65
Service Manual Yokogawa Electric Corporation Daqstation DX1000/DX1000N/DX2000 SM 04L41B01-01E 4th Edition

Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

  • Upload
    others

  • View
    21

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

ServiceManual

Yokogawa Electric Corporation

DaqstationDX1000/DX1000N/DX2000

SM 04L41B01-01E4th Edition

Page 2: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

iSM 04L41B01-01E

Important Notice to the User• This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and

DX2000. Check the serial number to confirm that this is the correct service manual for the instrument to be serviced. Do not use the wrong manual.

• Before any maintenance and servicing, read all safety precautions carefully.• Only properly trained personnel may carry out the maintenance and servicing

described in this service manual.• Do not disassemble the instrument or its parts, unless otherwise clearly permitted by

this service manual.• Do not replace any part or assembly, unless otherwise clearly permitted by this service

manual.• In principle, Yokogawa Electric Corporation (YOKOGAWA) does not supply parts

other than those listed in the customer maintenance parts list in this service manual (mainly modules and assemblies). Therefore if an assembly fails, the user should replace the whole assembly and not components within the assembly (see “Note”). If the user attempts to repair the instrument by replacing individual components within the assembly, YOKOGAWA assumes no responsibility for any consequences such as defects in instrument accuracy, functionality, reliability, or user safety hazards.

• YOKOGAWA does not offer more detailed maintenance and service information than that contained in this service manual.

• All reasonable efforts have been made to assure the accuracy of the content of this service manual. However, there may still be errors such as clerical errors or omissions. YOKOGAWA assumes no responsibility of any kind concerning the accuracy or contents of this service manual, nor for the consequences of any errors.

• All rights reserved. No part of this service manual may be reproduced in any form or by any means without the express written prior permission of YOKOGAWA. The contents of this manual are subject to change without notice.

NoteYOKOGAWA instruments have been designed in a way that the replacement of electronic parts can be done on an assembly (module) basis by the user. YOKOGAWA instruments have also been designed in a way that troubleshooting and replacement of any faulty assembly can be done easily and quickly. Therefore, YOKOGAWA strongly recommends replacing the entire assembly over replacing parts or components within the assembly. The reasons are as follows:• The instruments use high-performance microprocessors, large scale CMOS gate arrays,

and surface-mount components to provide state-of-the-art performance and functions.• Repair of components can only be performed by specially trained and qualified maintenance

personnel with special highly-accurate tools, including costly ones.• When taking the service life and cost of the instruments into consideration, the replacement

of assemblies offers the user the possibility to use YOKOGAWA instruments more effectively and economically with a minimum in downtime.

Trademark• Adobe, Acrobat, and PostScript are trademarks of Adobe System Incorporated.• For purposes of this manual, the ™ and ® symbols do not accompany their respective

trademark names or registered trademark names.• Company and product names that appear in this manual are trademarks or registered

trademarks of their respective holders.

Revisions1st Edition: Apr. 2006 2nd Edition: May 2007 3rd Edition: Mar. 20094th Edition: Jun. 2010

4th Edition: June 2010 (YK)All Rights Reserved, Copyright © 2006 Yokogawa Electric Corporation

Page 3: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

ii SM 04L41B01-01E

IntroductionThis manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000.

WARNINGThis service manual is to be used by properly trained personnel only. To avoid personal injury, do not perform any servicing unless you are qualified to do so. Refer to the safety precautions prior to performing any servicing. Even if servicing is carried out according to this service manual, or by qualified personnel, YOKOGAWA assumes no responsibility for any result occurring from that servicing.

Safety Standards and EMC StandardsThe DX conforms to IEC safety class I (provided with terminal for protective grounding), Installation Category II, Measurement Category II (CAT II), and EN61326-1 (EMC standard), class A (use in a commercial, industrial, or business environment).The DX is designed for indoor use.

Safety PrecautionsThe general safety precautions described here must be observed during all phases of operation. If the DX is used in a manner not described in this manual, the protection provided by the DX may be impaired. Yokogawa Electric Corporation assumes no liability for the customer’s failure to comply with these requirements.

WARNING• Use the Correct Power Supply Ensure that the source voltage matches the voltage of the power supply before

turning ON the power. In the case of a desktop type, ensure that it is within the maximum rated voltage range of the provided power cord before connecting the power cord.

• Use the Correct Power Cord and Plug (Desktop Type) To prevent electric shock or fire, be sure to use the power cord supplied by

YOKOGAWA. The main power plug must be plugged into an outlet with a protective ground terminal. Do not disable this protection by using an extension cord without protective earth grounding.

• Connect the Protective Grounding Terminal Make sure to connect the protective grounding to prevent electric shock before

turning ON the power. The power cord that comes with the desktop type is a three-prong type power

cord. Connect the power cord to a properly grounded three-prong outlet.• Do Not Impair the Protective Grounding Never cut off the internal or external protective grounding wire or disconnect the

wiring of the protective grounding terminal. Doing so invalidates the protective functions of the instrument and poses a potential shock hazard.

• Do Not Operate with Defective Protective Grounding Do not operate the instrument if the protective grounding might be defective.

Also, make sure to check them before operation.

Page 4: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

iiiSM 04L41B01-01E

• Do Not Operate in an Explosive Atmosphere Do not operate the instrument in the presence of flammable liquids or vapors.

Operation in such an environment constitutes a safety hazard. Prolonged use in a highly dense corrosive gas (H2S, SOx, etc.) will cause a

malfunction.• Do Not Remove Covers The cover should be removed by YOKOGAWA’s qualified personnel only.

Opening the cover is dangerous, because some areas inside the instrument have high voltages.

• Ground the Instrument before Making External Connections Connect the protective grounding before connecting to the item under

measurement or control unit.• Damage to the Protection Operating the instrument in a manner not described in this manual may damage

the instrument’s protection.• Pull Out the Inner Instrument Correctly Pull out the inner instrument correctly according the instructions given in “Pulling

Out the Inner Instrument (DX1000N)” in this manual.

Safety Symbols Used on Equipment and in Manual

“Handle with care.” To avoid injury and damage to the instrument, the operator must refer to the explanation in the manual.

Protective ground terminal

Functional ground terminal (do not use this terminal as a protective ground terminal.)

Alternating current

ON (power)

OFF (power)

Direct current

Conventuins Used in Manual

WARNING Calls attention to actions or conditions that could cause serious or fatal injury to the user, and precautions that can be taken to prevent such occurrences.

Calls attentions to actions or conditions that could cause light injury to the user or damage to the instrument or user’s data, and precautions that can be taken to prevent such occurrences.

CAUTION

Page 5: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

iv SM 04L41B01-01E

Overview of This Manual

This manual is meant to be used by qualified personnel only. Make sure to read the safety precautions at the beginning of this manual as well as the warnings and cautions contained in the chapters relevant to any servicing you may be carrying out.

This manual contains the following chapters.

Chapter 1 Principles of Operation Describes the principles of operation of the instrument.

Chapter 2 Troubleshooting Lists problems that can occur and gives corrective actions.

Chapter 3 Testing Gives procedures for testing the characteristics of the instrument.

Chapter 4 Adjustments Explains how to adjust the instrument.

Chapter 5 Schematic Diagram Provides a system configuration diagram.

Chapter 6 Customer Maintenance Parts List Contains exploded views and a list of replaceable parts.

Chapter 7 Replacing Parts Describes how to replace parts. Also explains how to pull out the Inner

Instrument of the DX1000N.

Specifications are not included in this manual. For specifications, refer to the DX1000/DX1000N User’s Manual (IM 04L41B01-01E) and the DX2000 User’s Manual (IM 04L42B01-01E).

Revision HistoryEdition Description2 Addition and improvements to functionality: 24 VDC/AC power supply (/P1 option)3 Addition and improvements to functionality: PROFIBUS-DP (/CP1 option) and others

Change of parts : LCD for the DX2000, CF assemblyThe size of the CF card supplied has been changed to 128 MB.

4 Compatible with CMPL04L41B01-01E 11th Edition, CMPL04L42B01-01E 11th Edition, and CMPL04L43B01-01E 11th Edition.

Page 6: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

vSM 04L41B01-01E

1

2

3

4

5

6

7

Contents

Important Notice to the User ..............................................................................................................iTrademark ..........................................................................................................................................iRevisions ...........................................................................................................................................iIntroduction ....................................................................................................................................... iiSafety Standards and EMC Standards ............................................................................................. iiSafety Precautions ............................................................................................................................ iiSafety Symbols Used on Equipment and in Manual ........................................................................ iiiConventuins Used in Manual ........................................................................................................... iiiOverview of This Manual ................................................................................................................. iv

Chapter 1 Principles of Operation1.1 Principles of Operation ........................................................................................................ 1-1

Chapter 2 Troubleshooting2.1 Failure Analysis Flow Chart ................................................................................................. 2-12.2 Troubleshooting Checklist .................................................................................................... 2-4

Chapter 3 Testing3.1 Acceptance Test .................................................................................................................. 3-13.2 Self Diagnostic Test ............................................................................................................. 3-23.3 Performance Test ................................................................................................................. 3-3

Test Environment ................................................................................................................. 3-3Test Instruments .................................................................................................................. 3-3Instrument Operation ........................................................................................................... 3-3Tests .................................................................................................................................... 3-3

3.4 Test Procedures ................................................................................................................... 3-4Insulation Resistance ........................................................................................................... 3-4Protective Grounding ........................................................................................................... 3-4Withstand Voltage ................................................................................................................ 3-5Measurement Accuracy ....................................................................................................... 3-6Reference Junction Compensation Accuracy ...................................................................... 3-8Battery Backup .................................................................................................................... 3-8Pulse Input Function ............................................................................................................ 3-9

Chapter 4 Adjustments4.1 Before Making Adjustments ................................................................................................. 4-1

Environment ......................................................................................................................... 4-1Instrument Operation ........................................................................................................... 4-1Note ..................................................................................................................................... 4-1

4.2 Adjusting the A/D Converters ............................................................................................... 4-2

Chapter 5 Schematic Diagram5.1 Schematic Diagram (DX1000/DX1000N) ............................................................................ 5-15.2 Schematic Diagram (DX2000) ............................................................................................. 5-2

Page 7: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

vi SM 04L41B01-01E

Contents

Chapter 6 Customer Maintenance Parts List6.1 Customer Maintenance Parts List (DX1000) ....................................................................... 6-16.2 Customer Maintenance Parts List (DX1000N) ................................................................... 6-106.3 Customer Maintenance Parts List (DX2000) ..................................................................... 6-20

Chapter 7 Replacing Parts7.1 Introduction .......................................................................................................................... 7-1

Replaceable Parts ............................................................................................................... 7-1If Servicing is Required ........................................................................................................ 7-1

7.2 Recommended Replacement Periods for Worn Parts ......................................................... 7-27.3 Pulling Out the Inner Instrument (DX1000N) ....................................................................... 7-3

Notes ................................................................................................................................... 7-3Testing ................................................................................................................................. 7-4Procedures .......................................................................................................................... 7-4

Page 8: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

1-1SM 04L41B01-01E

Principles of Operation

1

2

3

4

5

6

7

Chapter 1 Principles of Operation

1.1 Principles of Operation

The following explains the principles of operation of the DX.

Block Diagram

Data storage functions

Input section

Calculation function

Alarm

Communication function

(optional)

(optional)

Input terminal

Scanner

A/D

CPU

External storage

Internal memory

Display

Remote control

Relay contact (optional)

(optional)Pulse input

Transmitter power supply (optional)

USB port (optional)

Key

Easy text entry function

Input Terminal SectionFor connecting the measurement input signal wires. The terminals can be used for DC voltage, thermocouple, resistance temperature measurement, and contact input.• The reference junction compensation circuit for thermocouples is built in.• Proven transistor method for measuring the temperature of the terminals.• Metal core construction used in the internal printed circuit boards to equalize

temperature.• Input terminals removable.

Scanner SectionSwitches the measured input signal (channel). The input signal switching section uses highly reliable solid state relays (SSR).

A/D Conversion Section Converts analog signals to digital signals. It is a PWM (pulse width modulation) type converter. A/D converter calibration data is stored in an EEPROM.For the correspondence between input channels and A/D converters, see “Measurement Accuracy” on page 3-6.

Page 9: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

1-2 SM 04L41B01-01E

Saving DataThe capacity of the internal memory is either 80 MB (standard memory) or 200 MB (expansion memory).The CF card can be used as an external memory medium.

Display/Keys/Easy Text EntryThe DX uses an LCD display. You can control the DX with key operations. With Easy Text Entry (optional), you can control input by the remote control terminal.

CalculationYou can calculate the difference between two measurement inputs, perform linear scaling, square roots, calibration correction, and other computations.

AlarmsAlarm functions include upper limit alarm and lower limit alarm.

Other FunctionsSerial/Ethernet CommunicationThe DX can communicate with other instruments via the Ethernet interface or the serial communication interface (optional).

Remote Control/Pulse InputRecord start and other operations can be controlled using external signals (with the optional remote control function). Counts the number of pulses for each measruement (with the pulse input option).

Relay OutputThe DX can output alarms or FAIL/Status (optional).

Transmitter Power Supply OutputThe DX can output 24 VDC for use as a power supply for transmitters (optional).

USB PortAllows connection with USB keyboard and USB flash memory devices (optional).

1.1 Principles of Operation

Page 10: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

2-1

Troubleshooting

SM 04L41B01-01E

1

2

3

4

5

6

7

2.1 Failure Analysis Flow Chart

When a failure occurs, refer to the flow chart below for corrective actions.

See No. 5 of the checklist in section 2.2.

See No. 1 of the checklist in section 2.2.

Has the backlight gone out due to the LCD’s backlight saver?

Other than the display, is the instrument functioning

normally?

Is an appropriate power supply being input?

Is the power supply wired correctly?

Is the power switch* ON? Does the switch operate

normally?

Doesn’t function at all (nothing is displayed)

Turn the switch ON correctly.

Wire it correctly.

Supply power of voltage and frequency that conforms to the specifications.

Restore the original brightness through key operation.

Try replacing the backlight.

YES

NO

YES

NO

YES

NO

YES

NO

NO

YES

NO

YESHas the instrument

been operated longer than the recommended replacement period

for the backlight (5 years)?

Chapter 2 Troubleshooting

Page 11: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

2-2 SM 04L41B01-01E

Is the key lock set?

Have measures against external noise been taken?

See No. 4 of the checklist.

See No. 2, 3, 7, 9, and 10 of the checklist in section 2.2.

