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Parts Manual
THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
Parts
Man
ual
D6H S/n 2KD1 & Up D6H LGP S/n 1KD1 & Up
Volume 1 of 2
CT-P-D6H1KD
INDEX
A N o me Po,.
Aid -Ether Starling ....... ----- ............ 127
Air Cleoner ····-----··········· ·· ·········· · .. ·56
Air Conditioner ' ... -........................ 379
A ir Conditioner Arrangement ............ 378
Air lines ············· · ···· __ ····· ·· .. ··· · .. 58 & 59
Alarm-Bock·up ··· ··· ··········· -." .-"'-'-' 118
Alternotor -_········ · .. ········ __ · __ ············ ·99
Arm-Push · __ ······ .. · .. ··········--··· 310 & 311
Axle - Powertrain .. ------ ......... ---- ...... 170
B Bock-up Warning ... _- ........... .. 141A
Bar - Equa lizer ... --- ..... ----- .. . -- m & 230
Bollery & W iring ... . ----- .... ..... ......... 112
Blade-Angling-Bulldozer ·· -··· ···· ····· 308 Blade Position Control
Arrangement .. __ ···· ···· ······· ········ 141 B
Blade - Straight - Bulldozer ...... 306 & 307
Blade - Universal- Bulldozer . ......... 309
Block -Cylinder ··················· · ············· 10 Blower Fan ...................................... ·48
Blower - fan - Co b Pressurizer ......... 360
Bottle - Windshield Washer 357 Box - Battery ........ -........................ 126
Broce - BuuUdozer ........... .. ........... 312
Breather - Crankcase ········ -··············· 40
Bulldozer Arrangemenl ···········- 302 thru 305
C Cab ······························· - _ ........... 368
Cob Arrangement .............. -.- . 354 & 355 Cab Heater ................................. 363
Cab liner .................................... 364
Cab-Pressurizer . . ........................ 358
Canopy ........... -.................. 340 & 342
Camshaft ··························· -·- ··· 15 & 84
Cop - Fuel Filler Protection ··-·· -············69
Cap - fuel Tonk .- .... ·······················68
Cop - Radiator Filler ············· .. ··-········· 43 Cap - Track Idler .. -....................... 233
Nome
Cap - Track Roller ................... .... . 233
Carrier Roller _. _. __ ......... -. -. 232A
Cartridge - Turbocharger ·····················61
Case & Covers - Winch ............. .... . 330
Case & Frame ...................... ..... ... 183
C - Frame .. -................................ 313
Case & Ports-Transmission ............ 156
Cleaner - Air ····································56 Clutch & Broke - Steering ....... -. __ .... 176
Compressor - Refrigerant ............. ..... 382
Connecting Rod & Piston ·················· 15
Control -Clutch & Broke Steering ······ 178
Control - Hydraulic Hand······ 288 thru 292
Control - Hydraul ic Transmission ...... 152 Control - Transmission ..................... 161
Contral- Winch ··············· 293, 294 & 295 Converter - Torque ........................ 143
Cooler - filter Bose & Engine Oil-·-52 & 53
Cooler - Transmission Oil ······· ······· ····54
Coupling & Guard - Transmission ...... 171
Cover - Cylinder Blo<;k··· ··········· ······ ···· 12
Cover-Front Housing ··············-··-······21
Cover - Protection - Radiator Cap · -·· ····47
Cover - Protection - Hydraulic Tank Cop ....... . ................ _- ... 250
Cover - Sound Suppression ·········· · ·······21
Cover - Valve Mechanism _······· 19
Crankshaft ······································· 14
Crankshaft Pulley ······················ · ·······25
Crankshaft Seol ································· 14 Cylinder Block. .............................. ·· 10
Cylinder Block. Cover _ .. _ ................. ·· 12
Cylinder Head ....... ... ...... ············· ·· 16
Cylinder Head Fastener .......... -. ·- ······ 18
Cylinder - Dozer lift ··············· 285 & 286
