DCP 550 Digital Control Programmer Specificationseneric.net/Honeywell/Technical-data/DCP550 Programmer.pdf · DCP 550 Digital Control Programmer Specifications ... relay of logic

DCP 550 Digital Control Programmer Specifications 57-77-03-12 February 1995

Product Description

DCP 550 is a panel mounted (144 x 144 mm) high

functionality programmer/controller for process variable

versus time control of temperature, humidity, flow, pressure

and other variables.

Designed to fully meet wide ranging application needs for

both efficient and effective operation the DCP 550 provides

0.1 % accuracy on up to 2 inputs, 16 digital outputs for

event or time sequencing, 16 digital inputs for remote

control and a user-friendly man machine interface for both

operation and configuration.

A remote ST 200 LCD graphic display terminal can be

connected to monitor program operation. A contactless

memory card is available to separately store and reload up

to 99 recipes.

Features Summary

Input types

Actuation and range can be configured within one of

the following groups: T/C (22 ranges), RTD (8 ranges)

and linear (7 ranges).

Dual inputs

Optional second Input available. Unit can be configured

to automatically switch from PV1 to PV2 at a desired

temperature or by remote contact closure.

Displays

2 high-intensity 5-digit multi-function displays show PV,

SP, Deviation, Output and Segment Timing while two

fully dedicated displays show Program Number and

Segment Number. A further 2-line 16-character LCD

display provides user prompting and monitoring while a

six segment profile indicator provides program trend

and status.

Program capacity & programming

Capable of storing up to 99 programs with up to 99

segments per program with a maximum overall total of

2000 segments and 4000 events. A matrix

programming principle makes program edition a simple

task.

Control outputs & algorithm

Available with current, relay of logic outputs and

configurable for PID A, PID B, PI, PD or P+MR. An

optional auxiliary 4-20 mA output can be used for heat-

cool applications.

Auto-tuning & PID groups

Auto-tune is a standard feature and is based on twice

ON/OFF cycling the process. Up to 9 sets of PID tuning

constants can be configured and linked to individual

segments. An alternative set-up is to configure 7 SP-

zone based PID groups.

HFS Catalog_Without Tab_HighRes.pdf 346 6/8/2011 12:41:18 PM

DCP 550 Digital Control Programmer 2

Digital inputs

16 dry contact inputs permit remote selection of

Program Number, Run, Hold, Reset, Segment

Advance, Fast Forward, Guaranteed Soak Reset, Auto-

tune Initiation, Manual Control, PV channel selection.

Digital outputs

16 fully configurable open-collector digital outputs can

be triggered by PV, SP, Deviation, Output, Program

Status, Auto-tune Operation and Diagnostic Checks.

An Event Code feature in addition can transmit

Program and Segment Number to an external PLC.

Memory card

A optional memory card permits saving, retrieval and

loading of up to 99 recipes and includes not only

program but also associated event settings.

Contactless technology guarantees troublefree

operation in harsh environments. Available in 8, 16 and

64K capacity. Full instrument configuration can also be

saved on the memory card, but only one full

configuration per card.

Remote graphic display

An optional LCD terminal connected via an RS485

communication link provides remote indication (up to

300 meters) of Program Number, Segment Number,

Elapsed Time and both SP and PV time profiles.

DCP 550 Basic Functional Block Diagram



Specifications

Program Pattern

Storage capacity

No. of segments + No. of subfunctions

No of Patterns

99 patterns

No of Segments

99 segments per pattern

Total Number of segments

2000 segments

Three types of RAMP systems can be selected from (and mixed) for every segment during

programming

RAMP system

RAMP - X The segment is defined by the desired end of segment SP and the transit time. Soak segments are also defined by the RAMP system.

0 to 500 hr, 0 to 500 min, or 0 to 3000.0 sec.

RAMP -T The segment is defined by the desired end of segment SP and the rate of change.

Ramp rate: 1 to 10000U/hror 1 to 10000U/min

RAMP - E The segment is defined by the desired end of segment SP and the SP increment

from each externally configured Digital Input.