Release the key lock setting.

Keys do not operate correctly

If there is a problem with a display screen or other function

NO

YES

YES

NO

• Keep measurement input, communication, and other wires and cables away from noise sources. • Be sure to ground all instruments. • Use shielded cables for wiring measurement input, communication, and other circuits. • Use isolation transformers on power supply lines. • Insert filters on power supply lines. • If inductive loads are used on alarm lines, insert surge absorbers in the lines.

NoteIf menu items required for screen menus or FUNC key menus are not displayed, check menu customization settings.

Is the memory medium (CF card) working normally?

Is it a recommended device?

See No. 8 of the checklist in section 2.2.

Replace the memory medium (CF card) with a new one.

Malfunction of external medium (CF card)

YES

NO

2.1 Failure Analysis Flow Chart

Page 12: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

2-3

Troubleshooting

SM 04L41B01-01E

1

2

3

4

5

6

7

2.1 Failure Analysis Flow Chart

Is the input wiring correct?

Is a constant ambient temperature maintained?

Have appropriate measures against noise been taken?

Are the range, span, and other input settings appropriate?

Does the input meet the input specifications?

Problems related to measurement

YES

NO

YES

NO

YES

NO

YES

NO

YES

NO

Ensure that the input specifications are met.

Set them correctly.

• Enter range, span, and other input settings that are appropriate.

• When using the calibration correction function, check the settings for the calibration correction.

• Keep input wires and cables away from noise sources.

• Be sure to ground the recorder.• Ground the measured object

properly.• For thermocouple measurement,

insulate points of contact between the measured object and thermocouple.

• Use shielded cables for input wiring.

• Change the integral time setting of the A/D converter.

• Use moving average on the input.

• Attach input terminal covers.• To avoid temperature changes in

the vicinity of input terminals, keep fan ventilation holes clear, and keep hot objects away.

• Ensure correct polarity when wiring.

• Check that terminal wires are securely connected.

• Do not ground RTDs.• Replace broken thermocouples.

• Do not connect other instruments with thermocouples in parallel.

If you must connect it in parallel, consider using a double element thermocouple, refraining from using burnout detection, or implementing other measures.

• Use one earth connection when connecting the DX to another instrument.

Are the RJC settings and TC, RTD type

settings correct?

See No. 6 of the checklist in section 2.2.

YES

NO

Are other instruments connected in parallel?

NO

YES

Page 13: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

2-4 SM 04L41B01-01E

2.2 Troubleshooting Checklist

The table below describes the most common types of failures and their corrective actions.

No. Phenomenon

Action

DescriptionRefer to Chapter 6C

heckA

djustR

eplace

*1Part Name DX1000 DX1000N DX2000

Page Item Page Item Page Item

1

The instrument doesn’t start even though the power is ON

Power supply cable connection/wiring - - - - - - -

MAIN POWER BOARD ASSEMBLY Power PBA 6-4 4 6-13 3 6-23 6 MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

SUB BOARD ASSEMBLY Sub PBA EXP. BOOT 6-4 13 6-13 15 6-23 19

2 FAIL state

MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

SUB BOARD ASSEMBLY Sub PBA EXP. BOOT 6-4 13 6-13 15 6-23 19

OPTION TERMINAL ASSEMBLYOption Terminal Assembly

6-6 4 6-16 4 6-26 14, 17 20, 23

3

Abnormal functioning of memory(backup)

Battery connection Battery Assembly 6-4 14 6-13 16 6-23 20

Battery voltage (must be +3.0 V or more) - - - - - - -

MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

SUB BOARD ASSEMBLY Sub PBA EXP. BOOT 6-4 13 6-13 15 6-23 19

4Key operation abnormality

Check the FFCs*2 for key wiring (whether pulled out or damaged) - - - - - - -

SW & Sensor BOARD ASSEMBLY Key Case Assembly 6-3 14 6-12 20 6-22 4

CONNECTION BOARD ASSEMBLY CONN. PBA 6-3 6 6-12 7 - - MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

5 LCD display not normal

Check the FFCs*2 for key wiring (whether pulled out or damaged) - - - - - - -

MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

SUB BOARD ASSEMBLY Sub PBA EXP. BOOT 6-4 13 6-13 15 6-23 19

CONNECTION BOARD ASSEMBLY CONN. PBA 6-3 6 6-12 7 - -

Back Light Unit of LCD ASSEMBLY Back Light Unit 6-3 3 6-12 4 6-22 3

LCD & INVERTER UNIT LCD 6-3 3 6-12 4 6-22 1

6

Large measurement errorTemperature measurement abnormal

Keep input wires away from noise sources (through distance and shielding, etc.)

- - - - - - -

Check that the input terminals are not disconnected from the instrument - - - - - - -

Check that the input terminal cover is not loose - - - - - - -

Check that the RJC (INT/EXT) setting is correct - - - - - - -

AD SCANNER BOARD ASSEMBLY AD-STD/ISO 6-4 22 6-13 26 6-23 40, 41

42, 43

7Fluctuation in measured values

Does the integral time setting of the A/D converter match the power supply frequency?

- - - - - - -

Keep input wires away from noise sources (through distance and shielding, etc.)

- - - - - - -

Page 14: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

2-5

Troubleshooting

SM 04L41B01-01E

1

2

3

4

5

6

7

No. Phenomenon

Action

DescriptionRefer to Chapter 6C

heckA

djustR

eplace

*1Part Name DX1000 DX1000N DX2000

Page Item Page I tem Page Item

8External media functioning abnormally

Is the memory medium (CF card) working normally? - - - - - - -

Check the FFC*2 for the MEDIA BOARD ASSEMBLY (whether pulled out or damaged)

- - - - - - -

MEDIA BOARD ASSEMBLY CF Assembly 6-4 26 - - 6-23 45

SUB BOARD ASSEMBLY Sub PBA EXP. BOOT 6-4 13 6-13 15 6-23 19

MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

9 Abnormal communication

Check communication settings - - - - - - -

Check communication wiring/cables (whether pulled out or damaged) - - - - - - -

POWER TERM & COMM BOARD ASSEMBLY

S/I-PWR Terminal 6-6 8, 17 6-16 8 6-26 27, 38

MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18

10USB operation abnormal

Are connected USB devices (USB memory and USB keyboard) operating normally?

- - - - - - -

Check the FFC*2 for the MEDIA BOARD ASSEMBLY (whether pulled out or damaged)

- - - - - - -

MEDIA BOARD ASSEMBLY (front panel)

CF Assembly 6-4 26 - - 6-23 45

POWER TERM & COMM BOARD ASSEMBLY (rear panel)

S/I-PWR Terminal 6-6 8, 17 6-16 8 6-26 27, 38

SUB BOARD ASSEMBLY Sub PBA EXP. BOOT 6-4 13 6-13 15 6-23 19

MAIN BOARD ASSEMBLY Main PBA 6-4 12 6-13 14 6-23 18*1: The table shows only the specific parts that must be replaced. When actually carrying out

replacement, the entire assembly that contains a part may have to be replaced.*2: Flexible Flat Cable

2.2 Troubleshooting Checklist

Page 15: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-1SM 04L41B01-01E

Testing

1

2

3

4

5

6

7

Chapter 3 Testing

3.1 Acceptance Test

This section describes the procedure to perform the acceptance test.

1. Read the preface to the user’s manual, “Checking the Contents of the Package” and verify that you have all of the contents.

2. Make sure to understand the operating procedures as described in the user’s manual.

3. Check each function using the user’s manual.

4. Read and implement section 3.2, “Self Diagnostic Test.”

5. Read and implement section 3.3, “Performance Test.”

Page 16: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-2 SM 04L41B01-01E

3.2 Self Diagnostic Test

The DX is provided with complete self diagnostic functions to enhance reliability in measurement and serviceability.When you turn ON* the power, the DX will automatically execute the following types of diagnoses alternately and display the results. After these tests are completed, the recorder is ready for use.

* The DX1000N power supply switch is located inside the bezel. Disconnect then reconnect the power supply, or open the bezel and operate the power supply switch (see section 7.3).

1. Main program (Flash ROM) test

2. Main RAM write/read test

3. A/D and A/D EEPROM test

4. Memory acquisition test (write test from Flash)

5. Ethernet module test

The table below shows the results of the self diagnostic tests when a problem is detected.

Display upon Error Likely CauseRefer to Chapter 6

Part Name DX1000 DX1000N DX2000Page Item Page Item Page Item

901902

ROM failure.RAM failure.

Connection between MAIN BOARD ASSEMBLY and SUB BOARD ASSEMBLY

– – – – – –

Replace the SUB BOARD ASSEMBLY or MAIN BOARD ASSEMBLY

Sub PBA EXP.BOOT 6-4 13 6-13 15 6-23 19

Main PBA 6-4 12 6-13 14 6-23 18

910

921

A/D memory failure for all input channels.A/D calibration value error.

Connection between AD SCANNER BOARD ASSEMBLY and MAIN BOARD ASSEMBLY

– – – – – – –

Replace the AD SCANNER BOARD ASSEMBLY or MAIN BOARD ASSEMBLY

AD-STD/ISO 6-4 22 6-13 26 6-23

40, 41, 42, 43

Main PBA 6-4 12 6-13 14 6-23 18

930 Memory acquisition failure.

Connection between MAIN BOARD ASSEMBLY and SUB BOARD ASSEMBLY

– – – – – – –

Replace the SUB BOARD ASSEMBLY or MAIN BOARD ASSEMBLY

Sub PBA EXP.BOOT 6-4 13 6-13 15 6-23 19

Main PBA 6-4 12 6-13 14 6-23 18

Replace the internal CF card CF Assembly 6-4 26 – – 6-23 47

940 The Ethernet module is down.

Check communication settings – – – – – – –Connection between POWER TERM & COMM BOARD ASSEMBLY and MAIN BOARD ASSEMBLY

– – – – – – –

Check the communication cables and LINK LED illumination – – – – – – –

Replace the MAIN BOARD ASSEMBLY or POWER TERM & COMM BOARD ASSEMBLY

Main PBA 6-4 12 6-13 14 6-23 18 S/I-PWR Terminal 6-6 8,17 6-16 8 6-26 27,38

Page 17: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-3SM 04L41B01-01E

Testing

1

2

3

4

5

6

7

3.3 Performance Test

Read the warning and cautions below before beginning tests.

Test EnvironmentItem ConditionsAmbient temperature 23 ±5°CRelative humidity 20 to 80% RHAtmospheric pressure 86 kPa-106 kPa

Power supply voltageAC power supply 90 to 132 VAC, 180 to 250 VAC24 V power supply 21.6 to 26.4 VAC/DC (/P1 option)

Power supply frequency Nominal frequency ±1%Power supply waveform Distortion factor of 5% or lessDC power supply ripple Content ratio of 0.1% or lessVibration A value having negligible effects on the instrumentPosition Within ±3% of the specified positionInterference*1 A value that does not affect the measured resultsElectrical field A value that does not affect the measured resultsMagnetic field A value that does not affect the measured results

Atmospheric pollutants Levels of corrosive gasses, vapors, salts, and dust that do not affect the measured results.

Other external effects*2 A value that does not affect the measured results*1 Interference refers to common mode noise, series mode noise, power supply noise, and

other phenomena in the signal line.*2 Other external effects include luminance, draft, ultrasonic waves, and radiation.

Test InstrumentsInstrument SpecificationsDC voltage generator Accuracy: ±0.005% of setting + 1 µVDMM Accuracy: ±0.005% of rdg + 1 µVVariable resistors Accuracy: 0.01% + 2 mΩ or betterInsulation tester 500 VDCWithstand voltage tester 500 to 2300 VAC, 1000 VDCFunction generator Accuracy: ±20ppm of setting for 100 Hz0°C standard temperature device Accuracy: ±0.05°CThermocouple (Type T) Calibrated

Instrument OperationFor operating procedures in setting mode and basic setting mode, see the following manuals.• DX1000/DX1000N Operation Guide (IM 04L41B01-02E)• DX1000/DX1000N User’s Manual (IM 04L41B01-01E)• DX2000 Operation Guide (IM 04L42B01-02E)• DX2000 User’s Manual (IM 04L42B01-01E)

TestsThe following tests are explained.• Insulation Resistance • Reference Junction Compensation Accuracy• Protective Grounding • Battery Backup• Withstand Voltage • Pulse Input Function (Option)• Measurement Accuracy

Page 18: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-4 SM 04L41B01-01E

3.4 Test Procedures

Insulation Resistance TestProcedures Perform a measurement with an insulation resistance meter and check whether the

results satisfy the reference values. Perform the measurement with the power switch turned ON.

Reference ValueTerminals Measured Reference Value ConditionBetween the power and protective ground terminal 100 MΩ or more Short the L and N terminals.

Between the input and protective ground terminal 100 MΩ or more Short all input terminals.

Between the Ethernet and protective ground terminal 100 MΩ or more

Short all pins of the Ethernetterminal.

Between RS-422/485 SG and RS-422/485 FG terminals 100 MΩ or more With the /C3 option.

Protective Grounding TestProcedures Perform a resistance measurement with a DMM (digital multimeter), and check

whether the results satisfy the reference values.

Reference ValueMeasured Location Reference ValueBetween the protective ground terminal and bezel attachment screw (left side) 0.2 Ω or less

USB CF CARD

NO.Do not remove the cover.Repair by trained personnel only.

Protective ground terminal

DX1000/DX1000N

Bezel attachment screw (left side)

DX2000

POWER

CF CARDUSB

Bezel attachment screw (left side)Protective ground terminal

Page 19: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-5SM 04L41B01-01E

Testing

1

2

3

4

5

6

7

Withstand Voltage TestProcedures Perform the test with a withstanding voltage tester, and check whether the results

satisfy the reference values. Perform the measurement with the power switch turned ON.

Test time: 1 minute

Tested Terminals Applied Voltage

Maximum Allowable Leakage Current Condition

Between the power and protective ground terminals

2.3 kVAC 10 mA When /P1 not installed (100–240 VAC). Short the L and N terminals.

0.5 KVAC 10 mAWith /P1 (24 VAC/DC).Short the L (+) and N (–) terminals.

Between the input and protective ground terminals 1.5 kVAC 2 mA Short all input terminals.

Between input terminals 1.0 kVAC 1 mA

Short the odd and even channels of the A/+, B/- terminals*, and measure between odd and even channels.

Between relay contact output and protective ground terminals

1.6 kVAC 2 mAWith the /A1, /A2, /A3, /A4, /A5 /F1, or /F2 option. Short all relay contact output terminals.

