Davut GÜLERYÜZ HİPRUN · 2018-09-27 · CUSTOMER SITUATIONS HİPRUN HİGH PRESSURE SYSTEM Manurhin sliding headstock automatic lathe, without high pressure Long feeds damage workpieces

Davut GÜLERYÜZ

GENERAL MANAGER HİPRUN HİGH PRESSURE SYSTEM

HIPRUN TRAINING

www.hiprun.com

HİPRUN HİGH PRESSURE SYSTEM

HIPRUN PRODUCT TRAINING

HİPRUN POMPA A.Ş

CUSTOMER PROXIMITY + INNOVATION


www.hiprun.com

R&D

High- pressure Coolant Unit

Star Swiss lathe

Cutting Oil

(oem)

2013 2015

2014

Hiprun A.ş Establishment

Chiller Unit Production

Swiss Lathe Cutting Oil

(Oem)

Chiller Unit Production (Star a.ş)

(Oem)

2016

R&D

High Pressure

HP2 –HP3 Design

Lubrication Oil System

R&D

High Pressure

Coolant

Accessories

2017

R&D

Oilmist collector

R&D

High Pressure

Inverter sistem

R&D

High pressure magnetic filtration

R&D

High pressure Coolant Unit

Under Barfeeder Design

R&D

High pressure Coolant Unit

Yeni tasarımlar

2018

OUR BUSINESS FIELDS


www.hiprun.com

• HP PUMP

THE COMPACT HIGH-PRESSURE UNIT

• HP CHILLER

Oil coolant chiller

• HP MİST

Oil mist Unit

• HP IC TOOLS

Internal cooling system

SALES LOCATIONS / PARTNERS

HİPRUN

HİGH PRESSURE SYSTEM

www.hiprun.com

HIPRUN TRAINING

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TRAINING FOR HIGH PRESSURE

HİPRUN POMPA A.Ş

BASIC TRAINING CONTENTS


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1.High pressure and its advantages

• Cost saving potential

Customer situations

Approaches and USPs

2.Pressure and volume flow

Awareness and understanding

Basic principle and methods eco+

versus overdimensioning

• Machine interior

• What pressure is generally

• needed?

• What pressure is needed for

drilling?

• Determining the flow rate

• Approximate calculations

• Detailed calculations For pros

3.Machine contamination symbols

4.High-pressure technologies

Pumps

Pump types

eco+ regulating pump

Filtration

Filtration technologies

Expendable filter types eco+

cascading filters eco+

automatic filters

eco+ dynamic power concept

5. Oil Mist Filtration Systems

6. Oil Coolant Chillers

7. High Pressure Accessories

HIPRUN TRAINING

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HIGH PRESSURE AND IT’S ADVANTAGES

HİPRUN POMPA A.Ş

COST SAVING POTENTIAL


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• Longer tool service life

• Higher cutting speeds

• Time saving and flexibility

• Reduced energy consumption

• Increased quality of output Lower

• heat generation Increased output

• Perfect use of the available space

High pressure can be used on

all machine types that cut

metals and plastics, e.g. sliding

or fixed headstock automatic

lathes, single spindle lathes,

machining centers, multispindle

machines, etc.

CUSTOMER SITUATIONS


www.hiprun.com

Manurhin sliding headstock automatic lathe, without high pressure

Long feeds damage workpieces

Very tough, gummy material (aluminium alloy)

Chips don’t break: snarl chips must be cleared at short intervals

Gildemeister Sprint 42, with 70 bar high pressure

Machine was delivered with overdimensioned filtration ex works

(filters must be changed twice a day)

Constant filter cleaning completely disrupts cutting process

Positive effects of high pressure were practically inverted by

excessively frequent downtimes due to filter cleaning

CUSTOMER SITUATIONS


www.hiprun.com

Tool wear with HP CL supply

p = 80 bar. Q = 29 l/min.

Citizen Miyano fixed headstock automatic lathe, 20 bar

medium pressure

Chips are very tough and wrap around turret and tools

Machine must be stopped regularly for manual

clearing

Exclusively flood cooling with booster pump – but

pressure buildup difficult due to inadequate coolant

supply solution

Hwacheon TTC Horizontal, 4 bar low pressure pump

Large bar diameter

Blind holes almost impossible with indexable insert drill because

chips cannot be conveyed out

Drills with very large apertures for internal coolant supply –

virtually no buildup of pressure

HIPRUN TRAINING

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HİPRUN POMPA A.Ş

APPROACHES AND USPS


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SALES AND MARKETING TRAINING


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In eight high-pressure lines,

the pressure drops

anyway!

