DC9/MD80 PWJT8 MAINTENANCE PRACTICE TRAINING MANUAL … documentation... · DC9/MD80 PWJT8 MAINTENANCE PRACTICE TRAINING MANUAL ... (OJT) will have to be ... Correctly use all technical

Maintenance Practice Training ManualDC9/MD80 PWJT8

DOC.FOR.06 Ed 3 1/32

DC9/MD80 PWJT8 MAINTENANCE

PRACTICE TRAINING MANUAL

B1 or B1/B2 LEVEL



TRAINEE SURNAME: Forename:

Licence number:

Experience on an aircraft with similar technology: YES NO

Signature: Date : / /

ON JOB TRAINING Type: B1 B1/B2 Starting date : / / Ending Date : / / Performed at :

DERICHEBOURG ATIS ARONAUTIQUE STAMP :

PRACTICAL ASSESSORS Licence

number/Stamp NAME Signature Date

Validation by Quality Department:

Date: Name: Signature:



SUBJECT The aim of this document is to record all the practical tasks performed by engineers within ATIS Aviation, PART 145 FR.145.107 approved maintenance organisation, in order to comply with the requirements of Appendix III of PART 66 to have the B1 or B1/B2 rating on DC9/MD80 PWJT8 aircraft.

Any task performed in the frame of this On Job Training (OJT) will have to be signed by the trainee engineer and validated by assessors. This OJT will be performed under the responsibility of one or more B1 or B1/B2 qualified engineers. (See PRE-REQUISIT on page 4/38)

After this training, the engineer will be able to: - perform verifications of systems, engines, components and operational functions such as

specified in the maintenance manual, - analyse all information in order to make decisions regarding trouble shooting and corrective

actions as per maintenance manual, - describe the component replacement procedures specific to aircraft type.

DURATION - Engineer with B1 or B1/B2 rating and six month experience on an aircraft with a similar technology: 70 hours(1),

- Engineer with B1 or B1/B2 rating and less than six month experience on an aircraft with a similar technology: 140 hours(1),

- Engineer with no B1 or B1/B2 rating on an aircraft with a similar technology: four months. (1)The 70/140 hours do not have to be necessarily performed in a row, but can be extended on a period adapted to operational configuration (availability of aircraft, trainee and assessors). CLASSIFICATION Classifies the importance of a task for the completion of the practical training record. Following classifications are used: - Mandatory (M): This indicates that the related task is required for completion of the

practical training record. - Optional (O): This indicates that the related task is optional. It is recommended to

perform at least 70% of those tasks in each ATA chapter.

TASKS CODES - FOT: Functional Operational Test(*) - LOC: Location and identification of system components - OPC: Operational Check - MEL: Minimum Equipment List items requiring a maintenance procedure - RIA: Removal Installation Activation - SGH: Servicing Ground Handling - TSE: Trouble Shooting Exercise - TPR: Thorough Procedural Review - TVC: Carry out Thorough Visual Check

(*) If ground power or other applicable systems are unavailable a TPR will be carried out in place of a FOT.



SIGNING OFF THE TASKS Part 66 Appendix 3 paragraph 2.2 requires that the practical training element must consist of the performance of representative tasks and their assessment, in order to meet the following objectives:

a) Ensure safe performance of maintenance, inspections and routine work according to the maintenance manual and other relevant instructions and tasks as appropriate for the type of aircraft, for example troubleshooting, repairs, adjustments, replacements, rigging and functional checks such as engine run, etc, if required,

b) Correctly use all technical literature and documentation for the aircraft, c) Correctly use specialist/special tooling and test equipment, perform removal and

replacement of components The nominated trainer/assessor will sign off each task when satisfied that the trainee has attained the demonstrable level of understanding that is required. PRE-REQUISIT The trainee must have participated and succeeded in a PART 147 theoretical type rating training (T1/T2 training). The assessors must have an experience of five years in the line maintenance and two years in the qualification of type. For any OJT, the assessors will have to make a request by email at the Quality Department for validation of pre-requisit.