Between the remote control input and protective ground terminals

1.0 kVDC 2 mA With the /R1 option. Short all remote control input terminals.

Between pulse input and protective ground terminals 1.0 kVDC 2 mA With the /PM1 option. Short all

pulse input terminals.Between 24 V transmitter power supply output and protective ground terminals

500 VAC 10 mAWith the /TPS2, /TPS4, or /TPS8 option. Short all 24 V transmitter power supply output terminals.

* The b terminals on the following models are independent on all channels. Short the odd and even channels of the A/+, B/-, and b terminals, and measure between odd and even channels.• DX1002, DX1002N, DX1004, DX1004N, DX2004, DX2008• With the /N1 or /N2 option.

3.4 Test Procedures

Page 20: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-6 SM 04L41B01-01E

Measurement Accuracy Overview The measurement accuracy is tested using two different* integral times.

* But only one integral time is used when using the DX2000 with the /MC1 option. The measurement accuracy test is performed in one of the following ways.

• One representative channel for each A/D converter is tested, and the channel-to-channel error between the representative channel and other channels is tested (see next page).

* Choose any channel number for each A/D from those listed in the A/D converter configuration table.

Ex.: With the DX1004, set channels 1 and 3 as representative channels.

• The measuring accuracy of all channels is tested separately.

A/DConverterConfigurationModels Measurement

IntervalNumber of Channels

No. of A/Ds Channel Number by A/D

DX1002/DX1002N 125 ms 2CH 1 1-2DX1004/DX1004N 125 ms 4CH 2 1-2, 3-4DX1006/DX1006N 1 s 6CH 1 1-6DX1012/DX1012N 1 s 12CH 1 1-12DX2004 125 ms 4CH 2 1-2, 3-4DX2008 125 ms 8CH 4 1-2, 3-4, 5-6, 7-8DX2010 1 s 10CH 1 1-10DX2020 1 s 20CH 2 1-10, 11-20DX2030 1 s 30CH 3 1-10, 11-20, 21-30DX2040 1 s 40CH 4 1-10, 11-20, 21-30, 31-40DX2048 1 s 48CH 4 1-12, 13-24, 25-36, 37-48

TestInstrumentsInstrument SpecificationsDC voltage generator Accuracy: ±0.005% of setting + 1 µVDMM Accuracy: ±0.005% of rdg + 1 µVVariable resistors Accuracy: 0.01% + 2 mΩ or better

Setup Set the input range of the channels under test, and the test range.

TestProcedures Warm up the instrument for thirty minutes before performing the test. Enter the input value determined for each range. Check whether the displayed

measured values satisfy the reference values.

DC voltage generator

To the input terminals

+−

Variable resistors

The resistance of three lead wires must be equal.

3.4 Test Procedures

Page 21: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-7SM 04L41B01-01E

Testing

1

2

3

4

5

6

7

Reference Value (Integral Time: 20 ms (50 Hz)/16.7 ms (60 Hz))

Range Input Value Range Allowed by Test Accuracy Specification Note

20 mV+20.000 mV ±18 digits

(0.05% of rdg + 12 digits)0.000 mV ±10 digits–20.000 mV ±18 digits

60 mV+60.00 mV ±5 digits

(0.05% of rdg + 3 digits)0.00 mV ±2 digits–60.00 mV ±5 digits

200 mV+200.00 mV ±10 digits

(0.05% of rdg + 3 digits)0.00 mV ±2 digits–200.00 mV ±10 digits

2 V+2.0000 V ±18 digits

(0.05% of rdg + 12 digits)0.0000 V ±10 digits–2.0000 V ±18 digits

6 V+6.000 V ±5 digits

(0.05% of rdg + 3 digits)0.000 V ±2 digits–6.000 V ±5 digits

20 V+20.000 V ±10 digits

(0.05% of rdg + 3 digits)0.000 V ±2 digits–20.000 V ±10 digits

50 V+50.00 V ±4 digits

(0.05% of rdg + 3 digits)0.00 V ±2 digits–50.00 V ±4 digits

Pt100–200°C: 18.52 Ω ±0.4°C

(0.15% of rdg + 0.3°C)0°C: 100.00 Ω ±0.2°C600°C: 313.71 Ω ±0.9°C

TC-T 0°C: 0.000 mV ±0.4°C (0.15% of rdg + 0.5°C) EXT RJC modeTC-K 0°C: 0.000 mV ±0.5°C (0.15% of rdg + 0.7°C) EXT RJC mode

Cu10 (GE)

–200°C: 1.326 Ω ±1.4°C(0.4% of rdg + 1.0°C)

Performed when the /N1 option is specified.

0°C: 9.036 Ω ±0.8°C300°C: 20.601 Ω ±1.7°C

Pt50–200°C: 8.57 Ω ±0.8°C

(0.3% of rdg + 0.6°C)Performed when the /N3 option is specified.

0°C: 50.00 Ω ±0.4°C550°C: 150.40 Ω ±1.8°C

Reference Value (Integral Time: 1.67 ms (600 Hz))

Range Input Value Range Allowed by Test Accuracy Specification

2 V+2.0000 V ±57 digits

(0.1% of rdg + 40 digits)0.0000 V ±32 digits–2.0000 V ±57 digits

* Not tested for the DX2000 with the /MC1 option.

3.4 Test Procedures

Page 22: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-8 SM 04L41B01-01E

3.4 Test Procedures

Reference Junction Compensation Accuracy TestProcedures Measure 0°C on all channels, and check that the display is within the reference values

below. Set all channels to thermocouple type T.

Reference value: ±0.5°C

Calibrated thermocouple wires

0°C standard temperature device (Model: ZC114 from Coper Electronics Co., Ltd. or equivalent)

+/A

–/BInput terminals

• Use a calibrated thermocouple, and wires of 0.5 diameter or less without terminal tips. Also, be sure to take the level of thermocouple error into consideration during testing.

• Monitor the 0°C standard temperature device at all times, and confirm that it is within 0°C ±0.05°C.

• When using a 0°C standard temperature device, ensure that the tip of the thermocouple floats about 10 mm off the bottom.

• Perform the test in a stable environment. If drafts are present and may influence the results, position the equipment to avoid them.

• After connecting the thermocouple, allow a warm-up time of 30 minutes or more before begging measurement.

• Always use terminal covers.• If the quality is found to be sufficiently stable, perform a test on one representative

channel for each AD converter*.* Choose any channel number for each A/D from those listed in the “A/D Converter

Configuration” in section 3.4, “Measurement Accuracy.” Ex.: With the DX1004, set channels 1 and 3 as representative channels.

• Raise the DX at least 20 mm off the surface (stand) where it is positioned, and place nothing under the terminal block.

Stand 20 mm or more

Nothing under the terminal block

Battery Backup TestProcedures

1. Set the date and time. Also, set an arbitrary channel to the 20 mV range.

2. Turn OFF* the power switch.* The DX1000N power supply switch is located inside the bezel. Disconnect then

reconnect the power supply, or open the bezel and operate the power supply switch (see section 7.3).

3. Turn ON the power after approximately one minute, then check that the set date, time, and range are not initialized.

Page 23: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

3-9SM 04L41B01-01E

Testing

1

2

3

4

5

6

7

3.4 Test Procedures

Pulse Input Function Overview This test performed when the /PM1 option is specified. Enter calculation settings, input

a pulse signal, and perform the test.

TestInstrumentsInstrument SpecificationsFunction generator Accuracy: ±20ppm of setting for 100 Hz

Setup1. Press the MENU key, then choose Math channel > Calculation expression

(Expression).

2. Enter the following expressions. Press the ESC key to return to the setting menu.• 101CH: Q06 (span: 0-100)• 102CH: Q07 (span: 0-100)• 103CH: Q08 (span: 0-100)

3. Select Group set, then set CH set to 101-103.

4. Press the ESC key twice to return to operation mode.

TestProcedures Input a pulse signal of 100 Hz and 0-5 V to input pulse terminals 6, 7, and 8, then

perform the test.

Reference value: 100 ±1

Page 24: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

4-1SM 04L41B01-01E

Adjustm

ents

1

2

3

4

5

6

7

Chapter 4 Adjustments

4.1 Before Making Adjustments

This chapter explains how to perform adjustments to the DX1000/DX1000N/DX2000.

EnvironmentSee section 3.3, “Test Environment.”

Instrument OperationFor operating procedures in setting mode and basic setting mode, see the following manuals.• DX1000/DX1000N Operation Guide (IM 04L41B01-02E)• DX1000/DX1000N User’s Manual (IM 04L41B01-01E)• DX2000 Operation Guide (IM 04L42B01-02E)• DX2000 User’s Manual (IM 04L42B01-01E)

NoteAdjustments are to be made after warming up the recorder for at least thirty minutes.

Page 25: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

4-2 SM 04L41B01-01E

4.2 Adjusting the A/D Converters

Overview The number of included A/D converters differs depending on the instrument model.

For all of the A/D converters, input a predetermined value for each range and take measurements, then save the calibration values.

InstrumentsUsedInstrument SpecificationsDC voltage generator Accuracy: ±0.005% of setting + 1 µV or betterVariable resistors Accuracy: 0.01% + 2 mΩ or better

Calibration Calibrated Channels

Model A/D No. 1 A/D No. 2 A/D No. 3 A/D No. 4Zero Full Zero Full Zero Full Zero Full

DX1002/DX1002N CH1 CH2 - - - - - -DX1004/DX1004N CH1 CH2 CH3 CH4 - - - -DX1006/DX1006N CH1 CH2 - - - - - -DX1012/DX1012N CH1 CH2 - - - - - -DX2004 CH1 CH2 CH3 CH4 - - - -DX2008 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8DX2010 CH1 CH2 - - - - - -DX2020 CH1 CH2 CH11 CH12 - - - -DX2030 CH1 CH2 CH11 CH12 CH21 CH22 - -DX2040 CH1 CH2 CH11 CH12 CH21 CH22 CH31 CH32DX2048 CH1 CH2 CH13 CH14 CH25 CH26 CH37 CH38

Input ValueInput Type Range Zero Full Remarks

DC voltage

20 mV 0 mV 20 mV60 mV 0 mV 60 mV200 mV 0 mV 200 mV

1 V 0 mV 1 V2 V 0 mV 2 V6 V 0 mV 6 V20 V 0 mV 20 V50 V No adjustment needed

RTDPt100 0 Ω 300 ΩCu10 0 Ω 200 Ω With the /N1 or /N3 option.

Connection

UUAWhen DC range

DC Voltagegenerator

Channel 1 (CH1)

H

L

UUAWhen RTD or CU range

– Channel 1 (CH1) b

DC Voltagegenerator

Variable resistors

Channel 2 (CH2)

H

L

Channel 2 (CH2)

+

– +

B A

b B A

(Zero value)(Full value) (Full value)

UUA: Unit Under Adjustment

Short these three wires.(Zero value)

Page 26: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

4-3SM 04L41B01-01E

Adjustm

ents

1

2

3

4

5

6

7

CalibrationProcedure1. Press the UP arrow key while turning ON* the power.

The instrument starts up in Calibration Mode, and the A/D No. are displayed.* The DX1000N power supply switch is located inside the bezel. Disconnect then

reconnect the power supply, or open the bezel and operate the power supply switch (see section 7.3).

2. Select the A/D No. to calibrate with a soft key, then press the DISP/ENTER key.

DX1000/DX1000N DX2000

3. Press the Cal/Exec #2 soft key.

DX1000/DX1000N DX2000

Shows the day the A/D most recently adjusted

Inputting a Reference Signal

4. Input the zero value of the range to be adjusted to the zero channel of the A/D No., and the full value to the Full channel. See the calibration channels and input values on the previous page.Ex.: To adjust the 20 mV range of A/D No. 1, input 0 mV to CH1, and 20 mV to CH2.

Executing the Adjustment

5. Select the soft key of the range to adjust, then press the DISP/ENTER key.

DX1000/DX1000N DX2000

Shows the A/D No. being calibrated Select the Range to Calibrate

A message is displayed, and adjustment executes automatically.

M550The A/D calibration is beingexecuted...

6. Repeat steps 4 and 5 to adjust all ranges.When finished, press the ESC key.

4.2 Adjusting the A/D Converters

Page 27: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

4-4 SM 04L41B01-01E

7. Press the End #4 soft key.

DX1000/DX1000N DX2000

Saving Adjusted Values

8. Use the left or right arrow key to choose Yes (save calibration values) or No (do not save), then press the DISP/ENTER key.

DX1000/DX1000N DX2000

9. Repeat steps 2 – 8 to adjust all A/D No.When finished, press the ESC key.

Concluding Adjustments

10. Turn OFF the power switch.

NoteAfter adjusting the DX1000N, turn ON the power switch then close the bezel. If the power switch is OFF when you close the bezel, you will have to open it again the next time you use the instrument.

4.2 Adjusting the A/D Converters

Page 28: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

5-1SM 04L41B01-01E

Schematic D

iagram

1

2

3

4

5

6

7

Chapter 5 Schematic Diagram

5.1 Schematic Diagram (DX1000/DX1000N)

LCD

& IN

VER

TER

UN

ITSW

& S

enso

r B

OA

RD

ASS

Y

MED

IA B

OA

RD

ASS

YSU

B B

OA

RD

ASS

YC

ON

NEC

TIO

N B

OA

RD

ASS

Y

MA

IN B

OA

RD

ASS

Y

AD

SC

AN

NER

BO

AR

D A

SSY

RJC

BO

AR

D A

SSY

TER

MIN

AL

ASS

Y

MO

THER

BO

AR

D A

SSY

ALA

RM

BO

AR

D

ASS

YTP

S 2C

H B

OA

RD

ASS

YTP

S 4C

H B

OA

RD

ASS

YPU

LSE

MAI

N BO

ARD

ASSY

PULS

E SU

B BO

ARD

ASSY

(Inpu

t Ter

min

al A

ssem

bly)

DX

1000

: pag

e 6-

6, it

em 1

DX

1000

N: p

age

6-16

, ite

m 1

(AD

-STD

/ISO

)D

X10

00: p

age

6-4,

item

22

DX

1000

N: p

age

6-13

, ite

m 2

6

(S/I-

PW

R T

erm

inal

)D

X10

00: p

age

6-6,

item

s 8,

17

DX

1000

N: p

age

6-16

, ite

m 8

(LC

D)

DX

1000

: pag

e 6-

3, it

em 3

DX

1000

N: p

age

6-12

, ite

m 4

(Pow

er P

BA

)D

X10

00:

page

6-4

, ite

m 4

DX

1000

N:

page

6-1

3, it

em 3

(Mai

n P

BA

)D

X10

00: p

age

6-4,

item

12

DX

1000

N: p

age

6-13

, ite

m 1

4

(FFC

)D

X10

00:

page

6-4

, ite

m 2

7D

X10

00N

:pa

ge 6

-13,

ite

m 4

6

DX

1000

: pag

e 6-

3, it

em 8

DX

1000

N: p

age

6-12

, ite

m 9

(FFC

)D

X10

00: p

age

6-3,

item

10

DX

1000

N: p

age

6-12

, ite

m 1

0

(CO

NN

. PB

A)

DX

1000

: pag

e 6-

3, it

em 6

DX

1000

N: p

age

6-12

, ite

m 7

(Mot

her P

BA

)D

X10

00: p

age

6-6,

item

26

DX

1000

N: p

age

6-16

, ite

m 1

9

(Opt

ion

Term

inal

Ass

embl

y)D

X10

00: p

age

6-6,

item

4D

X10

00N

: pag

e 6-

16, i

tem

4 (Key

Cas

e A

ssem

bly)

DX

1000

: pag

e 6-

3, it

em 1

4D

X10

00N

: pag

e 6-

12, i

tem

20

(Sub

PB

A E

XP.

