INSTRUCTION MANUAL

DataCell

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Congratulations on your purchase of an Aegis Pty Ltd DataCell. We are sure you will be satisfied with its performance and reliability. Please read these instructions carefully before using your DataCell and refer to these notes from time to time to ensure you are always familiar with its operation.

Safety Warning

This product contains a primary lithium battery cell.

Any use of the product contrary to that described in this user manual may present risk of personal injury, high temperatures, fire or explosion and will void any performance specifications of the product.

Do not open, damage, puncture, incinerate, or expose to temperatures above 55°C.

Transport and dispose of in accordance with manufacturer instructions and local regulations.

Do not use this product if it is damaged in any way.

Aegis Pty Ltd can also supply many instruments for a number of applications to support installation and maintenance of cabling for the telecommunications, Data and Electrical industries. If you require further information on any of these instruments, please contact us by way of the phone, fax or e-mail. 200 Rooks Road, Vermont, Victoria 3133 AUSTRALIA

TELEPHONE: (03) 8872 6666 FACSIMILE: (03) 8872 6643 International Prefix +613

Email: sales@aegis.net.au

WEB: www.aegis.net.au

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Table of Contents

1. INTRODUCTION .............................................................................................................................. 4

2. INSTALLATION ............................................................................................................................... 4

Installing the SIM card ................................................................................................................. 4 Removing the SIM card ............................................................................................................... 4 Mounting ...................................................................................................................................... 5 Connecting devices to DataCell ................................................................................................... 5 Input Connector ........................................................................................................................... 5 Typical connection reed switch type sensor ................................................................................ 6 Typical connection analogue 2 wire ±10V Connection (CZ21073 only) ...................................... 7 Typical connection analogue 4 wire sensor connection (CZ21075 only) .................................... 8

3. WORKING WITH A DATACELL ..................................................................................................... 9

Communicating with a DataCell ................................................................................................... 9 Logging ........................................................................................................................................ 9

3.2.1. Log Format .............................................................................................................................. 9 3.2.2. Log Values ............................................................................................................................... 9 3.2.3. Channel configuration............................................................................................................ 10

Communications testing ............................................................................................................ 10 LED indications .......................................................................................................................... 10 Additional features of the DataCell ............................................................................................ 10

4. BATTERY REPLACEMENT .......................................................................................................... 11

Replacing the battery pack ........................................................................................................ 11

5. DATACELL ARM SOFTWARE .................................................................................................... 12

USB Driver ................................................................................................................................. 12 Datacell Arm Software ............................................................................................................... 12

5.2.1. Connect ................................................................................................................................. 12 5.2.2. Configuration ......................................................................................................................... 13 5.2.3. Inputs ..................................................................................................................................... 14 5.2.4. FTP settings .......................................................................................................................... 15 5.2.5. Email settings ........................................................................................................................ 16 5.2.6. Logging .................................................................................................................................. 16 5.2.7. Received Data Window ......................................................................................................... 16

6. SPECIFICATIONS ......................................................................................................................... 17

Inputs ......................................................................................................................................... 17 Communications ........................................................................................................................ 17 Logging ...................................................................................................................................... 17 Electrical .................................................................................................................................... 17 Connectors ................................................................................................................................. 17 Physical ...................................................................................................................................... 17 Environmental ............................................................................................................................ 17 Applicable Standards ................................................................................................................. 17 Standard Accessories ................................................................................................................ 18 Optional Accessories ................................................................................................................. 18

7. CARE AND MAINTENANCE ......................................................................................................... 18

Warranty .................................................................................................................................... 18 Maintenance and Servicing ....................................................................................................... 18 Cleaning ..................................................................................................................................... 18

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1. INTRODUCTION

The DataCell advanced data logger has been designed to give you complete control of your data logging fleet without leaving your office. However, the DataCell is not just a digital data logger (counting, events etc), it can also measure analogue signals (±10V) as well. Also it is a highly capable alarming device providing condition warnings for the water, refrigeration and air conditioning industries to name just a few.

Equipped with two-way communications capability, the unit can be remotely interrogated and reprogrammed allowing full access to all of the DataCell features and the ability to correct any installation programming errors without an expensive field visit.

In addition to the two-way communications, the DataCell has a number of advanced features including: - programmable SNTP time update, battery state, local communications activity notification via LED’s, easy to understand SMS message format and improved communications retry logic.

Once installed, the DataCell should continue to operate without further adjustment for the expected life of its batteries. Typical operation parameters can be changed by using the Datacell Arm Interface software. This software is available via internet download from the resources page at www.DataCell.co.

