapt er

    Table 5 IRIG-B Input Card Swi t ch SW1 Sett ings

    IRIG-B St at e Opt ion SW 1 Sw it ch Posit ions

    1 2

    Standard (default ) ON OFF

    Fiber TX Continuous Test Mode OFF ON

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    Swit ch SW2 Configur at ion

    Switch SW 2 contro ls the signa l option for t he selected state o ption (SW1). It conta ins threeswitch po sitions that ca n be set to ON or OFF to select the app ropriate signal.

    Swit ch SW3 Configur at ion

    Switch SW 3 contro ls the stat e opt ion for t he IRIG-B fiber op tic TX input . It contains tw o

    switch po sitions that ca n be set to ON or OFF to select the appropriate state.

    Note: To d rive the Fiber TX m ode, the Fiber Opt ic (RX) m ust b e set as th e Inpu t Sign al op tionon SW2.

    Table 6 IRIG-B Input Card Swi t ch SW2 Sett ings

    Inpu t Signa l Op t ion SW2 Sw i t ch Posi t ions

    1 2 3

    Fiber Opt ic (RX) ON OFF OFF

    TTL (TB1) (default ) OFF ON OFF

    BNC (J2) OFF OFF ON

    Table 7 IRIG-B Inpu t Card Sw it ch SW3 Sett ings

    Fiber Opt ic TX Opt ion SW3 Swi tch Posi t ions

    1 2

    Fiber RX (default ) ON OFF

    Inverted (Fiber TX) OFF ON

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    3.7 IRIG- B Dist r ibu t ion Ada pt er

    The IRIG-B Distribut ion Adap ter (GE Item No. 520-0 212 ) is an o pt iona l IRIG-B out pu t car d tosupp ly a pulse w idth cod ed IRIG-B (TTL) signal pa ssed from th e IRIG-B Input card to a tta cheddevices. The IRIG-B Distribu tion ca rd p rovides fou r cha nn els on a sing le term inal block . Each

    chan nel is capa ble of supplying a signal to up t o four devices, for a tot al of 16 d evices. TheIRIG-B Distrib utio n car d plu gs into a ded icat ed IRIG-B slot (slot 10) on t he D400 .

    Output Voltage

    Output as per advanced HCMOS duty cycle m ay vary up to 10% from nom inal when theAM mod ulation op tion is used. The conn ector u sed is a 10 position, 5.08 m m pitch p luggab leconnect or, Molex part num ber 3953 0-001 0 (GE Item N o. 640-0 955).

    See Section 4.6, IRIG-B Conn ection sfor w iring instructions.

    Configur at ion Options

    There are no selectable op tions on the IRIG-B Distribution card.

    The signal form at o utputt ed to the IRIG-B distr ibut ion adapt er is dependent upon the form atapp lied to the IRIG-B inpu t ada pter :

    IRIG-B Distribution Adapter

    IRIG- B In pu t For m at ... IRIG-B Ou tpu t For m at ...

    Pulse Widt h Modu lated(B0xx)

    Pulse Width M odu lated(B0xx)

    Manchester (B2xx) Manchester (B2xx)

    AM Modulated (B1xx) Pulse Width Modula ted(B0xx)

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    3.8 4- Por t Tw ist ed -Pa ir Et h er net Sw it ch

    The 4- Port Tw isted- Pair Eth ernet Sw itch (GE Item No. 520 -02 13) is a 10/ 100Ba seT net w orkswitch t hat plugs into the NET1 slot (slot 11 ) on t he D400. It pro vides local area net w ork con-nections for up to f ive Ethern et connect ions: four RJ-45 con nector s on the rear panel and

    one RJ-45 conn ector on the fron t pa nel. The con nector u sed is four RJ-45 conn ectorsganged together. The data rate is autom atically detected and set to either 10 Mb ps or 100Mbps.

    A second Ethernet switch can be installed in th e NET2 slot (slot 12). If tw o Ethernet sw itchesare installed in t he NET slots, the D400 m ay be used in a dua l-IP redund ancy m ode. That is,each switch can b e conf igured w ith a d if ferent IP address to provide a ba ckup netw ork con-nection if the p rima ry chan nel fails. Use of this card in slot 12 requires installation of th e dua lredund ant Ethernet CPU opt ion w hich includes the PC/1 04-Plus 10/ 100BasetT Ethern etModu le and ca ble (GE item 580-3 410 & 9 77-054 4).