ATA Ref.

REFERENCE SUBJECT TASK CODE CAT Date Trainee's signature

Instructors signature

00-00-00 INTRODUCTION

Hazard areas and precautions TVC M

Aircraft Walk around check TVC M

Max towing angles TVC M

Servicing areas including External power point Hydraulic servicing area Fuelling panel Defuelling valve Fuelling panel Toilet servicing area Water servicing area

TVC M

05-00-00 TIME LIMITS / MAINTENANCE CHECKS

5 05-00-00 Daily check TVC M

5 05-50-00 Weekly check TVC M

5 05-51-11 Procedures to follow in ice or snow condition TVC M

5 05-51-27 Review the procedures to follow in the event birdstrike condition OPC M

5 05-51-51 Review the procedure to follow in the event of hard landing or high drag/side load landing

OPC M

5 05-51-19 Review the procedures for performing a lightening strike inspection

OPC M

REMARKS :



ATA Ref. REFERENCE SUBJECT

TASK CODE CAT Date

Trainee's signature


07-00-00 AIRCRAFT JACKING

7 07-11-01 Review the procedures for jacking the airplane

SGH M

09-00-00 TOWING AND TAXIING

9 09-000-00 Towing points/steering angle limitation SGH M

10-00-00 PARKING AND MOORING

10 10-00-00 Review the procedures for jacking the airplane SGH M

10 10-00-00 Landing gear locking pins SGH M

10 10-00-00 Engine/airframe blanking SGH O

REMARKS :




TASK CODE CAT Date

Trainee's signature


12-00-00 SERVICING

12 12-11-00 Fuel servicing SGH M

12 12-11-01 Fuelling fuel tank pressure SGH M

12 12-11-02 Fuel tank overwing fuelling SGH M

12 12-11-03 Draining fuel sump SGH M

12 12-11-04 Draining APU fuel line SGH M

12 12-12-01 Hydraulic System servicing SGH M

12 12-12-01 Hydraulic reservoir air pressure system servicing SGH M

12 12-13-01 APU oil servicing SGH M

12 12-13-01 Engine oil servicing SGH M

12 12-13-02 Starter engine servicing SGH O

12 12-13-03 Review the procedures to service an CSD, Instructions are also in ATA 12

SGH O

12 12-13-04 Perform an APU oil level check SGH M

12 12-14-01 Potable water & waste servicing SGH M

12 12-15-01 Landing gears shock strut servicing SGH M

12 12-15-04 Review the procedures for charging the brake accumulator SGH O

12 12-15-11 Fluids landing gear shock strut servicing SGH M

12 12-15-03 Service the air pressure in the tires SGH M

12 12.16.00 Windows servicing SGH O



REMARKS :




TASK CODE CAT Date

Trainee's signature


21-00-00 AIR CONDITIONING

21 21-00-00 Cockpit Controls and indications TVC M

21 21-00-00 External conditioned air supply SGH M

21 21-31-00 Perform a test of the Pressurisation system OPC M

21 21.31.02 Affected flow control valve deactivated closed procedure MEL M

21 21.32.05 Securing outflow valve open position MEL M

21 21-33-07 Indicator, cabin altitude/differential pressure TVC M

21 21-50-00 Cooling packs LOC M

21 21-51-00 Pack control sensors LOC M

21 21-51-05 Water Separator Coalescer bag replacement SGH O

21 21-51-14 Perform a test of the manual Pack Controller OPC O

21 21-61-00 Perform a function check of the Zone Temperature Control system OPC M

REMARKS :


DOC.FOR.06 Ed 3 10/32


TASK CODE CAT Date

Trainee's signature


22-00-00 AUTO FLIGHT

22 22-14-00 Autopilot/flight director warning and anunciator FOT O

22 22-20-00 Speed attitude correction LOC O

22 22-21-00 Yaw damper system LOC M

22 22-22-00 Automatic stabilizer trim system FOT M

22 22-24-00 Mach trim/speed stability test FOT M

22 22.31.00 Autothrottle systeme LOC O

REMARKS :