2. INSTALLATION

Installing the SIM card

To enable the DataCell to connect to the Mobile network a data activated Mobile SIM card must be installed in the product. The SIM card should then be inserted into the SIM holder with the chamfered corner facing inward towards the center of the product. Once the SIM is inserted lightly push down on the SIM until a click is heard.

Removing the SIM card

Push down lightly on the SIM card until a click is heard. The SIM will now pop-up ready for removal.

SIM Holder

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Mounting

The DataCell is designed to be mounted in an upright position. Select a suitable mounting location, considering operational issues such as mobile network signal strength and clearances from objects that may cause physical damage to the unit. Special attention must be taken where a DataCell is mounted in a pit or underground. Signal strength can be adversely affected by metal pit lids etc. Mount using an appropriate fixing mechanism ensuring the product is mounted securely and cannot be dislodged.

Connecting devices to DataCell

There is one five pin socket on the end of the DataCell. This socket contains the electrical inputs enabling the DataCell to be connected to various sensors.

The connections for the input sockets at the bottom of the unit are as follows:

1 Com : Common (internal Ground)

2 D1 : Digital Input 1(CZ21073)

2 V+ : 3.3V Sensor supply (CZ21075)

3 D2 : Digital Input 2

4 A1 : Analogue Ch 1

5 A2 : Analogue Ch 1

Input Connector

Figure 2.6.1 Input Connector DataCell

D1

A2

Com

A1 D2

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Typical connection reed switch type sensor

See figure 2.6.1 below, for details of a typical connection to a water meter ‘switch type’ (reed switch) sensor. The sensor cable outer diameter must be between 4.5 – 6.5mm.

D1 and D2 are available on CZ21073 model, D1 is not available on the CZ21075 model.

Note: Contacts must be isolated voltage free contacts.

Figure 2.6.1 Typical reed switch type sensor connections

METER

D1 or D2 Com

D2

Com

D1 (CZ21073 only)

Notch

Sensor Cable

Com

D2

D1

Rear View of Plug

Gasket

Clamp Ring

Seal EPDM

Sealing Nut Plug

Datacell Connector

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Typical connection analogue 2 wire ±10V Connection (CZ21073 only)

See figure 2.7.1 below, for details of a typical connection to a voltage measurement (use isolated

connection only). The sensor cable outer diameter must be between 4.5 – 6.5mm.

Note: Do not connect the Com input (1) to a voltage source

Figure 2.7.1 Typical Voltage input (±10V)

Analogue

in

Notch

Sensor Cable

Rear View of Plug

Gasket

Clamp Ring

Seal EPDM

Sealing Nut Plug

Datacell Connector

A2 +

A1 - A2+

A1-

Analogue in

Sensor ± 10V

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Typical connection analogue 4 wire sensor connection (CZ21075 only)

The Datacell CZ21075 model is configured to directly power low voltage bridge style sensors such as the GE PDCR pressure sensors. The Datacell powers the sensor directly via a 3.3V V+ output.

See figure 2.8.1 below, for details of a typical connection to a pressure sensor (use isolated sensor

only). The sensor cable outer diameter must be between 4.5 – 6.5mm.

Figure 2.8.1 Typical SENSOR CONNECTION

Com

V+

Notch

Sensor Cable

Rear View of Plug

Gasket

Clamp Ring

Seal EPDM

Sealing Nut Plug

Datacell Connector

A2 -

A1 +

A2-

A1+

Sensor A1 +

A2 –

Com

V+

V+

Com

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3. WORKING WITH A DATACELL

Communicating with a DataCell

To communicate with the DataCell you must use the Datacell Arm configuration software. Configuration changes may be made locally via the USB or remotely via mobile network communications.

Warning: Electrical Hazard may exist.

Disconnect input connections before connecting to the USB connector

Fig 3.1.1 USB Mini-B Connector

Logging

The Datacell can be setup to continuously log remote sites and report into a local or cloud FTP server. The data is periodically delivered to the FTP server in a simple CSV file format ready for analysis. The Datacell can be setup in a number of combinations, the setup dictates which channels are logged and sent in the CSV file.

3.2.1. Log Format

The name of the csv file posted on the FTP is in the following format: Serial Number – DataTime Stamp =XXXXXXXX-YYMMDDHHmm.csv i.e. 0000E023-1406051400.csv

The format for the CSV data is as follows: Date/Time, Log1 , Log2 [,Signal Strength (%),Battery Level (%)]{,Total1,Total2} The Signal Strength, Battery Level and Totalisers are added to the last log of the transmission only. Totaliser values are only added if they are enabled via the logging setup (5.2.6). i.e. 05/06/2014 13:30:00,00293,01405

05/06/2014 13:45:00,00290,01396 05/06/2014 14:00:00,00298,01419,016,095

3.2.2. Log Values

Digital log values will be the number of pulses received on the Channel over the log period. Analogue log values will be the Voltage in millivolts unless the unit is calibrated to a particular sensor. i.e. Pressure etc.