BASIC PRINCIPLE AND METHODS


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ECO+ VERSUS OVERDIMENSIONING MACHINE INTERIOR

HİPRUN


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HP

HP

ECO+: WHAT PRESSURE IS GENERALLY NEEDED?

HİPRUN


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ECO+: WHAT PRESSURE IS NEEDED FOR DRILLING?


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HP

ECO+: DETERMINING THE FLOW RATE – APPROXIMATE CALCULATIONS

HİPRUN


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ECO+: DETERMINING THE FLOW RATE – APPROXIMATE CALCULATIONS

HİPRUN


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ECO+: DETERMINING THE FLOW RATE – FOR PROS


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HIPRUN TRAINING

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HİPRUN POMPA A.Ş

HİPRUN


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MACHINE CONTAMINATION SYMBOLS

HIPRUN TRAINING

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HİPRUN POMPA A.Ş

PUMPS: ECO+ REGULATING PUMP


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Hiprun HP Coolant Units

FILTRATION: FILTRATION TECHNOLOGIES


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EXPENDABLE FILTER TYPES


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FILTRATION: ECO+ CASCADING FILTERS


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FILTRATION: ECO+ AUTOMATIC FILTERS


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ECO+ DYNAMIC POWER CONCEPT


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HIPRUN TRAINING

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HİPRUN POMPA A.Ş

PRODUCT RANGE HP PUMP

HP PUMP HP1-HP2 : SYSTEM OVERVIEW


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With enclosure, for particularly tight installation situations (e.g. under bar feeder)

Progressively adjustable high pressure up to 1000 psi as standard

Electronic control and up to 4 service connections for the supply of different work stations optionally possible

Not designed for continuous


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HP PUMP HP1-HP2 : SYSTEM OVERVIEW

Ecuipment - Approx : 38" x 24" x 26" (L x W x H) Weight Approx. 150 kg

- 1000 psi ,High-pressure pump as constant pump

( Rebust Gear Pump)

- Power Supply 3 ~ / FE 400 V / 50 hz

Flow Rate 9 / 12 / 16 / 20 / 24lt / min

Pressure Progressive up to 1000 psi

Filter Exchangeable Filter / Mesh washable

Twin Coupling Filter / Mesh washable

Filter Fineness 40 µm / 60µm / 100 µm

Operation Cutting Oil

Water emulsion( Min %8 oil content)

Service Connections

Up to 4 controllable Service connections

HP PUMP HP2 E – HP3 E : SYSTEM OVERVIEW


www.hiprun.com

• With enclosure, for particularly tight installation • situations (e.g. under bar feeder)

• Progressively adjustable high pressure up to 1000

psi as standard and up to 1450 psi as an option

• Significant increase in the fine filter service life thanks to 3-chamber tank system.

• Designed for continuous operation under high pressure

HP PUMP HP2 E: SYSTEM OVERVIEW


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Equipment Approx. 34" x 27" x 24" (L x W x H), weight approx. 230 kg

1450 psi, high-pressure pump as constant pump (robust gear

pump), 3- chamber tank system with pre-separation, 50 l clean

liquid tank, electronic control

Power supply 3∼/ PE 400 V / 50 Hz

Flow rate 9 / 12 / 16 / 20 / 24 / 28 l/min

Pressure Progressive up to 1000 / 2900 psi for various flow rates

Filter 150-μm-pre-filter

Exchangeable filter, mesh washable

Twin coupling filter, mesh washable

Filter fineness 40 µm, 60 µm

Operation Cutting oil

Water emulsion (min. 8 % oil content)

Service

connections

Up to 8 controllable service connections

Manifold Block

Pre-filtration

Purifier Tank

Motor&Pump

Control Panel

Clean Oil Tank

Main Filtration

HP PUMP HP2 E: SYSTEM OVERVIEW


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(1)// Wheeled high-pressure unit in an aesthetic design with 3-chamber tank system of 50 liter capacity

(2)// Transfer pump

(3)// Pre-separation chamber (150 μm) with access opening

(4)// Motor and high-pressure pump (gear)