    See Section 4.8, Networ k Connectionsfor typical cable connections.

    Tip: If add itional ports are required, tw o Ethern et sw itches can be conn ected to each o ther

    w ith an Ethern et cable. This will increase the num ber of a vailable 10/100BaseT port s to 6.

    Configur at ion Options

    There are n o selectable options on the 4- Port TP Ethern et card .

    4-Port Twist ed-Pair Ether net Swit ch Card

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    3 .9 10Base-FL Ho t Standby Fiber Opt i c Ethernet Swi tch

    The Ho t Sta nd by Fiber Optic Etherne t Sw itch (GE Item No. 520-0 214 ) is a 10BaseFL/100BaseSX (820-85 0 nm ) netw ork switch tha t suppor ts single-IP redund ancy for th e D400.It provides autom ated fa i l over between tw o Ethernet f iber opt ic network connect ions (RX1/

    TX1 and RX2/ TX2) th at share a single MAC ad dress.When the p rima ry por t (Fiber Optic Chan nel 1) receives no signal, or d etects a fa ult signalfrom the rem ote link part ner, the D400 sw itches to the seconda ry port (Fiber Optic Chan nel2) if it has a valid l ink. The D400 reverts to the prim ary po rt if th e prim ary link is restored orno signal is present on the secondar y port . The dat a rat e on each po rt is independ entlydetected and set to 10 Mbps or 100 Mbp s.

    The Ho t Sta nd by Fiber Optic Eth ernet Sw itch c an be insta lled in th e NET1 or NET2 slot (slots11 an d 12) on th e D400. Use of this card in slot 12 requires installation of th e dual redun dan tEthernet CPU opt ion w hich includes the PC/10 4-Plus 10/ 100BasetT Ethern et Mod ule andcable (GE item 580- 3410 & 9 77-05 44)

    See Section 4.5, Fiber Optic Serial Conn ectionsfor typical cable connections.

    Configur at ion Options

    There are no selectable op tions on th e Hot Stan dby Fiber Optic Ethern et Sw itch card .

    Hot Sta ndby Fiber Optic Eth ernet Swit ch Card

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    3.10 100Base-FX Hot Standby Fiber Opt ic Ethernet Adapter

    The 10 0Base-FX Hot Sta nd by Fiber Optic Ethernet Adap ter (GE Item No. 520-0 215 ) is a100Base-FX (1300 nm ) netw ork switch t hat support s single-IP redund ancy for t he D400. Itprovides autom ated fai l over between tw o Ethernet f iber opt ic network connect ions (RX1/

    TX1 and RX2/ TX2) th at share a single MAC ad dress.When the p rima ry por t (Fiber Optic Chan nel 1) receives no signal, or d etects a fa ult signalfrom the rem ote link part ner, the D400 sw itches to the seconda ry port (Fiber Optic Chan nel2) if it has a valid l ink. The D400 reverts to the prim ary po rt if th e prim ary link is restored orno signal is present on the secondar y port . The dat a rat e on each po rt is 100 Mbp s.

    The Ho t Sta nd by Fiber Optic Eth ernet Sw itch c an be insta lled in th e NET1 or NET2 slot (slots11 an d 12) on th e D400. Use of this card in slot 12 requires installation of th e dual redun dan tEthernet CPU opt ion w hich includes the PC/10 4-Plus 10/ 100BasetT Ethern et Mod ule andcable (GE item 580-3 410 & 977- 0544).

    See Section 4.5, Fiber Optic Serial Conn ectionsfor typical cable connections.

    Note: You m ust ena ble Far End Fault Ind ication (FEFI) or Loss Link Alert (LLA) in co nn ectedexternal devices for proper redund ant operat ion.

    Note: Externa l sw itches must ha ve Span ning Tree Protoc ol port settings conf igured to edgefor proper op eration of 100Base-FX conn ected por ts.

    Configur at ion Options

    There are no selectab le options on the 1 00Base-FX Hot Stan dby Fiber Optic Ethern etAdapter card.

