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Overview of OSS*
* Offshore Structures & Subsea
Mecatec BG
Doosan Engineering & Construction
Table of contents
1
6
1. QHSE Policy & Certificates
2. Doosan Group
3. Business Portfolio of OSS
4. Yard Facilities and Capabilities
5. Major Experience
2
We are committed to protecting the safety and health of each employee as well as the environment and
promoting sustainable development as the overriding priority of the Mecatec BG.
All incidents are preventable. There will be no compromise of an individual’s safety and health in
anything we do. The implementation of actions to help our employees for realizing a healthy, injury-free
environment is a leadership responsibility. Persistent support of this efforts is the responsibility of everyone. We
will lead the Mecatec BG to ensure protecting the safety of each member is our first priority.
We have achieved top tier international Quality & HSE certificates in our business areas such as AISC,
ISO series, OHSAS and series of ASME stamps including ASME Nuclear stamp, and from ExxonMobil,
Petronas, BP, Chevron, Saudi Aramco, Petrobras, Inpex and Shell.
OHSAS18001 (Korea & Vietnam)
ISO14001 (Korea & Vietnam)
ISO9001 (Korea & Vietnam)
ASME - U, U2, S, A, PP, H, Nuclear (Korea & Vietnam)
1. QHSE Policy & Certificates
AISC
Table of contents
3
6
1. QHSE Policy & Certificates
2. Doosan Group
3. Business Portfolio of OSS
4. Yard Facilities and Capabilities
5. Major Experience
4
Mining
Power
Nuclear
Maritime
Oil & Gas
Renewable
vertically integrated portfolio from raw materials to plant-wise systems in energy industries.
1)
2)
1)
3)
4)
5) 11)
12)
1) Casting & Forging 2) Forging Shell 3) Bulk material handling equipment 4) Hydrocracking Reactor 5) Crankshaft
6) Steam & Gas Turbine 7) Generator 8) Power plant (inclduing IGCC, IPP)
9) Nuclear Reactor 10) Nuclear Power Plant 11) HRSG 12) Wind power system
7) 6) 8)
9) 10)
2. Doosan Group – Value Chain, Energy related
Construction Equipment Systems Materials
Major companies Major business portfolio Global Market position Sales
Doosan Corp
Holding company of Doosan Group Hydraulic Components Publishing
Electro-Material CCL global No. 5 and No. 1 in Korea Publishing No.1 in Korea
$3.9B
Doosan Heavy
Industries
Doosan Infracore
Doosan E&C
Doosan Engine
Housing/Civil E&C Domestic Top tier CPE1 Global Top Tier On/Offshore Module HRSG3 global No.2
Power plant: nuclear/thermal Desalination plant Casting/forging
Construction equipment Industrial vehicles Machine tools Defense products
Housing & Civil CPE1
OSS2
HRSG3
Marine diesel engine
Desalination global No.1 Stern Frame Casting global No. 2 Crankshaft global No.3
Skid steer loader/ Compact track loader global No.1 Excavator No.1 in China Portable air compressor global No.1 Machine tools No.4 in US; global No. 5
2-stroke low speed marine engine global No.2
$1.3B
$2.2B
$9.0B
$7.6B
Note:
1) CPE: Chemical Process Equipment, 2) OSS: Offshore Structures & Subsea
3) HRSG : Heat Recovery Steam Generator
$24B sales
in 2012 5
2. Doosan Group – at a glance
6
2. Doosan E&C – Corporate Organization
CEO
Doosan VINA CPE Business
OSS Sales &
Marketing
Fabrication & Construction Management
Financial Management
Procurement Sub-contracting
Management Support
Strategic Planning
Controller
GTM
QA/QC
Materials
Management
Facilities
Management
Mecatec
BG Infrastructure
BG
Building/Housing
BG
OSS Business
OSS Engineering
OSS PMT
EHS
HRSG BG
OSS Proposal
Table of contents
7
6
1. QHSE Policy & Certificates
2. Doosan Group
3. Business Portfolio of OSS
4. Yard Facilities and Capabilities
5. Major Experience
8
3. Business Portfolio – Offshore Structures & Subsea
Forged vanadium reactor vessel
Super Duplex heat exchanger
FPSO topside package Heat exchanger skid
CCR module package Desalination Module
Port Structures Steel bridge
Stacker & Reclaimer Jackets
Bridges, Jetty & Dolphin
Jackets for WHP & Wind farm
Jack-up Structures
Deck Machineries (Reel etc.)
