MVP World Headquarters 5940 Darwin Ct. Carlsbad, CA 92008 Tel: +1 (760) 438-1138 Fax: +1 (760) 438-0660

MVP Asia Headquarters 808 Hong Qiao Road (D223), Shanghai, China 200030 Tel: +86-21-6448-0601 Fax: +86-21-6448-0603

MVP European Head Office MVP Europe, 4 Castle Court, Carnegie Campus, Dunfermline, Fife, KY11 8PB. Tel: +44 (1383) 629960 Fax: +44 (1383) 629979

R3.2 E-Mail. Sales: sales@mvp-dpc.com Support: support@mvp-dpc.com Web. www.mvp-dpc.com

Local Distributor :

Currently Supported Equipment

IPC CAMX Compliant Equipment.

SECSII/GEM Compliant Equipment.

Proprietary Equipment Interface Emulation (as required).

Siemens:

SIPLACE™ S15, S20, S23, S25HM, S27HM, F3, F4, F5, F5HM, HS50, HS60, HF, HF3, CS.

SIPLACE™ Line Computer. SIPLACE™ Pro V1.4, 2.0, 2.1 & 3.0.

Assembléon:

FCM, FCM II and CAMX Platforms (AX3, AX5 etc.).

Universal Equipment Corp:

GSM, Genesis and AdVantis. (UPS, UPS+ ).

Machine Vision Products:

AOI, AutoGuide, Solaris and Linux Platforms.

Operating Systems:

Windows 2000Pro, 2000 Server(s), XP Pro, 2003 Server(s).

Databases:

Microsoft SQL Server 2000 inc. MSDE.

Captures and stores performance and product data from each process step in standardized format in an open format SQL database. Currently Microsoft SQL Server 2000 is supported. • Collect data from multi-vendor lines. • Generic Data Format regardless of Equipment or Vendor. • Seamless data collection. • Robust, secure and recoverable data . • Standard SQL data warehouse. • Platform independent. Data Managers can be reused when

equipment changed or replaced.

Data Manager

Provides simple but secure access to DPC configuration options within the central database. • No Database

Administrator Required. • Equipment addition/

deletion. • Line addition/deletion. • Language and message

content editing. • Change procedures and

audit processes by line or factory.

Configuration Manager

For further details contact:

Dynamic Process Control

Key Features • Proven results.

• Platform Independent

• CAMX and SECS II/GEM compliant.

• Automated Product and Process Traceability

• Fully automated real-time Statistical Process Control (SPC).

• ‘Open Loop’ (i.e. monitoring) or ‘Closed Loop’ (i.e. control system) operation.

• User configurable to suit your current operating procedures and formats.

• Process control management.

• Product production analysis.

• Defect analysis from AOI and ICT.

• Asset management and optimization.

• Customisable reports.

• Stand alone operation or fully integrated solutions.

• Fully ‘scaleable’ from single line to full corporate solution.

• ‘Off the shelf’ hardware.

Dynamic Process Control (DPC)™ is a fully scaleable, cross platform plug & play system that provides Visibility, Verification, Traceability and Control to your assembly process.

DPC automatically collects data directly from equipment, providing the real-time information required by both Operators and Management to control line scheduling utilisation, quality and material consumption.

On heterogeneous production lines, its cross-platform nature means all data can be stored and viewed using a single toolset, instead of through several vendors proprietary tools. Operators require only to learn a single interface for setup verification and only a single link to local Material Management or Factory Information System is needed.

DPC supplies detailed proactive instructions and optimized leading indicators to provide the information required to maximize production line performance.

The functionality is provided in modular form, allowing you to choose only those features that you will use but offering the ability to expand later as your needs grow. DPC uses off-the shelf hardware including Wi-Fi scanners and a standardised software platform of Microsoft Windows operating system and SQL Server 2000 database.

This leading edge technology in concert with the seamless integration with MVP’s pre and post-reflow systems provides the most powerful portfolio of process control tools in the industry.

Enterprise Manager

• Consistent, standardized data for each machine regardless of vendor.

• Process optimization and total visibility at all times.

• Summary and historical reporting displayed by machine, line, factory or corporate views.

• Fully automated real-time SPC.

System Architecture By providing numerous hardware and software configuration options, the system has been designed to meet a wide range of customer budgets and operational scenarios. Great attention has also been paid to ensuring the system is robust enough for the demanding environment of manufacturing, as well as scaleable from a basic, "single host" solution to a complex, "distributed hosts" solution. With a fully documented database you may either use DPC's own Enterprise Manager tool or utilise standard ODBC links to produce your own reports or create links with your other factory systems. Additionally, DPC uses technologies throughout that ensure platform independence and provide a clear, long-term product roadmap.

Office Display

Enterprise Manager

Fixed Scanner

Wi-Fi Scanner

DPC Server

WIP Manager Process Control Manager

Setup Manager

Operator Display

Enterprise Manager

AOI / ICT Machine

Data Manager

Alarm

Material Manager

Maintenance Manager

SMT Machine

DPC Database

Product Analyst

Defect Analyst

Trend Analyst

Graphical drill-down data analysis, reporting and handling of operator alerts from Process Control Manager. Communicates the real time and historical information via reports and data broadcast by paging or email.

Setup Manager On or off-line material control and setup management, providing cross platform setup verification and dramatically reducing mis-loads. Utilizes handheld wireless scanners that guide the user through replenishment and changeover functions. Optional SMEMA lockout to prevent production flow until verification completed.

• Ensure correct part usage.

• Reduce changeover time.

• Component traceability data.

REEL BARCODEREEL BARCODE

LOCATION LOCATION

BARCODEBARCODE

Process Control Manager

Alarms when process control limits have been breached. Limits can be user defined based on machine errors, machine time in state, or product defects from AOI or ICT. The Process Control Manager provides the ability to set control limits and categorize Blocked, Wait, Down and Off time and provide real time alerts, reasons and corrective actions.

• Reduced material attrition.

• Reduced process variation.

• Increased Utilization.

‘Process Control Manager helped increase line utilization 21%!’

A large global OEM ‘Process Control Manager reduced errors 37% and reduced machine stops 84%!‘

A large CM

Setup Manager eliminated mis-loads on multiple lines for over 12 months! A large global Automotive manufacturer

Error Analyst

Work in Progress (WIP) Manager WIP Manager provides work-in-progress tracking against unique manufacturing orders in order to implement product traceability and order fulfillment monitoring. By linking data captured by WIP Manager with data captured by Setup Manager, DPC is capable of providing component level traceability. User specific libraries allow bespoke integration with in house systems and procedures with reliability of standard core product.

WIP Manager provides the following functionality: • Time stamped manufacturing order to unit serial

number traceability. • Unit serial number tracking data for real-time

physical inventory data. • Time stamped unit serial number tracking that can

be linked with Setup Manager machine loading data for component level traceability by Material Manager.