Increments: 1 to 10000U

Soak setting time

0 to 500 hr, 0 to 500 min, or 3000.0 sec (time unit changeable).

Subfunction Function Event, No. of PID groups, guaranteed (G) soak, repeat, PV shift, etc. can be set

for every segment

Total number of settings

4000



Number of

Inputs 1 or 2 inputs (selectable)

Input types Thermocouples, resistance thermometer bulb, DC voltage, DC current Refer to Actuation Table |

Sampling cycle 0.1 sec

Digital filter 0.0 to 120.0 sec variable (filter off at 0.0)

Input resolution 1/5000 max.

Square root extraction operation

Dropout: 0.2 to 10.0% FS variable (with programmable range input).

PV input

Input bias (sensor correction)

-1000 to 1000U variable Note (1) U: Unit (indication unit) Example: When the range is within 0.0 to 300.0°C, IU=0.1°C, 100U=10.0°C

Note (2) Reference conditions: Ambient temperature: 23±2°C Ambient humidity: 60±5%RH Power voltage: 230V AC ± 1 % ! Power frequency: 50±1 Hz, 60±1Hz

Scaling -19999 to 20000U variable

Input impedance Thermocouple: 1M Ω min.

Voltage input: 1M Ω min.

Current input: 100 Ω max.

Influence of wiring resistance

Thermocouple input: ±0.3%FS (with wiring resistance of 0 to 250 Ω)

Resistance thermometer bulb input: ±0.3% (when wire resistances are 4 Ω each)

Cold junction compensation

accuracy

+0.5°C at reference conditions

± 1.0°C with ambients from 0 to 50°C

Burnout Input type No. T (thermocouple, voltage, current): Upscale

Input type No. R (resistance thermometer bulb): Upscale on resistor failure.

Input type No. L (voltage, current): Downscale when disconnected, except -1 to +1V range which is treated as 50% input.

Indication and setting

Indicators

Indication system

LED system: 7 segments (upper display, lower display, program No., segment No. and profile)

LCD system: 16 characters x 2 lines (message indicator)

Content indicators

They define the content of the 5-digit upper display and the 5-digit lower display indicators.

Upper display, 5-digit indicator

PV, SP and setting items, etc.

Lower display, 5-digit indicator

SP, deviation, control output, time, cycle, set point, etc.

Message indicator

Operation guidance, message, graph of control output, etc., event operating status, and operation and condition of memory card, etc.



Indication and setting

Indicators

(continued)

Program No. indicator

Selected Program No., and AL at failure alarm occurrence, etc.

Segment No. indicator

Selected Segment No., and Alarm No. at failure alarm occurrence, etc.

Profile indicator Rising, soaking, and falling tendencies of program pattern. Flashes in guaranteed soak stand-by status.

Status lamps RUN, HOLD, MAN, PRG, AT, BAT, EG1 an EG2, etc. (lit or flashing)

PRG • Program No. selection • Programming • Copy

RUN/HOLD • RUN start • RUN - HOLD changeover • Reset

DISP • Change of indication selection • Interruption of setting operation • Advance

A/M AUTO-MANUAL changeover

AT Start / stop of auto tuning

SETUP Setting and change of instrument configuration.

Setting keys CLR Deletion of setting in combination with FUNC.

FUNC Used together with other keys to set other functions.

PID Sets and changes control constants.

PARA Sets and changes parameters.

ENT Starts and establishes registering.

Changes registering, and moves the setting items, (multi key)

LOAD Copies data from the memory card to DCP 551

SAVE Copies data from DC 551 to the memory card.

PV

indication

and setting

ranges

Indication and setting ranges

See Actuation Table.

Indication and

setting

accuracy

±0.1 %FS with exceptions. See Actuation Table.

Indication and

setting

resolutions

Thermocouple input: 1 °C, 0.1 °C, 1 °F, 0.1 °F

(The selectable resolution varies according to range.)