Material Handling System
Offshore Structures
Modular Plants
- Modularized Gen-Sets
- Offshore Topside Modules
- Onshore Modules (incl. PAU/PAR)
- Oil sands (Pre-assembly )
Mooring System
- Buoy, Turret, SPM
- Suction Anchor (Driven Pile), Tendons
Caisson & Pontoon
Subsea Facilities
- Manifold / Separator
Steel Structures Modular Plants Subsea Structures
& Equipment
Based on its strong fabrication experiences
and Integrated EPC management capacity
Table of contents
9
6
1. QHSE Policy & Certificates
2. Doosan Group
3. Business Portfolio of OSS
4. Yard Facilities and Capabilities
5. Major Experience
10
Engineering & Management
Vina Plant (Doosan Vina)
Fabrication
Oversea office
• Doosan E&C HQ (Seoul) • Plant #1~#2 (Changwon)
• Fabrication Yard(Changwon) • Available Yard (Geoje)
Doosan E&C Brazil (Rio de Janeiro)
Doosan E&C Moscow Representative office
Doosan E&C America (Houston)
Vina Plant*
Plant No. 1*
Plant No. 2
Fabrication Yard*
4. Yard Facility & Capabilities
Available Yard*
11
Total Area : 198,000 m2 (Shop 30,750 m2) Quay Length: 1,020 m Water depth: 10.5 m
4. Yard Facility – Plant No.1 in Changwon
12
4. Yard Facility – Plant No.2 in Changwon
Total Area : 205,204 m2 (Shop 76,104 m2)
13
4. Yard Facility – Fabrication Yard in Changwon
Total Area : 210,000 m2 Quay Length: 168 m Water depth: 11 m
A
B
Doosan Port (Quay 168m)
Move to Quay side
14
4. Yard Facility – Sector & at Fabrication Yard A
Total Area : 33,000 m2
Quay Length: 1,300 m (Quay of Masan Pier #5) Water depth: 11 m Bearing Force: 20 ton/m2
Paint Shop ( ): 30m(L) x 18m(W) x 12m(H) x 3 sets
Airview
Total Area : 177,000 m2
Quay Length: 168 m Water depth: 11 m Bearing Force: 50 ton/m2
Assembly Area: 385m(L) x 460m(W)
B
15
Bending roller Press Weld Overay
Furnace Temporary Furnace Blasting & Painting Radiographic Test
Size : 20m(W) x 35m(L) x 16m(H) Door size :
20m(W) x 13m(H) Total 6 Rooms
Bending Roller Press
SAMHO4000 - 110m X 48.7m X 7.5m - Lifting Capa : 3,600 tons - Angle : 62°~30° - Lifting Height : 97~45m
Floating Crane
Multi Transporter
SEBANG Kamag - 30 tons per axle - Total Axle : 168 axles - Total Lifting Capacity : 5,040 tons
4. Yard Facility – Major Facilities
TH’K : Max. 150mm/ 5.9 in.(COLD) TH’K : Max. 300mm/
11.8 in.(HOT) Width : 4,000mm
10,000 TON Size : L10,750mm x
W7,150mm x H15,165mm TH’K :
200mm/7.8 in.(COLD)
Power source : 3,000A Strip cladding head : 30~120mm (1.1~4.7 in.) Magnetic device control Process : ESW, SAW Min. diameter : 300mm (11.8 in.)
Size : 7m(W) x 7m(H) x 17m(L) [Temporary] 12m(W) x 12m(H) x 20m(L) Max PWHT temp. : 900℃ ±15 ℃, AUTO Temp. Control
Weight Limit : Max. 400 Ton
Size : 16.4m(W) x 20m(H) x 33m(L) Capacity:
Gamma Ray-MAX. 100mm X Ray-MAX. 30mm
16
Ha Noi
Ho Chi Minh
Da Nang
4. Yard Facility – Vina Plant in Vietnam
Dung Quat Economic Zone, QN, Vietnam Total Area : 1,106,000 m2 Quay Length: 250 m Bearing Force : 40 ton/m2 Water depth: 12 m
17
4. Yard Capabilities – Qualified Welders
* Approved welder status (Korea)
Category Flat 1G 1G~3G 4G 5G, 6G
ESW 41 - - -
SMAW - 280 - -
FCAW - 532 5 -
GTAW - 135 5 90
SAW 172 - - -
( ) : Korean supervisor *; ASME Qualified welder
* Approved welder status (Vietnam)
Classification Mecatec
BG
Korea
Doosan
VINA _
Total
Doosan
VINA_
Korean, included in
Total Figures
Total
Engineering 144 104 14 248
PM 82 44 12 126
Fabrication 1,337 1,819 42 3,156
Procurement 59 41 4 100