DOC.FOR.06 Ed 3 11/32


TASK CODE CAT Date

Trainee's signature


23-00-00 COMMUNICATIONS

23 23-00-00 Communication system LOC M

23 23-12-00 VHF system operational test FOT M

23 23-24-00 Emergency locator transmitter test FOT M

23 23-31-00 Passenger address amplifier test FOT M

23 23-41-00 Service interphone test FOT M

23 23-43-00 Flight and ground crew call test FOT M

23 23-51-00 Flight interphone system test FOT M

23 23-60-00 Static dischargers SGH M

23 23-71-01 Voice Recorder system FOT M REMARKS :


DOC.FOR.06 Ed 3 12/32


TASK CODE CAT Date

Trainee's signature


24-00-00 ELECTRICAL POWER NB : For SERVICING tasks please refer to ATA 12-00-00 Chapter

24 24-00-00 Components location TVC M

24 24-00-00

Connect and establish electrical power to the airplane buses. Reviews the procedures for Ground Handling and Ground Service.

TVC M

24 24-11-00 CSD Functional and operational test FOT M

24 24.20.00 CSD disconnect: procedure MEL M

24 24-33-00 Perform an EMERGENCY Power Check FOT M

24 24-21-41 Generator, bus tie and auxillary power breakers LOC M

24 24-41-03 Perform a BITE of the Electrical System using the BPCU OPC M

24 24-11-00 Review the procedures to service an CSD, Instructions are also in ATA 12

SGH M

24 24-31-01 Review the procedures for replacing a battery FOT M

24 24-32-11 Transformer rectifier unit FOT M

24 24-34-31 Static inverter LOC M

24 24-41-11 External Power receptacle & contactor TVC M

24 24-22-00 Energise Electrical circuits from external power SGH M

REMARKS :


DOC.FOR.06 Ed 3 13/32


TASK CODE CAT Date

Trainee's signature


25-00-00 EQUIPMENT/FURNISHINGS

25 25-11-11 Crew seat adjustment SGH M

25 25-11-11 Crew seat RIA M

25 25-61-35 Escape slides check SGH M

REMARKS :


DOC.FOR.06 Ed 3 14/32


TASK CODE CAT Date

Trainee's signature


26-00-00 FIRE PROTECTION

26 26-00-00 Fire Protection Controls and indications in the cockpit TVC M

26 26-11-00 APU and engine fire detection test FOT M

26 26-11-00 APU and engine fire detection loops LOC M

26 26-14-00 Lavatory smoke detection system FOT M

26 26-15-00 APU fire detection system FOT M

26 26-21-00 Engine fire extinguisher system SGH/ TSE M

26 26-24-00 Lavatory fire extinguisher system RIA M

26 26-21-00 Fire extinguisher bottle squib LOC M

26 26-22-00 APU Fire extinguisher SGH M

REMARKS :


DOC.FOR.06 Ed 3 15/32


TASK CODE CAT Date

Trainee's signature


27-00-00 - FLIGHT CONTROL

27 27-00-00 Flight controls, control and indications in the cockpit LOC M

27 27-00-00 Safety precautions SGH M

27 27-09-14 Flight controls rigging TSE M

27 27-09-31 Flight controls shut off valve LOC M

27 27-09-94 Flight controls test LOC M

27 27-23-01 Perform a test of empennage hydraulic system normal/secours FOT O

27 27-31-03 Perform a function test of the Elevator Asymmetry system FOT M

27 27-32-00 Perform a stall Warning test. USE CAUTION FOT M

27 27-41-00 Horizontal stabilizer Trim control test FOT M

27 27-51-02 Operate the flaps / slats FOT M

27 27-58-00 Trailing edge Flap position indicating system LOC M

27 27-61-00 Flight spoiler control system components locations LOC M

27 27-61-00 Flight spoiler control system rigging FOT M

27 27-62-00 Autospeed brake control system LOC M

27 27-81-00 Leading edge Flap and slat control system test FOT O

REMARKS :


