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DAISOGEL™DAISOGEL™
Packing Materials for Process Purification
[ Process Purification ]
- offered by Waters
DAISOGELPacking Material for Process Purification
[3]
Waters Corporation and DaiSO CO., LtD., Osaka, Japan, have jointly entered
into a collaboration to globally market and supply DaiSOgeL™ bulk packing
materials for process chromatography.
By combining the purification expertise of both organizations, pharmaceutical
and biopharmaceutical companies’ scaling processes for lab-scale to pilot
plant or process-scale manufacturing, can now benefit from an unparalleled
level of technical and product support.
DAISOGEL Packing Materials
Silica-based packing materials for pharmaceutical and biopharmaceutical
chromatographic purifications
High mass loading and excellent resolution
excellent durability with extended acidic and alkaline resistance
available in multiple kilograms
DAISOGEL Analytical and Preparative HPLC Columns Packed by Waters
analytical columns for screening and method development of isolation and
purification methods
Preparative columns packed with Waters patented Prep OBD™ technology for scaling up
[4]
DAISOGEL Columns Packed with Waters OBD Technology
COLumn PerfOrmanCe – iDentifying tHe PrOBLem
Laboratory-scale HPLC purification presents many challenges to the
chromatographer. Inconsistency in column-to-column performance and
lifetimes often result in lost samples, repeat purification runs and poor
scalability from small to larger volume columns. Common HPLC prep
column failures are due to mechanical instabilities, especially voids in the
packed bed. The patented OBD Technology1 combines optimized packing
processes with a unique set of column designs ensuring increased lifetime
and better reproducibility.
When a column is used in a preparative HPLC system, it must remain
stable during operation. The bed must be packed sufficiently dense
to withstand the compressive fluid forces encountered during use. In
the case of analytical column dimensions, the necessary packed bed
density can be generally achieved using traditional slurry packing methods.
As the diameter of the column increases, it becomes increasingly difficult
to reach the bed density required for stable, long-term performance,
especially when using small particles. The optimum bed density is
dependent upon the specific properties of the chromatographic particles
and column dimensions.
1US Patent # 7,399,410; UK Patent # GB2408469
OBD COLumn DeSign – imPrOveD meCHaniCaL StaBiLity
Waters combines high-pressure slurry packing with a carefully calculated axial compression element localized at the less-dense inlet end of the bed. With
careful tuning of the packing process for each particle type and column geometry, the Prep OBD design and process results in predictable, uniform density
profiles throughout the column. Established procedures ensure that the column bed is not over-compressed or disrupted during the final column packing
process. Excess axial compression applied at the inlet can break particles, build bridges, and lower local bed permeability.
exploded Prep OBD Column Hardware
The patented OBD column hardware design incorporates chemically inert seals made to prevent leaks and a pair of specially designed filter housings with frits and distributors built to withstand high pressures.
Optimized Bed Density is achieved by applying pre-determined axial force only at the column inlet.
OBD Optimized Bed Density
High-pressure Slurry PackingLocalized Bed Expansion Near Inlet
Axial-ram Slurry PackingLocalized Compression Near Inlet
OBD ProcessOptimum Bed Density Throughout
[5]
DAISO CO., LTD.
DAISO CO., LTD., headquartered in Osaka,
Japan, is a technology-oriented chemical
company supporting industries including
medicine, agriculture, IT, machinery,
textiles, and construction through
innovative products.
PrODuCt Offering inCLuDeS:
Daisogel packing materials
Pharmaceutical intermediates
Fine chemicals
Proprietary functional chemicals
soda products and Chlor-alkali
synthetic and fabricated resin products
www.daiso-co.com
DaiSOgeL PaCking materiaL
DAISO CO., LTD. is one of the leading silica gel manufacturers for
liquid chromatography, using inorganic synthesis technology. Since
1992, DAISO has added large-scale manufacturing capability for
DAISOGEL media to fully support the process purification laboratories
worldwide. DAISOGEL phases are used for various applications
including medicines and pharmaceuticals, agricultural chemicals,
food ingredients, biomolecules, liquid crystals and functional dyes.