    100Base-FX Hot Sta ndb y Fiber Opt ic Eth ernet Adapt er Card

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    3.11 COM2 Por t Adapt er

    The COM2 Port Ada pt er (GE Item No. 520-0 219 ) pro vides a single DB-9 con nect or (P2) wiredfor a n RS-232 DCE signa l. The COM2 Port ca rd ca n supp ort serial conn ections for the fo llow -ing dial-up interfaces:

    External modem Point- to- po int pr ot oco l (PPP) services Wide area network

    The COM2 Port Ada pt er plug s int o an y NET slot (slots 11 and 12) of th e D400.

    Note: The COM2 Port requ ires an extern al mo dem to pro vide dial-up funct ionality.

    See Section 4.9, Modem Connectionsfor typical cable connections.

    Configur at ion Options

    There are n o selectable options on the COM2 Port card .

    COM2 Por t Adap t er

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    3.12 Redundant Twisted-Pair Ethernet + COM2 Por t Adapter

    The Redund an t TP Eth ernet + COM2 Port card (GE Item No. 520-0 218) provides tw o loca larea netw ork connect ions with un ique MAC add resses through Ethernet RJ-45 connect ors.The LAN input routes to a th ree-port Ethernet switch and the WAN input ro utes to th e PC/

    104-Plus Ethern et Modu le. The Ethern et switch can supp ort a d ual-redu nda ncy netw orkoption o n the D400. The dat a rat e on each LAN or WAN por t is independen tly detected an dset to either 10 Mb ps or 10 0 Mbp s. The card also provides an RS-232 DCE conn ectionthrou gh a DB-9 con necto r. The Redund ant TP Ethern et + COM2 Port ca rd can only beinstalled in t he NET1 slot (slot 11) on th e D400 .

    Note: Use of the Redunda nt TP Ethern et + COM2 Port card requires the installation of th edua l redunan t Ethernet D400 CPU opt ion, w hich includes the PC/1 04-Plus 10/1 00BasetTEth ernet Mod ule and cab le (GE item 580- 3410 & 9 77- 054 4). The COM2 Port requ ires anexternal modem to provide dial-up funct ional ity.

    See Section 4.8, Netwo rk Connectionsand Section 4.9, Modem Connectionsfor typical cableconnections.

    Configur at ion Options

    There are n o selectable options on the Redunda nt TP Ethern et + COM2 Port card .

    Redun dan t TP Eth ernet + COM2 Por t Ada pt er Card

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    3.13 USB KVM & Audio Adap ter

    The USB Keyboar d, Video, Mou se Adapt er (GE Item No. 520- 020 6) plug s into th e USB KVMslot (slot 13) on the D400 . The card provides connections for setting up a perm anen t localw orkstation, including:

    Three USB v1.1 com pliant Type A por ts (P3-P5) for keybo ard, mo use or o ther USB device Single 3.5 m m a udio jack (P2) for stereo audio ou tpu t High-density D-sub 15- socket connector (J1 ) for video out put

    See Section 4.10, Local HMI Connectionfor typical cable connections.

    Configur at ion Options

    There are no selectable o ptions on the USB KVM ca rd.

    USB KVM Ad ap t er

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    4Connect ing t o Devices and

    Networks

    This chap ter provides guidelines for m aking physical connections betw een the D400 an dsubstation and netw ork devices.

    4.1 Connect ion Types

    The D400 can accom m odate a w ide range of devices and netw ork connect ions through avariety of comm unicat ion card opt ions.

    For m ore inform ation about th e types of comm unicat ion cards and conf igurat ion opt ions,see Chap ter , Setting Up Com m unication Cards.

    Serial

    The D400 can supp ort u p to 16 serial connections (up t o 8 serial adap ter cards w ith 2 port seach) to a va riety of GE and other vendor devices, including:

    Protective relays Meters

    Progra m m able logic contro llers (PLCs) Rem ot e term inal un its (RTUs) Mon itoring equipm ent Digital fau lt record ers (DFRs) Sequ ence of even t (SOE) record ers Load t ap cha ng ers (LTCs)

    The following types of serial connection s are supp ort ed in single or m ulti-drop ped set ups:

    RS-232

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    RS-485 (2-w ire or 4-w ire) Fiber Opt ic Serial (glass or pla stic)

    Network

    The D400 can support up to eight n etwork conn ect ions to host an d netw ork cl ients, includ-ing:

    SCADA m aster stat ion Substat ion LAN

    Enterp rise netw ork (Corpor ate w ide area netw ork)The following netw orking conn ections aresupported:

    Ethern et (Tw isted pair or Fiber opt ic) COM2 (for d ial-up)

    Time Synchro nizat ion

    The D400 accepts a tim e synchronization inpu t (IRIG-B form at) from GPS receivers that can

    be subsequently distribut ed to conn ected devices.

