DELTA Test Report - SELCO · DANAK-1910664 DELTA-A506392 Page 2 of 68 HFR/lko Title Type approval testing of Engine Controller M2500 Test object 1 pcs. Engine Controller M2500 Part

DELTA Venlighedsvej 4

2970 Hørsholm

Denmark

Tel. +45 72 19 40 00

Fax +45 72 19 40 01

www.delta.dk

VAT No. 12275110

This report is issued under the rules of DANAK (Danish Accreditat ion) and ILAC (Internat ional Laboratory Accreditat ion Cooperat ion) including its MRA (Mutual Recognit ion Arrangement). Further information can be found at www.danak.dk and www.i lac.org. The report must not be reproduced, except in ful l, without the written approval of DELTA.

DELTA Test Report

Version m

TEST Reg. no. 19

Type approval testing of Engine Controller M2500 Performed for Selco A/S DANAK-1910664 Project no.: A506392 Page 1 of 68 including 6 annexes 15 October 2009

DANAK-1910664 DELTA-A506392 Page 2 of 68

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Title Type approval testing of Engine Controller M2500

Test object 1 pcs. Engine Controller M2500 Part no. M2500.0010

Detailed information is given in Chapter 2.

The test object was received on August 3 2009.

Report no. DANAK-1910664

Project no. A506392

Test period 3 August - 13 October 2009

Client Selco A/S Betonvej 10 4000 Roskilde Denmark

Tel.: +45 70 26 11 22

Contact person Mr Jesper Højland E-mail: [email protected]

Manufacturer Selco A/S

Specifications IACS E10: Rev. 5, Dec 2006. Test Specification for Type Approval”. Test specification applicable, but not confined to, all equipment used for: - Control, protection and safety; - internal communication.”

IEC 60945: Fourth edition, 2002 “Maritime navigation and radio communication equipment and systems - General requirements - Methods of testing and required test results.”

EN 50263: 1999. Electromagnetic compatibility (EMC) Product standard measuring relays and protection equipment.

Results No malfunctions were detected. The criteria for compliance are listed in Section 3.2.

Test personnel Henrik Egeberg Nielsen Raqia Ibrahim Khalil Poul Terkelsen Carsten Kiørboe


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Date 15 October 2009

Project manager

Henrik Funding Raun, B.Sc.E.E. DELTA

Responsible

Susanne Otto, B.Sc.E.E., B.Com (Org.) DELTA


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Table of contents Page

1. Summary of test 6 1.1 Test requirements 6 1.2 Conclusion 7

2. Test object 8 2.1 Test object 8 2.2 Auxiliary equipment 8

3. General test conditions 9 3.1 Test setup 9 3.2 Criteria for compliance 9 3.3 Functional test 9 3.4 Standard environment 10 3.5 Test sequence 10

4. Test and results 11 4.1 Visual inspection and performance test 11 4.2 Power supply failure 11 4.3 Power supply variations (permanent) 12 4.4 Reverse polarity 12 4.5 Low temperature (cold) 13 4.6 Dry heat 13 4.7 Damp heat, cyclic 14 4.8 Insulation resistance 15 4.9 High voltage 16 4.10 Resonance search (4 g) 16 4.11 Endurance - sinusoidal vibration 17 4.12 Electrostatic discharge 18 4.13 Radiated radio frequency interference 19 4.14 Conducted low frequency interference 20 4.15 Conducted radio frequency interference 20 4.16 Fast transients (burst) 21 4.17 Burst 1 MHz 22 4.18 Slow transients (surge) 23 4.19 Radiated emissions 24 4.20 Conducted emissions 25 4.21 Compass safe distance 26 4.22 Enclosure protection, IP 2X 27 4.23 Rated power frequency magnetic field 27


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Annex 1 List of instruments 28

Annex 2 Photos 32

Annex 3 Test record sheets - Conducted emissions 42

Annex 4 Test record sheets - Radiated emissions 51

Annex 5 Measurement curves - Vibration 56

Annex 6 Test setup and functional test procedure (from Client) (This annex is informative and not part of the accredited report) 66


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1. Summary of test

1.1 Test requirements

The following tests were carried out as agreed with the client.