BO

OT)

DX

1000

: pag

e 6-

4, it

em 1

3D

X10

00N

: pag

e 6-

13, i

tem

15

(CF

Ass

embl

y)D

X10

00: p

age

6-4,

item

26

(Bat

tery

Ass

embl

y)D

X10

00: p

age

6-4,

item

14

DX

1000

N: p

age

6-13

, ite

m 1

6

MA

IN P

OW

ER

BO

AR

D A

SSY

POW

ER T

ERM

. &

CO

MM

BO

AR

D A

SSY

BAT

TERY

ASS

Y

US

BC

F-C

AR

D

CF-

CA

RD

(FFC

)

ETHE

RNET US

B

CN

2

CN

2

CN

2C

N3

CN

1

CN

1C

N5

CN

1C

N1

CN

4C

N3

CN

3C

N2

CN

11C

N1

CN

14C

N4

CN

4C

N1

CN

1C

N1

CN

1C

N13

CN

3C

N12

CN

2

CN5CN1

CN

1C

N15

CN5

RS-2

32C

N8

POW

INP

SCRE

W

CN

1PO

W IN

PIN

LET

CN

2

CN6

RS-4

22

CN7

CN

1

CN

100

CN

3CN

2

CN

3

CN

3C

N1

The

pare

nthe

ses

( ) c

onta

in th

e de

scrip

tions

from

cha

pter

6.

Page 29: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

5-2 SM 04L41B01-01E

5.2 Schematic Diagram (DX2000)

(Inpu

t Ter

min

al A

ssem

bly)

pag

e 6-

26, i

tem

10

(Inpu

t Ter

min

al A

ssem

bly)

pag

e 6-

26, i

tem

7(In

put T

erm

inal

Ass

embl

y) p

age

6-26

, ite

m 4

(Inpu

t Ter

min

al A

ssem

bly)

pag

e 6-

26, i

tem

1

(AD

Mot

her n

Slo

t PB

A)

pag

e 6-

23, i

tem

37

RJC

BOAR

D AS

SYRJ

C BO

ARD

ASSY

RJC

BOAR

D AS

SYRJ

C BO

ARD

ASSY

CN

5C

N1

CN

11C

N1

CN

1C

N15

CN

3C

N1

CN

4C

N3

CN

1

CN

1 CN

2C

N4

CN

5C

N3

CN

2

CN

100

CN

3CN

2

CN

3C

N1

CN

3

CN

2C

N1

CN

4

CN

1C

N2

CN

11

CN

30

CN

12

CN

30

CN

1C

N25

CN

1C

N15

CN

1C

N25

CN

14C

N4

CN

13C

N3

CN

12C

N2

CN

21C

N1

CN

24C

N4

CN

23C

N3

CN

22C

N2

CN

11C

N1

CN

14C

N4

CN

13C

N3

CN

12C

N2

CN

21C

N1

CN

24C

N4

CN

6C

N1

CN

7C

N1

CN

8C

N1

CN

9C

N1

CN

1C

N1

CN

1

CN

23C

N3

CN

22C

N2

CN

5C

N1

CN

5C

N1

CN

5C

N1

TERM

INAL

ASS

Y

POW

ER T

ERM

. BO

ARD

ASSY

MAI

N PO

WER

BO

ARD

ASSY

MAI

N BO

ARD

ASSY

MAI

N M

OTH

ER B

OAR

D AS

SY

SUB

BOAR

D AS

SYM

EDIA

BO

ARD

ASSY

CONN

ECTI

ON

BOAR

D AS

SY

POW

-SW

BO

ARD

ASSY

AD M

OTH

ER B

OAR

D AS

SY 1

(AD

STD

/ISO

nn

CH

) p

age

6-23

, ite

m 4

0

AD S

CANN

ER B

OAR

D AS

SY

(S/I-

PWR

Ter

min

al)

pag

e 6-

26, i

tem

s 27

, 38

(Pow

er P

BA) p

age

6-23

, ite

m 6

(Mai

n M

othe

r PBA

) pag

e 6-

23, i

tem

30

(Bez

el A

ssem

bly)

pag

e 6-

22, i

tem

1

(Bat

tery

Ass

embl

y)pa

ge 6

-23,

item

20

page

6-2

2, it

em 1

(Mai

n PB

A) p

age

6-23

, ite

m 1

8

(Sub

PBA

EXP

. BO

OT)

pag

e 6-

23, i

tem

19

(CF

Asse

mbl

y) p

age

6-23

, ite

m 4

7

(Bez

el A

ssem

bly)

pag

e 6-

22, i

tem

1

(FFC

) p

age

6-23

, it

em 4

4(V

GA

Cab

le)

pag

e 6-

26,

item

45

(AD

-Mai

n M

othe

r Cab

le) p

age

6-23

, ite

m 3

6(A

D-M

ain

Mot

her C

able

) pag

e 6-

23, i

tem

36

AD S

CANN

ER B

OAR

D AS

SY

INVE

RTER

UNI

TBA

TTER

Y AS

SY

VGA

OUT

LCD

AD S

CANN

ER B

OAR

D AS

SY

(Opt

ion

Term

inal

Ass

embl

y) p

age

6-26

, ite

ms

14, 1

7, 2

0, a

nd 2

3

AD S

CANN

ER B

OAR

D AS

SY

ALAR

M B

OAR

D AS

SYAL

ARM

BO

ARD

ASSY

ALAR

M B

OAR

D AS

SYAL

ARM

BO

ARD

ASSY

TPS

4CH

BOAR

D AS

SYPU

LSE

MAI

N BO

ARD

ASSY

PULS

E SU

B BO

ARD

ASSY

TPS

4CH

BOAR

D AS

SY

AD M

OTH

ER B

OAR

D AS

SY 2

TERM

INAL

ASS

YTE

RMIN

AL A

SSY

TERM

INAL

ASS

Y

ETHE

RNET

CN5

USB

USB

CF-C

ARD

CF-C

ARD

CN6

RS-4

22C

N7

RS-2

32C

N8

POW

INP

SCRE

W

CN

1PO

W IN

PIN

LET

CN

2

CN

2

CN

1

SW &

Sen

sor B

OA

RD

ASS

Y(K

ey C

ase

Ass

embl

y) p

age

6-22

, ite

m 4

The

pare

nthe

ses

( ) c

onta

in th

e de

scrip

tions

from

cha

pter

6.

(AD

STD

/ISO

nn

CH

) p

age

6-23

, ite

m 4

1

(AD

Mot

her n

Slo

t PB

A)

pag

e 6-

23, i

tem

38

(AD

STD

/ISO

nn

CH

) p

age

6-23

, ite

m 4

2(A

D S

TD/IS

O n

n C

H)

pag

e 6-

23, i

tem

43

Page 30: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-1SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

6.1 Customer Maintenance Parts List (DX1000)

CustomerMaintenanceParts List

Model DX1002, DX1004, DX1006, DX1012

Daqstation DX1000

Copyright Dec. 2005 (YK). 11th Edition: Apr. 2010 (YK) CMPL 04L41B01-01E

DISP/ENTER

6

9

7

810

11

12

1

2

3

4 5

TAG NO.

TAG NO.

TAG NO.R

CUS

172608

N200SUFFIX SUPPLY FREQUENCY

NO.

Made in China

STYLEH

S

MODEL

R

100-240V AC

50/60Hz 100VA MAXN

L

Note: Parts marked with a symbol are Customer Maintenance Parts (CMP).

The contents of this CMPL are subject to change without prior notice as a resultof continuing improvements to the instrument's performance and functions.

2007-01-22

R

Chapter 6 Customer Maintenance Parts List

Page 31: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-2 SM 04L41B01-01E

2

1

2

3

4

12

13

11

67

8

9

9 10

Mar. 2007CMPL 04L41B01-01E

14

Complete Set

TAG NO.

TAG NO.

TAG NO.R

CUS

172608

N200SUFFIX SUPPLY FREQUENCY

NO.

Made in China

STYLEH

S

MODEL

R

100-240V AC

50/60Hz 100VA MAXN

L

CF CARD

Note : *1 /H5 : /H5 /H5D /H5F /H5H /H5J /H5M /H5R(CMP)

Item Part No. Qty Description1 1

111

1-

- -

1

4

2

234 B8705FY

-

-

-

-

--

5

678

9

B8705AD

B9968AK

B9900BP

B9968AT

PackingKey Case AssemblyBezel AssemblyCase Assembly

Sheet

Sheet

Name Plate (not /P1 /H5 ) *11B8705AW Name Plate ( /P1 not /H5 ) *1

Tag Plate (Customer Option) (not /H5 ) *1Name Plate (not /H5 ) *1

101B8705AC Name Plate111B8705AH Name Plate121B8705FA FFC Protect131 Name Plate (WEEE & China-RoHS)14

(see page 3)

2007-01-22

6.1 Customer Maintenance Parts List (DX1000)

Page 32: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-3SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

12

3

89

12

131Item Part No. Qty Description

Bezel AssemblyB8705BA1 Sub Bezel AssemblyB8705BD

2a 1 Sub Bezel AssemblyB8705BB2b 2 ScrewB8705FK2c 2 O-RingB8705FL

1 LCDA1078VA

456

7

1 Back Light UnitB8703KB1 Display Bracket AssemblyB8705BF6 ScrewB9988DM1 CONN.W.O.OPT.PBA *1B8705RD1 CONN.REM OPT.PBA *2B8705SD

2 Screw (M3x5)Y9305LB1 FFC (0.5MM-120MM)B8706MJ1 FPC CoverB8705BJ

1 Sheet (TAG Plate Cover)B8705AG

10 1 FFC (0.5MM-50MM)B8705MF11 1 NRP-345B9543SQ

1 TAG Plate (DX1002,1004)B8705AE

15 1 Key PlateB8705BR

1 TAG Plate (DX1006,1012)B8705AF

Note: *1 not /KB1 /KB2*2 /KB1 or /KB2(CMP)

Feb. 2008 CMPL 04L41B01-01E

3

1

2

2c 2a2b

2b

2c

3 4 5 8 6 9 10

11

5

7

7

Bezel and Key Case Assembly

(select)

(select)

14 1

Item Part No. Qty Description

Key Case Assembly *1B8705BM1 Key Case Assembly *2B8705BY (select)

14

15

12 13

6

9

10

1

2

5

DISP/ENTER

6.1 Customer Maintenance Parts List (DX1000)

Page 33: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-4 SM 04L41B01-01E

4

31

25 24 23 22

26

11

12 17 16 17

191820

21a21b

9 6 10 10 7 8 10171315 14

2

5 4 10 3

33

33

32

34

27

29

2831

30

36

37

35

1

Main Assembly (1/2)

Note:(CMP)

Nov. 2008CMPL 04L41B01-01E

50/60Hz 60VA MAX

TAG NO.

TAG NO.

TAG NO.

TAG NO.

TAG NO.

TAG NO.

MODEL

FREQUENCY

NO.

SUFFIX

SUPPLY

STYLE

HS

Made in China

CUS

172608

N200

R

2007-01-22

USB

CF CARD

6.1 Customer Maintenance Parts List (DX1000)

Page 34: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-5SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

(CMP)Apr. 2010 CMPL 04L41B01-01E

5Main Assembly (2/2)Qty

Mod

elD

X100

2

DX1

004

DX1

006

DX1

012

Item Part No. Description12

3

4

56

7

89

10

11

1213

14151617

21b22

23242526

27282930313233

3635

34

37

1 1 1 1B8705CA Case Assembly1 1 1 1B8705DA Power Board Assembly (not /P1)

1 1 1 1B8706DC Power Cover (not /P1)

1 1 1 1B8705RF Power PBA (not /P1)

1 1 1 1B8705DB Power Base3 3 3 3A1252EH Heat Sink (not /P1)

2 2 2 2B1007BL Clamp (not /P1)

1 1 1 1S9763VK Thermal Sheet1 1 1 1A1258EH ACS Heat Sink (not /P1)7 7 7 7Y9305LB Screw (not /P1)

1 1 1 1B8705EA Power Assembly (24VAC/DC) ( /P1)

1 1 1 1B8706EC Power Cover ( /P1)

1 1 1 1B8705RQ Power PBA ( /P1)

6 6 6 6A1252EH Heat Sink ( /P1)

1 1 1 1B1007BL Clamp ( /P1)

10 10 10 10Y9305LB Screw ( /P1)1 1 1 1B8705DD1 1 1 1B8705ED1 1 1 1B8706RA1 1 1 1B8705NC1 1 1 1B8705PC1 1 1 1B9900BR1 1 1 1B8706DE1 1 1 1B9968GU4 4 4 4Y9305LB

1 1 1 1A9088KY

Main Assembly (not /USB1)Main Assembly ( /USB1)

Main PBASub PBA EXP. Boot (not /USB1)Sub PBA EXP. Boot ( /USB1)Battery AssemblyCPU BracketShield FingerScrew (M3x5)

18 1 1 1 1B8706FW GEL Sheet19 1 1 1 1B8706DF Heat Sink20 2 2 2 2Y9305LB Screw (M3x5)