    Local Substa tion Com put er

    A substat ion com put er can be set up w ith the D400 thro ugh t he USB KVM connections toaccess the local HMI.

    Optionally, a por tab le PC can b e connect ed to t he front Ethernet po rt t o access the HMI.

    Local Maintena nce

    A local PC can be directly connected to th e D400 throug h the front serial com m unicationsport t o perform system m aintena nce using th e D400 System Util it ies.

    4.2 Cabling Over view

    The D400 provides a series of I/O adapt er cards for connecting ca bles and w iring from sub-station devices and n etw ork interfa ces. All physical connections are m ade t o easily accessi-ble connectors on the rear pa nel of the D400.

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    D400 Field and Net wor k Connection s

    The types of comm unicat ion cards included in your D400 depend on w hat w as ordered foryour substation application.

    For a list and d etailed description o f the types of com m unication c ards available, see Chap-ter , Setting Up Com m unication Cards.

    General Cabling Requirement s

    Cabling required to m ake physical conn ections to the D400 are as follow s:

    High-Voltag e Installat ionsTo provide h igher EMC im m unity an d m aintain CE Mark com pliance, the serial cables usedfor perm anen t RS-232 an d RS-485 con nections mu st comp ly w ith the following require-ments:

    Cables mu st be shielded D-type co nnect or covers m ust provide EMC shielding (e.g. meta ll ized plastic or die cast

    m etal covers).

    Media Designat ion Cabling Connect or

    Fiber Opt ic Eth ernet 10BaseFL100BaseFX

    62.5/125 m or 50/125 m mul ti-modefiber cable

    ST Conn ecto rs(820-850 n m)

    Twi sted Pair Eth ernet 10/100BaseT UTP Unshie ldedTwisted Pair CAT 5or better

    RJ-45

    Redundant Twisted PairEthernet

    10/100BaseT UTP Unshie ldedTwisted Pair CAT 5or better

    RJ-45

    PPP Seri al Over Exter na lModem

    RS-232 Standard RS-232cable

    DB-9

    Slot1

    Slot2

    Slot3

    Slot4

    Slot5

    Slot6

    Slot7

    Slot8

    Slot9

    Slot10

    Slot11

    Slot12

    Slot13

    Serial Com m unication Slots

    IRIG-B Inpu t Slot

    IRIG-B Dist ribut ion Slot Netw ork Slots

    USB KVM Slot

    Pow er Supply an dSystem Fail Alarm s

    Extern al Pow er Sour ce

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    4.3 RS-232 Connect ions

    The D400 a ccept s connec tion s to RS-23 2 type d evices throu gh t he RS-23 2 Adap ter. The RS-232 Adap ter (GE Item No. 520-0207) is an RS-232 serial I/O adap ter ca rd th at plugs into a nyserial com m unication slot (slots 1 throu gh 8) on the D400. It con tains tw o indepen dently iso-

    lated RS-23 2 serial port s (Port 1 and Port 2) each w ith a DB-9 conn ector.The requ ired RS-232 cable is a serial null m odem , DB-9F to DB-9M ca ble. The ca bles mu st beshielded an d DB-9S con nect or co vers mu st provide EMC shielding (e.g. m eta llized plastic ordie-cast m etal covers).

    See Section 3.3, RS-232 Adapt erfor conf igurat ion opt ions.

    To conn ect RS-232 t ype devices t o t he RS-232 Adapt er

    Use the fol lowing cable connect ion:

    a DCD outpu t not supp ort ed in DCE m ode.