Resistance thermometer bulb input: 1 °C, 0.1 °C, 0.01 °C, 1 °F, 0.1 °F, 0.01 °F (The selectable resolution varies according to range.)

Voltage, current input: 0.0001, 0.001, 0.01, 0.1, 1

Time

indication

and

setting

ranges

Indication and setting range

0.00 to 500.00 (hr min, min sec) per segment, or 0.0 to 3000.0 sec per segment

Basic time accuracy

±0.01 %; Accuracy of CPU clock during a program run.

Indication and setting resolutions

Selectable from among hr min, min sec, and 0.1 sec.

Operation delay 0.1 sec max.; One delay period for segment advance, repeat function, cycle function I and pattern link function.



Control

Control system Program control or constant value control is selectable.

Deviation value leading derivative PID, PID-A, or measured value, PID-B type is

No. of PID groups General type 9 groups; Group No. can be set for each program t

Selectable

Set point type

7 groups; Group No. is automatically selected according to the range of set point.

Auto tuning PID value is automatically selected by the limit cycle method.

Model number DCP 551 5G DCP 551 6D

Control operation Continuous PID Time proportional PID

W.O. Programmer control

Time proportional PID

Output type Current Transistor open collector

Current Voltage

Output rating Output: 4 to 20mA dc

Load resistance: 600 Ω

max.

Output update cycle: 0.1

sec Output accuracy:

±0.1 % under

reference conditions

External power supply:

24V dc ±20%

Maximum load current:

100mA dc

Output: 4 to 20mA dc

Load resistance: 600 Ω

max.

Output update cycle:

0.1 sec

Output accuracy:

±0.1% under reference

Output: 24V dc ± 15% with

theoutput open.

Internal resistance:

1.5kΩ±10%

Proportional band (P): %FS

0.1 to 1000.0 0.1 to 1000.0 - 0.1 to 1000.0

Cycle time: sec - 1 to 600 - 1 to 600

Integral time (I): sec

0 to 3600 0 to 3600 - 0 to 3600

PD action as l=0. PD action as l=0. - PD action as l=0.

Derivative time (D): sec

0 to 1200 0 to 1200 - 0 to 1200

PI action as D=0. PI action as D=0. - PI action as D=0.

Manual reset: % 0.0 to 100.0 (valid with l=0).

0.0 to 100.0 (valid with l=0). -

0.0 to 100.0 (valid with l=0).

Output lim. (upper and lower limits)

-5.0 to 105.0 -5.0 to 105.0 - -5.0 to 105.0

ON-OFF control Possible Note (3) Possible - Possible

Note (3): The ON-OFF control is effected by using the upper limit value (ON) and lower limit value (OFF) of the

Hysteresis value 0 to 1000 0 to 1000 - 0 to 1000

Output action changeover

Forward / reverse possible

Forward / reverse possible

- Forward / reverse possible

Auto/manual changeover

Balanceless bumpless

Balanceless bumpless

- Balanceless bumpless

Manual output: % -5.0 to 105.0 0.0 to 100.0 - 0.0 to 100.0

Preset value is settable

Preset is settable - Preset value is settable

Output resolution: % out

0.1 0.1 % of cycle time or 4ms, whichever is greater.

0.01 0.1% of cycle time or 4ms whichever is greater.

Control operation cycle: sec

0.1 0.1 0.1

(current output update cycle)

0.1



Control

Remote operation input D/l

No. of input points 16 points

Kinds of input

8 points: Selected Program No. (99 patterns)

4 points: RUN, HOLD, RESET and ADV •

4 points: Indicating rotation of RAMP-E, fast forward,

G soak reset, MANUAL, auto-tuning and PV channel.

Input type Switch input (dry contacts)

OFF voltage 8V±1Vdc

ON current 6mA ±2mA dc

Allowable OFF i t

100k Ω min.

Allowable ON 20 Ω max.

Minimum hold time 0.2 sec

Event output D/O

No. of output points 16 points; Event type to be used must be set for every point.

Event type Remarks Event type Remarks

Time ON time,

OFF time are set.

