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Deepwater Drilling Operation Analysis Presented by Team # 12 PTE-514

Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

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Page 1: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Deepwater Drilling Operation

Analysis

Presented by

Team # 12

PTE-514

Page 2: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Outline

• Objectives

• Geological Overview

• Casing Design

• Drill Bit Design

• Drilling Programs

• Drilling Operation

• Analysis & Findings

• Conclusion

Page 3: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Objectives

Late Cretaceous Kaba Channel

Early Cretaceous Albian Sands

Page 4: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Geological Overview

Fifa #1

2275~2800m

Claystone

2800~3275m

Claystone/Sandstone

3275~3750m

Claystone

3750~4323m

Claystone/Shale/Sandstone

4323~4775m

Sandstone/Claystone

Hihon #1

2180~3280m

Sandy Claystone

3280~4025m

Sand/Claystone

Total Gas in Fifa #1

Depth:2931~2989m

Depth:3018~3029m

Depth:3748~3763m

Depth:4338~4556m

Page 5: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Fifa#1 Lithology

Page 6: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Hihon#1 Lithology

Page 7: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Petrographic analysis (Core Lab Analysis) indicates several formation damage:

HF acid sensitivity – Carbonate minerals

Major Damage Potential at Depth

4329 m, 4403.0 m, 4536.5 m, 4749.0 m

HCl Acid Sensitivity – Iron Bearing Minerals

Major Damage Potential at Depth:

4329m, 4344.0 m, 4536.5 m, 4749.0 m

Minor to Moderate Damage Potential at Depth: 4428.0m, 4587.5m

Fines Migration – Authigenic Kaolinite

Major Damage Potential at Depth:

4344.0 m, 4403.0 m, 4428.0 m

Minor to Moderate Damage Potential at Depth: 4391.5m, 4587.5m

HF Acid Sensitivity – Feldspar

Moderate Damage Potential

Fifa#1 Formation Damage

Page 8: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Hihon#1 Formation Damage

Petrographic analysis (Core Lab Analysis) indicates several formation damage:

HF acid sensitivity – Carbonate minerals

Major Damage Potential at Depth:

3437.5 m, 3442.0 m, 3451.5 m, 3533.5 m, 3559.0 m, 3574.0 m,3589.0 m, 3602.0 m, 3716.5 m,

3746.5 m, 3788.0 m, 3931.0 m, 4007.0 m

HCl Acid Sensitivity – Iron Bearing Minerals

Major Damage Potential at Depth:

3451.5m, 3589.0 m, 3740.0 m, 3788.0 m

Fines Migration – Authigenic Kaolinite

Major Damage Potential at Depth:

3404.5 m, 3417.5 m, 3442.5 m, 3447.5 m, 3451.5 m, 3476.0 m,

3907.0 m, 3931.0 m, 3971.0 m

HF Acid Sensitivity – Feldspar

Moderate Damage Potential

Page 9: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (FIFA)

S.No Boundary

Name

True Vertical

Depth, TVD (m)

Pore Equivalent

Mud Weight (ppg)

Pore Equivalent Mud

Weight with safety

(ppg)

Frac Equivalent

Mud Weight (ppg)

Frac Equivalent Mud

Weight with safety

(ppg)

1 Seabed 2150 8.50 8.67 8.50 8.33

2 Miocene 2500 9.00 9.18 9.80 9.60

3 Oligocene Unc. 2680 9.80 10.00 10.50 10.29

4 Top Paleocene 2900 10.00 10.20 11.00 10.78

5 Base Tertiary 3050 9.80 10.00 11.50 11.27

6 Senonian Unc. 3250 10.00 10.20 12.00 11.76

7 Top Kaba 3700 11.00 11.22 13.00 12.74

8 Cenomanian

Carb 4050 11.20 11.42 13.50 13.23

9 Top Albian 4200 11.20 11.42 13.70 13.43

10 Early Cretacious 4757 10.50 10.71 14.50 14.21

Page 10: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (FIFA): Post-Drilling Analysis Data

The Post Drilling data was

analyzed to determine the

pore and frac pressures and

required casing depth.