    Table 1 RS-232 Por t DB-9 Connect or Signal Def init ions

    PinNumbers

    DTE (defau lt ) DCE

    Signal Acronym Signal Flow Signal Acronym Signal Flow

    1 DCD IN from DCE a a

    2 RXD IN from DCE RXD OUT to DTE

    3 TXD OUT to DCE TXD IN from DTE

    4 DTR OUT to DCE DTR IN from DTE

    5 Signa l GND - Signal GND -

    6 DSR IN from DCE DSR OUT to DTE

    7 RTS OUT to DCE RTS IN from DTE

    8 CTS IN from DCE CTS OUT to DTE

    9 Not connected - Not connected -

    Relay

    1

    5

    6

    9

    1

    5

    6

    9

    2

    3

    5

    7

    8

    7

    8

    2

    3

    5

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    4.4 RS-485 Connect ions

    The D400 a ccepts conn ections to RS-485 2-w ire and 4-w ire type devices throu gh t he RS-485 Ada pter. The RS-485 Adapt er (GE Item No. 520-0208) plugs into any serial com m unica-tion slot (slots 1 th roug h 8) on the D400. It con tains tw o indepen dently isolated RS-485 chan -

    nels on a single term inal block: Chan nel 1 on t erm inals TB1-1 throu gh TB1-5 and Chan nel 2on t erm inals TB1-6 thro ugh TB1-10. Term inal blocks accept a ra nge o f 24-14 AWG [0.2-2.1 m m ] Recom m ended w ire strip length is 0.2" [5.0 m m ]. Screws shall be torqu ed w ith toolsetting of 4.2 in-lb [0.46 Nm ]. A 3.0 to 3.5 m m flat screwdriver tip is recomm ended.

    The tra nsceiver in 2-w ire mod e and the receiver in 4-w ire mod e present 1 un it load (UL),nom inally 12 KOhm , to th e external netw ork w ith switches SW3/ SW4 a ll off.

    See Section 3.4, RS-485 Adapt erfor conf igurat ion opt ions.

    Cabling Requirem ents

    The recomm ended tota l maximu m length for RS-485 cables is 4000 f t [1300 m] w hen oper-at ing at 115 kbps. Refer to the ma nual of the connect ing device for i ts recom mend ed m axi-

    mu m cable length.

    The cab les m ust be shielded and the shield of each RS-485 cable section should begroun ded at one end o nly. This prevents circulating currents and ca n reduce surge-ind ucedcurrent on long com m unicat ion l ines.

    The RS-485 Adap ter suppor ts a maxim um of 32 transceivers of standard u nit load per chan-nel (64 u nit load s per RS-485 Adapter card).

    2-Wir e Connect ions

    To conn ect RS-485 2-w ire t ype devices to t he RS-485 Adapt er

    Use the fol low ing w iring conn ect ion:

    Note: Before wiring devices, ensure that t he RS-485 Adap ter is configured t o 2-w ire mode(see Section 3.4, RS-485 Adapt er).

    Relay

    RS485-

    RS485+

    GN D-+

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    Note: The term inal block posit ions are num bered from 1 to 10 start ing from the bottom ofthe card.

    4-Wir e Connect ions

    See Section 3.4, RS-485 Adapt erfor conf igurat ion opt ions.

    To conn ect RS-485 4-w ire t ype devices to t he RS-485 Adapt er

    Use the fol low ing w iring conn ect ion:Note: Before wiring devices, ensure that t he RS-485 Adap ter is configu red to 4- w ire mode(see Section 3.4, RS-485 Adapt er).

    Table 2 RS-485 2-W ire Term inal Block Signa l Defin it ions

    RS-485 Channel Posit ion Num ber 2-W ire

    Funct ion Signal Flow

    Channel 1 1 TX1+ IN/ OUT

    2 TX1- IN/ OUT

    3 FGND 1 Shield

    4 RX1- -

    5 RX1+ -

    Channel 2 6 TX2+ IN/ OUT

    7 TX2- IN/ OUT

    8 FGND 2 Shield

    9 RX2- -

    10 RX2+ -

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    4.5 Fib er Op t ic Ser ia l Co nn ect io ns

    For devices located som e distance from t he D400, they m ay be conn ected using glass orplastic optical f iber ca bles. Fiber optic cab ling also offers superior p erform ance in electri-cally noisy environm ents.

