Data Management For Smart Factory€¦ · 1 © NEC Corporation 2018 Creating a Perfect Change Data Management For Smart Factory By. RATCHAPON THANASOON NEC Corporation (Thailand)

1 © NEC Corporation 2018

Creating a Perfect Change

Data ManagementFor Smart Factory

By. RATCHAPON THANASOON

NEC Corporation (Thailand) Ltd.

Aug, 2020


Today’s AGENDA

Section 1: Utilize Data Management concept for Smart Factory1. NEC HISTORY & CORPORATION PROFILE2. Mind Set for Smart and Lean Factory3. ISA 95 – Smart Factory Development Level4. Data Collection5. Analytic for Lean Management6. ISA 99 – Cyber Security & Data Management7. IoT Gadgets


NEC HISTORY & CORPORATION PROFILE


NEC’S STRENGTHS AND COMPETENCIES

Named one of the "2017 Global 100 Most Sustainable

Corporations in the World"

Ranked #437 in Fortune's "Global

500“ of 2017

Named one of the ”2017 Top 100

Global Innovators” by Thomson Reuters

NEC's Video Face Recognition

Technology Ranks First in *NIST Testing

*The U.S. National Institute of Standards and Technology

2018 Thailand Enterprise Voice Solution Provider of

the Year Award by Frost & Sullivan


NEC THROUGH THE YEARS…

Over 118 years experience in ICT business

1899

Nippon Electric Company is established.

1958

Develops fully transistorized

NEAC-2201 computer

1977

10th October, 1977 100 years had passed

since the telephone was invented...

2002

The Earth Simulator World's fastest

supercomputer system, is completed

2009

World's No.1 rankedfacial recognition

technologydeveloped

1900

Started manufacturing

desktop telephones


NEC CORPORATION PROFILE

7-1, Shiba 5-chome,

Minato-ku, Tokyo, Japan

(Note: U.S. dollar amounts are translated from yen, for convenience of the reader, at

the rate of \ 106=U.S. $1.)

Established:

July 17, 1899

Nobuhiro Endo

President and CEO:

Takashi Niino

Capital:

\ 397.2 billion

(As of Mar. 31, 2017)

Consolidated Net Sales:

\ 2,610 billion

$ 24.7 billion

Baht 769,000 million

(Fiscal year ended Mar. 31, 2018)

Operations of NEC Group:

Public, Enterprise, Telecom

Carrier, System Platform,

Others

Employees:

NEC Corporation and Consolidated Subsidiaries

107,729 persons (Mar. 31, 2018)

Consolidated Subsidiaries:

238 companies (Mar. 31, 2018)

Chairman of the Board:

NobuhiroEndo

Takashi Niino


NEC WORLDWIDE:

“ONE NEC” FORMATION

Our affiliates, offices and laboratoriesNorth America : Canada-USALatin America : Argentina-Brazil-Chile-

Colombia-Mexico-Venezuela

Europe / Middle East / Africa : Finland-France-Germany-Greece-Hungary-Italy-Netherlands-Nigeria-Portugal-Saudi Arabia-South Africa-Spain-Sweden-Switzerland-Turkey-United Kingdom

Asia Pacific : Australia-India-Indonesia-Malaysia-New Zealand-Philippines-Singapore-Thailand-Vietnam

Greater China

26

NorthAmerica

LatinAmerica

ChinaEast Asia

44

Europe,Middle East, and Africa

2,665 Billion Yen in FY2016 sales

14

34

NEC Overseas Offices

Japan

180

4

Asia-Pacific

44

26

115

21

2

169Business activities in over

Countries and territories

Branches242


NEC We are also a “Manufacturer”


NEC as a “Manufacturer”

▌NEC got a JMA Prize of High Productivity, Low Cost, operation among all factories in Japan

Fukushima

Kofu Kakegawa

Shiroishi

Yonezawa

Thailand

Production Lines:Continuous processes Discrete manufacturingManual Production.