(5)// Control valve with pressure gauge for smooth adjustment of the operating pressure (not visible)

(6)// Fine filter as exchangeable filter (optional twin coupling filter)

(7)// Change lever for twin filter

(8)// Manifold with controllable service connections (option)

(9)// Electronic control (option, not visible)

6

1

7

3 9

4

8

2

HIPRUN TRAINING

HİPRUN POMPA A.Ş

APPLICATION EXAMPLES OF HP PUMP

APPLICATION EXAMPLES OF HIPRUN UNITS

• Application Informations;

Swiss Type Lathe

Material:AISI 303 Stainless Steel

Standart coolant informations ; High Pressure Coolant

(Internal Cooling)

Cutting insert-Without internal cooling QD-NG-0300-0002-CM 1135

Toolholder –Without internal coolant QD-LFG20-1616S

Vc=390 ft / min 525 ft /min

Fn=0,002 in/rev 0,003 in /rev

225 minutes cutting life with 1 insert 520 minutes cutting life with 1 insert

Tool Life: 500 parts/each insert Tool Life:1850 parts/each insert

Saving 66 Hours



Turning Lathe

Material: AISI 4140 Steel

Material Diameter :4,1 inc: 104,14 mm

Standart coolant informations; High Pressure Coolant

(Internal Coolant)

Cutting insert-Without internal cooling QD-NG-0300-0002-CM 1135

Toolholder –Without internal cooling QD-NN2G60C25A



92 minutes cutting life with 1 insert 253 minutes cutting life with 1 insert

Tool Life:200 parts/each insert Tool Life: 549 parts/each insert


Turning Lathe

Material : AISI 304 Stainless Steel

Standart Coolant Informations; High Pressure Coolant

(Internal Cooling)

Cutting insert-without internal cooling QD-NG-0300-0002-CM 1135

Toolholder –Without internal cooling QD-NN2G60C25A



3,75 minutes cutting life with 1 insert 7,71 minutes cutting life with 1 insert

Tool life:180 part /each insert Tool Life:370 part / each insert




Turning Lathe

Material : 625 Inconnel Ring

Standart Coolant Informations; High Pressure Coolant ;

(Internal Cooling )

Cutting Insert-Without internal cooling QD-NN-0300-0001-CO 1105

Tutucu –Without internal cooling QD-NN2G60C25A



19 minute cutting life with 1 insert 26 minute cutting life with 1 insert

Tool Life:5 parts/each insert Tool Life:10 parts/each insert

HIPRUN TRAINING

PRODUCT RANGE HP CHILLER

HİPRUN POMPA A.Ş


www.hiprun.com

OIL CHILLER HP4 –HP4 E : SYSTEM OVERVIEW

• Coolant Oil remain constant at requested temperature during machining.

• Preventing oil waste due to heating.

• Increasing Tool Life.

• Controlling the change of measures due to heating in lathe.

• Compact design and space saving

• Preventing deformation of plastic parts used in lathe because of heating. (Power cables,etc.)

HP CHILLER HP4 : SYSTEM OVERVIEW

Dimension Approx: 28" x 24" x 40" (L x W x H),

weight approx. 180 kg

Electronic control


30-40 lt /colling per minute

Circulated Pump

Control and Adjust screen (Dijital)

Cooling with gas (quickfreezing)

Gas freezing sensor

Gas pressure sensor

Liquid flow sensor

Temperture sensor

Automatic Control electric Panel

Cooling Fan

Gas Cooling Radiator

200 lt / min housing filter

Modern ergonamic design

Mobile station standard

Scratch resistant paint

CONTROL

And

COOLING

Filtration

Design 5.100 BTU

HP CHILLER HP4 E: SYSTEM OVERVIEW


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Dimension Approx: 28" x 24" x 40" (L x W x H),

weight approx. 180 kg

Electronic control


60-80 lt /colling per minute

Circulated Pump

Control and Adjust screen (Dijital)

Cooling with gas (quickfreezing)