Page 11: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (FIFA) : TVD vs Equivalent Mud Weights (EMW)

2000

2500

3000

3500

4000

4500

5000

8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00

TV

D (

m)

Equivalent Mud Density (ppg)

Pore Equivalent Mud Weight (ppg) Pore Equivalent Mud Weight with safety (ppg)

Frac Equivalent Mud Weight (ppg) Frac Equivalent Mud Weight with safety (ppg)

Page 12: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (FIFA) : Casing & Tubing Specifications

S.No Size (in) 36 36 13 3/8 9 5/8 7

1 Weight (ppf) 374.0 (1" wt) 553.0 (1.5" wt) 72.0 53.5 29.0

2 Grade X52 X52 L80 L80 L80

3 Connection Vetco RL-4B Vetco RL-4B BTC BTC BTC

4 Max OD (in) 36.00 36.50 14.38 10.63 7.66

5 Max ID (in) 31.295 at connector 12.25 sp drift 8.50 sp drift 6.125 sp drift

6 Makeup (ft-lbs) 1/4 turn - 30 to 40,000 Triangle Triangle Triangle

7 Burst (psi) 2530 3790 5380 7930 8160

8 Collapse (psi) 1050 2600 2670 6620 7020

9 Tension (kips) 5718 8454 1661 1244 676

Proposed Casing Design (FIFA) • 36” casing jetted to a depth of 2265 m.

• 20 x 13 3/8” casing in a hole size of 17 1/2” to a depth of 3014 m.

• 9 5/8” casing in a hole size of 12 ¼” to a depth of 3481 m.

• 7” liner in a hole size of 8 ½”. This is used if the previous casing setting does not reach

the required total depth.

Page 13: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (HIHON)

S.No Boundary Name True Vertical

Depth, TVD (m)

Pore Equivalent

Mud Weight (ppg)

Pore Equivalent Mud

Weight with safety

(ppg)

Frac Equivalent

Mud Weight (ppg)

Frac Equivalent Mud

Weight with safety

(ppg)

1 Seabed 2200 8.50 8.67 8.6 8.43

2 Top Miocene 2600 8.40 8.57 9.8 9.60

3 Mid Miocene 2825 8.20 8.36 10 9.80

4 Base Tertiary 3000 8.50 8.67 10.5 10.29

5 Cenomanian 3125 9.00 9.18 11 10.78

6 Albian Unc 3250 9.00 9.18 11.3 11.07

7 Mid Albian Sd 3350 9.10 9.28 11.5 11.27

8 Mid Cret Unc 3550 9.80 10.00 11.8 11.56

9 Neocomian 4000 8.50 8.67 12.7 12.45

Page 14: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (HIHON): Post-Drilling Analysis Data

The Post Drilling data was

analyzed to determine the

pore and fracture pressures

and the required casing

depth.

Page 15: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (HIHON) : TVD vs Equivalent Mud Weights (EMW)

2000

2500

3000

3500

4000

8.00 8.50 9.00 9.50 10.00 10.50 11.00 11.50 12.00 12.50 13.00

TV

D (

m)

Equivalent Mud Density (ppg)

Pore Equivalent Mud Weight (ppg) Pore Equivalent Mud Weight with safety (ppg)

Frac Equivalent Mud Weight (ppg) Frac Equivalent Mud Weight with safety (ppg)

Page 16: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Casing Design (HIHON) : Casing Specifications

S.No Hole sections 36” 26” 17 ½” 12 ¼”

1 Open Hole MD N/A 2822 m 3195 m 4025 m

2 TVD N/A 2822 m 3195 m 4024.4 m

Casing Size

36” 26” 17 ½” 12 ¼”

1 Casing Shoe 2285 m 2808 m 3183.7 m N/A

2 TVD 2285 m 2808 m

3187.7 m N/A

Proposed Casing Design (HIHON) • 36” casing jetted to a depth of 2282 m.

• 20” casing in a 26” hole to a depth of 2808 m.

• 13 3/8” casing to a depth of 3159 m.