DOC.FOR.06 Ed 3 16/32


TASK CODE CAT Date

Trainee's signature


28-00-00 FUEL N.B.: For SERVICING tasks please refer to ATA 12-00-00 Chapter

28 28-00-00 Fuel system control and indication in the cockpit TVC M

28 28-10-00 Fuel Tank components LOC M

28 28-11-00 Fuel tank sump drain valves LOC O

28 28-21-00 Pressure fueling system FOT M

28 28-22-00 Engine fuel feed system FOT M

28 28-22-00 Defuel, crossfeed, fuelling valve FOT M

28 28-22-31 APU fuel Shutoff valve LOC M

28 28-26-00

Perform a transfer of fuel between tanks

FOT M

28 28-26-00 Review the procedures for defueling the airplane FOT O

28 28-21-00 Review the procedures for refuelling with a faulty overfill system

FOT M

28

28-41-00 Review the procedures for a check FUEL QTY with dipstick procedure FOT M

28 / Fuel Tank Safety / CDCCL awareness TPR M

REMARKS :


DOC.FOR.06 Ed 3 17/32


TASK CODE CAT Date

Trainee's signature


29-00-00- HYDRAULIC POWER NB : For SERVICING tasks please refer ATA 12-00-00 Chapter

29 29-00-00 Hydraulic Power cockpit controls and indications TVC M

29 29-11-00 Hydraulic system components LOC M

29 29-10-09 Review the procedures for repairing hydraulic tubing FOT O

29 29-18-00 Ground servicing system components and operation FOT M

30-00-00 ICE AND RAIN PROTECTION

30 30-00-00 Ice and rain protection cockpit controls and indications TVC M

30 30-31-00 Perform a test pitot / sensor heat system FOT M

30 30-41-00 Perform a function test windshield heat system FOT M

30 30-42-00 Windshield wiper system FOT M

30 30-71-00 Water and toilet drain anti icing system FOT M

30 30.75.10 Engine anti ice valve inop securing procedure MEL M

REMARKS :


DOC.FOR.06 Ed 3 18/32


TASK CODE CAT Date

Trainee's signature


31-00-00 INDICATING / RECORDING

31 31-00-00 Indicating and recording system, cockpit controls and indications TVC O

31 31-00-00 Indicating and recording system, components LOC O

31 31-25-00 Review the operation of the flight deck clocks FOT M

31 31-26-00 Aural Warning system FOT M

31 31-31-00 Review the procedures for function testing the Flight Data Recorder FOT M

REMARKS :


DOC.FOR.06 Ed 3 19/32


TASK CODE CAT Date

Trainee's signature


32-00-00 LANDING GEAR N.B. For SERVICING tasks please refer to ATA 12-00-00 Chapter

32 32-00-00 Landing gear cockpit controls and indications TVC M

32 32-00-01 Ground locks installation TSE M

32 32-09-01 Main landing gear switch LOC M

32 32-09-01 Nose landing gear switch LOC M

32 32-41-10 Review the procedures for inspecting brakes FOT M

32 Main nose wheel removal RIA M

32 32-42-00 Perform an Anti-Skid test FOT M

32 32-45-01 Review the procedures for replacing a wheel assembly TSE M

32 32. Review the procedures for replacing nose wheel assy TSE M

32 32. Brake unit removal RIA M

32 32-46-00

Perform a function check of the brake temperature monitoring system

TSE M

32 32-61-00 Review the procedures for performing a function test of the landing warning system

TSE M

REMARKS :