RUN On in either RUN status, or in any of RUN, HOLD and END.

Process variable (PV) Upper / lower limit HOLD On during HOLD.

Deviation value Upper / lower limit READY On when READY.

Absolute deviation value

Upper / Lower limit END On at END.

Set point (SP) Upper / lower limit G soak (with standby)

Upper and lower limits of absolute deviation value.

Control output (OUT) Upper / Lower limit Auto tuning On during execution of auto tuning.

Process variable rate of change

Upper / lower limit Alarm Three kinds; overall alarm, PV range alarm, and instrument alarm

Code event Binary coded decimal codes are output using group of 4 D/O's.

Output type Transistor open collector

Output action ON-OFF

External power supply

24V dc ±20%

Maximum load current

70mA per point - 500mA three common terminal -

ON delay time Within 0.0 to 3000.0 sec variable. Settable for 4 event points.



Control

Other functions

Various functions Setting range Contents

Repeat operation 1 to 10000 times For every segment with the return segment specified (0 = no repeat).

Cycle operation 1 to 10000 times For every program (0 = no cycle operation).

Pattern link 1 to 99 * Program patterns can be linked.

* Program No. of pattern to be linked to. (No pattern link is executed when 0 is set).

PV shift -1000to1000U PV correction value can be set for every segment.

Guaranteed soak

0to1000U

Provided / not provided for every program segment settable.

Three kinds; start point, and whole segment.

The guaranteed soak width can be set for every segment.

PV start - Up/Down can be specified for each

SP bias -10000 to 10000U SP can be corrected without changing a program.

SP limiter -1999 to 20000U The range of SP is limited at program setting or execution

Operation time unit hr min, min sec, 0.1 sec

The time unit can be changed.

Control output rate of change limit

0.1 to 110.0% per 0.1 sec

Limited to 0.1 sec intervals.

Device error — Alarm is indicated when a sensor or the instrument is failing.



Optional functions

Auxiliary output

No. 1 or 2

Output type Process variable (PV), set point (SP), deviation value (DEV), and control output (OUT) I (scaling is permitted except for the control output).

Output 4 to 20mA dc

Load resistance

600 Ω max.

Output accuracy

+0.1 % under reference conditions

Output update cycle

0.1 sec

Communi-cations

Communi-cation system

Communication

standard

RS-485 RS-232C

Network 1 (master station) to N (slave

stations) multidrop system.

Instrument has a slave station

function only

By selecting smart terminal ST22)

protocol, a master station function is

provided at 1-to-1 ratio.

T200 protocol and RS485 host

communication are not compatible.

1 (master station) to 1 (slave station)

The instrument has a slave station

function only.

By selecting smart terminal ST221

protocol, a master station function is

provided with 1-to-1 ratio.

Information

direction Half-duplex Half-duplex

Sync, system Start-stop sync. Stan-stop sync.

Interface

Transmission

system Balanced (differential) type Unbalanced type

Data line Bit serial Bit serial

Signal line

5-wire type (SDA. SOB. RDA, RDB.

SG)3-wire type (RD, SD. SG)

3-wiretype (+,-. SG) —

Communication

speed

1200, 2400, 4800, 9600 bps

selectable 1200,2400,4800,9600 bps selectable

Communication

distance Less than 500m Less than 15m

Signal level

(differential) Input Data 0: Lower than-0.2V Data 1: Higher than +2V Input Data 0: Higher than+3V

Data 1: Lower than -3V

Output Data 0: Lower than -0.2V Data 1: Higher than +2V Output Data 0: Higher than +5V

Data 1: Lower than -5V

Others Conforms to RS-485 standard. Conforms to RS-232C standard.

Message character

Composition Data 8 bits, even parity, 1 stop bit or

Data 8 bits, no panty, 1 stop bits

Set using the SET UP key.

Data 8 bits, even panty, 1 stop bit or Data

8 Bits, no parity, 2 stop bits

Set using the SET UP key.

Communi-cation address

Setting range 0 to 127 (Set using the SET UP key.)