Page 17: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drill Bit Details (FIFA)

Indicated Hole

Problems

Total loss of

tooth

Page 18: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

The given table was used for drill bit analysis

Page 19: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drill Bit Details (HIHON)

Bit hole was changed

Total loss of tooth

Page 20: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drilling Mud Details (FIFA)

Interval (m) Casing Size

(in)

Mud Weight

(ppg) Mud Type

2150 – 2239 36 8.7 Seawater

2239 – 2839 13 3/8 8.7 Seawater

2839 – 3518 9 5/8 9.2 OBM-EDC 99

DW

3518 – 4757 7 9.2

OBM-EDC 99

DW

Page 21: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drilling Mud Details (HIHON)

Interval (m) Casing Size

(in)

Mud Weight

(ppg) Mud Type

2212 – 2284 36 8.6 Seawater

2284 – 2812 26 8.6 – 8.9 Seawater

2812 – 3272 17 ½ 9.3 – 9.5 OBM-EDC 99

DW

3272 – 4025 12 ¼ 10 – 11.5

OBM-EDC 99

DW

Page 22: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drilling Programs

FIFA-1 HIHON-1 Mud

Water Depth: 2156 m SS 2187 m SS

Conductor: 36” @ 2265 m SS 36” @ 2259 m SS Sea Water

1st Hole: 17-1/2” to 3014 m SS 26” to 2787 m SS Sea Water

1st Casing: 20” X 13-3/8” @ 2981m SS 20” @ 2787 m SS

2nd Hole: 12-1/4” to 5025M (or 95/8” shoe) 17-1/2” to 3272 m SS OBM

2nd Casing: 9-5/8” @ 3500 m SS (optional) 13-3/8” @ 3247 m SS

3rd Hole: 8-1/2” to 5025 m SS (TD) 12-1/4” to 4025 m SS TD OBM

3rd Casing: 7” liner (optional) 9-5/8” @ 4025 m SS (optional)

Program Days: 30 days (95.6m/day) 30 days (61.2 m/day)

Although FIFA-1 well is deeper, it was planned to be drilled in shorter time because of the

smaller holes to be drilled and less number of casing originally anticipated.

Page 23: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drilling Programs

Contractor: Transocean

Drill Ship: Deepwater Discover

Description: Dynamic positioned drillship

Water depth: 10,000 ft (3,048 m) max.

Drilling Depth: 30,000 ft (9,144 m) max.

Riser: 21¼ in OD x .812 in wall thick.

BOP: Cameron 18 ¾ in., 15,000 psi

Derrick load: 2,000,000 lb static

Top drive: Varco TDS-4S DC, 50,900 ft-lbs

Mud Capacity: 15,000 bbls

Page 24: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drilling Operation

Fifa-1 Well Drilling Troubles by Hole Section:

Hole section Trouble (cause)

• 36” Conductor: No problems

• 17-1/2” Hole: Hole packed off while drilling (hole cleaning/hole instability)

• 12-1/4” Hole: Well kicked in (insufficient mud weight)

Hole packed off (hole cleaning/hole instability)

• 8-1/2” Hole: Well kicked in (insufficient mud weight)

Loss of circulation (high permeability zone)

Stuck pipe (hole cleaning)

• 6” Hole: Connection gas (insufficient mud weight)

Drilling, logging & abandonment operation completed in 54 days vs. 30 days planned

Page 25: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Drilling Operation

Hihon-1 Well Drilling Troubles by Hole Section:

Hole section Problems (cause)

• 36” Conductor: No problems

• 26” Hole: Some tight spots (hole cleaning/hole instability)

• 17-1/2” Hole: Well kicked in (insufficient mud weight)

Hole packed off (hole cleaning/hole instability)

Loss of circulation (high permeability zone)

• 12-1/4” Hole: Slow ROP/ several bit trips (improper bit/hard formation)

Drilling, logging & abandonment operation completed in 42 days vs. 30 days planned

Page 26: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Analysis & Findings

Fifa #1

Pay zone 1

Depth:2900~2906m

Net pay:5m

Page 27: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Analysis & Findings

Fifa #1

Pay zone 2

Depth:3752~3756m

Net pay:2m

Phie:17.6%

Swe=45%

K=51md

Page 28: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Analysis & Findings

Fifa #1

Pay zone 3

Depth:4323~4347m

Net Pay:8.2m

Phie:14.1%

Swe=36.7%

K=21md

Page 29: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Analysis & Findings

Hihon #1

Pay zone

Depth:3394~3452m

Page 30: Deepwater Drilling Operation Analysis - … fileOutline • Objectives • Geological Overview • Casing Design • Drill Bit Design • Drilling Programs • Drilling Operation •

Team Members

• Nithin Thomas John (Team Leader)

• Ran Liu

• Ahmed AlRamadhan