DOC.FOR.06 Ed 3 20/32


TASK CODE CAT Date

Trainee's signature


33-00-00 LIGHTS

33 33-00-00 Lights, cockpit controls and indications TVC M

33 33-10-00 Flight compartment light FOT M

33 33-20-00 Passenger compartment light operational test FOT M

33 33 Cabin lights RIA M

33 33 Passenger reading lights RIA M

33 33-30-00 Flight crew lights FOT M

33 33-40-00 Exterior lights FOT M

33 33.41.02 Review procedure for retraction wing light manually MEL M

33 33-50-00 Emergency lighting FOT M

REMARKS :


DOC.FOR.06 Ed 3 21/32


TASK CODE CAT Date

Trainee's signature


34-00-00 NAVIGATION

34 34-00-00 Navigation system,cockpit controls and indications TVC M

34 34-11-01 Pitot static system LOC M

34 34-13-01 Stanby altimeter/Airspeed indicator LOC M

34 34-16-01 Mach Airspeed warning system FOT M

34 34-23-01 Magnetic standby compass LOC/ FOT M

34 34-24-00 Standby horizon system FOT M

34 34-31-00 ILS receivers test FOT M

34 34-31-21 ILS Glide slope Antenna LOC M

34 34-31-31 Localiser antenna LOC O

34 34-51-00 Perform a test of the VOR system FOT O

34 34. Perform tcas test FOT O

34 34-46-00 GPWS test FOT M

34 34-53-00 ATC system

LOC M

34 34-55-00 DME test FOT M

34 34-57-00 Perform an ADF test FOT M

34 34-43-00 Perform a function check of the RADAR

FOT M

34 MEL Navigation systems MEL items FOT M


DOC.FOR.06 Ed 3 22/32

REMARKS :


DOC.FOR.06 Ed 3 23/32


TASK CODE CAT Date

Trainee's signature


35-00-0 OXYGEN SYSTEM

35 35-00-00 Oxygen system, cockpit controls and indications TVC M

35 35-00-00 Oxygen system pressure and overpressure indications TVC M

35 35-12-00 Flight crew mask/regulator test FOT M

35 35-12-00 Flight crew pressure indications system FOT M

35 35-22-00 Passenger oxygen system components LOC M

35 35. SMOKE HOOD check TVC M

35 35-22-00 Portable oxygen equipment RIA M

36-00-00 PNEUMATIC

36 36-00-00 Pneumatic system, cockpit controls and indications

TVC M

36 36-00-00 Pneumatic system components LOC M

36 36-12-00 Bleed air system test FOT M

REMARKS :


DOC.FOR.06 Ed 3 24/32


TASK CODE CAT Date

Trainee's signature


38-00-00 WATER / WASTE SYSTEM NB : For SERVICING tasks please refer to ATA 12-00-00 Chapter

38 38-00-00 Water and waste , controls and indications TVC M

38 38-31-00 Waste water drain masts SGH M

38 38-32-00 Toilet systems maintenance practices TSE M

38 38-41-00 Water tank refill procedures pressurization/depressurization SGH M

38 38-41-11 Water tank air filter RIA O

REMARKS :


DOC.FOR.06 Ed 3 25/32


TASK CODE CAT Date

Trainee's signature


49-00-00 APU NB : For SERVICING tasks please refer to ATA 12-00-00 Chapter

49 49-00-00 APU, cockpit controls and indications TVC M

49 49-00-00 APU trouble shooting procedures and tips TSE O

49 49-11-00 APU maintenance practices TSE O 49 49-11-00 Start the APU FOT M

49 49-51-21 APU cooling air shutoff valve FOT M

49 49-61-00 Perform an operational test of the APU FOT

M

49 49-71-21 APU exhaust gas temperature indicating system LOC M

49 49-91-31 APU oil pump. Filter; fan etc LOC M

49 49.91 APU OIL ET FUEL FILTERS RIA M REMARKS :