Cylinder Mounting - Bulldozer ......... 315
Cylinder - Ripper lift ..................... 287
Cylinder - Tilt ........................ 283 & 284
D Damper .......... -29
Nome Poge
Disposol - Fumes ~~~ ~~~·············· 40
Drain lines ....... ····.···· ... ·· ···.···· ... ·· .. ·.·71 Drowbor .... ... ....................... 198 & 199
Drive - Final 174
E Ejector - Dust ····································65
Enclosure ······································· 187
Enclosure-Engine - Open ROPS ..... . 188
Enclosure - Engine -Enclosed ROPS ... 188 End Bit ....................................... 315
Engine Arrangement ........................... 8
Engine lift ing ··························· ·········22
Engine Mounting ··········· ················ ·· ·22
Engine Oil Filler · · ······-·· ··· ················39
Engine Oil Filter Base ·····-··············-·· -54
Engine Oil level Gauge · ········ ············35 Engine Oil lines ...................... ····38
Engine Oil Pan ··················-········-·····34
Engine Oil Pump ... ··························36
Engine Support ·································24 Exhaust Manifold ...................... ······55
E)(haust Shield ·································64
F Fan - Blower ... ·····48
Fan Drive ······-································30
Fan - Reversible ........... ····················· 49
fastener - Cylinder Head ····················· 18
Fastener-bhaust Manifold ··················55 Fastener - Final Drive ..................... 173
Fastener - Front Housing ··-··················20
Fastener - Oil Pan ......... .. ·- ············-· -34 Fender .......... ... ............................. 200
Filler - Engine Oil ······························39
Filler - Powertrain Oil ····················· 160 Filter Bypass - Winch ..................... 299
Filter - Primary Fuel ···························73
Fil ter -Secondary Fuel ························74 Filter-Transmission ' -.................. 166
Flywheel ............... -........ ·················32
Flywheel Housing ........................ ···31
Nom. Pog.
Frome & Case .............................. 183
Frome - Track Roller
ITelescoping Recoil) ......... 222 & 224
Front Housing Cover ········· -···· ········ · ·21 Front Pull Hook .............................. 212
Fuel Injection lines ············_·············85 Fuel Injection Pump ..... . ............ 82 & 84
Fuel lines ········ -··· ···························70
Fuel Pump HOUSing -·············-············83 Fuel Tonk ........................... ···· ·······68
Fuel Tonk Droin lines ························71 Fuel Tonk Guard ........................... 209
Fuel Transfer & Mounting Pump··· ·········75
Fuel Transfer Pump ····· ········ ·-············75
G Gouge - Engine Oil level ·····--·-·········35 Gouges - Instrument -.............. 333
Gear & Clutch - Winch ......... -." "'. 326
Gear - Bevel & Transfer ........ -......... 150
Gear - Front Timing ···························25
Gears - Engine Rear ···························33
Governor & Fuel Injection Pump ·········76 Governor · ......... ...... ....................... ···78
Governor 8. Decelerator Control ·········66 Grill· ·········· ........................ 2128. 213
Guard-Bottom .................. ............ 194
Guard-Bottom-Heavy Duty· ··········· 196
Guard - Bottom - Sound Suppression ... 195 Guard - Radiator .............. -.......... .. 210
Guard - Track Guide ""'.". -". - 237
Guard - Track Roller ··············· 235 8. 236
Guard - Transmission ························ 197
Guard - Vandalism -Instrument Panel ··· 338
H Head - Cylinder ·- -···············-·-··-········· 16 Healer - Cab ..... ....... .......... .......... 363