1 1 1 1B9900FH Spring21a 1 1 1 1B8705CN SW Lever Assembly

Clamp1 1 1 1B8705CK PCB Plate

1 1 1 1B8705DE CF Assembly (128 MB, not /USB1) *11 1 1 1B8705EE CF Assembly (128 MB, /USB1) *11 1 1 1B8705DF CF Assembly (256 MB, not /USB1) *21 1 1 1B8705EF CF Assembly (256 MB, /USB1) *21 1 1 1B8705DG CF Assembly (512 MB, not /USB1) *31 1 1 1B8705EG CF Assembly (512 MB, /USB1) *31 1 1 1B8705ME FFC (0.5MM-90MM)1 1 1 1B8705CW Cover Assembly

F. FootR. FootScrew (M3x6)HandleScrew (M4x12)

Name Plate ( not /P1)

Name PlateTag Plate (Customer Option)

2 2 2 2B9961BR2 2 2 2B9961BS4 4 4 4Y9306LS1 1 1 1B9961BQ2 2 2 2Y9412ES

1 1 1 1B8705AXName Plate ( /P1)1 1 1 1B8705AW

1 1 1 1-

Name Plate (WEEE & China-RoHS)1 1 1 1-- - - -B9900BP

Adhesive- - - -C1024FC

Note : *1 Standard Memory

*3 Standard Memory (400 MB)*2 Large Memory

*4 /H5 : /H5 /H5D /H5F /H5H /H5J /H5M /H5R

3 3 3 3Y9305LB Screw (M3x5)

1- - --- ----

--

--

- -- - -

B8706RP AD-STD 6CH (not /N1 /N2)1B8706TP AD-STD 12CH (not /N1 /N2)

1B8706RR AD-ISO 2CH1B8706SR AD-ISO 4CH

1B8706RS AD-ISO 6CH ( /N1 or /N2)1B8706TS AD-ISO 12CH ( /N1 or /N2)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

( /H5 ) (select) *4

(select)

6.1 Customer Maintenance Parts List (DX1000)

Page 35: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-6 SM 04L41B01-01E

6 Terminal Assembly (1/3)

Note:(CMP)

Apr. 2006CMPL 04L41B01-01E

1

23

4 5

6

7

8 9910

13

14111416

12

16

15

17

23

19

2321211820

22

24

25

26

27

28

29

6.1 Customer Maintenance Parts List (DX1000)

Page 36: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-7SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

(CMP)

Jul. 2007 CMPL 04L41B01-01E

7Terminal Assembly (2/3)

QtyItem Part No. Description12

3

4567

89

10111213141516

17181920212223

2425

26272829

1-

-

-

-

--

--

----

Input Terminal Assembly (select) *11B9968DF Cover Assembly (not /H2)1B8705FF Cover Assembly ( /H2)1 Name Plate (select) *2

1 Option Terminal Assembly (select) *31B9968DF Cover Assembly1 Name Plate (select) *41B9968DN CONN Cover Assembly (select) *3

1 S-Power Terminal (select) *51 POW TERM SCR. (select) *63E9655FX Screw (ETO Screw)1B8706FE Plate1 Plate (select) *712Y9310LB1Y9306EB2B9900SG

11112Y9310LB

1B8705CH

Plate (select) *8Screw (M3x10)Screw (M3x6)Screw

I-PWR Terminal (select) *9POW TERM INL. (select) *10Plate (select) *11Plate (select) *12Screw (M3x10)

Rear Panel4Y9305LB Screw (M3x5)

Note : *1 to 12 see next page.

Y9306EB Screw (M3x6)B9900SG Screw

1

5

2

1

1

1

Y9405LB Screw (M4x5)Y9401WL Washer

B8705RC Mother PBA

30 1-6A1923JT Connector ( /H2) (select)

Y9305LB Screw (M3x5)

(select)

1 ( /H2)

230

3

6.1 Customer Maintenance Parts List (DX1000)

Page 37: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-8 SM 04L41B01-01E

8 Terminal Assembly (3/3)

Input Terminal Assembly

Power Terminal Assembly

Option Terminal Assembly

Note:(CMP)

Nov. 2008CMPL 04L41B01-01E

MS CODE (OPTION)MODEL AND

/H2

/H2

/H2 /A1 /F1 /PM1 /R1 /TPS2/A2 /F1 /PM1 /R1/A3 /PM1 /R1/A1 /R1 /F1 /PM1 /TPS2/A2 /R1 /F1 /PM1/A3 /R1

/R1 /A1 /A2 /A3 /F1/PM1 /TPS2 /TPS4

/A1 /F1 /PM1 /R1/A2 /F1 /PM1 /R1

/F1 /A1 /A2 /A3/PM1 /R1

/A1 /F1 /R1/A2 /F1 /R1/F1 /R1 /A1 /A2 /A3 /PM1/A1 /PM1 /A2 /F1/A2 /PM1 /A1 /F1/A1 /F1 /PM1/PM1 /A1 /A2 /F1/F1 /PM1 /A1 /A2/A1 /TPS2 /PM1 /R1/A1 /R1 /TPS2 /PM1/TPS4 /PM1 /R1/TPS2 /A1 /PM1 /R1/R1 /TPS2 /A1 /PM1/R1 /TPS4

/A1 /A2 /A3 /F1 /R1/PM1 /TPS2 /TPS4

/H2

/H2/N1 /N2

/N1 /N2

/N1 /N2

/N1 /N2

/N1 /N2

/N1 /N2/H2

/H2 /N1 /N2

/H2 /N1 /N2

/H2/H2

/H2/H2

OR NOT Item 1B9967FDB9968LL B9968EWB9968KA

B9968EYB9968KCB9968FAB9968KEB9968EXB9968KBB9968EZB9968KDB9968FEB9968KJ

B9968FFB9968KK

B9968FHB9968KLB9968FKB9968KN

B9968FMB9968KQ

B9968FJB9968KMB9968FLB9968KPB9968FNB9968KRB8703ALB8703FAB8703AMB8703FBB8703ANB8703FCB8703APB8703FDB8703AQB8703FEB9967FMB9968KTB9967FLB9968KUB9968FPB9968KWB9967FKB9968KXB9967FJB9968KYB9967FNB9968KV

B9968DN

B9968JHB8706JNB9968FVB9968LJB9968JJB8706JPB9967FAB9968LDB9967FEB9968LMB9968JLB8706HRB9968JMB8706JQB9967FBB9968LHB9967FFB9968LRB9968JNB8706HWB9968JPB8706JW

*1Item 3*2

AND OR NOT Item 4*3

Item 6*4

DX1002

DX1004

DX1006

DX1012

MS CODE (OPTION)

MS CODE (OPTION)

MS CODE (OPTION)

S-PWR TERMINAL

I-PWR TERMINAL

AND OR NOT Item 8B8706DN B8706RL B8706DW B8706FFB8706DP B8706RM B8706DW B8706FHB8706DQB8706HD

B8706SMB8706RY

B8706DXB8706DW

B8706FJB8706FT

B8706JD B8706SY B8706DW B8706FU

B8706EN B8706SL B8706DW B8706FGB8706EP B8706RN B8706DW B8706FKB8706EQ B8706SN B8706DX B8706FL

B8706DW B8706FFB8706DW B8706FHB8706DX B8706FJ

B8706DW B8706FGB8706DW B8706FKB8706DX B8706FL

B8706DR B8706TLB8706DS B8706TMB8706DT B8706UM

B8706ER B8706ULB8706ES B8706TNB8706ET B8706UN

*5Item 9*6

Item 12*7

Item 13*8

AND

/C2/C3/CP1/USB1/C2 /USB1/C3 /USB1

/C2/C3

/USB1/C2 /USB1/C3 /USB1 /C2 /P1

/C3 /P1/C2 /P1 /C3

/C2 /P1 /USB1/C3 /P1 /USB1/C2 /C3 /P1 /USB1/H5D /H5F /H5H /H5J /H5M /H5R

/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R

B8706DW B8706FTB8706HE B8706TY/CP1 /C2 /C3 /P1 /USB1/H5 /H5D /H5F /H5H /H5J /H5M /H5R

B8706DW B8706FUB8706JE B8706UY/CP1/USB1 /C2 /C3/P1/H5 /H5D /H5F /H5H /H5J /H5M /H5R

/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R

/C2 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1/C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1/C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1

/C2 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1/C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1

/CP1/USB1 /C2 /C3/H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1

B8706HF B8706PY B8706DW B8706FT/CP1/P1 /C2 /C3/H5 /H5D /H5F /H5H /H5J /H5M /H5R /USB1

B8706JF B8706QY B8706DW B8706FU/CP1/P1/USB1 /C2 /C3/H5 /H5D /H5F /H5H /H5J /H5M /H5R

/C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1/C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1

B8706HA B8706PL B8706DW B8706FFB8706HB B8706PM B8706DW B8706FHB8706HC B8706QM B8706DX B8706FJ

B8706JA B8706QL B8706DW B8706FGB8706JB B8706PN B8706DW B8706FKB8706JC B8706QN B8706DX B8706FL

/C2 /P1/P1 /H5

/H5/H5

/H5/H5/H5

/C3 /P1

/P1 /USB1/C2 /P1 /USB1/C3 /P1 /USB1 /C2

/C3/C2 /C3

/C2 /USB1/C3 /USB1/C2 /C3 /USB1

OR NOT Item 17*9

Item 18*10

Item 19*11

Item 20*12

6.1 Customer Maintenance Parts List (DX1000)

Page 38: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-9SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

Apr. 2010 CMPL 04L41B01-01E

9Standard Accessories

1 2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Note:*1 DX1 -/H5M*2 DX1 -/H5D*3 DX1 -/H5F*4 DX1 -/H5J*5 DX1 -/H5R*6 DX1 -/H5H

(CMP)

Item Part No. Qty Description1234 E9655FX

B8706FX

B8706ZZ-

B9900BX

B8702EA

B9991AD

B8706NQ

A1070EBB8702AEB8702AD

A1006WDA1009WDA1054WDA1024WDA1064WD

5

1 CD for DAQSTANDARDCD-ROM for ManualsManualsB.H.Screw (M4x6)Door Lock Key

Bracket Assembly (not /H5 /H5 )CF Card 128 MB (The size and model may change.)Remote Controller ( /KB1)Battery ( /KB1)Name Plate ( /KB1)Name Plate ( /KB1)

Power Supply Code (UL /CSA standard) *1,*2Power Supply Code (VDE standard) *3Power Supply Code (BS standard) *4Power Supply Code (AS standard) *5Power Supply Code (GB standard) *6

1-52

2112

11

11111

6789

1011

1213141516

(not /P1) (select)

6.1 Customer Maintenance Parts List (DX1000)

Page 39: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-10 SM 04L41B01-01E

6.2 Customer Maintenance Parts List (DX1000N)

CustomerMaintenanceParts List

Model DX1002N, DX1004NDX1006N, DX1012N

Daqstation DX1000N

Copyright Dec. 2005 (YK). 11th Edition: Apr. 2010 (YK) CMPL 04L43B01-01E

DISP/ENTER

6

9

7

810

11

12

1

2

3

4 5

TAG NO.

TAG NO.

TAG NO.R

CUS

172608

N200SUFFIX SUPPLY FREQUENCY

NO.

Made in China

STYLEH

S

MODEL

R

100-240V AC

50/60Hz 100VA MAXN

L

Note: Parts marked with a symbol are Customer Maintenance Parts (CMP).

The contents of this CMPL are subject to change without prior notice as a resultof continuing improvements to the instrument's performance and functions.

R

2007-01-22

Page 40: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-11SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

3

45

67

7

9

8

14

15

14 11

10

12 13

16

1

Note:

2 Complete Set

CMPL 04L43B01-01E Mar. 2007

(CMP)

TAG NO.

TAG NO.

TAG NO.R

CUS

172608

N200SUFFIX SUPPLY FREQUENCY

NO.

Made in China

STYLEH

S

MODEL

R

100-240V AC

50/60Hz 100VA MAXN

L

Item Part No. Qty Description1 1

- - -

3 12

Bezel Assembly

Key Case Assembly

-8 1 Inside Assembly -

-

9 1 Case Assembly

B8705AH4 1 Name PlateB8705AC5 1 Name Plate

B8705JQ6 1 Upper GuideY9305LB7 2 Screw (M3x5)

B9900BP

10

-

- -

Tag Plate (Customer Option)

B8705FY 1 Packing

111 Name Plate

B8705AD12

- 1 Name Plate (WEEE & China-RoHS)16

1 Name Plate (not /P1)B8705AW 1 Name Plate ( /P1)B9968AT

13

4 SheetB9968AK

1415 2 Sheet

(see page 3)

(see page 4)

2007-01-22

6.2 Customer Maintenance Parts List (DX1000N)

Page 41: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-12 SM 04L41B01-01E

CMPL 04L43B01-01EFeb. 2008

Bezel and Key Case Assembly 3

1

2 3

3b 3c

3b3c

3a

4 5

12 1311 7 9 16 15 6 8 13 12

16

66

14

17

22

10

Note: *1 not /KB1 /KB2 *2 /KB1 /KB2

(CMP)

Item Part No. Qty Description1 B8705GA 1 Bezel Assembly2 B8705FH 1 Plate3 B8705BD 1 Sub Bezel Assembly3a B8705BB 1 Sub Bezel Assembly3b B8705FK 2 Screw3c B8705FL 2 O-Ring

4 A1078VA 1 LCD

5B8703KB 1 Back Light Unit

6B8705HC 1 DISP Bracket Assembly

7

89

B9988DM 6 ScrewB8705RD 1 CONN.W.O.OPT.PBA (not /KB1 /KB2)B8705SD 1 CONN.REM.OPT.PBA ( /KB1 /KB2)

Y9305LB 2 Screw (PBA and FPC Cover) (M3x5)B8706MJ 1 FFC (0.5MM-120MM)

10 B8705MF 1 FFC (0.5MM-50MM)11 B8705HL 1 FPC Cover12 B8705HH 2 DISP ARM13 B8705HM 4 ARM Guide14 B8705HG 1 Stay15 B8705HK 3 DISP Boss

16 Y9305LB 3 Screw (M3x5)17 B8705AR 1 Name Plate

(select)

Item Part No. Qty Description

B8705AG 1 Sheet (TAG Plate Cover)B8705AE 1 TAG Plate (DX1002N, DX1004N)B8705AF 1 TAG Plate (DX1006N, DX1012N)B8705BM 1 Key Case Assembly *1B8705BY 1 Key Case Assembly *2