Next-GenerationManufacturing

MES/IoT

1990 - 2000 - 2010 - Next Generation

ManufacturingInnovation

BusinessEnvironment

Collapsed Bubble Economy

Increase Productionin Emerging Countries

Diversification of Customer Requirements

Globalization of Marketand Increase Overseas’Production

Shift Customer Valuefrom “Products” to “Services”

Large Capacity and Speed-upof Network Infrastructure

SCM Innovation (Connect from Sales – Factories –Supplier)

Standardization of Production Process and System

Visible Issues of Supply Chain

・Production: Management Multi-Site Globally

・Development: Quality of ODM

・Logistics: Quality of Logistics

・Construction: Sharing Construction Period

Efficiency and Shorten Lead Timeby Production Innovation

Atomization with Collaborationof Human and Machine

History of NEC for Next-Generation Manufacturing


History of Productivity Improvement at NEC

2015 2016 2017 2018

Proof SelectedProduction Line

Implement and ExpandVisualization Solution

to NEC Group

Implement Standard Platformto Connect Supply Chain Horizontally

Standardizationof PLM/ERP/MES

In NEC Group

2. Improve

Equipment

Operation

and Quality

by IoT

1.Develop

Dynamic

Global

Value Chain

Implementation of IoT Realization Step

Efficiency and Optimizationby NEC the WISE

Improve Productivity by “Voice Solution”, “Human Operation Analysis with Beacon” and “Operation Navigation”

Demand Forecasting by AI

Integration NEC Group

Development/Production Platform

Improve Productivity

by 18%

Realize Partner Collaboration/

Optimum Distributed Production

RealizeCollaborationIn NEC Group


by 25%


by 30%


Global Trend


Mind Set“If you don’t implement properly, It’s not going to work.”

Dr. Reuben Ng

Page 15 © NEC Corporation 2018

Why do we need Industrial 4.0 ?

TO BE SMART FACTORY 4.0

Global StandardISA 95 & ISA 99

With


ISA 95Developing an automated interface between enterprise and control systems


Here we go!!! What is ISA-95?

Manufacturing Pyramid based on ISA95

Level 0 : The actualProduction process

Time frame : Minutesseconds, millisecond.

Level 1 : Sensing the productionProcess and manipulating.

Time frame : Minutesseconds, millisecond

Level 3 : Work flow, recipe control to product the desired end productMaintain record and optimizing the production process

Time frame : Days, shifts, hours, minutes, seconds

Level 2 : Monitoring, supervisory controlAnd automated control of theProduction process

Time frame : Hours, minutes, seconds, sub seconds,

Level 4 : Establishing the basic plant schedule –production, material use, delivery and shipping.Determining inventory levels.

Time frame : Months, weeks, days, shifts.

The International Society of Automation


Beneficiary in different level of ISA-95


9 Technological Pillars: are Transforming Industrial Production

Ref. Inside OPS : The Boston Consulting Group

Lean For Digital

Digital For Lean

Efficient form

Great reflexes


The International Society of Automation

Cartesian Robot

Scara Robot

6-Axis Robot

Motion Analysis

OEE & Monitoring System

Smart Glasses

IoT



Knowledge Integration

IoTBig

Data

AI

Cloud

SecurityRef. (FUJITSULIMITED, 2107)

Core Technologies


IoTGateway

Applications

IoT Platform

Main functionalities:• Multiple cloudcommunications• Field data acquisitionprotocols• Real-time dataanalytics• Remote application management• Enterprise applicationenvironment• Flow code-less programming

Main functionalities:

• Connectivity / Message Routing

• DeviceManagement

• Real Time DataManagement

• Long TermStorage

• NotificationManagement

• Enterprise Integration

IoT Architecture and Function Features


AI and Predictive Utilization after performed “DATA COLLECTION”

●PLM: Product Lifecycle Management ●ERP: Enterprise Resource Planning ●MES: Manufacturing Execution System


Type of Data Collection

1. Direct Data Collection

2. Indirect Data Collection


What is different “Indirect Data Collection” VS “Direct Data Collection” ?