    Glass Opt ical Fiber

    You ca n use th e follow ing gla ss opt ical fibe r (GOF) cab ling w ith th e D400 Glass Optical FiberSerial adapt er:

    50/125 m core/cladding mu lt i-m ode (gradient index) cable 62.5/125 m core cladding m ult i-m ode (gradient index) cable 100/140 m core/cladding mu lt i-m ode (gradient index) cable 200 m core Ha rd- Clad Silica (HCS) m ulti-m ode (step in dex) cab le

    You can u se the following f iber optic term inations for D400 cabling:

    ST Conn ectors

    When ca lculating cable length, consider the following op tical pow er levels:

    Glass optical f iber tran smitter p ow er is 19.0 2 dBm Glass optica l fiber rece iver sensitivity is typically 25.4 dBm

    CAUTION: LED tr an smit ter s are cla ssified as IEC 60825 -1 Accessible Em ission Lim it (AEL)Class 1M. Class 1M devices are con sidered eye safe to th e una ided eye. Do not viewdirect ly wit h opt ical instru ments .

    Plastic Opt ical Fiber

    You ca n use 1 m m plastic op tical f iber (POF) cab ling w ith th e D400 Plastic Optica l Fiber Serialada pter. The recom m ended term ination is the Agilent Versatile Link Simp lex Connect or.

    When ca lculating cable length, consider the following op tical pow er levels:

    Plastic opt ical f iber tran smitter pow er is 9.0 4.5 dBm Plastic opt ical fiber rec eiver sensitivity is typ ically 39 dBm

    CAUTION: LED tr an smit ter s are cla ssified as IEC 60825 -1 Accessible Em ission Lim it (AEL)

    Class 1M. Class 1M devices are con sidered eye safe to th e una ided eye. Do not viewdirect ly wit h opt ical instru ments .

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    Note: It is possible to satur ate t he receiver inpu t if the cab le used is too short . Inline at tenu -at ion m ay be required.

    See Section 3.5, Fiber Optic Serial Adap terfor conf igurat ion opt ions.

    To connect f iber opt ic l inks to t he Fiber Optic adapters

    Plug fiber o ptic cables into the correspond ing TX and RX conn ectors.

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    4.6 IRIG-B Connect ions

    The D40 0 uses a pa ir of IRIG-B ada pt er card s, th e IRIG-B Input Adap ter a nd the IRIG-B Distri-but ion Adapt er, to accept an IRIG-B signa l from a GPS receiver then distribute th e signa l toconnected IEDs.

    See Section 3.6, IRIG-B Input Adapterand Section 3.7, IRIG-B Distribut ion Adapt erfor moreinformation.

    IRIG-B Input Adapt er

    The IRIG-B Inpu t Ada pt er (GE Item No. 520- 021 1) plug s into a d edica ted IRIG-B slot (slot 9) onthe D400 . The IRIG-B Input ca rd a ccepts an IRIG-B signa l in one o f three inp ut f orm atsthrough a corresponding connector t ype:

    Modu lated IRIG-B through a BNC conn ector Pulse width coded IRIG-B (TTL) through a term inal block Fiber Optic throug h a Receive (RX) 820-8 50 nm ST connect or

    Terminal blocks accept a range of 24-14 AWG [0.2-2.1 m m ] Recomm ended w ire striplength is 0.2" [5.0 m m ]. Screws shall be t orqu ed w ith t ool setting o f 4.2 in-lb [0.46 Nm ]. A 3.0to 3.5 mm f lat screwdriver t ip is recom mend ed.

    You ca n use th e follow ing gla ss opt ical fibe r (GOF) cab ling w ith th e D400 Glass Optical FiberSerial adapt er:

    50/125 m core/cladding mu lt i-m ode (gradient index) cable 62.5/125 m core cladding m ult i-m ode (gradient index) cable 100/140 m core/cladding mu lt i-m ode (gradient index) cable 200 m core Ha rd- Clad Silica (HCS) m ulti-m ode (step in dex) cab le

    You can u se the following f iber optic term inations for D400 cabling:

    ST Conn ectorsWhen ca lculating cable length, consider the following op tical pow er levels:

    Glass optica l fiber rece iver sensitivity is typically 25.4 dBm

    CAUTION: LED tr an smit ter s are cla ssified as IEC 60825 -1 Accessible Em ission Lim it (AEL)Class 1M. Class 1M devices are con sidered eye safe to th e una ided eye. Do not viewdirect ly wit h opt ical instru ments .

