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…Message Box ( Arial, Font size 18 Bold) ed Presentation Title ( Arial, Font size 28 ) Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02 nd Nov 2012 CII conference, New Delhi

Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Page 1: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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ed

Presentation Title ( Arial, Font size 28 )

Date, Venue, etc..( Arial, Font size 18 )

Operational Excellence through Automation

Jacob Joseph

02nd Nov 2012CII conference, New Delhi

Page 2: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Outline

Page 3: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Tata Power | Business Portfolio

Generation6900 MW

Transmission Network

1200 Kms

Distribution Network

1900 Kms

RSS DSS CSS

20 19 540

Consumers

3,50,000

Energy Served

15,240 MUs

Projects in various stages

19,000 MWUMPP

Power Services & Power Trading

Page 4: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Renewable Energy

� Leading private utility with 375 MW of installed wind capacity

� India’s first 2 MW turbine installed at Visapur, India

� 70 MW plant in project stage in Maharashtra

� Plans to add 500 MW over the next 3 years

� Aspire to have a 2 GW installed wind capacity by 2017

Wind

� 3 MW grid connected Solar Power Plant at Mulshi

� 25 MW grid connected Solar Power Plant at Mithapur

� 75 MW Solar Power Plant in project stage at Maharashtra & Gujrat

� Actively pursuing Concentrated Solar, Solar Thermal & Rooftop Solar

� Exploring opportunities up to 300 MW based on solar technology

� Floating PV Solar

Solar

� Equity stake in Geodynamics for enhanced geothermal technology

� 240 MW Indonesian geothermal MOU

� 500 MW Inaminka-Australian geothermal MOU

� MOU with Gujarat Govt. (India) to explore geothermal potential

Geothermal

Page 5: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automation in TATA POWER

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 6: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Generating station SWYD.220 & 110KV

Generating station SWYD.220 & 110KV

Tata Power OT Systems

GG

TransmissionSub -stations

20 Nos.220 & 110 / 33

& 22 KV

TransmissionSub -stations

20 Nos.220 & 110 / 33

& 22 KV

Distribution Substations

19 Nos.33 / 11 KV22 / 11 KV

Distribution Substations

19 Nos.33 / 11 KV22 / 11 KV

ConsumerSub-stations

540 Nos.11 KV / 440 V

ConsumerSub-stations

540 Nos.11 KV / 440 V

Power System Control Centre

Power System Control Centre

On-Line MISOn-Line MIS

33 KV22 KV

11 KV

SCADASCADA

DCSDCS

SCADA / EMSSCADA / EMS

SCADA / DMSSCADA / DMS

220 KV110 KV

GISGIS

AMRAMR

IT SystemsIT Systems

Page 7: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automation in Transmission

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 8: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� The 18 RSS were segregated & operated from the zone-wise 06 SCADA systems

� Decentralized SCADA operations with Distributed architecture

Borivli SCADA

Carnac SCADASalsette SCADA Dharavi SCADA

Saki SCADA

Parel SCADA

RSS 1 RSS 2 RSS 3 RSS 4 RSS 18

Automation WAN

Automation for Transmission - Past

Page 9: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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RSS 1 RSS 2 RSS 3 RSS 4 RSS 20

Unified SCADA

� Unified SCADA

� Centralized SCADA operations with Distributed architecture

Automation WAN

Automation for Transmission - Today

Page 10: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automation for Transmission

� Centralized operations enabled better handling of the power system during critical grid conditions

� Effective occurrence analysis and quick restoration of power supply

� Same look and feel of the network

� Unmanned Sub-stations

� Optimized O&M resources

� Better planning and adherence to maintenance schedule

� Minimizing human error in operations

� Improved security and safety by built-in security features such as interlocks, safety tagging

� Operator training simulator for enhancing operators efficiency

� Power system wide Energy balancing for reduced losses and grid stability

Page 11: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� Digital Substation

� Wide Area Measurement System (WAMS)

� Hi-speed information processing

� Advanced protection and control (WAPS)

� Modelling, simulation and visualization tools

� Advanced grid components for transmission

� Centralized Condition Monitoring

Automation for Transmission

Page 12: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automation in Distribution

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 13: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automation for Distribution - Past

TPC

LAN/ WAN

CDMA CORE

Tata Indicom

CDMA Network

ZONAL CONTROL

(BORIVALI)

ZONAL CONTROL

(BORIVALI)

Leased

Line

DSS/CSS

ZONAL CONTROL

(VIKHROLI)

ZONAL CONTROL

(VIKHROLI)

DSS/CSS

ZONAL CONTROL

(SALSETTE)

ZONAL CONTROL

(SALSETTE)

DSS/CSS

ZONAL CONTROL

(SAKI)

ZONAL CONTROL

(SAKI)

DSS/CSSDistribution Automation

ZONAL CONTROL

(MAHALAXMI)

ZONAL CONTROL

(MAHALAXMI)

DSS/CSS

SWITCHW/S W/S

W/S W/S W/S

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

Page 14: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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CDMA CORE

Tata Indicom

BORIVALI

Zone

BORIVALI

Zone

Leased

Line

DSS/CSS

VIKHROLI

Zone

VIKHROLI

Zone

DSS/CSS

SALSETTE

Zone

SALSETTE

Zone

DSS/CSS

DSS/CSS

MAHALAXMI

Zone

MAHALAXMI

Zone

DSS/CSS

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

CDMA MODEM,

FRTU

Distribution Management System

SWITCH

SAKI

Zone

SAKI

Zone

Automation for Distribution – Under Implementation

CDMA Network

Page 15: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Applications Integrated with DMS

Page 16: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� Efficient management of distribution network

� Expedites fault detection, fault location and service restoration

� Reduction in operating and maintenance costs

� Improvement in performance indices e.g. CAIDI, CAIFI, SAIDI etc.