DAISOGEL packing materials have been designed to meet the needs of
process purification. These speherical silica-based packing materials
allow for high mass loading and maximum resolution which can result
in reducing the number of repeated injections. Through high density
bonding and endcapping, DAISOGEL packing materials have shown
extended life and durability. These benefits have helped customers in
reducing their overall purification costs.
QuaLity
DAISO quality control system is based on ISO 9001 for the silica
gel manufacturing plant and has a DMF (Drug Master File) on file
with the FDA (Food and Drug Administration) for the DAISOGEL
packing materials.
Starting with the raw materials, the quality of DAISOGEL
packing material is strictly controlled at each manufacturing
step. Each DAISOGEL batch is analyzed for pore size, surface
area, pore volume and particle size, along with measurements
of the silica gel pH, volatile matter, and metal impurities.
DAISOGEL packing materials are designed to perform with
consistent selectivity from lot-to-lot and between particle
sizes.
[6]
DaiSOgeL SP-120-ODS-rPS
Silica-based 120Å C18 phase
High coverage and exhaustive endcapping
ODS-RPS packings featuring maximum surface coverage are the ideal choice for a
wide variety of organic compounds. Carefully controlled full endcapping leads to
optimal performance with acidic, basic and chelating compounds.
DAISOGEL Packing Materials
DaiSOgeL SP-120-ODS-BP
Silica-based 120Å C18 phase
Suitable for hydrophilic compounds separation
Longer lifetime in aqueous eluents
Different selectivity from ODS-RPS
ODS-BP phases are designed to show extended selectivity for
hydrophilic and polar compounds which are either poorly or not
retained on other phases. Typical applications are separations of
biomolecules and metabolites such as oligosaccharides, amino
acids, small peptides, nucleotides and organic acids. They are
endcapped and show similar selectivity as conventional C18 phases
when being used for separations of hydrophobic compounds with
typical reversed-phase eluents. They also show stable base lines
and high sensitivity even under neutral pH conditions and without
buffer or counter-ion additives.
0 5 10 15 20 25 min
0
50
100
mV
1
2
Column: DAISOGEL SP-120-5-ODS-RPS 150 x 6 mmEluent: 10 mM sodium phosphate (pH 5.0) /CH3CN (85/15)Flow Rate: 1.0 mL/minDetection: UV @ 254 nmTemperature: 40 °C
Compounds: 1. Thiamin hydrochloride (Vitamin B1)2. Riboflavin (Vitamin B2)
analysis of vitamin B
0 2.5 5.0 7.5 10 min
0
50
100
150
200
250
mV
1
2
3
4
5
6
Column: DAISOGEL SP-120-5-ODS-RPS 150 x 6 mmEluent: 30 mM sodium phosphate (pH 2.5 with H3PO4)Flow Rate: 1.0 mL/minDetection: UV @ 210 nmTemperature: 40 °C
Compounds: 1. Malonic acid2. Nortriptyline3. Acetic acid4. Lactic acid5. Citric acid6. Succinic acid
analysis of Organic acids
0 hours 100 hours
4 4
0 hrsafter
100 hrsPyridine Kpy 0.704 0.686Phenol Kph 2.129 2.080Separation α 3.024 3.032
analysis of Pyridine/Phenol No change in selectivity or retention after 100 hours of washing
0 5 10 min
1
2
Column: DAISOGEL SP-120-5-ODS-BP 150 x 6 mmEluent: 0.1 M phosphate buffer (pH 3.1)Flow Rate: 1.0 mL/minDetection: ECDTemperature: Ambient
Compounds: 1. Ascorbic acid2. GSH
analysis of antioxidants Showing good retention of ascorbic acid
DaiSOgeL SP-120-P
Ultra-high purity 120Å silica
P phases are based on spherical and totally porous silica gel with metal
impurities specified to be less than 10 ppm each for Al, Fe, Ti and Zr.