Hood & Guard ................... -- 185 8. 191 Hood -................................. -..... 186
Horn - Electric ··················-·············· 333
Housing & Regulator ... ····· ·-·-····· ······51
Name Palle
Housing - Flywheel .... ·.···············.· ··· 31
Housing - Front ·············-···· · ·- ············20
Hydraul ic Arrangement ············ 247 & 248
Hydra ulic O il Cooler Arra ngement · . 248E
Idler - Track ························ 220 & 221
Instrument ··························· 335 & 336
K Kits - Related Repa ir ....... -... . . . ......... 390
L lamps - Flood ............................... 136
lamps - Head .................... . ............ 136
lever - HydrauliC Control ··· ···· ··········· 265
lifting - Engine ·····················-···········22 lighting . . . -. ...................... . .. -....... 130
lighting - Rood ................ .. .. .......... 132
liner - Cob .. .................................. 364
lines - Fuel ·················· ....... . .......... ···70
lines - Air ······························ 58 & 59 lines - Air Conditioner ...... . .. . ........... 380
lines - Cab Heater ....... .. . ..... ......... 364
lines - Engine Oil ··· .. ········ · ···· · · · ·········38
lines - Fuel Injection ··········· · ···············85
lines - Fuel T anlt Drain ····· -···········71
li nes-tift Cylinder ········· 268, 270 & 271 Unes - Powertrain Oil . . ..... -. -.- ......... 164
lines - Powertrain Cooler """"""""" 159 lines - Ripper ... -..... ·········· ··· · 277 & 278
lines-Tilt Cylinder ··· ··· 269,274, 275&276 lines - Turbocharger O il ...... . ........... ··62
lines - Water ····································51 lines - Winch Oil ................ 279 & 280
link - Track .................................... 245
linkage - Implement - Winch ............ 296
low Temperature
Starting Arrangement ----------- --- 128
M Manifold - Exhaust ··············· ............. ··55
Mirror - Side - ROPS ························ 345
Name Palle
Motor - Electric Starting · ············· -··· 86 Mounting - Cob .. . ........................... 202
Mounting-Carrier Roller -' . 232B
Mounting - Eng ine ......... .. ···········-···22
Mounting- Ripper ............ 318
Mou nt ing - ROPS ......... ········· -······ 201
Mounting - Transmission ................ 158 Mount ing - W inch ... -...................... 332
Muff ler ........... -....... ·················-···63
N Nome Plates and Transfers """ . ... .... 389
o O il Pan ------ ---------34
p Piston & Connecting Rod ···············-·· 15
Pivot - Wiper Arm ··························· 375
Pivot Bar ······································· 234
Planetary ······· .. ·························· · ··· 146 Platform ....................................... 204
Protection - Vanda lism -Engine Oil
level Gauge ······················ · ·······35
Prescreener ····· .... ·················· -·- ·· .. · -.. ·57
Protection - Vanda lism - Engine O il Filler ······ ................................. ···39
Pulley- Crankshaft ············ .. ·············25
Pump - Engine Oi l········ ·····················36
Pump - Fuel Priming ············ .. ·············72
Pump - Fuel Transfer & Mounting ·········75 Pump - Gear - Hydrau lic .................. 250
Pump - Gear - Transm ission ............... 168
Pump - Gear- W inch ..................... 251
Pump - Governor & Fuel Injection ·· .... · .. 76
Pump - Water ··································· 50
R Rad iator ........................... -··········42
Roading Arrangement ..................... 128
Recoil & Adjustment Track ............... 228
Regulator & Housing ········ .... ··· ·· --·····51 Ripper ................................. -........ 317
Nom. P ...
