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De PROFIBUS, PROFINET & IO-Link dag 2011 Share our Vision for Automation

De PROFIBUS, PROFINET & IO-Link dag 2011

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De PROFIBUS, PROFINET & IO-Link dag 2011. Share our Vision for Automation. Diagnostics facilities for PROFINET. 1. 2. 3. 1. 2. 3. IO-Supervisor. IO-Controller. The supervisor requests the device status from the controller. IO-Device. - PowerPoint PPT Presentation

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Page 1: De PROFIBUS, PROFINET & IO-Link dag 2011

De PROFIBUS,

PROFINET &

IO-Link dag

2011

Share our Vision for Automation

Page 2: De PROFIBUS, PROFINET & IO-Link dag 2011

Diagnostics facilities for PROFINET

IO-Device

IO-Controller

1

IO-Supervisor

23

1The supervisor requests the device status from the controller

2 The Controller interrogates the deviceand makes the info available

3 The supervisor interrogates directlythe IO device

Page 3: De PROFIBUS, PROFINET & IO-Link dag 2011

Overview of diagnostics facilities for PN

LEDs on the device/controller

Engineering Diagnostics

Standard tools

Diagnostics with the Topology Editor

Integrated WEB Servers

Diagnostics with additional user program

Page 4: De PROFIBUS, PROFINET & IO-Link dag 2011

Network management – Using LEDs

Port LED- Green: Link, no data- Yellow: Link + data- Dark: not connected

Power line indicators- Yellow: one line powered- Green: both lines powered- Dark: no power

Fault LED- Link down on a monitored port.- Failure of one redundant PS- C-PLUG error- Device startup (approx. 20 sec) - RM connected through.

If Device is in PROFINET mode:– no connection to the controller– connection but diagnostic available

Set/select Button

Using LEDs on the modules you can see some basic information

RM LED-Green: RM enabled-Green flashing: RM swapped-Dark: RM disabled

Page 5: De PROFIBUS, PROFINET & IO-Link dag 2011

Network management – Using wires

Events that could be signaledEvents that could be signaled Power down on a

redundant power line

Link down on a monitored port

Signal on a digital input port

Signalingcontact

Signalingcontact

Page 6: De PROFIBUS, PROFINET & IO-Link dag 2011

LEDs on the device/controller

LINK: Physical connection to the switch/controllerRX/TX: Data are sent/receivedSF / F: Diagnosis pendingBF: Device/controller cannot be reachedEXTF: Diagnosis pending or device cannot be reached

LEDs on the module provide the initial informationabout the status of the devices/controller

Page 7: De PROFIBUS, PROFINET & IO-Link dag 2011

Overview of the diagnostics facilities for PN

LEDs on the device/controller

Engineering Diagnostics

Standard tools

Diagnostics with the Topology Editor

Integrated WEB Servers

Diagnostics with additional user program

Page 8: De PROFIBUS, PROFINET & IO-Link dag 2011

STEP7 Online - Hardware Diagnostics

Missing node

Page 9: De PROFIBUS, PROFINET & IO-Link dag 2011

STEP7 Online - Hardware Diagnostics

Wrong Name assigned:

Page 10: De PROFIBUS, PROFINET & IO-Link dag 2011

STEP7 Online - Hardware Diagnostics

Wrong Module:

Page 11: De PROFIBUS, PROFINET & IO-Link dag 2011

Station (device) diagnose

STEP7 Online - Hardware Diagnostics

Wrong Module:

Page 12: De PROFIBUS, PROFINET & IO-Link dag 2011

Module diagnose

STEP7 Online - Hardware Diagnostics

Wrong Module:

Page 13: De PROFIBUS, PROFINET & IO-Link dag 2011

STEP7 Online - Hardware Diagnostics

Missing Module:

Page 14: De PROFIBUS, PROFINET & IO-Link dag 2011

STEP7 Online - Hardware Diagnostics

Port status of switches – Scalance X200:

Page 15: De PROFIBUS, PROFINET & IO-Link dag 2011

Online statistics:

STEP7 Online - Hardware Diagnostics

Page 16: De PROFIBUS, PROFINET & IO-Link dag 2011

Diagnostics facilities for PROFINET

LEDs on the device/controller

Engineering Diagnostics

Standard tools

Diagnostics with the Topology Editor

Integrated WEB Servers

Diagnostics with additional user program

Page 17: De PROFIBUS, PROFINET & IO-Link dag 2011

Web-diagnosticsDiagnostics whenever required

Via an integrated PROFINET interface

Read access via the Internet browser

Display optimized for PCs, Multi Panels, PDAs

Web contentsModule identification(MLFB, FW version, etc.)

Operating status, diagnostics buffer

Display of messages (Alarm S)

Ethernet parameters and statistics

Topology information

Variable table (VAT) from STEP7 andmonitoring of variables

Pages are stored on MMC of the CPU use a MCC of at least 512 kB.