USB Connector

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3.2.3. Channel configuration

2 Logging channels are available, the following table show which channels are logged dependant on the setup. Logging channel 1 can be set to log a digital or analogue value. (see 5.2.3)

Model Dig Input 1 Dig Input 2 Ana Input 1 Ana Input 2 Log 1 Log 2

CZ21073 State Digital 2 Analogue1 - Analogue1 + Analogue1 Digital 2

CZ20173 Digital 1 Digital 2 Analogue1 - Analogue1 + Analogue1 Digital 2

CZ21073 Digital 1 Digital 2 Analogue off (0mS Sampling time) Digital 1 Digital 2

CZ21073 State Digital 2 Analogue off (0mS Sampling time) Digital 1 Digital 2

CZ21075 Sensor+ Digital 2 Analogue1 + Analogue1 - Analogue1 Digital 2

Communications testing

The unit should be placed in the location in which it is to be installed. Communications testing to the preset e-mail addresses and SMS numbers can then be conducted as follows:-

1. Diagnostic report: (SMS, Email & FTP) a. Wake the unit with a swipe of the magnet, as indicated on the label.

Note: USB must not be connected. b. This will trigger a diagnostic report to the preprogrammed SMS numbers and emails. c. Communications will be confirmed by receipt of an SMS.

Any failures in this process should be addressed by repeating the process. Failing that, the unit should be relocated to a known area of successful communication for other units. If the process is successful once relocated it would indicate that the original site is unsuitable for the unit. If the process continues to fail the unit returned to the manufacturer according to local transport regulations for investigation.

Note: if the unit is in sleep mode, sleep mode will be cancelled. I.e. Communications and logging will be enabled.

LED indications

LED’s are provided to give the user with an indication of what activity the DataCell is undertaking at any given time. These LED’s are visible next to the SIM card holder inside the Datacell unit.

● All LED’s OFF Unit in low power Mode

● Yellow LED ON Wake Mode

● Green LED ON Analogue Input Sampling

● Red LED ON Modem On

● Red LED Flashing Connected to mobile network

Additional features of the DataCell

The DataCell provides excellent logging and alarming capabilities and in addition to these, the product has the following configurable features:-

a. SNTP Time Update

The unit will periodically make automatic contact with an SNTP time server to ensure that the on- board clock is correct for the time, date and region in which it is installed.

b. FTP Survey Commands 1 and 10 second survey logging

c. FTP Updates

All configuration and firmware can be updated remotely via FTP.

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4. BATTERY REPLACEMENT

The battery in the DataCell will provide an exceptionally long power supply performance. However, dependent on the frequency of the call rate selected by the user when programming the unit, it may be necessary to change the battery pack at some time in the future.

IMPORTANT: PLEASE REFER TO THE SAFETY WARNING ON PAGE 2 OF THIS DOCUMENT BEFORE REPLACING THE BATTERY PACK ON THIS PRODUCT.

Replacing the battery pack

a/ Disconnect the sensor lead from the DataCell b/ Open the DataCell by unscrewing the rear of the DataCell housing. c/ Undo the sensor connector retaining nut

Fig 4.2.1 Accessing Battery

d/ Remove the entire assembly from the enclosure e/ Replace the Battery in the Battery holder observing correct polarity

Fig 4.2.2 Replacing Battery f/ Reassemble the unit Note: Ensure all seals and O-rings are in place and not damaged Aegis does not Warrant units with damaged or incorrectly fitted seals

IMPORTANT: DISPOSAL OF LITHIUM BATTERIES MUST BE DONE IN ACCORDANCE WITH LOCAL REGULATIONS

Battery Holder

Unscrew to open DataCell

Unscrew sensor retaining nut

Note Positive Polarity Battery

o-ring seal

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5. DATACELL ARM SOFTWARE

The Datacell Arm configuration software enables the unit to be setup via a USB connection to a Windows computer. The software can be downloaded from the WWW.DATACELL.CO website.

Once the software has been acquired, load the software on to the target Windows 7/8 machine by running the “setup.exe” file.

USB Driver

The Aegis Datacell USB driver must be installed to enable connection to the Datacell unit. The USB driver can be downloaded from the WWW.DATACELL.CO website.