1819

20

21 B8705BR 1 Key Plate22 B9543SQ 1 NRP-345

(select)

(select)

20

21

18 19

6

9

10

1

2

5

DISP/ENTER

6.2 Customer Maintenance Parts List (DX1000N)

Page 42: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-13SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

USB

CF CARD

CMPL 04L43B01-01E Nov. 2008

Note:(CMP)

4 Case and Inside Assembly (1/3)

1

11

12

10

10b 10a

9 4 2a 2b3 8 6 5 9 6 7 9

13

15 20 21 19 1814161723241922

25

28282632

3130

2729

34

35 33

38 41 40 39 37 44 36 43 42 45

46

4748 49

50

6.2 Customer Maintenance Parts List (DX1000N)

Page 43: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-14 SM 04L41B01-01E

CMPL 04L43B01-01EJul. 2008

5Case and Inside Assembly (2/3)Qty

Mod

el

DX1

002N

DX1

004N

DX1

006N

DX1

012N

Item Part No. Description1 1111B8705DH Power Assembly (not /P1)

3 1111B8705RF Power PBA (not /P1)

2a 1111B8708GD Power Cover (not /P1)

2b 1111B8708GM Sheet (not /P1) (select)

4 1111B8705DJ Power Base5 3333A1252EH Heat Sink (not /P1)

1111B8705EH Power Assembly (24VAC/DC) ( /P1)

1111B8705RQ Power PBA ( /P1)

1111B8706EC Power Cover ( /P1)

6666A1252EH Heat Sink ( /P1)

6 2222B1007BL Clamp (not /P1)1111B1007BL Clamp ( /P1)

7 1111S9763VK Thermal Sheet8 1111A1258EH ACS Heat Sink (not /P1)9 7777Y9305LB Screw (M3x5) (not /P1)

10101010Y9305LB Screw (M3x5) ( /P1)

10 1111B8705GX SW Lever Assembly10a 1111B8705GY SW Lever10b 1111B9967BQ Knob11 1111A9049ZG Knob12 2222Y9305LB Screw (M3x5)

13 1111B8705DL Main Assembly (not /USB1)1111B8705EL Main Assembly ( /USB1)

14 1111B8706RA Main PBA(select)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

15 1111B8705NC Sub PBA EXP. Boot (not /USB1)1111B8705PC Sub PBA EXP. Boot ( /USB1)

16 1111B9900BR Battery Assembly17 1111B8706DE CPU Bracket18 1111B9968GU Shield Finger19 8888Y9305LB Screw (M3x5)20 1111B8706FW GEL Sheet

21 1111B8706DF Heat Sink22 1111B8705FJ Handle23 2222Y9406LB Screw (M4x6)24 1111B8705HR Handle Bracket

27 1111B8705DV AD Bracket28 4444Y9305LB Screw (M3x5)29 1111B8705FJ Handle30 2222Y9406LB Screw (M4x6)31 1111B8705HU AD Plate32 1111B8705HV AD Bracket 2

25 1B8705DY AD Assembly 6CH (not /N1 /N2)1B8705DZ AD Assembly 12CH (not /N1 /N2)

1B8705EW AD Assembly 2CH1B8705EX AD Assembly 4CH

1B8705EY AD Assembly 6CH ( /N1 /or /N2)1B8705EZ AD Assembly 12CH ( /N1 /or /N2)

26 1B8706RP AD-STD 6CH (not /N1 /N2)1B8706TP AD-STD 12CH (not /N1 /N2)

1B8706RR AD-ISO 2CH1B8706SR AD-ISO 4CH

1B8706RS AD-ISO 6CH ( /N1 /or /N2)1B8706TS AD-ISO 12CH ( /N1 /or /N2)

(select)

(select)

(CMP)

6.2 Customer Maintenance Parts List (DX1000N)

Page 44: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-15SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

6

Apr. 2010CMPL 04L43B01-01E

Case and Inside Assembly (3/3)Qty

Mod

el

DX1

002N

DX1

004N

DX1

006N

DX1

012N

Item Part No. Description33 1111B9900FW Screw34 1111B8705DP Inside Assembly (128 MB, not /USB1) *1

35 1111B8705GL Inside Case Assembly36 1111B8705JA Frame Assembly37 2222B8705JY Lever Boss 138 1111B8705JW Lever39 2222B8705JZ Lever Boss 240 2222Y9410LE Screw (M4x10)41 1111B9900RM Spring

44 1111B8705FJ Handle45 2222Y9406LB Screw (M4x6)

42 1111B8705JR Lower Guide43 2222Y9305LB Screw (M3x5)

4647484950

1111B8705ME FFC (0.5MM-90MM)2222B8705GQ Frame Guide1111B8705JT Back Cover2222Y9305LB Screw (M3x5)1111B8705GH Case Assembly

1111B8705DQ

Inside Assembly (128 MB, /USB1) *11111B8705EP

Inside Assembly (256 MB, not /USB1) *21111B8705DR Inside Assembly (512 MB, not /USB1) *3

1111B8705EQ Inside Assembly (256 MB, /USB1) *21111B8705ER Inside Assembly (512 MB, /USB1) *3

(select)

Note: *1 Standard Memory*2 Large Memory*3 Standard Memory (400 MB)

(CMP)

6.2 Customer Maintenance Parts List (DX1000N)

Page 45: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-16 SM 04L41B01-01E

6.2 Customer Maintenance Parts List (DX1000N)

CMPL 04L43B01-01EJul. 2007

7Terminal Assembly (1/3)

Note:(CMP)

1

1 ( /H2)

2

223

3

3

4 5

6

7

8 9910

13

14111416

12

16

15

17

18

19

20

21

22

Page 46: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-17SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

6.2 Customer Maintenance Parts List (DX1000N)

(CMP)

Terminal Assembly (2/3)

QtyItem Part No. Description12

3

4567

89

101112131415161718

19202122

1-

-

-

-

--

--

Input Terminal Assembly (select) *11B9968DF Cover Assembly (not /H2)

23 A1923JT Connector ( /H2) (select)

1B8705FF Cover Assembly ( /H2)1

1-6Name Plate (select) *2

1 Option Terminal Assembly (select) *31B9968DF Cover Assembly1 Name Plate (select) *41B9968DN CONN Cover Assembly (select) *3

1 S-Power Terminal (select) *51 POW TERM SCR. (select) *63E9655FX Screw (ETO Screw)1B8706FE Plate1 Plate (select) *712Y9310LB1Y9306EB2B9900SG

1B8705CH

Plate (select) *8Screw (M3x10)Screw (M3x6)Screw

Rear Panel4Y9305LB Screw (M3x5)

1

51

1Y9405LB Screw (M4x5)Y9401WL Washer

B8705RC Mother PBAY9305LB Screw (M3x5)

(select)

8

Nov. 2008CMPL 04L43B01-01E

Note : *1 to 8 see next page.

Page 47: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-18 SM 04L41B01-01E

Terminal Assembly (3/3)

(CMP)

Nov.2008 CMPL 04L43B01-01E

9

Power Terminal AssemblyMS CODE (OPTION)

AND OR NOT Item 8B8706DN B8706RL B8706DW B8706FFB8706DP B8706RM B8706DW B8706FHB8706DQ B8706SM B8706DX B8706FJ

B8706EN B8706SL B8706DW B8706FGB8706EP B8706RN B8706DW B8706FKB8706EQ B8706SN B8706DX B8706FL

*5Item 9*6

Item 12*7

Item 13*8

/C2/C3

/USB1/C2 /USB1/C3 /USB1 /C2 /P1

B8706JD B8706SY B8706DW B8706FU/CP1 /USB1 /C2 /C3 /P1

/C3 /P1/C2 /C3 /P1

/C2 /P1 /USB1B8706HD B8706RY B8706DW B8706FT/CP1 /C2/C3 /P1 /USB1

/C3 /P1 /USB1/C2 /C3 /P1 /USB1

B8706HA B8706PL B8706DW B8706FFB8706HB B8706PM B8706DW B8706FHB8706HC B8706QM B8706DX B8706FJ

B8706JA B8706QL B8706DW B8706FGB8706JB B8706PN B8706DW B8706FKB8706JC B8706QN B8706DX B8706FL

/C2 /P1/P1

/C3 /P1

/P1 /USB1/C2 /P1 /USB1/C3 /P1 /USB1 /C2

B8706JF B8706QY B8706DW B8706FU/CP1 /P1 /USB1 /C2 /C3

/C3/C2 /C3

/C2 /USB1B8706HF B8706PY B8706DW B8706FT/CP1/ P1 /C2 /C3 /USB1

/C3 /USB1/C2 /C3 /USB1

Input Terminal Assembly Option Terminal Assembly

MS CODE (OPTION)MODEL AND

/H2

/H2

/H2 /A1 /F1 /PM1 /R1 /TPS2/A2 /F1 /PM1 /R1/A3 /PM1 /R1/A1 /R1 /F1 /PM1 /TPS2/A2 /R1 /F1 /PM1/A3 /R1

/R1 /A1 /A2 /A3 /F1/PM1 /TPS2 /TPS4

/A1 /F1 /PM1 /R1/A2 /F1 /PM1 /R1

/F1 /A1 /A2 /A3/PM1 /R1

/A1 /F1 /R1/A2 /F1 /R1/F1 /R1 /A1 /A2 /A3 /PM1/A1 /PM1 /A2 /F1/A2 /PM1 /A1 /F1/A1 /F1 /PM1/PM1 /A1 /A2 /F1/F1 /PM1 /A1 /A2/A1 /TPS2 /PM1 /R1/A1 /R1 /TPS2 /PM1/TPS4 /PM1 /R1/TPS2 /A1 /PM1 /R1/R1 /TPS2 /A1 /PM1/R1 /TPS4

/A1 /A2/ A3 /F1 /R1/PM1 /TPS2 /TPS4

/H2

/H2/N1 /N2

/N1 /N2

/N1 /N2

/N1 /N2

/N1 /N2

/N1 /N2/H2

/H2 /N1 /N2

/H2 /N1 /N2

/H2/H2

/H2/H2

OR NOT Item 1B9967FDB9968LL B9968EWB9968KA

B9968EYB9968KCB9968FAB9968KEB9968EXB9968KBB9968EZB9968KDB9968FEB9968KJ

B9968FFB9968KK

B9968FHB9968KLB9968FKB9968KN

B9968FMB9968KQ

B9968FJB9968KMB9968FLB9968KPB9968FNB9968KRB8703ALB8703FAB8703AMB8703FBB8703ANB8703FCB8703APB8703FDB8703AQB8703FEB9967FMB9968KTB9967FLB9968KUB9968FPB9968KWB9967FKB9968KXB9967FJB9968KYB9967FNB9968KV

B9968DN

B9968JHB8706JNB9968FVB9968LJB9968JJB8706JPB9967FAB9968LDB9967FEB9968LMB9968JLB8706HRB9968JMB8706JQB9967FBB9968LHB9967FFB9968LRB9968JNB8706HWB9968JPB8706JW

*1Item 3*2

AND OR NOT Item 4*3

Item 6*4

DX1002N

DX1004N

DX1006N

DX1012N

MS CODE (OPTION)

6.2 Customer Maintenance Parts List (DX1000N)

Page 48: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-19SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

10 Standard Accessories

CMPL 04L43B01-01E Apr. 2010

(CMP)

1 2

3

4

5

6

7

8

9

10

11

Item Part No. Qty Description1234 E9655FX

B8706ZZB9991AD

B8706FX

-

B9900BXB8706NQA8702EAA1070EBB8702AEB8702AD

5

1 CD for DAQSTANDARDCD-ROM for ManualsManualsB.H.Screw (M4x6)Door Lock Key

Bracket AssemblyCF Card 128 MB (The size and model may change.)Remote Controller ( /KB1)Battery ( /KB1)Name Plate ( /KB1)Name Plate ( /KB1)

1-52

2112

11

6789

1011

6.2 Customer Maintenance Parts List (DX1000N)

Page 49: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-20 SM 04L41B01-01E

6.3 Customer Maintenance Parts List (DX2000)

CustomerMaintenanceParts List

Model DX2004,DX2008,DX2010,DX2020DX2030,DX2040,DX2048

Daqstation DX2000

© Copyright Dec. 2005 (YK). 11th Edition: Apr. 2010 (YK) CMPL 04L42B01-01E

DISP/ENTER

1

6

9

7

8

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

2

3

4

5

TAG NO.

TAG NO.

TAG NO.R

CUS

172608

N200SUFFIX SUPPLY FREQUENCY

NO.

Made in China

STYLEH

S

MODEL

R

100-240V AC

50/60Hz 100VA MAXN

L

Note: Parts marked with a symbol are Customer Maintenance Parts (CMP).

The contents of this CMPL are subject to change without prior notice as a resultof continuing improvements to the instrument's performance and functions.

R

2007-01-22

Page 50: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-21SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

Note: *1 /H5 : /H5 /H5D /H5F /H5H /H5J /H5M /H5R(CMP)

Item Part No. Qty Description12 -

-

B8706BA

3 B8705AH 14

B8706AE 1

5

6

78

9

B8706AF 1

11

B8706AG

B9900BPB8706AH 1

-

1

Tag Plate (DX2004, DX2008)Tag Plate (DX2010, DX2020, DX2030)Tag Plate (DX2040, DX2048)

Name PlateB8705AC 1 Name PlateY9414LB 3 Screw (M4x14)

Key Case Assembly (see Page 3)Bezel Assembly

Tag Plate (Customer Option) (not /H5 ) *1

Name Plate (not /H5 ) *1

Sheet

1Name Plate (not /P1 /H5 ) *11B8706ADName Plate ( /P1 not /H5 ) *11B8706GW

10

Sheet4B9968AT11Sheet4B9968AK12Name Plate (WEEE & China-RoHS)--13

(select)

1

2

5

3

4

POWER

2 Complete Set

67

8

9 10

13 11

12

11

Apr. 2010CMPL 04L42B01-01E

TAG NO.

TAG NO.

TAG NO.

R

CUS

172608

N200SUFFIX SUPPLY FREQUENCY

NO.

Made in China

STYLEH

S

MODEL

R

100-240V AC

50/60Hz 100VA MAXN

L

Do not remove the cover.

Repair by trained personnel only.

12V636821 926

NO.