Due to its narrow particle size distribution, P series packing material for
preparative chromatography enables higher column efficiencies, lower
operating pressure and longer column lifetimes.
Using DAISOGEL, scale-up is guaranteed by using the same production
procedure for all grades.
P series packing materials for preparative use are available in 10 µm,
15 µm and 20 µm. High purity 40-60 µm spherical silica is a cost
effective alternative for medium and low pressure chromatography.
DaiSOgeL SP-200-C8-P
Silica-based 200Å C8 phase
Recommended for highly hydrophobic samples
C8-P packing materials are bonded with octyl groups and are fully endcapped. They are recommended for compounds which are too strongly
retained on C18 phases. 200Å material is widely used for larger molecules with higher hydrophobicity.
analysis of fat-Soluble vitamins under normal Phase Conditions
SP-120-5-ODS-RPS
SP-120-5-ODS-BP
SP-200-5-C8-P
1
2 3
4
5
6 7
1
2 3
4 5
6 7
1
2 3 4
5
6 7
Mobile Phase: 65% MeOH /35% 20 mM K2HPO4 buffer, pH 7.0Temperature: 23.4 °C
Compounds:1. Uracil2. Propranolol3. Butylparaben4. Naphthalene5. Dipropylphthalate6. Acenaphthene7. Amitriptyline
Selectivity Comparison of three Daisogel Phases
Preparative grades packing material in the past have had a wide particle distribution. The advantage of P series packing material for preparative chromatography is that it enables higher column efficiencies and lower operating pressure due to its narrow particle size distribution.
15
12
9
6
3
00 10 20 30 40
Linear Velocity (cm/min)Condition: MeOH 100% (40 °C)
Pres
sure
(Mpa
/m)
Measurement of Pressure Drop
SP-120-20-PSP-120-15-PSP-120-10-P
400
200
0
mV
1
2
3
4
5
0 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 min
Column: DAISOGEL SP-120-5-P 150 x 6 mmEluent: n-Hexane/CHCl3 (60/40)Flow Rate: 1.0 mL/minDetection: UV @ 254 nmTemperature: Ambient
Compounds: 1. Vitamin A Palmitate2. Vitamin K13. Vitamin E4. Vitamin K35. Vitamin D
[7]
[8]
excellent Durability in acidic environment
accelerated acidic Duration test Condition
Mobile Phase: CH3CN/1.0% TFA aqueous (10/90), pH 1.0Temperature: 70 °CPurge Time: 3 hr
Chromatographic Test Condition
Mobile Phase: CH3OH/H2O (35/65)Temperature: 40 °CDetection: UV @ 254 nm
Compounds: 1. Uracil 2. Methyl Benzoate 3. Toluene4. Naphthalene
Purge Time (hr)
Rete
ntei
on to
Initi
al (%
)
0 3 6 9 12 15 18 210
20
40
60
80
100
24
Competitor A (300Å, C4)Competitor B (300Å, C4)
DAISOGEL SP-300-C4-BIO
DAISOGEL SP-300-C4-BIO
20 min0 2 4 6 8 10 12 14 16 18
250 CV Purged
Initial
1 2
3
4
Competitor B (300Å, C4)
20 min0 2 4 6 8 10 12 14 16 18
250 CV Purged
Initial
2
34
1
Competitor A (300Å, C4)
20 min0 2 4 6 8 10 12 14 16 18
250 CV Purged
Initial
2
34
1
DaiSOgeL SP-300-BiO
Suitable for bulky biomolecules, proteins
300Å pore size, narrow particle size distribution, ultra high purity totally spherical silica gel
High density bonding for extreme performance
Available types: SP-300-ODS-BIO, SP-300-C4-BIO
The improved high density bonding and full endcapping make it most suitable for general use and to separate or purify high molecular weight
compounds, especially proteins. Because of significant improvement in durability, these novel phases exhibit excellent acidic and alkaline resistance.
