DataMan® 150 SeriesQuick Reference Guide

04/24/2017Version:5.7.0.218

PrecautionsObserve these precautionswhen installing the Cognexproduct, to reduce the risk ofinjury or equipment damage:

l This device requires the use of an LPSor NEC class2 power supply.l Do not connect or disconnect this device from the I/Omodule or 15-pin USB

adapter cable while the I/Omodule or adapter cable is connected to a PC .l To reduce the risk of damage or malfunction due to over-voltage, line noise,

electrostatic discharge (ESD), power surges, or other irregularities in thepower supply, route all cablesand wiresaway from high-voltage powersources.

l Changesor modificationsnot expressly approved by the party responsiblefor regulatory compliance could void the user’s authority to operate theequipment.

l Cable shielding can be degraded or cables can be damaged or wear outmore quickly if a service loop or bend radius is tighter than 10X the cablediameter. The bend radiusmust begin at least six inches from theconnector.

l This device should be used in accordance with the instructions in thismanual.

l All specificationsare for reference purpose only andmaybe changedwithout notice.

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Product Overview

1 Illumination LEDs2 LED aimers3-4* Mounting holes (M3 x 3.5mm)5 Trigger button6 Power indicator7 Train status/Trigger status indicator8 Good/bad read indicator9 Communication10 Error indicator11 Tune button12 Power, I/O and RS-232 connector

Note: *Use only one set of mounting holes (either 3 OR 4) for mounting.

Note: The five status LEDs together also function as a peak meter using an orange light.

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DataMan 150 AccessoriesLENS OPTIONS, COVERS, ILLUMINATIONS AND FILTERS

6.2mm lens kit DM150-LENS-62

IR 6.2mm lens kit, 3 -position with IR LED DMA-KIT-IR-62

IR 16mm lens kit DMA-KIT-IR-16

16mm lens with extended optics mount (requires theuse of an extended front cover and high-powered redLED)

DM260-LENS-16

Liquid Lens Module (LLM) to be used with 6.2mm lensor 16mm lens

DMA-LLM-150-260

ImageMax kit DM260-KIT-16LL

Clear lens cover* DM150-CVR-CLR

Clear lens cover, ESD safe* DM150-CVR-ESD

Polarized front cover* DM260-LENS-62CVR-F***

Extended lens cover, un-polarized**Extended lens cover, half-polarized **Extended lens cover, fully polarized**

DM260-LENS-16CVR***DM260-LENS-16CVR-P***DM260-LENS-16CVR-F***

C-mount adaptor, IP40 DM260-CMNT-00

C-mount adaptor, IP65 DM260-CMNT-CVR

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Blue bandpass filter DM150-BP470

Red bandpass filter DM150-BP635

Red LED illumination*White LED illumination*Blue LED illumination*

DM150-LED-REDDM150-LED-WHTDM150-LED-BLU

High Powered red LED illumination** DM260-LED-RED-HP

Note: *Use with a 6.2mm lens only!**Use with a 16mm lens only!***ESD safe

CABLES AND OTHER

5-meter extension cable* DM100-EXTCBL-000

RS-232/USB adapter for Expansion I/O Module DM100-PATCH-000

USB adapter cable with power tapUSB adapter cable with power tap

DM100-USB-000DM100-USB-030

USB & Flying Leads I/O Cable, 2.0m DM-USBIO-00

RS-232 & Flying Leads I/O Cable, 2.5m DM-RS232IO-00

RS-232 adapter cable with power tap DM100-RS232-000

Flying Leads Connection Cable, 5m DM50-PWRIO-05

Power supply, 6V DM100-PWR-000

Universal Mounting Bracket DM100-UBRK-000

Pivot Mounting Bracket DM100-PIVOTM-00

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DataMan Basic I/O Module DM100-IOBOX-000

Note: *USB/RS-232 extension connection is possible with the following limitations:1. The USB connection is shorter than 5m.

2. Serial connection is shorter than 15m.

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Dimensional Drawings

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Field of View and Reading Distances

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Connecting the Reader

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InstallationInstallation proceduresand specificationsare presented in detail in theDataMan®

150 ReferenceManual, which is installed with the DataMan Setup Tool. From theWindowsStart menu, select the following to access themanual:All Programs>Cognex>DataMan Software vx.x.x >Documentation.