QA/QC 197 195 15 392
HSE 27 46 2 73
Admin Staffs 228 79 16 307
Total 2,074 2,328 105 4,402
Category Flat 1G 1G~3G 4G 5G, 6G
ESW - - - -
SMAW 9 133 8 26
FCAW 9 318 100 75
GTAW 13 71 3 341
SAW 48 - - -
18
4. Yard Capabilities – Design & Engineering Program
Mechanical Part (Design & Stress Analysis)
Stationary Equipment(Tower, P/V, H/E)
1) Design & Strength Calculation :
Compress, PV-Elite, Aspen B-JAC, Finglow
Visual Vessel Design, HTRI Xchanger Suite,
Aspen HTFS Tasc & Fran, Rules, Tosca-TW,
ANSYS
2) Fluid Flow Analysis : Ansys CFD-Flo
CAD & Modeling
AUTOCAD 2012, Micro-Station Inventor
PDMS, SynerGEE Gas
Process Part (Simulation)
PRO-II, Aspen HYSIS, Proma2000
Piping Design (Modeling & Analysis)
SPS(Stoner Pipeline Simulator), Caesar II,
PSA5, Autorouter
E&I Design (Calculation)
Powertools, INtool,
CAS (Modeling & Analysis)
Staad-Pro, SAP 2000, iAFES, MIDAS
Gen, MIDAS Civil, SACS
Project Planner
Primavera , MS-Project
19
4. Yard Capabilities – Heavy wall & Overlay & TKY Joint
SKC/ BDO Project (2007)
– Heavy Wall Thickness Welding
265(SA226) + 6(SS304L) x 1,750mD x 8,500mL
Tandem SAW
Government R&D (2009) – 2.25 Cr - 1 Mo-V Steel
Forged 340(SA336) + 6(SS347) x 4,100mD
Tandem SAW
UOP / Co2 Removal Package – Strip O/L
SA516 Gr70 + Inconel 625, ESW Strip Overlay
Jacket for Hadong Thermal Power Plant
TKY Joint Welding
Circle Welder (SAW)
D-Joint / Head to Nozzle
Head Side Nozzle Weld Overlay
Nozzle Inside Weld Overlay
20
4. Yard Capabilities – Technologies, Special Materials
Carbon Steel
High Tensile Strength Steel
Low Alloy - Heat resistant - Steel
Stainless Steel - incl. Super Duplex
Ni and Ni-Base - Corrosion resistant - Alloy
Cu and Cu-base Alloy
Others - Titanium-cladding etc.
SA516-70, SA266 CI4
SA517-E, SA508-4N, SA302-B,C, SA204-B
SA387-11CL2, SA387-22CL2
304L, 316L, 904L, S31254, S31803, S32750,
S31253 Clad
Inconel 600, 625, Incoloy 825, Monel 400,
Hastelloy C-276
C71500, C70600
SA240-316L+B265, SA516-60+B265
Vanadium Alloy
SA336-F22V, SA542-D Cl4a
Experienced the high tensile steel, corrosion & heat resistant steel and alloys of every
kind, which are needed in the oil & gas market industries and nuclear as well.
Table of contents
21
6
1. QHSE Policy & Certificates
2. Doosan Group
3. Business Portfolio of OSS
4. Yard Facilities and Capabilities
5. Major Experience
22
Hadong
Power plant Offshore jacket &
structure (9,383 ton) KEPCO Korea
NCIG-1 Stacker & Reclaimer
(2,504 ton) Sandvik Mining
& Construction Australia
Machang Cable Stayed Bridge
(16,740 ton) Hyundai –
Bouygues JV Korea
Myungji Steel Deck Bridge
(21,494 ton) Busan Metropolitan City Korea
Youngjong Suspension Bridge
(19,400 ton) New Airport Highway
Corporation Korea
Gwangan Suspension Bridge
(24,400 ton) Busan Metropolitan City Korea
Steel structures for onshore & offshore:
- delivered over 17,000 tons
Steel bridge:
- delivered over 256,000 tons
Shiploader Shiploader
(1,321 ton) Sandvik Mining
& Construction Australia
Incheon
Reservoir Jacket for 500 DWT
Dolphin GS Caltex Korea
5. Major Experience – Steel Structure
23
Nodco
Recovery Module(15), PV(17),
HE(5) Pemex Refinacion / UOP Mexico
Dalia FPSO SRU Package & other 6
units Total / US Filter Angola
LTS-3 HE(8) & Module BP / Parsons Alaska
Modular Plants:
- maximum single unit load-out - 3,000 tons
Madero Module(8) Mexico National Oil Distri
bution / SK Mexico
Qurayyah Add-
on CCPP