These can be used for an extended period of time under acidic mobile-phase condition and rinsed for regeneration with NaOH containing solvents.
The C4 phase is recommended for compounds too strongly retained on ODS C18 phases.
[9]
accelerated alkaline Duration test Condition
Mobile Phase: CH3CN/0.01 NaOH aqueous (10/90), pH 12Temperature: 25 °CPurge Time: 3 hr
Chromatographic Test Condition
Mobile Phase: CH3OH/H2O (35/65)Temperature: 40 °CDetection: UV @ 254 nm
Compounds: 1. Uracil 2. Methyl Benzoate 3. Toluene 4. Naphthalene
excellent Durability in alkaline environment
0 2 4 6 8 10 12 14 16 18 20 min0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 min
DAISOGEL SP-300-10-C4-BIO Competitor C (300Å, 15/20 µm, C4)
Initial
After 76 hr (25 cycles)
Initial
After 19 hr (6 cycles)
After 18 hr (6 cycles)
43
214
3
2
1
Purge Time (hr)
Rete
ntei
on to
Initi
al (%
)
0 10 20 30 40 50 60 70 8050
60
70
80
90
100
110
Daisogel SP-300-10-C4-BIO76 hours: 68.8%
Competitor C (300Å, 15 µm, C4)18 hours: 66.6%
p ( , µ , 4)
[10]
Ordering Information
Product Name Pore Size (Å) Particle Size (µm) Pore Volume (mL/g) Surface Area (m2/g) % Carbon Endcapping
SP-120-ODS-RPS 120 5, 10, 15, 20, 40/60 1.0 300 17 YesSP-120-ODS-BP 120 5, 10, 15, 20, 40/60 1.0 300 15 YesSP-200-C8-P 200 5, 10, 15, 20, 40/60 1.1 200 7 YesSP-120-P 120 5, 10, 15, 20, 40/60 1.0 300 N/A N/ASP-300-ODS-BIO 300 5, 10, 15, 20 0.9 100 8 YesSP-300-C4-BIO 300 5, 10, 15, 20 0.9 100 3 Yes
DaiSOgeL PHySiCaL PrOPertieS
Silica particle shape: SP (spherical)
Pore size (Å): 120, 200, 300
Particle size (µm): 5, 10, 15, 20, 40/60
Bonded phase: see table
SP- 200- P
Base silica purity: P indicates ultra-high purity; Bio indicates ultra-high purity
high acidic resistance; suitable for organic compound separation
low carbon content; suitable for hydrophilic and polar compound separation in up to 100% aqueous eluents
for compounds too strongly retained on ODS phases
if no bonded phase is indicated, the product is bare silica
designed for biopharmaceutical applications; novel bonding technique ensures strong resistance against alkalic and acidic conditions
new variation of the C4 phase; novel bonding technique ensures strong resistance against alkalic and acidic conditions
5- C8-
guiDe tO interPreting DaiSOgeL PrODuCt nameS
narrow particle size distribution
exceptional batch-to-batch reproducibility
enhanced mechanical stability
Suitable for Dynamic axial Compression columns
DaiSOgeL PrODuCt CHaraCteriStiCS
[11]
DaiSOgeL PaCking materiaLS
Particle Size DimensionSP-120- ODS-RPS
SP-120- ODS-BP
SP-200- C8-P
SP-120-PSP-300- ODS-BIO
SP-300- C4-BIO
5 µm 4.6 x 100 mm 186005201 186005171 186005156 186005186 186005141 1860051265 µm 4.6 x 150 mm 186005202 186005172 186005157 186005187 186005142 1860051275 µm 4.6 x 250 mm 186005203 186005173 186005158 186005188 186005143 186005128