Instrument cannot communicate

when this address is set to0.

0 to 127 (Set using the SET UP key.)

Instrument cannot communicate when

this address is set to 0.



Memory

Card interface

Data such as programs, PIDs and various parameters (SET UP, PARA, event) can be saved or loaded using the memory card (option).

SAVE DCP 550 data is copied onto the card.

LOAD Card data is copied into the DCP 551.

Type Model number

Data areas

Program count

Parameter

Memory card (option)

8K SKM008A 7.00k Bytes

20 max. SET UP, PARA, PID, event conf.


52 max. SET UP, PARA, PID.event conf.


99 max. SET UP, PARA, PID, event conf.

The byte count per program is 26 + (5 x No. of segments) + (5 x No. of subfunctions).

The type count per parameter is as follows; SET UP: 197 bytes (17 + 2 x 90) PARA: 117 bytes (17+ 2 x 50) PID: 273 bytes (17+ 2x 8x 16) Event conf: 209 bytes (17 + 2 x 3 x 32)

General specification

Isolation

Items in different frames are isolated from each other.

Items in the same frame are not isolated from each other.

Channel 1 PV input

Control output current, voltage, open collector Channel 2 PV

input

Remote operation input Communication I/O

CPU

Memory card interface

Event output

Auxiliary output



General Specification

Memory backup

Lithium battery

Operation power voltage

90V ac to 264V ac, 50+2 Hz (with 50Hz as reference), or 60 ±2Hz (with 60Hz as reference)

Power consumption

30VA max. at 100V ac, or 40VA max. at 200V ac

Insulation resistance

Higher than 50M Ω. min. under 500V dc test voltage (between case or GND terminal and power terminal)

Dielectric strength

1500V ac, for 1 min. (between case or GND terminal and power terminal)

Operating conditions

Ambient temperature 0 to 50°C

Ambient humidity 10 to 90% RH

Vibration resistance 0.2G (2.0m/s<) max.

Shock resistance 1G (9.8m/s2) max.

Transport/

Storage conditions

Storage ambient temperature

-20 to +70°C

Storage ambient humidity

10 to 95% RH

Vibration resistance 0.5G 4.9m/s2 max., (10 to 60Hz, XYZ directions, 2 hr each)

Shock resistance 50G 490m/s2 max. (3 times in vertical direction, packed)

Package drop test Drop height; 90cm (1 angle, 3 edges, 6 surfaces, free drop)

Materials of front face and case

Face: Multilon Case: Multilon Door: Polycarbonate Filter: Polycarbonate

Colors of face and case

Face; Dark gray Case: Light gray

Mounting Panel flush type

Mounting position

±3° with respect to vertical panel surface

Weight Approx. 2.0kg max.

Standard accessories

Name of article

Model number

Q'ty

Auxiliary devices

(Optional)

Name of article Model number

Total Weight

Mounting bracket

81446044-001 2 pcs Memory card 8K SKM008A Approx. 30g

Memory card 16K SKM016A

Product manual

- 1 book

Memory card 64K SKM064A



Input Actuation Table Input t

Input type Input range (FS)

Input group Symbol °C °F Accuracy (Under reference conditions)

T

Thermocouple

K 0.0 to 1200.0 0 to 2400.0 ±0.1 %FS

±0.1%FS or 10µV whichever is greater

K 0.0 to 800.0 0 to 1600.0 ±0.1 %FS

K 0.0 to 400.0 0 to 750.0 ±0.1 %FS

K -200.0 to 300.0 -300 to 400.0 ±0.1 %FS

E 0.0 to 800.0 0 to 1800.0 ±0.1 %FS

J 0.0 to 800.0 0 to 1600.0 ±0.1 %FS

T -200.0 to 300.0 -300.0 to 700.0 ±0.1 %FS ±0.3%FS within -200 to -4°C

B 0.0 to 1800.0 0 to 3300.0 ±0.1 %FS ±4.0%FS within 0 to 260°C, ±0.15%FS within 260 to 800°C