Ripper Arrangement .... . . . . . ............... 316 Roller - Track .................. . .............. 231 ROPS ....................................... 345
ROPS - Open ................................. 344
5 Screen-Pawertroin Oil l ines ............ 167
Screen -Winch Magnetic ··············· 282
Seal - Crankshaft ······························ 14 Seal ......................... . ... . . . ·· · 346 & 348 Seal - Adjusler ............... .. .. -.. . ....... 352
Seat - Suspension ........................... 347
Shaft - Main Drive··························· 172
Shield - Exhaust ·············· ···················64 Sound Suppression
Arrangement ········ -·· · ······ 384 & 385
Sound Suppression Cover ·-- ···············21 Sound Suppression Ponel-·· · · ·········· . ··· 13 Specifications ··', ..... ... . . .... . . ......... .... 392
Support - Engine· · · .......... . .. . . . ............. ·24
Support - Platform ........... .. - -. .......... 208 Sweeps ........ . .... . ........ . . . - -. .......... 218
Switch - Disconnect ........................ 118
Switch - Filter Bypass ............ . .. . ... . . 119
Switch-Start ································· 338
T Tonk & Filter - HydrauliC ... . .. -.......... 249
Tank - Fuel ··· ·················· ······-···········68 Tool······ .. ······················ .... ··········· 387 Tooth - Ripper ........................ ···· 319
Torque Control ···························· ···17 Torque Converter .. '..................... 142
Track ................ - . -. .... 238 thru 244
Transmission Arrangement 145
Transm ission Guard · ... -.. . 197
Transmission Oil Cooler ·····················54
Trunnion - Bulldozer ······················· 314
Trunnion - Engine ············ .. ················29 Turbocharger ................................ 60
Turbocharger 0 ;1 lines ············-········62
v Nome POll·
Valve Mechanism Cover ...... -. . ........... 19
Valve - Check - Hydraulic Control ······ 263
Valve-Control - Clutch & Broke Steering ....................... . . .. .... 182
Valve - Hydraul iC Control ··· ·252 thru 255 Valve - HydrauliC Control Shuttle .. -... 261
Valve-Inlet Flow Control & Relief ... 257
Valve-Mechanism········ .. ··· ···· ············ 19
Valve - Pressure Control - W inch ...... 301
Valve - Priority - Transmission Hydraulic
Control ·························.. 153 Valve - Quick. Drop - Hydraulic
Control ······························· .. 256
Valve - Re lief - HydrauliC Control ······ 262
Valve - Relief - Powertrain Oil lines ... 167
Valve - Selector & Pressure Control - Transmission . . . . -.. ...... . 155
Valve - Selector & Pressure
Control - Winch ············· ·· 298 & 300
Valve - Unit Test - Transmission
Hydraulic Control ······· · ·· ······ . ... 154
Vandalism Guard - Fuel Drain Lock. · .. · .. 71
W Washer - W indshield····· .. ·· .. ·· .. · .... · .. · 366
Water Pump · .. ··········· .. ······ .. ··· .. · .. ·· .. 50
Water-lines ···················· · ···············51
Winch Conversion··············· .. · 323 & 324
Winch - Installation Arrongement ...... 322
Winch - Towing
Arrangement ············ 320, 321 & 324 W incher Undercarriage Arrangement ··· 219 Window - Sliding - Cob ...... ... 370 & 371 W iper ................ . ................ 372 & 374 Wiper - Motor .............................. 376
Wiring & Battery ····················· ·· · .. · 112
y Yoke - Pump Drive ...................... . .. 172
8 BASIC ENGINE
Consists of :
CENTRAL STRUCTURE
8N5286 CYLINDER BLOCK GROUP ......... .
Page
10
lNI342
6N8079
CYLINDER BLOCK COVER GROUP CRANKSHAFT GROUP······ ..... .. ........ .