Gas freezing sensor

Gas pressure sensor

Liquid flow sensor

Temperture sensor

Automatic Control electric Panel

Cooling Fan

Gas Cooling Radiator

200 lt / min housing filter

Modern ergonamic design

Mobile station standard

Scratch resistant paint

CONTROL

And

COOLING

Filtration

Design 7.500 BTU

HP CHILLER HP4 E: SYSTEM OVERVIEW


www.hiprun.com

1. Control Panel & Warning Lamps

2. Coolant Fan

3. Motor

4. Recirculation pump

5. Heat Exchanger

6. Coolant Cell

7. 200 lt / min housing filter

7

6

5

4

3

2

1

EXPENDABLE FILTER TYPES


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HIPRUN TRAINING

HİPRUN POMPA A.Ş

PRODUCT RANGE HP MIST

HP MIST - OIL MIST FILTRATION STYTEM

HP Series Electrostatic Oil Mist Collectors joined to our new products, according to the principle of

electrostatic attraction. Hiprun Oil mist filtration systems collect and filter industrial pollutants such as

unbreathable gas, oil mist in the air due to many various machining operations.

HP oil mist collectors oil mist filters can

separate oil particles in the air and clean

air according to the electrostatic adsorption

principle with the collection efficiency more

than %99. It has an electronic collector, to

adsorb oil particles in the air, to achieve the

purpose of air purification and oil recovery.

This is a best solution of oil mist collection

for processing factory, such as: CNC lathe,

machining center etc.

Fields of Application

Cnc Swiss Lathes

Cnc Turning Lathes

Grinding Machines

Machining Centers

Screw Machines

Gear Cutting Machines

Welding Machines

Plastic and Rubber Forming


HP MIST - OIL MIST FILTRATION STYTEM

If the pollutants such as oil mist and oil smoke in the industrial pollution gas are shown in the below

figure, under the action of the centrifugal fan, the pollution gas containing the oil mist particles passes

through the pre-filter, and the larger oil mist particles and impurities are filtered out.

Oil Mist Particules

Smoke Area

Oil Mist

İonization Area

(Corona Level)

Oil Mist Filtration Area

(Anode Plate)

Pozitive Electrode

Negative Electrode

Pozitive Electrode

Clean Air

Model

Power (W)

Air Flow

(m³/hour)

Dimensions (cm)

A x B x C

Installation

Dimensions

(cm) E x F

Suction Tuyere

Diameter (D) mm

HP50-E 180 600 57 x 50,5 x 43 52 x 26 Ø 150

HP90-E 240 900 84 x 56,5 x 59 64,5 x 35 Ø 200

HP180-

E

400 1560 131 x 56,5 x 59 109,8 x 35 Ø 200

C

F E

A B


HIPRUN TRAINING

HİPRUN POMPA A.Ş

PRODUCT RANGE HP INTERNAL COOLANT ACCESSORIES

HP SERIES HIGH PRESSURE ACCESSORIES


Turning Toolholder With Internal Cooling

Cutting Toolholder With Internal Cooling

Stainless Steel High Pressure Coolant Pipes

Drill Holder With Internal Cooling For Sub-Spindle Drill Holder With Internal Cooling For Main Spindle

High Pressure Coolant Accessories Set

HP SERIES HIGH PRESSURE COOLANT TOOLHOLDERS

Thanks to our high pressure coolant units

with our toolholders you will save your

money and have less wasting time with ;

Higher cutting speed and feedrate

Longer tool life

Faster and more accurate production


HP SERIES HIGH PRESSURE COOLANT HOSES

Standart plastic hoses are very flexible coolant lines. Besides, they offer only limited operational

reliability and are often effected by vibrations or chips and the coolant can not flow directly to the right

point you need where it is useful. It can also cause machine downtime and tooling damage which are

expensive and can be avoided.

With Hiprun stainless steel hoses the cooling oil can flow directly to the right point. The position of

hoses can also be adjusted due to your machining even under heavy chipping and vibration. This

system can be used depending on component selection over 100 bar.


END

WE WILL REMAIN AT YOUR DISPOSAL IN ORDER TO PROVIDE MORE DETAILED INFORMATIONS OF OUR PRODUCTS IN CASE YOU HAVE REQUESTS.

HIPRUN HIGH PRESSURE COOLANT SYSTEMS


Documents

Davut GÜLERYÜZ HİPRUN · 2018-09-27 · CUSTOMER SITUATIONS HİPRUN HİGH PRESSURE SYSTEM Manurhin sliding headstock automatic lathe, without high pressure Long feeds damage workpieces