Test Test method Visual inspection and performance test IEC 60945:2002, IACS E10:2006 Power supply failure IEC 60945:2002, IACS E10:2006 Power supply variations IEC 60945:2002, IACS E10:2006 Reverse polarity IEC 60945:2002 Low temperature (cold) IEC 60068-2-1:2007 Dry heat IEC 60068-2-2:2007 Damp heat (cyclic) IEC 60068-2-30:2005 Insulation resistance IACS E10:2006 High voltage IACS E10:2006 Vibration (resonance search) IEC 60068-2-6:2007 Vibration (sinusoidal) IEC 60068-2-6:2007 Electrostatic discharges IEC 61000-4-2:2001 Radiated radio frequency interference IEC 61000-4-3:2006 Conducted low frequency interference IEC 61000-4-16:1998 Conducted radio frequency interference IEC 61000-4-6:2007 Electrical fast transients (burst) IEC 61000-4-4:2004 Burst 1 MHz EN 50263:1999 Slow transients (surge) IEC 61000-4-5:2005 Radiated emissions CISPR 16-2-3:2006 Conducted emissions CISPR16-2-1:2008 Acoustic noise and signals IEC 60945:2002 Compass safe distance IEC 60945:2002 Enclosure protection, IP 2X IEC 60529:2001 Rated power frequency magnetic field IEC 61000-4-8:2001


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1.2 Conclusion

The test object mentioned in this report meets the relevant requirements of the standards stated below.

• IACS E10:2006

• IEC 60945:2002

• EN 50263:1999

The test results relate only to the object tested.


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2. Test object

2.1 Test object

Test object 2.1.1

Name of test object Engine Controller Model / type M2500 Part no. M2500.0010 Serial no. 429886 Manufacturer Selco A/S Supply voltage 24 VDC Comments -

2.2 Auxiliary equipment

Auxiliary equipment 2.2.1

Name of auxiliary equipment Engine Controller Model / type M2500 Part no. M2500.0010 Serial no. 429887 Manufacturer Selco A/S Supply voltage 24 VDC Comments -


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3. General test conditions

3.1 Test setup

A drawing of the test setup is enclosed in Annex 6.

3.2 Criteria for compliance

No change of the actual operational states of the test object is allowed. However, temporary change is allowed during the power supply failure test.

In addition, the following generic acceptance criteria for compliance were in force during the EMC immunity testing:

• Performance Criterion A: (For continuous phenomena): The EUT shall continue to operate as intended during and after the test. No degradation of performance or loss of function is allowed as defined in the relevant equipment standard and in the technical specification published by the manufacturer.

• Performance Criterion B: (For transient phenomena): The EUT shall continue to operate as intended after the tests. No degradation of performance or loss of function is allowed as defined in the technical specification published by the manufacturer. During the test, degradation or loss of function or performance which is self-recoverable is, however, allowed but no change of actual operating state or stored data is allowed.

• Performance Criterion C: Temporary degradation or loss of function or performance is allowed during and after the test, provided the function is self-recoverable, or can be restored by the operation of the controls as defined in the relevant equipment standard and in the technical specification published by the manufacturer.

3.3 Functional test

A functional test was performed before, during (if specified) and after each test. The functional test was carried out in accordance with the functional test procedure provided by the customer.

The functional test procedure is given in Annex 6.


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3.4 Standard environment

Normal environmental condition:

Temperature : 15 °C - 35 °C Humidity : 25 %RH - 75 %RH Air pressure : 86 kPa - 106 kPa (860 mbar - 1060 mbar) Power supply voltage : Unom. ±3 %

3.5 Test sequence

The following tests were carried out as agreed with the client.

Test name EUTVisual inspection and performance test OK

Power supply failure OK

Power supply variation (DC) OK

Power supply excessive conditions OK

Cold OK

Dry heat OK

Damp heat, cyclic OK

Insulation resistance (Un<65V) OK

High voltage OK

Vibration Resonance search 4 g OK

Vibration sinusoidal 4 g OK

Electrostatic discharge OK

Radiated immunity OK

Conducted LF (DC powered) OK

Conducted RF OK

Burst transients OK

Surge transients OK

Radiated emission OK

Conducted emission OK

Compass safe distance OK

IP2X (Protection against accidental access to dangerous voltage

OK

Power-frequency magnetic field OK


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4. Test and results

4.1 Visual inspection and performance test

Specification & Test method

IACS E10, Test No. 1 and 2.