To install the driver the following steps must be followed:

Connect the Datacell to a computer using Windows 7 or Windows 8 via a free USB port.

Go to the Windows Device manager.

Find “Aegis Data Logger COM port” in the device list. Right Click on “Aegis Data Logger COM port” and select “Update Driver Software”.

Select “Browse my computer for driver software” and select the “Browse” button.

Locate the folder where the “USB_aegis_logger.inf” file in located and push “Next”.

The driver should now load, once complete the “Aegis Data Logger Serial Port” should appear under the “Ports” section of the Device Manager. Note the Port Number i.e. COM13

Datacell Arm Software

Clicking the named button will program that variable to Datacell, clicking the “ ? “ buttons will retrieve that variable from the Datacell.

5.2.1. Connect

Com Port - Indicates current available

communication ports. The Port connecting the Datacell can be found in the last step of the previous section (5.1). Select this port.

Refresh - Refreshes the Com Port list. Once the Datacell is connected, it may take a minute to show up in the port list.

Connect - Attempts to connect the Datacell to the selected Com Port. This must be the Com Port connected to the Datacell.

Disconnect - Disconnect communications.

Get Config. from Unit - Gets and displays configuration from Datacell.

Save Config. to Unit – Programs configuration into Datacell.

Get Config. from File - Gets and displays configuration from a file.

Save Config. from Unit – Saves the configuration to a file.

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5.2.2. Configuration

Data Query – Displays the last data readings in received data window.

Description – Sets the Datacell description (max 8 characters).

Phone Pin – Sets 4 digit SIM pin. Leave blank if no PIN.

SMS 1,2,3 – Three SMS numbers for notifications. Use +61xxxxxxxxx format. Leave blank if not used.

Sleep Unit – when checked, unit is placed into sleep mode. All logging and communication is suspended. Sleep mode is turned off by performing a magnet swipe.

Serial Number – Gets connected unit Serial Number.

GPS Max Time – Time before GPS attempt is aborted. 0 = off.

SMS Message – Message in SMS when triggered.

Firmware Rev. – Gets the firmware revision from logger.

Reset Battery – Resets battery capacity to 100%. The battery should only be reset if the Battery is replaced, otherwise the battery life calculation will be wrong.

Set Date/Time – Sets Datacell time to the indicated value.

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5.2.3. Inputs

Analogue Sample Time – Sets the time which the

Analogue sample is taken, sensor settling time. If it is set to 0, the Analogue channel is turned off and Digital channel 1 will be logged.

Ref Adjust – sets an offset to the measured value.

Alarm Value – Sets the Alarm threshold.

Units – Sets the units displayed when SMS or Email alarms are sent.

GPS Max Time – Time before GPS attempt is aborted. 0 = off.

Span Cal Value – Sets the Datacell span calibration point (max 9999).

Zero Cal – Zero Calibration.

Span Cal – Span Calibration.

Digital Ch1 State – If checked Channel 1 will be a State input. Unchecking Ch1 State will set Digital

channel 1 to a counter input. Channel 1 will only appear in the log if the Analogue sampling time is set to 0.

Channel 2 – Is always a counter input and appear in the 2nd log column of the Log.

Alarms (Analogue only) Alarm Dwell – Sets the number of Analogue samples before Alarm will be activated.

Alarm Resend – Sets the time the Alarm will be resent if still active. 0=off.

SMS – Enables SMS alarms.

Email – Enables Email alarms.

High – Enables alarm if Alarm Value is exceeded.

Low – Enables alarm if below the Alarm Value.

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5.2.4. FTP settings

APN – Sets the URL of network provider.

FTP server – Sets the URL of FTP server.

FTP folder – Sets the FTP folder where file at to be sent.

FTP User – Sets username for FTP connection.

FTP Password – Sets the password for the FTP connection.

FTP Interval – Sets the rate at which the FTP logs are transmitted. Typically set to 1440mins (1Day), 0=Off.

SNTP Enabled – enables automatic NTP time correction. No correction will be made for daylight saving time.

Time Zone – Sets correction for local time zone.

FTP Offset – Adds a time offset to the FTP transmission. The offset in minutes will be multiplied by the last digit of the Serial Number, the FTP transmission will be delayed by this time. Only required when a large number of loggers are deployed on the same network. 0=Off. FTP Commands The FTP commands are only available when the “FTP” com port is selected and connected (See 5.2.1). The commands will be sent to the FTP server to instruct the logger to perform special functions. The commands will be executed at the end of the next scheduled FTP/Email session. Only one command will be accepted (the last command sent) per session. Note: The configuration for the target Datacell must be loaded for correct operation.