    IRIG-B Input Adapt er

    IRIG-B Distribu tion Adapter

    The IRIG-B Distribut ion Adap ter (GE Item No. 520-0 212 ) is an o pt iona l IRIG-B out pu t car d tosupp ly a pulse w idth cod ed IRIG-B (TTL) signal pa ssed from th e IRIG-B Input card to a tta ched

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    IEDs. The IRIG-B Distribu tion c ard p rovides fou r cha nn els on a single term inal block . Eachcha nn el is cap ab le of supp lying a signa l to up to f our IEDs, for a to tal of 1 6 IEDs. The IRIG-BDistribution card plugs into a d edicated IRIG-B slot (slot 10) on the D400.

    Terminal blocks accept a range of 24-14 AWG [0.2-2.1 m m ] Recomm ended w ire striplength is 0.2" [5.0 m m ]. Screws shall be t orqu ed w ith t ool setting o f 4.2 in-lb [0.46 Nm ]. A 3.0to 3.5 mm f lat screwdriver t ip is recom mend ed.

    IRIG-B Distribution Adapter

    Note: The terminal block posit ions are num bered from 1 to 10 start ing from the bottom of the card.

    Table 4 IRIG-B Dist ribu ti on Term inal Block Signa l Defin itio ns

    Channel Term inal BlockPosition Funct ion Signal Flow

    Channel 1 1 IRIG-B TTL OUT

    2 GND -

    3 FGND -

    Channel 2 4 IRIG-B TTL OUT

    5 GND -

    Channel 3 6 IRIG-B TTL OUT

    7 GND -

    8 FGND -

    Channel 4 9 IRIG-B TTL OUT

    10 GND -

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    4.7 Ho t St a nd by Fib er Op t ic Con nect io ns

    The Hot Stan dby Fiber Optic Ethern et Sw itches support single-IP redund ancy fo r the D400.They provide autom ated fai l over between tw o Ethernet f iber opt ic netw ork connect ions(RX1/ TX1 and RX2/ TX2) th at share a single MAC address. The 1 0-BaseFL sw itch (GE Item No.

    520-0 214) opera tes at 82 0-850 nm and the 10 0BaseFX switch (GE Item No. 520-0 215) oper-ates at 1300 nm .

    Hot Stan dby Fiber Optic Ethern et Sw itches ca n be in stalled in th e NET1 or N ET2 slot (slots 11and 1 2) on th e D400.

    If two Hot Standb y Ethernet switches are installed in the NET slots, the system m ay be usedin a dual-IP redund ancy m ode. That is, each sw itch can be con figu red with a different IPaddress to p rovide a back up network con nect ion i f the primary cha nnel fai ls.

    You can use the follow ing glass optical f iber (GOF) cabling w ith the D400 Hot Stan dy FiberOptic Ethernet Switches:

    50/125 m core/cladding mu lt i-m ode (gradient index) cable

    62.5/125 m core cladding m ult i-m ode (gradient index) cable 100/140 m core/cladding mu lt i-m ode (gradient index) cable 200 m core Ha rd-Clad Silica (HCS) m ulti-m ode (step index) cable

    You can u se the following f iber optic term inations for D400 cabling:

    ST Conn ectors

    When ca lculating cable length, consider the following op tical pow er levels:

    100BaseFX optical transm itter po w er is 15.0 4 dBm 100 BaseFX op tical f iber receiver sensitivity is typ ically 34.0 dBm 10BaseFL optical transm itter pow er is 19.0 2 dBm 10BaseFL opt ical fiber receiver sensitivity is typ ically 31.0 dBm

    CAUTION: LED tr an smit ter s are cla ssified as IEC 60825 -1 Accessible Em ission Lim it (AEL)Class 1M. Class 1M devices are con sidered eye safe to th e una ided eye. Do not viewdirect ly wit h opt ical instru ments .

    See Section 3.9, 10Base-FL Hot Standb y Fiber Optic Ethern et Swit chor Section 3.10,100Base-FX Hot Stan dby Fiber O