.... ... ............ 12
................ 14
2P6224 CRANKSHAFT SEAL GROUP - --, ... '" .. ··············· 14
- OR -
2P6226 CRANKSHAFT SEAL GROUP ..... -,_ ............... 14A
6 lW6588 CONNECTING ROD & PISTON GROUP .....•.......... · 15
lN4406 CAMSHAFT GROUP········ ............. -......................... 15
UPPE R STR UCTURE
7N8876 CYLINDER HEAD GROUP ..................... ....... 16
7N9536 CYLINDER HEAD FASTENER GROUp·· .......... ···· 18
7N8026 VALVE MECHANISM GROUP ... .. ................. ," 19
BN4745
6N8326
VALVE MECHANISM COVER GROUP
ENGINE LIFTING GROUP
19 ......... ·22
fRONT STRUCTURE
8N303
8N872
lW5634
1w7831
BN4422
2W6683 2P6528
8Nl07
fRONT HOUSING GROUP ... ....... .. . . . .......... ..... 20
fRONT HOUSING fASTENER GROUP· ........ . ····20
FRONT TIMING GEAR GROUP ········· .... ... . .. ...... . 25 DAMPER GROUP ... ...... ...... ........ .... ..... .... .......... . ..... 29
ENGINE SUPPORT GROUP····· · ... .... .. ... ........... ........ 24
CRANKSHAfT PUllEY GROUP ...... ... ...... ... . .............. 25
fRONT HOUSING COVER G ROUP ......... ................. 21
ENGINE TRUNNION GROUP .. .... ...... .. .................. 29
REAR STRUCTURE
1WI154 FlYWHEEL HOUSING GROUP ·· ··································31 7N2729 FlYWHEEL GROUP .. .......... .... ................................ 32
I W5034 REAR GEAR G ROUP ... ......... .. ............. .. .................... 33
l OWER STRUCTURE
2P6152
2P6200
4W4269
Oil PAN GROUP ..... . . ... ..... ....... . . .. . . ...... .... 34
Oil PAN FASTENER GROUP .... .............. .... ...... 34
OIL LEVEl GAGE GROUP ......... ... . . .... ... .. 35
lW2630 ENGINE ARRANGEMENT - BaSIC - Part 1 of 2 EflecllYe Wllh Senal No. 10Z876.5 - UP
J3.52.52E
BASIC ENGINE
Consists of :
LUBRICATION SYSTEM
2P1784
2P6105
I P4244
4W4270
Page ENGINE OIL PUMP GROUP .................... ... ......•.. ... .. 36
ENGINE Oil LINES GROUP ··· ·· ··············· ····· ········ .... . 38 BREATHER GROUP ... .. .. .. .. .... ... .... ................ .......... .. 40
OIL f iLLER GROUP .... ............ ..... ...... .. ......... ............ 39
COOLING SYSTEM
lN5909
2W6779
2W2272
7N2731
WATER PUMP GROUP······ .. ..... ....... ... ... ... ............. .... 50
WATER LINES GROUP ······· ··· ··· ·····. · ... · .. · ..... ... ............. 51
f ILTER BASE & ENGINE OIL COOlER GROUP ··· ···· ....... . 52
TRANSMISSION O IL COOLER GROUP ····· ······· ··· ··· ·· .... 54
INTAKE & EXHAUST SYSTEM
8N3726 AIR LINES GROUP ········ ··· ·· ···· ······ · ............. ...... ........ 58
6N l 64 EXHAUST MANIFOLD GROUP ---······ ·········.····· · .. .. ....... 55
8N2669 TUR80CHARGER GROUP··· ······ ·························· ..... 60
- OR-
7C8657 TURBOCHARGER GROUP ·· ····· ........................ .. .. .. .. . 60A
8NI501 TURBOCHARGER OIL LINES GROUP .·.·.· ....... ...... . .. .. ... 62
- OR -
9Y5727 TURBOCHARGER OIL LINES GROUP ... ...................... 62A
IW4486 EXHAUST MANifOLD fASTENER GROUP ....... ....... ... ... . 55
FUEL SYSTEM & G O V ERNO R
lW3489 GOVERNOR & FUEL INJECTION PUMP GROUP ......... .. . 76
7C9602
lW3609
7W5156
IWI690
2W 1605
2W41 60
- OR -
GOVERNOR & fUEL INJECTION PUMP GROUP ...... ... .76A
fUEL INJECTION LINES GROUP ··· ..... ...................... ... 85
SECONDARY filTER GROUP ................................ ... ... .74
PRIMARY FUEL FILTER GROUP ............................ ....... .13
DRAIN LINES GROUP ·············· .. ·· .............................. 71
FUEL TRANSFER PUMP & MOUNTING GROUP .- ..... ____ 75
J36322E
lW2630 ENGINE ARRANGEMENT Basic - ParI 2 01 2 Effective wHh Sfmal No. 10Z876!l - UF'
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