IEC 60945, clause 4.2.

Procedure

The conformance to drawings and the functional performance are demonstrated to the society surveyors present at DELTA during the type approval testing.

The functional test is also demonstrated.

Results

The conformance to drawings and the functional performance, including the functional test procedure, was demonstrated to the society surveyors after completion of the type approval testing, if requested.

4.2 Power supply failure


IACS E10, Test No. 3.

IEC 60945, clause 10.8.

Procedure

The power supply is interrupted 3 times within 5 minutes with a break time of 60 seconds.

Normal power-up procedure is to be obtained after each power break.

Results

No malfunction was observed during the exposure, and the function of test object was OK after each exposure.

One of the power supply failures was made during the boot sequence.

Performance criterion: C.


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4.3 Power supply variations (permanent)



IEC 60945, clause 5.2.2.

Procedure (24 VDC input)

Unom. = Nominal supply voltage = 24 VDC

Exposures, each with a duration of 15 minutes, are performed at the following supply voltages:

U1 = Un +30 % = 31.2 VDC U2 = Un -25 % = 18.0 VDC

The test object is observed during the exposures, and a functional test is performed at the end of each exposure.

An additional power supply variations test is performed as part of the functional test during the low temperature and the dry heat test profiles.

Results

No malfunction was observed during the exposure, and the function of the test object was OK after the exposure.

Performance criterion: A.

4.4 Reverse polarity


IEC 60945:2002, Section 5.2.3.

Procedure (DC supplied)

The test object is subjected to an input from a power supply of reversed polarity for a period of 5 minutes.

After completion of the test, and reset of the protection of the test object, if required, the power supply shall be connected normally and a performance check shall be carried out.

Results

No flashover or breakdowns were observed during exposure. The function of the test object was OK after exposure.


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4.5 Low temperature (cold)

Specification



Test method

IEC 60068-2-1:2007, Test Ad: Cold for heat-dissipating object with gradual change of temperature.

Severity and procedure

Temperature : -15 °C Duration : 16 hours

The test object is de-energised during the exposure. However, during the last 2 hours of the exposure, the test object is energised and a functional test is performed.

A power supply variations test ref. Section 4.3 is performed as part of the functional test during the low temperature test profile.

After recovery, a functional test and an insulation resistance test ref. Section 4.8 is performed in standard environment.

Results

No malfunction was observed during the exposure and the function of the test object was OK during the last 2 hours of the exposure and after recovery.

4.6 Dry heat

Specification



Test method

IEC 60068-2-2:2007, Test Bd: Dry heat for heat-dissipating object with gradual change of temperature.


Temperature : 70 °C Duration : 16 hours


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Humidity : Below 50 %RH

The test object is energised and in normal operating condition during the exposure. During the last hour of the exposure, a functional test is performed.

A power supply variations test ref. Section 4.3 is performed as part of the functional test during the dry heat test profile.

After recovery, the functional test is repeated in standard environment.

Results

No malfunction was observed during the exposure and the function of the test object was OK during the last 2 hours of the exposure and after recovery.

4.7 Damp heat, cyclic

Specification


Test method

IEC 60068-2-30 (2005), Test Db: Damp heat cyclic (12 + 12 hours’ cycle), Variant 1.


Lower temperature : 25 °C Humidity at lower temperature : >95 %RH

Upper temperature : 55 °C Humidity at upper temperature : 90 - 96 %RH Number of cycles : 2

During the first cycle, the test object is energised and in normal operational mode. A functional test is performed during the first 2 hours of the 55 °C phase.

During the second cycle, the test object is de-energised. However, during the last 2 hours of the second 55 °C phase, the test object is energised and a functional test is performed.

After recovery the test object is energised and a functional test and an insulation resistance test ref. Section 4.8 is performed in standard environment.