DOC.FOR.06 Ed 3 26/32


TASK CODE CAT Date

Trainee's signature


52-00-00 DOORS

52 52-11-00 Forward entry door FOT M

52 52-13-00 Aft entry door FOT M

52 52-21-00 Emergency exit hatch FOT M

52 52-31-00 Cargo compartment doors

FOT M

52 52-34-00 Perform an operational check of a radar transceiver access door FOT M

52 52-41-00 Electronic equipment access door FOT O

52 52-71-00 Door warning system FOT M

53-00-00 FUSELAGE

53 check antenna WTA and AAB.RBA.BAND BASSE TSE M

54-00-00 NACELLE/PYLONS

54 54-10-00 Nacelle strut SGH M

54 54.42.12 Engine Mounts Maintenance LOC/ TSE M

REMARKS :


DOC.FOR.06 Ed 3 27/32


TASK CODE CAT Date

Trainee's signature


55-00-00 STABILIZERS

55 55-10-00 Rudder and horizontal stabilizers inspection checks SGH O

56-00-00 WINDOWS

56 56-12-11 Control cabin sliding windows FOT M

56 56-21-11 Passenger cabin windows SGH M

56 56-22-00 Emergency exit hatch window SGH M

56 56-30-00 Door mounted windows TVC M

57-00-00 WINGS

57 57-00-01 Aileron SGH M

REMARKS :


DOC.FOR.06 Ed 3 28/32


TASK CODE CAT Date

Trainee's signature


71-00-00 POWER PLANT

71 71-00-00 Powerplant, cockpit controls and indications TVC M

71 71-0000 Engine motoring/START Procedures TSE O

71 71-11-02 Opening/closing of cowlings SGH M

73-00-00 ENGINE FUEL AND CONTROL

73 73-01-00 Review the procedures for adjusting the idle and Part Power limits

FOT M

74-00-00 IGNITION

74 74-00-00 Igniter plug LOC M

74 74-00-00 Ignition system locations LOC M

74 74-21-02 Review the procedures for replacing an ignitor plug SGH M

75-00-00 AIR

75 75-00-00 Air system components LOC M

76-00-00 ENGINE CONTROLS

76 76-12-00 Review the procedures for adjusting the throttle control cable system

TSE M

77-00-00 ENGINE INDICATING

77 77-12-00 Review the procedures for inspecting the EPR system FOT M

77 77-12-00 Engine speed gene location LOC M

78-00-00 EXHAUST

78 78-00-00 Thrust reverser/exhaust components

LOC M

78 78-30-00 Perform a function test of a reverser system FOT

M

78 78-51-00 Review the procedures for dispatching the airplane with a reverser inoperative

TSE M

78 78-31-00 Review the procedures for deactivating the reverser system for maintenance purposes

MEL M

79-00-00 OIL


DOC.FOR.06 Ed 3 29/32


TASK CODE CAT Date

Trainee's signature


79 79-00-00 Oil system components LOC M

79 79-21-05 Chip detectors SGH M

79 79-21-06 Oil filters SGH O

79 79-21-07 Review the procedures for replacing the pressure filters TSE O

79 79-31-00 Oil quantity system LOC M

79 79-32-00 Oil pressure indicating system LOC M

79 79-34-00 Oil temperature indicating system LOC M

80-00-00 STARTING

80 80-00-00 Starting system components LOC M

80 80-11-01 Engine starter SGH M

80 80-11-03 Engine start valve manual start procedure TSE M

REMARKS :


DOC.FOR.06 Ed 3 30/32

SUPPLEMENT DEXPERIENCE PRATIQUE

ATA reference Work experience Date Trainees signature Assessors signature


DOC.FOR.06 Ed 3 31/32




DOC.FOR.06 Ed 3 32/32



Documents

DC9/MD80 PWJT8 MAINTENANCE PRACTICE TRAINING MANUAL … documentation... · DC9/MD80 PWJT8 MAINTENANCE PRACTICE TRAINING MANUAL ... (OJT) will have to be ... Correctly use all technical