� Improved demand, load, maintenance cycles, outage management

� Improved use of existing grid assets to reduce grid congestion and bottlenecks

� Extension of asset life

� Optimization of decision making

Automation for Distribution

Page 17: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Power System Control Centre

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 18: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Power System Control Centre

� Centralized monitoring and control of all Generating stations switchyard,

Transmission & Distribution Sub-Stations

� Generation scheduling and load forecasting

� Outage Planning

� Power Purchase and Sales

Power System Control Centre

Page 19: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Power System Control Centre

Systems and Applications for Centralized Operation planned

� SCADA - Control and Monitoring

� EMS – Transmission network management

� DMS, OMS, GIS, WFM – Distribution network management

� Automated MIS, Dashboard and Operational reports

� Visual Monitoring System to provide visibility of substation equipments

� Fault Analysis and Relay Parameterization System

� Access Control Monitoring

� Asset Management

Page 20: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Power System Control Centre

Page 21: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automatic Meter Reading

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 22: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Automatic Meter Reading

MM M M MM M M MM M M

Existing Meters with Modbus

or MIOS compatible protocol

Existing MRS for ABT

Meters

New Meters with DLMS/COSEM or

Indian Companion Standard

Meter Reading

System

Meter Reading

System

Meter Reading

System

Meter Data

Management

System

Customer

PortalsSAPMeter Data

Analytics

Tata Power

WANManaged Communication Network

Page 23: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� AMR system has capability for Smart Metering applications viz, on line time of day tariff, remote connect / disconnect, load management etc.

� Customer Portal for load profile analysis

� Able to detect tamper events and outage occurrences, reduction in losses

� User defined data collection period, suitable for Time of Day tariff

� Demand Response Signaling (i.e. Communicating Price Information or Critical Peak Period Signals)

� Provision of Customer Energy Usage Information to In- Home Displays

� Pilot project of Home Area Network (HAN) with Energy Gateway underway

Automatic Meter Reading

Page 24: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Load profile data of a consumer

Comparison between two consumers

Automatic Meter Reading

Page 25: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� Upgrade and build AMI on AMR

� Use of Two way communicable Smart meters

� Create capable system to participate in Automated Demand Response Programmes

Automatic Meter Reading

Page 26: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Communication Infrastructure

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 27: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� Fibre optic backbone mainly on OPGW

� Multiple optical channels using wavelength division multiplexers

� Four Independent communication networks

o Tele-protection network - SDH Multiplexers

o Automation WAN – Layer 3 IP network for control applications

o IT WAN – Business applications & VOIP

o Video WAN – Visual monitoring of electrical equipment

� Network Management System

Communication Infrastructure

Page 28: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Communication Infrastructure

Page 29: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Performance Monitoring &

Operational Excellence

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 30: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Performance Monitoring & Operational Excellence

Central PI

Server

SAP

Applications

AMR / ABT Metering

Server (s)

MIS

Other Enterprise Applications

BSC

Staging

Database/

Oracle

Open Systems

SCADA

Dash

Board

Local

Excel / web based

applications

used by Divisions

Dash

Board

OT Systems IT Systems

RDBMSConnectivity

DCS

OPC Connectivity

Open Systems

OPC Connectivity

Renewable

Page 31: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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� On-line data collection from DCS/SCADA using divisional PI server

� Integration of Assets and technologies of various vendors

� Aggregation of data for MIS on Central PI Server

� Integration of Central PI server with Enterprise IT system

� Make & check function for MIS Data flow

� Web based dashboard for real-time and historical data

PI system a single solution for all the MIS worries of the organization

Performance Monitoring & Operational Excellence

Page 32: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Performance Monitoring & Operational Excellence

Page 33: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Performance Monitoring & Operational Excellence

Page 34: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Going Forward

Shaping tomorrow’s power grids together - Value of Energy Automation

Page 35: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

…Message Box ( Arial, Font size 18 Bold)“Seamless control of the energy value chain to deliver clean, affordable and reliable power”

The Grid is becoming more complex

Power SystemControl Centre

Consumer

Page 36: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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AutomationWAN

MetersRMUs, FPIs

CSS & DSS

Caps

Mobile

Crew

DER

CommunicationService Provider

Consumer

Home LAN Customer

Portal

DSM

DG

Hist

Data

Management

Operational

Users

Analytics &

PMS

Demand Side

Management

EMS

Real-Time Bus

SCADA

ServerDMS

OMSEnterprise

Users

PI

System

MIS

CustomerSecurity

Security

Enterprise Bus

OTS

GIS &

Asset Mgmt.

MDAS

CIS

Enterprise Systems

e.g. SAP, DWH

PDS

&

QAS

Solar

Real-time Operational Data Unification Platform

Online Monitoring

&

Diagnostics Devices

Transmission

Stations

BCU / BCPUProtection

Substation LAN

Gateway / DCPMU

Online Monitoring &

Diagnostics Devices

GIS

Wind

MDM

Integrated Automation Architecture

Page 37: Date, Venue, etc..( Arial, Font size 18 ) - CII Joseph (TATA Power)_803.pdf · Date, Venue, etc..( Arial, Font size 18 ) Operational Excellence through Automation Jacob Joseph 02nd

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Website: www.tatapower.com

Email ID: [email protected]

Contact No: 922 333 2364