Results

No malfunction was observed during the exposure, and the function of the test object was OK during the first and second cycle at 55 °C and 93 %RH and after recovery.


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No corrosion attack was observed after the exposure.

4.8 Insulation resistance



Procedure

The insulation resistance is measured between shorted supply terminals and earth with 50 VDC for 24 VDC power ports. The insulation resistance has to be above 10 MΩ initially, and above 1 MΩ after the cold, damp heat and high voltage exposures.

Results Power supply 1

Cable designation

Test condition

Test voltage[Vrms]

Duration [sec]

Insulation resistance

[MΩ] Initial 50 VDC 60 sec. 9.9

After Low temperature test

50 VDC 60 sec. 9.9

After Damp heat test

50 VDC 60 sec. 8.3

DC power port

After High Voltage test

50 VDC 60 sec. 9.9

Results Power supply 2

Cable designation

Test condition

Test voltage[Vrms]

Duration [sec]

Insulation resistance

[MΩ] Initial 50 VDC 60 sec. 9.9

After Low temperature test

50 VDC 60 sec. 9.9

After Damp heat test

50 VDC 60 sec. 8.5

DC power port

After High Voltage test

50 VDC 60 sec. 9.9


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4.9 High voltage

Test method


Procedure

550 VAC, 50 Hz is applied between shorted supply terminals and earth for 1 minute for the 24 VDC supply line.

No flashover, breakdown etc. is acceptable.

Results

No flashover or breakdown was observed during the exposure. The insulation resistance was OK after the exposure, ref. Section 4.8.

4.10 Resonance search (4 g)

Specification



Test method

IEC 60068-2-6:2007, Test Fc: Vibration (sinusoidal).


Frequency range : 2 - 100 Hz Frequency / amplitude : 2 - 25 Hz : ± 1.6 mm 25 - 100 Hz : ± 4 g Sweep rate : Max. 0.5 octave/min. Number of axes : 3 mutually perpendicular

The test object is de-energised during the exposure.

During the resonance search, the resonance frequencies are determined by means of stroboscopic light with slow motion facility and accelerometer measurements of the amplification factors (Q).

Resonance frequencies with an amplification factor above 2 are recorded.


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Results

The table below shows the result of the resonance search.

Place of measurement Axis Frequency [Hz]

Amplification factor

X 100 6.6 Y 2 - 100 < 2

Centre of screen

Z 2 - 100 < 2 X 2 - 100 < 2 Y 2 - 100 < 2

LED

Z 2 - 100 < 2 X 100 6.5 Y 2 - 100 < 2

Connector

Z 2 - 100 < 2 X 2 - 100 < 2 Y 2 - 100 < 2

Back cover Top

Z 2 - 100 < 2

4.11 Endurance - sinusoidal vibration

Test method

IEC 60068-2-6 (2007), Test Fc: Vibration (sinusoidal).


Frequency range : 2 - 100 Hz Frequency / amplitude : 2 - 25 Hz : ± 1.6 mm 25 - 100 Hz : ± 4 g Procedure : Dwell on found resonances. Dwell conditions : Q ≥ 2 : 90 minutes at resonance frequency Q < 2 : 90 minutes 30 Hz Number of axes : 3 mutually perpendicular

A narrow sweep will be used if 2 resonances in the same axis are close to each other.

The test object is energised and a functional test is performed during the entire exposure.

Results

Based on the results from the resonance search, the following endurance conditions were performed:


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Axis Frequency Duration X 100 Hz 90 minutes Y 30 Hz 90 minutes Z 30 Hz 90 minutes

No malfunction was observed during the exposure and the function of the test object was OK during and after each endurance exposure conditions.

No damage was observed at the visual inspection performed after the exposures.

4.12 Electrostatic discharge

Specification


IEC 60945, clause 10.9.

EN 50263:1999, clause 7.2

Test method

IEC 61000-4-2:2001: Testing and measurement techniques - Electrostatic discharge immunity test.