10 µm 4.6 x 100 mm 186005204 186005174 186005159 186005189 186005144 18600512910 µm 4.6 x 150 mm 186005205 186005175 186005160 186005190 186005145 18600513010 µm 4.6 x 250 mm 186005206 186005176 186005161 186005191 186005146 18600513110 µm OBD 19 x 100 mm 186005207 186005177 186005162 186005192 186005147 18600513210 µm OBD 19 x 150 mm 186005208 186005178 186005163 186005193 186005148 18600513310 µm OBD 19 x 250 mm 186005209 186005179 186005164 186005194 186005149 18600513410 µm OBD 30 x 100 mm 186005210 186005180 186005165 186005195 186005150 18600513510 µm OBD 30 x 150 mm 186005211 186005181 186005166 186005196 186005151 18600513610 µm OBD 30 x 250 mm 186005212 186005182 186005167 186005197 186005152 18600513710 µm OBD 50 x 100 mm 186005213 186005183 186005168 186005198 186005153 18600513810 µm OBD 50 x 150 mm 186005214 186005184 186005169 186005199 186005154 18600513910 µm OBD 50 x 250 mm 186005215 186005185 186005170 186005200 186005155 186005140
DaiSOgeL COLumnS PaCkeD By WaterS
SP-120-ODS-RPS
Qty 10 µm 15 µm 20 µm 40/60 µm
100 g 186005014 186005050 186005086 -500 g 186005015 186005051 186005087 1860051171 kg 186005016 186005052 186005088 1860051185 kg 186005017 186005053 186005089 186005119
10 kg 186005018 186005054 186005090 18600512020 kg 186005019 186005055 186005091 186005121
SP-120-ODS-BP
Qty 10 µm 15 µm 20 µm 40/60 µm
100 g 186005002 186005038 186005074 -500 g 186005003 186005039 186005075 1860051051 kg 186005004 186005040 186005076 1860051065 kg 186005005 186005041 186005077 186005107
10 kg 186005006 186005042 186005078 18600510820 kg 186005007 186005043 186005079 186005109
SP-200-C8-P
Qty 10 µm 15 µm 20 µm 40/60 µm
100 g 186004996 186005032 186005068 -500 g 186004997 186005033 186005069 1860050991 kg 186004998 186005034 186005070 1860051005 kg 186004999 186005035 186005071 186005101
10 kg 186005000 186005036 186005072 18600510220 kg 186005001 186005037 186005073 186005103
SP-120-P
Qty 10 µm 15 µm 20 µm 40/60 µm
100 g 186005008 186005044 186005080 -500 g 186005009 186005045 186005081 1860051111 kg 186005010 186005046 186005082 1860051125 kg 186005011 186005047 186005083 186005113
10 kg 186005012 186005048 186005084 18600511420 kg 186005013 186005049 186005085 186005115
SP-300-ODS-BIO
Qty 10 µm 15 µm 20 µm
100 g 186004990 186005026 186005062500 g 186004991 186005027 1860050631 kg 186004992 186005028 1860050645 kg 186004993 186005029 186005065
10 kg 186004994 186005030 18600506620 kg 186004995 186005031 186005067
SP-300-C4-BIO
Qty 10 µm 15 µm 20 µm
100 g 186004984 186005020 186005056500 g 186004985 186005021 1860050571 kg 186004986 186005022 1860050585 kg 186004987 186005023 186005059
10 kg 186004988 186005024 18600506020 kg 186004989 186005025 186005061
For additional DAISOGEL products, please contact your local Waters sales representative.
© 2010 Waters Corporation. Waters, OBD and The Science of What’s Possible are
trademarks of Waters Corporation. DAISOGEL is a trademark of DAISO CO., LTD.
720003321EN May 2010 VW-KK-FP
The quality management system of Waters’ manufacturing facilitiesin Taunton, Massachusetts and Wexford, Ireland complies with the Interna-tional Standard ISO 9001:2000 Quality Management and Quality Assurance Standards. Waters’ quality management system is periodically audited by the registering body to ensure compliance.
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