Note:l Cablesare sold separately.l If anyof the standard components appear to bemissing or damaged,

immediately contact your CognexAuthorized Service Provider (ASP)or CognexTechnicalSupport.

CAUTION: All cable connectors are “keyed” to fit the connectors on thereader; do not force the connectionsor damagemayoccur.

MountingMounting the DataMan 150 at a slight angle (15°) can reduce reflectionsandimprove reader performance.

Use the set of mounting holeson the rear part to mount the DataMan reader.

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Connect the Breakout CableNote: Unused wires can be clipped short or tied backusing a tie made of non-conductivematerial.

1. Verify that the 24VDC power supply being used is unplugged and notreceiving power.

2. Connect a cable with RS-232 or USBand flying leads to the cable that isattached to the DataMan device.

3. Attach the Breakout cable's +24VDC andGROUND to the correspondingterminals on the power supply.

CAUTION: Never connect voltagesother than 24VDC. Alwaysobserve the polarity shown.

4. Restore power to the 24VDC power supply and turn it on if necessary.

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Install Software and Documentation andConnect the ReaderFollow the stepsbelow to connect your reader to power and network:

1. Connect the I/O+RS232+24V cable to the cable attached to your reader.2. Connect the cable to a 24V power supply.

To configure a DataMan 150 reader, the DataMan Setup Tool softwaremust beinstalled on a networked PC. The DataMan Setup Tool is available from theDataMan support site: http://www.cognex.com/support/dataman.

1. After installing the software, connect the DataMan 150 Series reader toyour PC.

2. Launch the DataMan Setup Tool and clickRefresh.3. Select your DataMan 150 reader from the list and clickConnect.

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DataMan 150 SpecificationsWeight 128 gOperatingTemperature

0ºC — +40ºC (+32ºF — +104ºF)

StorageTemperature

-10ºC — +60ºC (+14ºF — +140ºF)

MaximumHumidity

<95% (non-condensing)

Environmental IP65

Shock andVibration

IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10msIEC 60068-2-6: vibration test in each of the threemain axis for 2 hours @ 10Gs (10 to 500 Hz at100m/s2 / 15mm)

LED Safety IEC 62471: Exempt risk group, no further labeling is required.RS-232 RxD, TxD according to TIA/EIA-232-FCodes 1-D barcodes: Codabar, Code 39, Code 128, and Code 93,Code 25, Interleaved 2 of 5, Pharma,

Postal, Code UPC/EAN/JAN, MSI2-D barcodes: DataMatrixTM (IDMax and IDQuick: ECC 0, 50, 80, 100, 140, and 200) QR CodeandmicroQR Code, RSS/CS, PDF 417, MicroPDF 417, AztecCode, DotCode, MaxiCode

Discrete I/OoperatingLimits

HSOutput 0, 1, 2, 3 IMAX @24VDC 100mARMAX @12VDC 200Ω

@ 24 VDC 500ΩInput 0 (Trigger) VIH ±15— ±25 VInput 1 VIL 0— ±5 V

ITYP @12VDC 3.6mA@ 24 VDC 7.5mA

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Power SupplyRequirements

Options:

l USB powered: 500mA (2.5W maximum )

l External power supply: +5— +26 VDC

Recommended: 24 VDC (1 Amaximum at 24 V, 4.5W average at 24 V)Supplied by LPS or NEC class 2 only

PowerConsumption

<2.5W (powered over USB)<4.5W (average, externally powered at +24 V)

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DataMan 150 Series Imager SpecificationsSpecification DataMan 150 Imager DataMan 152 Imager

Image Sensor 1/3 inch CMOS 1/3 inch CMOSImage SensorProperties

4.51mm x 2.88mm (W x H), 6.0 μmsquare pixels

4.8mm x 3.6mm (W x H), 3.75 μm squarepixels

Image Resolution(pixels)

752 x 480 1280 x 960

Lens Type S-mount 6.2mm F:5 (with optional liquid lens) with IR blocking filterS-mount 16mm F:7 (with optional liquid lens) with IR blocking filter

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Compliance StatementsTheDataMan 150 hasRegulatoryModel 1AA3 andmeets or exceeds therequirements of all applicable standardsorganizations for safe operation. However,aswith anyelectrical equipment, the best way to ensure safe operation is to operatethem according to the agencyguidelines that follow. Please read these guidelinescarefully before using your device.