Air discharge : 2, 4 and 8 kV Contact discharge : 2, 4 and 6 kV Energy storage capacitance : 150 pF

Discharge resistance : 330 Ω Polarity : + and - Number of discharges : 10 per polarity at each test point

The discharges are applied only to such points and surfaces of the test object, which are accessible to personnel during normal use.

Contact discharges are applied to conductive surfaces and coupling planes. Air discharges are applied to insulating surfaces.

The test object is energised and in normal operational mode during the exposure. The test object is observed during the exposure, and a functional test is performed after the exposure.


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Results

No malfunction was observed during the exposure and the function of the test object was OK after the exposure.

Performance criterion: B.

4.13 Radiated radio frequency interference

Specification


IEC 60945, clause 10.3.

EN 50263:1999, clause 7.2

Test method

IEC 61000-4-3:2006: Testing and measurement techniques - Radiated, radio-frequency, electromagnetic field immunity test.


IACS E10 and IEC 60945

Frequency range : 80 - 2000 MHz Field strength : 10 V/m Modulation : 80 %AM, 400 Hz sine wave

EN 50263

Frequency range : 895 - 905 MHz Field strength : 10 V/m Modulation : PM 200 Hz, 1000 Hz square wave

The test is performed in a semi anechoic room. The field is generated using linearly polarised broadband antennas.

The test object is energised and in normal operational mode during the exposure. The test object is observed during the exposure and a functional test is performed after the exposure.

Results



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4.14 Conducted low frequency interference

Specification

IACS E10:2006, Test No. 15.

Test method

IEC 61000-4-16 (1998-01): Test for immunity to conducted, common mode disturbances in the frequency range 0 Hz to 150 kHz.


Frequency range : 0.05 - 10 kHz Amplitude (DC-supplied) : 0.05 - 10 kHz : 10 % of Unom./ min. 3 Vrms Maximum applied power : 2.0 W

The impedance of the test generator is less than 1 Ω.

The test signal is superimposed on the power supply lines via a coupling transformer.


Results



4.15 Conducted radio frequency interference

Specification


IEC 60945, clause 10.3.

Test method

IEC 61000-4-6:2007: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields.


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Frequency range : 150 kHz - 80 MHz Amplitude : 0.15 - 80 MHz : 10 Vrms Modulation : 80 %AM, 400 Hz sine wave

The test object is supplied with power via a coupling / decoupling network.

The test signal is coupled to the power lines and signal lines via coupling networks. The coupling impedance is 150 Ω.


Results



4.16 Fast transients (burst)

Specification


IEC 60945, clause 10.5.

EN 50263:1999, clause 7.2

Test method

IEC 61000-4-4:2004: Testing and measurement techniques - Section 4: Electrical fast transient / burst immunity test.


Amplitude : 2 kV on power lines : 1 kV on signal lines Pulse rise time : 5 ns Pulse duration : 50 ns

Generator impedance : 50 Ω Repetition rate : 5 kHz Burst duration : 15 ms


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Burst period time : 300 ms

The test object is supplied with power via a transient coupling network. The test signal is successively coupled to each power line and protective earth with reference to the ground plane.

The test signal is injected on the signal lines using a capacitive coupling clamp. The clamp is successively used on selected signal cables.

The test signal is injected on the power lines for 5 minutes, using each coupling mode and each polarity, and then on the signal lines for 5 minutes using each polarity.


Results



4.17 Burst 1 MHz


EN 50263:1999, clause 7.2.


Amplitude : 1 kV differential mode on power lines : 2.5 kV common mode on power lines : 1 kV common mode on signal lines Pulse rise time : 75 ns

Generator impedance : 200 Ω Repetition rate : 400 Hz

The test object is supplied with power via a transient coupling network. The test signal is successively coupled to each power line and protective earth with reference to the ground plane.

The test signal is injected on the signal lines using a capacitive coupling clamp. The clamp is successively used on selected signal cables.

The test signal is injected on the power lines for 5 minutes, using each coupling mode and each polarity, and then on the signal lines for 5 minutes using each polarity.


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Results



4.18 Slow transients (surge)

Specification


IEC 60945, clause 10.6.

EN 50263:1999, clause 7.2.

Test method

IEC 61000-4-5:2005: Testing and measurement techniques - Surge immunity test.