Evapora-tor, Deae- rator, Brine Heater
Saudi ElectricityCompany
Saudi Arabia
Shuweihat S2 Evapora-tor, Deae-
rator, Brine Heater Abu Dhabi Water & Electricity Authority
UAE
Rabigh Power
No.2
Evapora-tor, Deae- rator, Brine Heater
Saudi ElectricityCompany
Saudi Arabia
Desalination Plants:
- delivered over 17 projects
Shuwaikh RO RO Rack, Vessels,
Piping Ministry of Elec-tricit
y and Water Kuwait
5. Major Experience - Skid Module
24
CO, H2, and CH4 Separation Plant in the off-gas from PSA of the Hydrogen Plant Capacity : CO 7,500 Nm3/hr
- Gas Separation Plant - Chemical Plant
5. Major Experience - Process Plant
CMP Plant / H-Plus SGS
/ Yeosu, Korea / EPC
Air separation unit in the IGCC power plant Capacity : O2 93,000 kg/hr HP N2 54,720 kg/hr LP N2 15,950 kg/hr
ASU Plant / Korea Western
Power Co. Ltd. / Taean, Korea
/ EPC
Plant Composition 1) Reaction Unit 2) Distillation Unit 3) Crystallization Unit 4) Drying and Packing Unit
Pigment Plant / Hubei
Chemical Group / Hubei,
China / EPS
Marine paint plant Capacity : 300 KLPY
Paint Plant / Chucoku-
Samhwa Paint / Kimhae,
Korea / EPC
PTMEG Plant, which is used for Polyurethane, Elastomer, Polyester and Spandex Capacity : 1,200 MTPY
PTMEG Plant / Hyosung /
Anyang, Korea / EPC
25
5. Major Experience - Tank & Tank Terminal
Ammonia Terminal Project /
SNC Lavalin
/ Toamasina, Madagascar /
EPC
Ammonia terminal to receive, store and supply for Ni/Cr refinery Plant Composition 1) Ammonia Tank 2) Diesel Generator 3) Ammonia Transfer System 4) BOG recovery & Flaring System 5) Loading Arm 6) Utility System
SKPC Tank Farm Project /
Kayan(Sabic Group) Chemical
/ Jubail, KSA / EPC
Tank farm to produce polycarbonate Raw Material Storage Tank - 20 sets, 767 ton(A283-C/304) Product Storage Tank - 14 sets, 450 ton(A283-C/304)
LPG Tankage Project /
SOPET Gas JV Co.
/ Dong Nai, Vietnam / EPC
LPG Storage and supply depot Empty weight : 844 ton Material : A516-70N
Crude Oil Tankage /
Petrovietnam
/ Dong Quat, Vietnam / EPC
Capacity : 140,000 m3 (70,000m3 x 2 sets) Tank Dimension : 69m I.D X 19m H Material : A573-70
- Chemicals & Fuel storage - Low Temperature Tank & Terminal - Cryogenic Storage Tank & Terminal
26
A542D CL4a+SS347A336-F22V 178+3 X 5,000 X 42,600 1,313 tons
Chemical Process Equipment : - delivered over 7,500 units - 540,000 tons
SA336-f22V + SS347 W/O 245+4.5 X 4,900 X 27,910
1,186 tons
SA537-1 54~58 X 8,500 X 107,550 1,683 tons
A516-70 + 304L 61+3 x 8,100 x 86,500
1,500 tons
SA516-70N 48~57 x 6,600 x 125,000
1,450 tons
SA516-70N + S5+SS308W.O 245+3 x 4,115 x 6,558
290 tons
SA240-304/304L 49 x 4,700 x 22,000
203 tons
5. Major Experience - CPE
Essar Refinery / India
VGO & DHDT Reactor
ERC / Egypt (On-going)
GS E&C / Refining & Cracking
Reactor
Ruwais Refinery / UAE
GS E&C / C3 Splitter
Yanbu / Saudi Arabia
Foster Wheeler / Wash Tower
OPaL (ONGC) / India
SECL / C3 Splitter
Motiva Crude / USA
Jacobs / HP Separator
Nigeria LNG
KBR / HP,MP,LP Evaporator
Contact points Mr. Dave Hwang / VP, Business Development OSS & Plant
E-mail: [email protected]
Tel.: + 82-2-510-3266 / Fax: +82-2-510-3567
Mob.: +82-10-7455-8896
Mr. Byounggon Kim/ General Manager, OSS Sales & Marketing Team
E-mail: [email protected]
Tel.: + 82-55-279-5709 / Fax: +82-55-279-5801
Mob.: +82-10-8512-7874
Doosan Group website : www.doosan.com/en/
Doosan E&C website : www.doosanenc.com/en/
Doosan VINA website : www.doosan-vina.com