Manufacturer:Cognex CorporationOne Vision DriveNatick, MA 01760 USA

Regulator SpecificationUSA FCC 47CFR Part 15 Subpart B, Class ACanada ICES-003

European Community EN55022 (CISPR 22) Class AEN55024

EN60950Australia C-TICK, AS/NZS CISPR 22 / EN 55022 for Class A Equipment

Japan VCCI V-3/2013.04 Class A

Note: For themost up-to-date CE declaration and regulatory conformity information, please refer to theCognex online support site: http://www.cognex.com/Support.

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Safety and RegulatoryEuropeanCompliance WARNING: This is a class A product. In a domestic environment this product may

cause radio interference in which case the user may be required to take adequatemeasures.

The CEmark on the product indicates that the system has been tested to and conforms with theprovisions noted within the 2014/30/EU Electromagnetic Compatibility Directive. For furtherinformation please contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA.Cognex Corporation shall not be liable for use of our product with equipment (i.e., powersupplies, personal computers, etc.) that is not CEmarked.

FCC Class AComplianceStatement

FCC Part 15, Class AThis device complies with Part 15 of the FCC Rules. Operation is subjectto the following two conditions: (1) this devicemay not cause harmful interference; and (2) thisdevicemust accept any interference received, including interference that may cause undesiredoperation. This equipment generates, uses, and can radiate radio frequency energy and, if notinstalled and used in accordance with the instructionmanual, may cause harmful interference toradio communications. Operation of this equipment in a residential area is likely to causeharmful interference in which case the user will be required to correct the interference at theirown expense.

CanadianCompliance

This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de laclasse A est conforme à la normeNMB-003 du Canada.

C-TickStatement

Conforms to AS/NZS CISPR 22/ EN 55022 for Class A Equipment.

UL and cULStatement

UL and cUL listed: IEC 60950-1:2005 (2nd Edition); Am 1:2009 + Am 2:2013

LED Safety StatementThis device hasbeen tested in accordance with IEC62471, and hasbeen certified tobe under the limits of Exempt RiskGroup. No further labeling is required.

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For European Community UsersCognex complieswith Directive 2012/19/EU OF THEEUROPEAN PARLIAMENTANDOF THECOUNCIL of 4 July 2012 on waste electrical and electronic equipment(WEEE).

This product has required the extraction and use of natural resources for itsproduction. It may contain hazardous substances that could impact health and theenvironment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and todiminish the pressure on the natural resources, we encourage you to use theappropriate take-back systems for product disposal. Those systemswill reuse orrecyclemost of thematerials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informsyou that the product should notbe disposed of along with municipalwaste and invites you to use the appropriateseparate take-back systems for product disposal.

If you needmore information on the collection, reuse, and recycling systems, pleasecontact your local or regionalwaste administration.

Youmayalso contact your supplier for more information on the environmentalperformance of this product.

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中国大陆RoHS (Information for China RoHSCompliance)根据中国大陆《电子信息产品污染控制管理办法》( 也称为中国大陆RoHS)，以下部份列出了本产品中可能包含的有 毒有害物质或元素的名称和含量。

Table of toxic and hazardous substances/elements and their content, as required byChina’smanagementmethods for controlling pollution byelectronic informationproducts.

Hazardous Substances有害物质

Part Name部件名称

Lead (Pb)铅

Mercury(Hg)汞

Cadmium(Cd)镉

HexavalentChromium(Cr (VI))六价铬

Polybrominatedbiphenyls (PBB)多溴联苯

Polybrominateddiphenyl ethers(PBDE)多溴二苯醚

RegulatoryModel 1AA3

X O O O O O

This table is prepared in accordance with the provisions of SJ/T 11364.这个标签是根据SJ / T 11364的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below thelimit requirement of GB / T26572 - 2011.表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for thispart is above the limit requirement of GB / T26572 - 2011.表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011的限制要求。

Copyright © 2017Cognex Corporation. All Rights Reserved.

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