Indirect Direct


Why should we do Data Collection ?


Case Study 1 : Data Collection & Visualization for Automotive Industry

Pain point : To collect data which is not in PLC such as current of welding.Methodology : Collect data from Robot Maker PlatformNEC’s action : Testing data collection on site. [ Expensive ]

Provide edge devices/ IoT gateway to collect data [ Cheap ]

PLCWelding Robot

Edge device

Data Base BI

Office


Case Study 2 : Data Collection & Visualization through SCADA software


Visualization Screen


1

Sample Screen

Wonderware ITME for HMI

1. OEE

1. By Line

2. BY Machine

3. By Others

2. Automated Report

1. Recipe Management

2. E-Testing Document

3. Alert and Breakdown

1. Breakdown Reason

2. Total Breakdown Time

SHOP FLOOR LAYOUT Machine Data

Auto ReportOEE By Machine

Breakdown Reason


2

Sample Screen

OEE On Cloud:

UTILIZATION EVENTS

1. Show OEE and Others KPI1. Time Line

2. Top 5 Downtime Reason by

Count

3. Top 5 Downtime Reason by

Duration

4. Time Summary

2. Tool: 1. Time Filter

2. Drill Down & Drill Through

3. Other BI tools

Note: Others KPIs can be configured.


Analytic for LEAN


Applicable Tooling & Software to support LEAN Management



Utilization of Value Stream Mapping (VSM)

▌Grasp flow of information and things to find and clarify issues among related divisions.▌Analyze in quantity term in parallel to find the problems on the data.

Current VSMQuantitative data analysis

Problem Analysis

Current situation survey phase


Case Study 1 : To identify waste or value in process.

Problem Before After


* Max 72 data or persons

BalanceTakt Time

Case Study 2 : Yamazumi Chart for Line Balancing

Problem Before After


Improving worker movement distance.

Movement distance 8m 45cm

55.6% Reduction

3m 75cm

Walking distance in 1 cycle ：

3m75cmWalking distance in 1 cycle：

8m45cm

Before: After: Improvement of sequence

ProfitableElectronic

Manf.


ISA 99

Cyber security


42

Security of the Industrial Control Systems ISA-99

Standard is the worldwide standard for security of the Industrial Control Systems in the Operational Technology


43

Sample security architecture


44

Security of the Industrial Control Systems ISA-99

The diagram below displays a structured overview of SCADA cyber security elements. The following chapters will go into detail on these topics.


1. Smart Glasses

2. Beacon

3. AGV

GADGETS

FOR SMART FACTORY


1. Smart Glasses

SMART GLASSESThe World’s Leading Hands-free Remote Collaboration Tool


SMART GLASSES

Additional Customer’s comments

1. Picture freezing

• Picture as back office sent to smart glasses can be freezed while wearing smart glasses even operator turned around the pictures stillappeared on the screen.

2. Recognize Machine • Use mouse to click for Wiring Diagram,

Manual & Work Instruction choosing.

Wiring Diagram

Manual

WI

Freeze Picture Wiring Diagram


This solution utilizes beacons installed in each areaand mobile terminals installed on moving objects

Beacon(Installed on shelves,

ceiling, etc.)

Mobile terminal

(Installed on moving objects)

2. Beacon

▌Providing visualization of the movement of people, forklifts, and other equipment operation in factories and warehouses

Installation image

Movement Route


3. AGV


NEC’s solutions for SMART FACTORY

Big Data & Analysis on August 21st , 2020

Documents

Data Management For Smart Factory€¦ · 1 © NEC Corporation 2018 Creating a Perfect Change Data Management For Smart Factory By. RATCHAPON THANASOON NEC Corporation (Thailand)