R 0.0 to 1600.0 0 to 3100.0 ±0.1 %FS ±0.1%FS or 10µV whichever is greater

S 0.0 to 1600.0 0 to 3100.0 ±0.1 %FS

W 0.0 to 2300.0 0 to 4200.0 ±0.1 %FS

W 0.0 to 1400.0 0 to 2552.0 ±0.1 %FS

PR40-20 0.0 to 1900.0 0 to 3400.0 ±0.2%FS ±0.9%FS within 0 to 300°C ±0.5%FS within 300 to 800°C

N 0.0 to 1300.0 32 to 2372.0 ±0.1 %FS

PL II 0.0 to 1300.0 32 to 2372.0 ±0.1 %FS ±0.1%FS or 10µV whichever is greater

Ni-Ni • Mo 0.0 to 1300.0 32 to 2372.0 ±0.1 %FS

Alloy iron chromel

0.0 to 300.0K (K: Kelvin) ±0.2%FS

Voltage and current

mA 4 to 20mA Programmable

range:

-19999 to 20000

(Decimal point

position is variable.)

±0.1 %FS

2.4 to 20mA ±0.1 %FS

mV 0 to 10mV ±0.1 %FS

-10 to 10mV ±0.1 %FS

0 to 100mV ±0.1 %FS



Input Actuation Table Input type mode

Input type Input range (FS) Accuracy (under reference conditions)

Input group Symbol °C °F

R

Resistance

thermometer

bulb

Pt100 (IEC Pt100Ω)

-200.0 to 500.0 -300.0 to 900.0 ±0.1 %FS

-200.0 to 200.0 -300.0 to 400.0 ±0.1 %FS

-100.0 to 150.0 -150.0 to 300.0 ±0.1 %FS

-50.0 to 200.0 -50.0 to 400.0 ±0.1 %FS

-40.0 to 60.0 -40.0 to 140.0 ±0.15%FS

0.0 to 100.0 0.0 to 200.0 ±0.15%FS

0.0 to 300.0 0.0 to 500.0 ±0.1 %FS

0.0 to 500.0 0.0 to 900.0 ±0.1 %FS

JIS '89

JPt 100

-200.0 to 500.0 -300.0 to 900.0 ±0.1 %FS

-200.0 to 200.0 -300.0 to 400.0 ±0.1 %FS

-100.0 to 150.0 -150.0 to 300.0 ±0.1 %FS

-50.0 to 200.0 -50.0 to 400.0 ±0.1 %FS

-40.0 to 60.0 -40.0 to 140.0 ±0.15%FS

0.0 to 100.0 0.0 to 200.0 ±0.15%FS

0.0 to 300.0 0.0 to 500.0 ±0.1 %FS

0.0 to 500.0 0.0 to 900.0 ±0.1 %FS

L

Voltage, current

mA (linear)

4 to 20mA Programmable

range: -19999 to 20000

(Decimal point

position is variable.)

±0.1 %FS

2.4 to 20mA ±0.1 %FS

V (linear)

0 to1V ±0.1 %FS

-1 to 1V ±0.1 %FS

1 to 5V ±0.1 %FS 0 to 5V ±0.1 %FS

0 to 10V ±0.1 %FS



External Dimensions and Panel Cutout Size

Specifications are subject to change without notice.



For More Information

Learn more about how Honeywell’s DCP 550 Digital

Control Programmer combines superior functionality,

quality and reliability, visit our website

www.honeywell.com/ps/hfs or contact your Honeywell

account manager.

Honeywell Process Solutions

1860 West Rose Garden Lane

Phoenix, Arizona 85027

Tel: 1-800-423-9883 or 1-800-343-0228 www.honeywell.com/ps

57-77-03-12February 1995 © 2010 Honeywell International Inc.


http://www.honeywell.com/ps/hfs

http://www.honeywell.com/ps

Documents

DCP 550 Digital Control Programmer Specificationseneric.net/Honeywell/Technical-data/DCP550 Programmer.pdf · DCP 550 Digital Control Programmer Specifications ... relay of logic