IECS E10 & IEC 60945 Amplitude power ports : 1 kV line-to-earth, 0.5 kV line-to-line EN 50263 Amplitude power ports : 1 kV Differential mode : 2 kV Common mode Voltage rise time : 1.2 µs (open circuit) Voltage decay time : 50 µs (open circuit)

The impedance of the test generator is 2 Ω for line-to-line coupling and 12 Ω for line-to-earth coupling.



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Results



4.19 Radiated emissions

Specification

IACS E10:2006, Section 19.

EN 50263:1999, clause 7.1.

Test methods

CISPR 16-2-3:2006: Specification for radio disturbance and immunity measuring apparatus and methods - Part 2-3: Methods of measurement of disturbance and immunity - Radiated disturbance measurements.


IACS E10

General Power Distribution Zone Frequency range : 0.15 - 2000 MHz

Limits (quasi-peak) : 0.15 - 30 MHz : 80 - 50 dBμV/m 30 - 100 MHz : 60 - 54 dBμV/m 100 - 2000 MHz : 54 dBμV/m, except for 156 - 165 MHz : 24 dBμV/m

EN 50263

Frequency range : 30 - 1000 MHz

Limits (quasi-peak) : 30 - 230 MHz : 50 dBμV/m 230 - 1000 MHz : 57 dBμV/m The electric field is measured with antennas at a distance of 3 m.

The measuring bandwidth is 200 Hz in the frequency range 10 kHz - 150 kHz, 9 kHz in the frequency range 150 kHz - 30 MHz and 120 kHz in the frequency range 30 MHz - 2000 MHz, except for the frequency range 156 MHz - 165 MHz where the measuring bandwidth is 9 kHz.

The test object is energised and in normal operational mode during the measurement.


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Results

The radiated emissions were within the specified limits. Test record sheets of the radiated emission measurements are enclosed in Annex 4.

4.20 Conducted emissions

Specification

IACS E10:2006, Section 20.

EN 50263:1999, clause 7.1.

Test methods

CISPR16-2-1:2008: Specification for radio disturbance and immunity measuring apparatus and methods - Part 2-1: Methods of measurement of disturbances and immunity - Conducted disturbance measurements


IACS E10

General Power Distribution Zone Frequency range : 0.01 - 30 MHz

Limits (quasi-peak) : 0.01 - 0.15 MHz : 120 - 69 dBμV 0.15 - 0.50 MHz : 79 dBμV 0.50 - 30 MHz : 73 dBμV

EN 50263

Frequency range : 0.15 - 30 MHz

Limits (quasi-peak) : 0.15 - 0.5 MHz : 79 dBμV 0.5 - 30 MHz : 73 dBμV

Limits (average) : 0.15 - 0.5 MHz : 66 dBμV 0.5 - 30 MHz : 60 dBμV

The radio frequency voltage is measured at the power supply terminals of the test object by a receiver through an artificial mains network.

The measuring bandwidth is 200 Hz in the frequency range 10 kHz - 150 kHz and 9 kHz in the frequency range 150 kHz - 30 MHz.

The test object is energised and in normal operational mode during the measurement.


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Results

The conducted emissions were within the specified limits. Test record sheets of the conducted emission measurements are enclosed in Annex 3.

4.21 Compass safe distance


IEC 60945:2002, Section 11.2.


The compass safe distance is defined as the distance between the nearest point of the test object and the magnetometer when the measured horizontal magnetic flux density is less than or equal to 0.094 μT, corresponding to a compass deviation of 5.4°/H at a horizontal flux density of 1 μT. For the steering compass, the standby compass and the emergency compass, the permitted deviation is 18°/H. The corresponding magnetic flux density is less than 0.313 µT.

The compass safe distance of the test object was measured:

• In the magnetic condition in which it was received.

• After magnetisation in a DC field of 80 A/m, with a superimposed stabilising AC field of 1.43 kA/m and 50 Hz.

• In energised condition and normal operational mode.

In each of the above conditions, the test object was rotated to determine the worst case direction.