Com Test – Instructs the Datacell to perform a diagnostic communication session. (See 3.3)

Clear Log – Clears the stored log and sets the totalisers to 0.

Request Config – Requests a remote configuration download from the Datacell.

Read Config – Reads a configuration file from the FTP server.

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5.2.5. Email settings

SMTP server – Sets the mail server

used to deliver email messages.

Email User – Sets username for Email connection (Normally not required).

Email Password – Sets the password for the Email connection (Normally not required).

Email Sender – Sets the Email “from” address. Must be a valid address.

Recipient 1,2,3 - Sets the Email “to” address. Up to 3 addresses may be entered.

Email Log Enable – The log will be transmitted via email at the FTP interval rate. Note: this will disable FTP log transmission.

5.2.6. Logging

Log Interval – Sets rate (in seconds) at

which data is logged to memory. Typically set to 15mins, 0=Off.

Download Log – Downloads the memory log from the Datacell and displays it in the Received Data window.

Clear Log – Clear the data log in the memory of the Datacell. Totalisers will be reset to zero. Note: All stored data will be lost.

Totalisers – Display’s the value of the Digital totalisers at last log interval.

Totalisers Enabled – Adds the totaliser values to the last line of the log transmission (see 3.2.1).

5.2.7. Received Data Window

The received data window captures communication transactions between the Datacell and the Datacell Arm software.

Clear – Clears the information captured by the receive data window.

Copy – Copies the selected data in the window to the clipboard. The Data can then be pasted into other Windows programs.

Save – Saves all data captured the data in the window to a file.

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6. SPECIFICATIONS

Inputs

Digital: 1 or 2 Channels unpowered floating Voltage free inputs (non-isolated)

100Hz Maximum rate, 65000 pulses per log maximum

Analogue: 1 Channel ±10V analogue input (non-isolated)

Or 1 3.3V Powered Sensor connection ±100mV (CZ21075)

1 -1000mS settling time

Communications

Serial: USB interface

Wireless: GSM/GPRS/3G/NEXT G modem

Protocols: FTP, Email, SMS

Logging

Memory: 16 thousand records

Rate: Programmable

Log Channels: 2

Alarms: High and Low value, Variable dwell time

Clock: Real time with time and date stamp, Remote SNTP time update

Electrical

Inputs: Digital: maximum output current 15µA @ 3.3VDC

Analogue: ≥10Mohm impedance

RF Output Power: HSDPA +23dBm, GSM/GPRS +32dBm, EDGE +27dBm

Power Source: 1 x primary lithium battery cell (3.6V@14AH)

Battery Life: Typically 5 years at one call per day, 15 minute logging Configuration dependent.

Connectors

Input: M12 5way sensor connector USB: Mini-B

Physical

Dimensions 76mmØ x 170mm

Weight 415 grams

Environmental

IP Rating: IP67

Temperature: Operating Temperature: -20°C to +55°C

Storage Temperature: preferably not exceeding 30ºC

Applicable Standards

AS 60529-2004: IP67 IEC 60529 Ed 2.1: IP67

AS/NZS 60950.1:2011 EN 60950-1:2006/A11:2009

AS/NZS CISPR 22:2009

RMC CE

Manufactured under a Quality System complying to ISO9001 (QEC Lic.5948)

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Standard Accessories

Accessory Qty Part No

5 pin M12 Male Inline Plug 1 CZ21515

Optional Accessories

Accessory Qty Part No

USB Cable 1

5 pin M12 Male Inline Plug 1 CZ21515

Bracket 1

Battery 1

7. CARE AND MAINTENANCE

Warranty

The Datacell is warranted against defects in materials and workmanship for a period of 12 months from the date of purchase as per the standard Aegis terms and conditions of Warranty. For purposes of warranty repair or replacement, the user is required to return the defective item together with proof of purchase to AEGIS at the address given in this section below. Aegis is not responsible for any incidental or consequential damages resulting from the breach of any express or implied warranty including damage to property and to the extent permitted by law damages for personal injury. Aegis does not assume liability or responsibility for any loss or damage resulting from the use of this device.

Maintenance and Servicing

The DataCell contains no user-serviceable parts and any damaged or failed instruments should be returned to the manufacturer for repair. Such units should be cleaned, suitably packaged, and transported in accordance with local regulations to:

Aegis Pty Ltd. 200 Rooks Rd, Vermont, Victoria, Australia, 3133

The sender’s name and return address must be supplied, together with a description of the fault.

If different from the return address, an invoicing address should also be given.

Cleaning

Warning: Potential electrostatic charging hazard.

Only wipe product with a damp cloth.

Do not wipe with solvent.