2007-01-22

6.3 Customer Maintenance Parts List (DX2000)

Page 51: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-22 SM 04L41B01-01E

Item Part No. Qty Description12

B8706BAB8706BB

3 B9968PA

4 B8706BM 1

5B8706BY 1

111

Key Case Assembly (for Japanese)B8706BR 1 Key Plate

Key Case Assembly (for English)

Back Light Unit (NEC)A1048VZ 1 Back Light Unit (KYOCERA)

Sub Bezel AssemblyBezel Assembly

(select)

(select)

Apr. 2010 CMPL 04L42B01-01E

3Bezel and Key Case Assembly

6.3 Customer Maintenance Parts List (DX2000)

Page 52: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-23SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

4

Apr. 2010CMPL 04L42B01-01E

46

16

45

3

2

15

4

12

116

127

1210

8 12 9 1316 14 16 15

18

17

2625

24201922212723

30

3032

32

2829

36

3637

38

39

40

4241

43

35

33

44

3431

12

39

32

4635

35

32

32

32

Main Assembly (1/3)

6.3 Customer Maintenance Parts List (DX2000)

Page 53: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-24 SM 04L41B01-01E

5

Apr.2010 CMPL 04L42B01-01E

Main Assembly (2/3)

Qty

Mod

el

DX2

004

DX2

008

DX2

010

DX2

020

DX2

030

DX2

040

DX2

048

Item Part No.1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 13 3 3 3 3 3 3

2 2 2 2 2 2 2

1 1 1 1 1 1 11 1 1 1 1 1 1

1 1 1 1 1 1 11 1 1 1 1 1 1

1 1 1 1 1 1 11 1 1 1 1 1 11 1 1 1 1 1 11 1 1 1 1 1 11 1 1 1 1 1 1

Case Assembly

Packing

Power Assembly (not /P1)

Power Cover (not /P1)

Power PBA (not /P1)

Power BaseHeat Sink (not /P1)

Clamp (not /P1)

Thermal SheetACS Heat Sink (not /P1)

Main PBASub PBA EXP. Boot (not /USB)Sub PBA EXP. Boot ( /USB)Battery AssemblyCPU Bracket

Main Assembly (not /USB)Main Assembly ( /USB)

B8706CA

3 B8706FY1 1 1 1 1 1 1 Clamp2 A9088KY

4 B8706DA1 1 1 1 1 1 1 Power Assembly (24VAC/DC) ( /P1)B8706EA

5 B8706DC1 1 1 1 1 1 1 Power Cover ( /P1)B8706EC

6 B8706RK1 1 1 1 1 1 1 Power PBA ( /P1)B8706RQ

8 A1252EH6 6 6 6 6 6 6 Heat Sink ( /P1)A1252EH

7 B8706DB

9 B1007BL1 1 1 1 1 1 1 Clamp ( /P1)B1007BL

S9763VK1110

A1258EH9 9 9 9 9 9 9 Screw (M3x5) (not /P1)12 Y9305LB

12 12 12 12 12 12 12 Screw (M3x5) ( /P1)Y9305LB

1 1 1 1 1 1 1 Top Bracket13 B8706EE

1 1 1 1 1 1 15 5 5 5 5 5 5

FastenerScrew (M3x5)

15 B9622FW1 1 1 1 1 1 1 Clamp14 A9089KY

16 Y9305LB

17 B8706DDB8706ED

18 B8706RA19 B8706NC

4 4 4 4 4 4 41 1 1 1 1 1 1

Screw (M3x5)Shield Finger

22 Y9305LB23 B9968GU

1 1 1 1 1 1 11 1 1 1 1 1 1

GEL SheetHeat Sink

24 B8706FW

2 2 2 2 2 2 2 Screw (M3x5)26 Y9305LB1 1 1 1 1 1 1 Screw (M3x5)27 Y9305LB

25 B8706DF

1 1 1 1 2 2 21 1 1 1 1 1 1

AD Guide (select)Clamp

30 B8706EB31 A9088KY

1 1 1 1 1 1 17 7 7 7 7 7 7

Main Mother PBAScrew (M3x5)

28 B8706RE29 Y9305LB

1 1 1 1 1 1 1 Bottom Bracket1 1 1 1 1 1 1 Shield Finger34 B9968GU

33 B8706EF

6 6 6 6 8 8 8 Screw (M3x5) (select)

1 1 1 1 2 2 2 AD-Main Mother Cable (select)36 B8706MF

35 Y9305LB

1 - 1 - - - - AD Mother 1Slot PBA- 1 - 1 1 1 1 AD Mother 2Slot PBAB8706RD

37 B8706SD

- - - - 1 - - AD Mother 1Slot PBA

Screw (M3x5) (select)- - - - - 1 1 AD Mother 2Slot PBAB8706RD1 1 1 1 2 2 239 Y9305LB

38 B8706SD

20B8706PC

21B9900BRB8706DE

Description

(select)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

(select)

4 4 4 4 8 8 8 Screw (M3x5) (select)32 Y9305LB

6.3 Customer Maintenance Parts List (DX2000)

Page 54: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-25SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

6

CMPL 04L42B01-01E Apr. 2010

Qty

Mod

elD

X200

4D

X200

8D

X201

0D

X202

0D

X203

0D

X204

0D

X204

8

Item Part No.- - 1 1 1 1

- 1 1 1 1

- AD STD 10Ch (not /N1 /N2)- - - - - - 1 AD STD 12Ch (not /N1 /N2)B8706TP

40 B8706SP

1 - - - - - AD ISO 4Ch

AD ISO 12Ch (or /N1 /N2)-

1- AD ISO 10Ch (or /N1 /N2)B8706SS

- - - - - - 1B8706TS

B8706SR

Description

(select)

- - - 1 1 1 - AD STD 10Ch (not /N1 /N2)- - - - - - 1 AD STD 12Ch (not /N1 /N2)B8706TP

41 B8706SP

- 1 --

- - - - AD ISO 4Ch

AD ISO 12Ch (or /N1 /N2)- - 1 1 1 - AD ISO 10Ch (or /N1 /N2)B8706SS- - - - - - 1B8706TS

B8706SR (select)

- - - - 1 1 - AD STD 10Ch (not /N1 /N2)- - - - - - 1 AD STD 12Ch (not /N1 /N2)B8706TP

42 B8706SP

- - - - 1 1 -- - - - - - 1 AD ISO 12Ch (or /N1 /N2)B8706TS

B8706SS (select)

- - - - - 1 - AD STD 10Ch (not /N1 /N2)- - - - - - 1 AD STD 12Ch (not /N1 /N2)B8706TP

43 B8706SP

- - - - - 1 -- - - - - - 1 AD ISO 12Ch (or /N1 /N2)

AD ISO 10Ch (or /N1 /N2)

AD ISO 10Ch (or /N1 /N2)B8706TSB8706SS (select)

1 1 1 1 1 1 1 FFC (0.5MM-170MM)44 B8706MH

2 2 2 2 2 2 2

1 1 1 1 1 1 1 CF Assembly (128 MB, not /USB1) *1B8706DG

Y9305LB

(select)1 1 1 1 1 1 1 CF Assembly (128 MB, /USB1) *1

CF Assembly (256 MB, not /USB1) *2CF Assembly (256 MB, /USB1) *2

1 1 1 1 1 1 1B8706DH

46

45B8706EG

1 1 1 1 1 1 1

Screw (M3x5)

B8706EH

Main Assembly (3/3)

Note : *1 Standard Memory*2 Large Memory*3 Standard Memory (400 MB)

CF Assembly (512 MB, not /USB1) *3CF Assembly (512 MB, /USB1) *3

1 1 1 1 1 1 1B8706DM1 1 1 1 1 1 1B8706EM

6.3 Customer Maintenance Parts List (DX2000)

Page 55: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-26 SM 04L41B01-01E

7

Apr. 2010 CMPL 04L42B01-01E

Terminal Assembly (1/4)

1

23

4

7

89

20

2122

23

2425

26

27

47

44

48

41

4242

43

51

49

45

46

5352

53

283330333231

2935

36

37

34 35

10

12

14

13

38

5744

3940

54

50

55

5654

51

55

56

1516

17

19

11

6 5

to Rear Panel

18

100-240V AC

50/60Hz 100VA MAX

( /H2)1,4,7,10

582,5,8,11

3,6,9,12

6.3 Customer Maintenance Parts List (DX2000)

Page 56: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-27SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

Terminal Assembly (2/4)8

Apr. 2010CMPL 04L42B01-01E

QtyItem Part No.1 1

111

111

Input Terminal Assembly (select) *1Cover Assembly (not /H2)Cover Assembly ( /H2)Name Plate (select) *2

Option Terminal Assembly (select) *10Cover AssemblyName Plate (select) *11

-

-

2 B9968DF

3B8705FF

45

7

6

8

91011

12

13

141516

19

2021

23

22

2524

27

26

- Conn Cover Assembly (select) *9

S-PWR Terminal (select) *1928

B9968DN58 - Connector ( /H2) (select)A1923JT

- Conn Cover Assembly (select) *18B9968DN

POW TERM SCREW (select) *20

PlateScrew (ETO Screw)E9655FX

30 B8706FE29

Plate (select) *21Plate (select) *22

31

Screw (M3x10)

I-PWR Terminal (select) *23

ScrewB9900SG

-

Y9310LB

Screw (M3x10)

ScrewB9900SG

Y9310LB

1718

B9968DF

Description

- POW TERM INL (select) *24- Plate (select) *25

Plate (select) *26

32

-

-

VGA Cable (select) ( /D5)Plate (select) ( /D5)B9968HS

33

B9968MN

Cap (select) (not /D5)B9968EKB9968HT

Cover Assembly

Screw (M3x4)Y9304LB

34

B8706CW

Screw (M4x12)

Name Plate (select) ( /D5)

HandleY9412ESB9961BQ

4 Case Accessories4

12

AdhesiveC1024FC

1

7

1

11

1

Bumper

Note: *1 to *18 see page 9 *19 to *26 see page 10

*27 /H5 : /H5 /H5D /H5F /H5H /H5J /H5M /H5R

B9805KS

35

A9055ZB

3938

4041424344

45464748

49

515253

5455

(select)

1111

Input Terminal Assembly (select) *3Cover Assembly (not /H2)Cover Assembly ( /H2)Name Plate (select) *4

-

-

B9968DFB8705FF

(select)

1111

Input Terminal Assembly (select) *5Cover Assembly (not /H2)Cover Assembly ( /H2)Name Plate (select) *6

-

-

B9968DFB8705FF

(select)

1111

Input Terminal Assembly (select) *7Cover Assembly (not /H2)Cover Assembly ( /H2)Name Plate (select) *8

-

-

-

-

111

Option Terminal Assembly (select) *12Cover AssemblyName Plate (select) *13

B9968DF-

-

111

Option Terminal Assembly (select) *14Cover AssemblyName Plate (select) *15

B9968DF-

-

111

11

13

11

2

Screw (M4x5)Y9405LB36 1WasherY9401WL37 1

2Screw (M3x6)Y9306EB 1

2

2Screw (M3x6)Y9306EB 1

Option Terminal Assembly (select) *16Cover AssemblyName Plate (select) *17

B9968DF-

-

--

--

----

B9968DFB8705FF

(select)

BracketB8706CZ 150

4 Screw (M4x14)Y9414LB561 Name Plate (not /P1)B8706GX1 Name Plate ( /P1)B8706GW

57

( /H5 ) (select) *27

6.3 Customer Maintenance Parts List (DX2000)

Page 57: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-28 SM 04L41B01-01E

6.3 Customer Maintenance Parts List (DX2000)

Terminal Assembly (3/4)

Apr. 2010 CMPL 04L42B01-01E

9

MS CODE (OPTION)

Input Terminal Assembly

Option Terminal AssemblyOPT Terminal 1 OPT Terminal 2

OPT Terminal 3

OPT Terminal 4

INP Terminal 1

AND

/H2

/H2

/H2/H2 /N1 /N2

/N1 /N2/N1 /N2

/H2 /N1 /N2

/H2/H2

/H2/H2

/H2/H2

/H2/H2

/H2

/H2

/H2

/N1 /N2/N1 /N2

/N1 /N2/H2 /N1 /N2

/H2

/N1 /N2/N1 /N2

/N1 /N2/H2 /N1 /N2

/H2

/N1 /N2/N1 /N2

/N1 /N2/H2 /N1 /N2

/H2

/N1 /N2/N1 /N2

/N1 /N2/H2 /N1 /N2

/H2

MODEL

DX2004

DX2008

DX2010

DX2020

DX2030

DX2040

DX2048

OR NOT

MS CODE (OPTION)AND/A1/A2

/A1 /R1/A2 /R1/A3 /R1/A4 /R1/A5 /R1

/F1 /PM1/F1 /PM1

/F1 /PM1 /R1 B9968KA B9968EWB9968KC B9968EYB9968KE B9968FAB9968KB B9968EXB9968KD B9968EZ

B9968KJ B9968FE

B9968KK B9968FF

B9968KL B9968FHB9968KN B9968FK

B9968KQ B9968FM

B9968KM B9968FJB9968KP B9968FL

B9968KR B9968FN

B8703FAB8703FBB8703FC

B8703FD

B9968KP

B9968DN

B8703FEB9968KN

B8703AMB8703AN

B8703AP

B9968FL

B8703AQB9968FK

B8703AL

/F1 /PM1 /R1/F1 /PM1 /R1

/F1 /PM1

/A1 /A2 /A3 /A4/A5 /F1 /F2 /PM1

/PM1 /R1/PM1 /R1/PM1 /R1/PM1 /R1

/A1 /A2 /A3 /A4/A5 /PM1 /R1

/PM1/PM1/PM1

/A1 /A2 /A3 /A4/A5 /PM1

/A2 /F1/A1 /F1

/F1/A1 /A2 /A3 /A4 /F1

/A1 /A2/R1

/A1 /A2 /A3 /A4 /A5/F1 /F2 /PM1 /R1

/R1

/A1 /F1/A2 /F1/A3 /F1/A4 /F1

/F1

/A1 /F1 /R1/A2 /F1 /R1/A3 /F1 /R1/A4 /F1 /R1

/F1 /R1

/A1 /PM1/A2 /PM1

/A1 /F1 /PM1/PM1

/A3 /A4 /A5

/A3 /A4/PM1

/F1 /PM1/F2

/F2 /R1

OR NOT Item 14*10,*18

Item 16*11 MS CODE (OPTION)