Easy access to diagnostics data at any location

Increased plant availability

Internet

Security

Page 18: De PROFIBUS, PROFINET & IO-Link dag 2011

Basic interfaceIf you have

only small bandwidth

Full interface

suitable web browsers:● Internet Explorer (version 6.0 and higher)● Mozilla Firefox (V1.5 and higher)● Opera (version 9.0 and higher)● Netscape Navigator (version 8.1 and higher)

Web-diagnostics

Entering the IP-address of the module

Page 19: De PROFIBUS, PROFINET & IO-Link dag 2011

Select your

language

Select a menu point

Automatic update on/off(refresh time set in STEP7)

Web-diagnostics

Settings

Page 20: De PROFIBUS, PROFINET & IO-Link dag 2011

CPU status

CPU status

Web-diagnostics

CPU-status

Page 21: De PROFIBUS, PROFINET & IO-Link dag 2011

Details of an entry

Download as csv

Web-diagnostics

Diagnostic buffer

Page 22: De PROFIBUS, PROFINET & IO-Link dag 2011

Remember, PNIO requires 100 Mbps, full duplex

Web-diagnostics

Communication parameters

Page 23: De PROFIBUS, PROFINET & IO-Link dag 2011

possibleformats

Automatic updateOn/off

(frequency see HWconfig)

Web-diagnostics

Tag-status

Page 24: De PROFIBUS, PROFINET & IO-Link dag 2011

Select table

Web-diagnostics

VAT-tables

Page 25: De PROFIBUS, PROFINET & IO-Link dag 2011

Localization of cable breakages (copper)

Efficient error localization and removal through Web-Browser !

Web-diagnostics

Page 26: De PROFIBUS, PROFINET & IO-Link dag 2011

POF/PCF Line diagnostics integrated on the Scalance X WEB-interface Long-term diagnostics pro port is also possible Port diagnostics & quality-status of the POF/PCF cable Detailed port diagnostics using LED’s, SNMP & PROFINET messages

Web-diagnostics

FO diagnostics

Page 27: De PROFIBUS, PROFINET & IO-Link dag 2011

Diagnostics facilities for PROFINET

LEDs on the device/controller

Engineering Diagnostics

Diagnostics with additional user program

Other tools

Diagnostics with the Topology Editor

Integrated WEB Servers

Page 28: De PROFIBUS, PROFINET & IO-Link dag 2011

PROFINET Topology editor

What is PROFINET Topology

Page 29: De PROFIBUS, PROFINET & IO-Link dag 2011

Zoom in/out

Place boxes as desired

Possibility of a background

picture

Drag and drop,to create a link

PROFINET Topology editor

PROFINET Topology (Drawing)

Page 30: De PROFIBUS, PROFINET & IO-Link dag 2011

PROFINET Topology editor

PROFINET Topology (Drawing)

Page 31: De PROFIBUS, PROFINET & IO-Link dag 2011

Maintenance Damping reserve

PROFINET Topology editor

PROFINET Topology (Search & Find)

Page 32: De PROFIBUS, PROFINET & IO-Link dag 2011

PROFINET Topology editor

PROFINET Topology (Online)

Page 33: De PROFIBUS, PROFINET & IO-Link dag 2011

Cable disconnected

Save

PROFINET Topology editor

PROFINET Topology (Web)

Page 34: De PROFIBUS, PROFINET & IO-Link dag 2011

Saved topology: A saved actual topology can be adopted as setpoint topology, makingit easier to diagnose changes in the actual topology.

ET200son Port 5

ET200s on Port5,as configured

ET200s on Port6,=>error

PROFINET Topology editor

PROFINET Topology (Web)

Page 35: De PROFIBUS, PROFINET & IO-Link dag 2011

Overview of diagnostics facilities for PN

LEDs on the device/controller

Engineering Diagnostics

Diagnostics with additional user program

Other tools

Diagnostics with the Topology Editor

Integrated WEB Servers

Page 36: De PROFIBUS, PROFINET & IO-Link dag 2011

Diagnostics in the user program: (OBs)

Organization blocks (OBs) form the interface between the operating system and the user program

CPU startupExample.: OB100 (warm restart), OB101 (restart), OB102

(cold restart) Cyclical or clocked

Example.: OB30-OB35 (timed interrupts), OB10-OB17 (time interrupts) When process interrupts occur

Example.: OB40-OB47 (process interrupts)

When faults occurOB82: channel diagnostic

OB83: insert/remove moduleOB85: program execution error

OB86: Rack fault, Station error

Organization blocks are executed in accordance with their configured priority

Reading out diagnostic interrupts from I/O modules or PN devices with SFB 54

Page 37: De PROFIBUS, PROFINET & IO-Link dag 2011

Report System Error

Page 38: De PROFIBUS, PROFINET & IO-Link dag 2011

Report System Error

Page 39: De PROFIBUS, PROFINET & IO-Link dag 2011

Report System Error (Web)

Click and surf through the information

Here is the problem

Page 40: De PROFIBUS, PROFINET & IO-Link dag 2011

Further information

LEDs on the device/controller

Engineering Diagnostics

Diagnostics in the user program:error OBs, SSLs

Other tools

Diagnostics with the Topology Editor

Integrated Web Servers

Page 41: De PROFIBUS, PROFINET & IO-Link dag 2011

Networkmanagement Tools

Network monitoring 24x7 via Web-interface

Detailed diagnostics of PROFINET network incl. ring redundancy and even WLAN

Standard diagnostics of third-party devices

Automatic device detection and network topology

Personalized Web diagnostics

Standard network reports

Alarming

Integration HMI/SCADA

Simple operation

Page 42: De PROFIBUS, PROFINET & IO-Link dag 2011

Wireshark

Wireshark is a freeware for recording data traffic Is able to record traffic between controller and device.