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Damen Shipyards Piet Faasse Peter Rampen

Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

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Page 1: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Damen Shipyards

Piet Faasse

Peter Rampen

Page 2: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

How many Tesla’s batteries onboard?

4 MWh batteries

Tesla Model S: 100kWh!40 Tesla’s

Page 3: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

How many Tesla’s batteries for this ship?

Page 4: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

• Wide product & market portfolio

• Standard products (off the shelf)

• World wide

Page 5: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW
Page 6: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

We need to be green

Local – Air quality

Page 7: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Lloyds Register: “Commercial Ships of 2030 Will Be Smart, Green and Connected”

Page 8: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Trend – OPEX becomes more important

Page 9: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Small to large

4.500 kW1000Vdc

150 kW600Vdc

10.000 kW690 Vac

25.000 kW6.600 V

Page 10: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Technical trendsNew energy onboard

Variable speed generators

LNG

Hydrogen

Fuel cells

Electrical charging

New topologies

Hybrids / full electrics

Shore power / charging

power demand

operational flexibility

full electric

hybrid electric

conventional

Page 11: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Technical trends

More electronic consumers

electrical propulsion

LED lighting

more electric drives

New power conversion technology

automotive electrification

new semiconductors

modular power electronics

Power electronics in distribution

(ship has a micro grid)

Page 12: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

New converter types

13

100 KW DRIVE

IM with DFE (wall-mount)

IM with AFE (cabinet) Automotive style

Cooling Air Air Water

Total Weight (kg) 960 1580 ≈300

Total Volume (m3) 0.41 1.72 0.23

IP rating IP55+21/54 IP55+21/54 IP65+67

Page 13: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case2x road bus we can use same technology

Page 14: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW
Page 15: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

Challenge

4x 500kW propulsion / 100 kW other

20 min. sailing 500 kWh per trip

5 min. charging 6 MW charging

weak shore grid

Page 16: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

=

=

=

=

weak grid

onboard configuration

buffer required?

charge power?plug power < 4 MW @LV

AC or DC?

Page 17: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

HOW TO GET POWER ON-BOARD

AC / DC

LV large cables/connector

HV safety, large transformer on-board

Inductive large, expensive

hf / HV switch-mode converter possible?

Page 18: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

by Wärtsilä / Syntef

Power: 2.8 MW

Distance: 150...500 mm

Page 19: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

[1000V, DC]Switch Board

G

DE

G

DE

==

EM500kW

EM550kW

~=

~=

[1000V, DC]

~=

~=

==

~=

==

Shore battery buffer

DC shore connection

MW charger

400 kW grid supply

6x 300kWh

6x 400kW

6x 300kWh

6x 400kW

744k

W

744k

WConfiguration challenges

onboard bus

DC / AC

floating / fixed

DC power quality

EMC

Earthing (ship/shore)

How to protect DC bus

Page 20: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

DC protection

capacitive grid

bus-tie semi-conductor circuit breakers

other still by fuses

no standards

Page 21: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Challenges – e-ferry case

Most consumers still AC supplied

DC system

Page 22: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Power electronics is enabler forfuture more electric ships

QUESTIONS?

Page 23: Damen Shipyards Piet Faasse Peter RampenChallenges –e-ferry case Switch Board[1000V, DC] G DE = = EM 500kW EM 550kW ~ = ~ = 1000V, DC] Shore battery buffer DC shore connection MW

Contactgegevens

• Bedrijfsnaam: Damen Shipyards B.V.

• Adres: Avelingen-West 20, Gorinchem

• Telefoonnummer: 0183-639911

• E-mailadres: [email protected]

• Standnummer: -