AND/A3 B9968KF B9968FB

B9968DN/A3 /A4 /A5/F1 /F2 /PM1

/A4 /A5 /F2/F1 /PM1

OR NOT Item 17*12,*18

Item 19*13

MS CODE (OPTION)AND/A4

/TPS8

B9968KG B9968FC

B9968DN

B9968KW B9968FP/A4 /A5 /F1 /F2/PM1 /TPS8

/A5 /F2/F1 /PM1

OR NOT Item 20*14,*18

Item 22*15

MS CODE (OPTION)AND

/TPS4/TPS8

B9968KH B9968FD

B9968KW B9968FP

B9968DN/A5 /F2/TPS4 /TPS8

/A5 /F2OR NOT Item 23

*16,*18Item 25*17

Item 1*1

Item 3*2

Item 4B9968LJB8706JPB9968LJB8706JP

B9968FVB9968JJB9968FVB9968JJ

B9968LEB9968LNB8706HSB8706JS

B9968EPB9968FSB9968JQB9968JR

B9968LEB9968LNB8706HSB8706JS

B9968EPB9968FSB9968JQB9968JR

B9968LFB9968DNB9968DNB9968DNB9968DN

B9968DNB9968DN

B9968LPB8706HTB8706JT

B9968EQB9968FTB9968JSB9968JT

B9968LFB9968LPB8706HTB8706JT

B9968EQB9968FTB9968JSB9968JT

B9968LGB9968LQB8706HUB8706JU

B9968ERB9968FUB9968JUB9968JV

B9968LGB9968LQB8706HUB8706JU

B9968ERB9968FUB9968JUB9968JV

B8706HNB8706JKB8706HYB8706JY

B8706ALB8706AQB8706AU

B8706HPB8706JLB8706HZB8706JZ

B8706AMB8706ARB8706AV

B8706AY B8706AZ

B8706HLB8706JHB8706HVB8706JV

B8706AJB8706ANB8706ASB8706AW

B9968LFB9968LPB8706HTB8706JT

B9968EQB9968FTB9968JSB9968JT

B8706HMB8706JJB8706HXB8706JX

B8706AKB8706APB8706ATB8706AX

B9968LEB9968LNB8706HSB8706JS

B9968EPB9968FSB9968JQB9968JR

B9968LEB9968LNB8706HSB8706JS

B9968EPB9968FSB9968JQB9968JR

B9968LHB9968LRB8706HWB8706JW

B9967FBB9967FFB9968JNB9968JP

B9968LKB8706JR

B9968FWB9968JK

B9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DNB9968DN

*3,*9Item 6*4

Item 7*5,*9

Item 9*6

Item 10*7,*9

Item 12*8

INP Terminal 2 INP Terminal 3 INP Terminal 4

Page 58: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-29SM 04L41B01-01E

Custom

er Maintenance Parts List

1

2

3

4

5

6

7

6.3 Customer Maintenance Parts List (DX2000)

Terminal Assembly (4/4)10

Mar. 2009CMPL 04L42B01-01E

Power Terminal Assembly

S-PWR Terminal

I-PWR Terminal

AND OR NOT Item 27B8706DN B8706RL B8706DW B8706FFB8706DP B8706RM B8706DW B8706FHB8706DQB8706HD

B8706SMB8706RY

B8706DXB8706DW

B8706FJB8706FT

B8706EN B8706SL B8706DW B8706FGB8706EP B8706RN B8706DW B8706FKB8706EQ B8706SN B8706DX B8706FL

B8706DW B8706FFB8706DW B8706FHB8706DX B8706FJ

B8706DW B8706FGB8706DW B8706FKB8706DX B8706FL

B8706DR B8706TLB8706DS B8706TMB8706DT B8706UM

B8706ER B8706ULB8706ES B8706TNB8706ET B8706UN

*19Item 28*20

Item 31*21

Item 32*22MS CODE (OPTION)

AND

/C2/C3/CP1

/USB1/C2 /USB1/C3 /USB1

/C2/C3

/USB1/C2 /USB1/C3 /USB1 /C2 /P1

/C3 /P1/C2 /C3 /P1

/C2 /P1 /USB1/C3 /P1 /USB1

/C2 /C3 /P1 /USB1/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R

B8706DW B8706FTB8706HE B8706TY/CP1 /C2 /P1 /USB1/H5 /H5D /H5F /H5H /H5J /H5M /H5R

B8706DW B8706FUB8706JE B8706UY/CP1 /USB1 /C2 /C3 /P1/H5 /H5D /H5F /H5H /H5J /H5M /H5R

/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R/H5D /H5F /H5H /H5J /H5M /H5R

/C2 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1/C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1/C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1

/C2 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1/C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1

B8706JD B8706SY B8706DW B8706FU/CP1 /USB1 /C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1

B8706HF B8706PY B8706DW B8706FT/CP1 /P1 /C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /USB1

B8706JF B8706QY B8706DW B8706FU/CP1 /P1 /USB1 /C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R

/C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1/C2 /C3 /H5 /H5D /H5F /H5H /H5J /H5M /H5R /P1 /USB1

B8706HA B8706PL B8706DW B8706FFB8706HB B8706PM B8706DW B8706FHB8706HC B8706QM B8706DX B8706FJ

B8706JA B8706QL B8706DW B8706FGB8706JB B8706PN B8706DW B8706FKB8706JC B8706QN B8706DX B8706FL

/C2 /P1/P1 /H5

/H5/H5

/H5/H5/H5

/C3 /P1

/P1 /USB1/C2 /P1 /USB1/C3 /P1 /USB1 /C2

/C3/C2 /C3

/C2 /USB1/C3 /USB1/C2 /C3 /USB1

OR NOT Item 38*23

Item 39*24

Item 40*25

Item 41*26MS CODE (OPTION)

Page 59: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

6-30 SM 04L41B01-01E

6.3 Customer Maintenance Parts List (DX2000)

Standard Accessories

Apr. 2010 CMPL 04L42B01-01E

11

1 2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Note:*1 DX2 -/H5M*2 DX2 -/H5D*3 DX2 -/H5F*4 DX2 -/H5J*5 DX2 -/H5R*6 DX2 -/H5H

Item Part No. Qty Description1234 E9655FX

B8706ZZB9991AD

B8706FX

-

B9900BXB8706NQA8702EAA1070EBB8702AEB8702AD

A1006WDA1009WDA1054WDA1024WDA1064WD

5

1 CD for DAQSTANDARDCD-ROM for ManualsManualsB.H.Screw (M4x6)Door Lock Key

Bracket Assembly (not /H5 /H5 )CF Card 128 MB (The size and model may change.)Remote Controller ( /KB1)Battery ( /KB1)Name Plate ( /KB1)Name Plate ( /KB1)

Power Supply Code (UL /CSA standard) *1,*2Power Supply Code (VDE standard) *3Power Supply Code (BS standard) *4Power Supply Code (AS standard) *5Power Supply Code (GB standard) *6

1152

2112

11

11111

6789

1011

1213141516

(not /P1) (select)

Page 60: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

7-1SM 04L41B01-01E

Replacing Parts

1

2

3

4

5

6

7

Chapter 7 Replacing Parts

7.1 Introduction

This section describes replacing parts necessary for maintenance and repair.

Replaceable PartsWhen it becomes necessary to replace parts, it is recommended to replace entire assemblies rather than specific parts within assemblies.If you plan on replacing parts yourself, please refer to the Customer Maintenance Parts List (CMPL) in chapter 6 for a list of parts supplied by Yokogawa. Parts not on this list are not available through Yokogawa. The CMPL uses the following column titles.• Number• Part No.• Q’ty• Description

If Servicing is RequiredIf servicing is required, contact your nearest Yokogawa dealer with the following information.• Address• Contact name and phone number• Product model name, suffix code, and option codes• Description of the problem, measured results, displayed error messages, and any

other pertinent information.

Page 61: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

7-2 SM 04L41B01-01E

7.2 Recommended Replacement Periods for Worn Parts

To preserve the reliability of the DX and to use the DX in a good condition for an extended time, it is recommended that periodic replacements be made on parts. The replacement parts may change to accommodate preventive maintenance over extended time. Be sure to check with your nearest YOKOGAWA dealer.The following table shows the recommended replacement period for expendable parts. The replacement period shown here applies when the DX is used under standard operating conditions. For the actual replacement period, consider the actual conditions of use. Replacement of parts will be carried out by a YOKOGAWA engineer or an engineer certified by YOKOGAWA. Contact your nearest YOKOGAWA dealer when such replacement is necessary.

DX1000/DX1000NItem Replacement

period Name Part No. Quantity Used Notes

LCD 5 years Back Light Unit B8703KB 1Battery 10 years Battery Assembly B9900BR 1Dust and water proof rubber strip

5 years Packing B8705FY 15 years Key Case Assembly B8705BM 1 Without /KB1 or /KB25 years Key Case Assembly B8705BY 1 With /KB1 or /KB2

Aluminum electrolytic capacitor

5 years* Power supply Assembly – 1

5 years* AD Assembly Depends on the model

* Replacement Period at the Upper Limit of the Normal Operating Temperature (50°C) The replacement period varies depending on the temperature in which the instrument

is operated, and the instrument’s specifications. If the instrument is used in a 30°C environment, it may be operational for 10 years or more.

DX2000Item Replacement

period Name Part No. Quantity Used Notes

LCD 5 years Back Light Unit

B9968PA 1Before instrument

number S5J402213 2009.

A1048VZ 1Instrument number

S5J402213 2009 and later.

Battery 10 years Battery Assembly B9900BR 1Dust and water proof rubber strip

5 years Packing B8706FY 15 years Key Case Assembly B8706BM 1 English specifications5 years Key Case Assembly B8706BY 1 Japanese specifications

Aluminum electrolytic capacitor

5 years* Power supply Assembly – 1

5 years* AD Assembly Depends on the model

* Replacement Period at the Upper Limit of the Normal Operating Temperature (50°C) The replacement period varies depending on the temperature in which the instrument

is operated, and the instrument’s specifications. If the instrument is used in a 30°C environment, it may be operational for 10 years or more.

Note• The LCD should be replaced when the brightness of the LCD is reduced by half its original

brightness. The brighter the display, the shorter the “half-life” of the LCD. Reductions in brightness vary depending on operating conditions, and is a subjective determination. The actual replacement period should be determined based on these considerations.

• The LCD screen may start to yellow over time. The brighter the screen, the faster such changes may progress.

Page 62: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

7-3SM 04L41B01-01E

Replacing Parts

1

2

3

4

5

6

7

7.3 Pulling Out the Inner Instrument (DX1000N)

NotesThis section explains how to pull out the inner instrument. Refer to these instructions as well when reinstalling.

WARNING• When reinstalling the inner instrument, check that no foreign objects are inside

the case, that the connector pins are not bent, and that no other abnormalities exist. These can be causes of fire, electric shock, and damage to instruments.

• Always turn OFF the power switch when pulling out the inner instrument.• Certain locations inside the instrument carry high voltages, and are dangerous.• Pulling out PCBs while the power is ON can damage electronic components.

• Circuit patterns of the printed circuit board are exposed. Be careful when handling so that hands or fingers are not injured by the protruding pins.

CAUTION• Do not disassemble the inner instrument. When replacing components such

as the power supply assembly, or when any structural changes are made, you must perform tests of the insulation resistance, withstand voltage, and protective grounding function (see chapter 3).

• Tighten the screw to a torque within the specified range.• If the bezel screw is tightened to less than the specified torque, the protective

grounding function may not function normally.• Tightening the screw to a torque above the specified range can damage the

screw.• When releasing the bezel latches, the bezel can break if the bottom is pulled out

forcefully. Do not forcefully pull towards you until the latches are released.• Circuit patterns of the printed circuit board are exposed. If other metalic

materials touch these patterns, electrical shorting will occur, causing the circuit to be damaged or burnt.

• The internal circuitry is vulnerable to damage from static electricity. Take appropriate measures to ensure that static electricity is not applied to the internal circuits.

• When securing the bezel, note the following points:• Make sure the packing is properly and completely affixed around the bezel. If

not properly affixed, screws can be damaged, and the water and dust proof capability may be impaired.

Incorrect

Bezel

Correct

• Push in the bezel so that it is vertical before tightening the screws. If the bezel is at an angle when the screws are tightened, screws can be damaged.

Page 63: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

7-4 SM 04L41B01-01E

TestingIf the DX hardware style number is 1, perform the tests below (see chapter 3) after reinstalling the inner instrument.The hardware style number is printed on the name plate. The name plate is on the top of the case (outer side).

MODEL

FREQUENCYNO.

SUFFIX

SUPPLY

STYLEH S

Hardware style number

When the hardware style number is 1• Insulation resistance test• Withstand voltage test• Check of the protective grounding function

When the hardware style number is 2 or laterNo test is required, but check whether the bezel attachment screws are tightened to within the specified torque range.

Procedures1. Open the Key Case Assembly. If any USB devices are connected, remove them.

2. Loosen the 2 screws (screw tightening torque: 0.6 to 0.7 N·m).

Screw

Key Case AssemblyScrew

3. Close the Key Case Assembly.

4. Release the latches, then pull out the bezel. There are latches that connect with the case on the top of the bezel. Open the bezel slightly at the bottom, then release the latches at the top as you lift the entire bezel upwards. Be sure to read the cautions on the previous page.

Release the latch Pull out the bezel

7.3 Pulling Out the Inner Instrument (DX1000N)

Page 64: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

7-5SM 04L41B01-01E

Replacing Parts

1

2

3

4

5

6

7

5. Open the bezel upward, then fix in the upright position with the side stay.

Stay

6. Turn OFF the power switch. Turn ON when reinstalling the inner instrument.

1

0.4N.m

FasteningTorque3

2

4

Power switch

7. Loosen the screw. (Screw tightening torque: 0.4 to 0.5 N·m).

1

0.4N.m

FasteningTorque

Screw

USB CF CARD

34

5

8. Pull out the handles in the order handle 2, handle 3, then handle 4. The handles pull out approximately 8 mm.

Handle 2

Handle 3

Handle 4

USB CF CARD

2

345

1

0.4N.m

FasteningTorque

9. Pull on handle 2 while pushing the lock release lever to the left, then pull out the inner instrument.

Lock release lever

USB CF CARD

1

0.4N.m

FasteningTorque3

4

5

7.3 Pulling Out the Inner Instrument (DX1000N)

Page 65: Daqstation DX1000/DX1000N/DX2000 Service Manualii SM 04L41B01-01E Introduction This manual contains information for servicing YOKOGAWA’s DX1000, DX1000N, and DX2000. WARNING This

7-6 SM 04L41B01-01E

7.3 Pulling Out the Inner Instrument (DX1000N)