Results

Test object condition

Compass safe distance [cm] (5.4°/H deviation or a horizontal magnetic flux density of 0.094 µT.)

Compass safe distance [cm] (18°/H deviation or a horizontal magnetic flux density of 0.313 µT.)

Not energised, as received

23 16

After magnetisation 46 28 Energised 42 26 Minimum compass safe distances

46 cm

28 cm


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4.22 Enclosure protection, IP 2X

Specification

IEC 60945, clause 12.1.

Test method

IEC 60529:2001: Degrees of protection provided by enclosures (IP Code).


The test object is subjected to a test corresponding to IEC 60529:2001, table 1, first characteristic numeral 2 (IP 2X): “Protection against access to hazardous parts with a finger”, and thus IEC 60945:2001, clause 12.1: “Protection against access to dangerous voltages”.

Results

The test object has adequate protection against access to hazardous parts with a finger, i.e. no openings greater than 12 mm Ø were measured.

4.23 Rated power frequency magnetic field

Test method

IEC 61000-4-8:2001: Testing and measurement techniques - Power frequency magnetic field immunity test.


Magnetic field strength : 30 A/m Test frequency : 50, 60 Hz

The test is performed in three orthogonal orientations.


Results




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Annex 1

List of instruments


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List of instruments NO. DESCRIPTION MANUFACTURER TYPE NO. 29232 HELMHOLZ COIL, LARGE EC PK 29301 ARTIFICIAL MAINS NETWORK ROHDE & SCHWARZ ESH2-Z5 29332 ACTIVE LOOP ANTENNA ROHDE & SCHWARZ HFH-Z2 29410 CURRENT PROBE AMPLIFIER FOR

29707 AND 49035 TEKTRONIX TM501 &

AM503T 29411 ACTIVE CURRENT PROBE HEAD FOR

29410 AND 29880 TEKTRONIX A6302

29627 50 OHM TERMINATION SUHNER 6701.01.B 29685 INJECTION TRANSFORMER, MIL-STD-

462 SOLAR ELECTRONICS

6220-2

29703 LF POWER AMPLIFIER BRÜEL & KJÆR 2708 29707 ACTIVE CURRENT PROBE HEAD FOR

29410 TEKTRONIX A6303

29708 POWER AMPLIFIER HEWLETT-PACKARD 467 A 29744 RF DIRECTIONAL COUPLER, 26-1000

MHz, ROOM 1 SPINNER BN 52 76 76

29749 SHIELD-LINE CDN NETWORK, IEC 61000-4-6

DELTA EMC DEPT. SHIELD-LINE CDN

29776 RF POWER SENSOR, 100 kHz-4.2 GHz, ROOM 1

HEWLETT-PACKARD 8482A

29777 RF POWER METER, ROOM 1 HEWLETT-PACKARD 437B, OPT. 002

29797 BILOG ANTENNA, 30-2000 MHz CHASE ELECTRICS LTD

CBL 6111A

29806 BROADBAND POWER AMPLIFIER, 10 kHz-220 MHz, 75 W

AMPLIFIER RESEARCH

75A220

29812 2-LINE CDN NETWORK, IEC 61000-4-6 MEB M2 29827 ELECTRONIC SURGE GENERATOR EM TEST VCS 500 29844 -40 dBc VOLTAGE SAMPLER, DC-100

MHz DELTA EMC DEPT. SAMPLER_

VER_2 29846 RF GENERATOR, 9 kHz-2.4 GHz MARCONI 2024 29856 DIGITAL MULTIMETER W. HPIB HEWLETT-PACKARD 34401A 29859 AC SOURCE W. HARMONIC/FLICKER

TEST OPTION HEWLETT-PACKARD 6842A


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29861 EMI-SOFTWARE Ver. 1.60 ROHDE & SCHWARZ ES-K1,

PART: 1026.6790.02

29865 CAPACITIVE COUPLING CLAMP DELTA EMC IEC 1000-4-429880 CURRENT PROBE AMPLIFIER FOR

29907 AND 49059 TEKTRONIX AM503B

29899 2-LINE CDN NETWORK, IEC 61000-4-6 MEB M2 29906 15 MHz FUNCTION / ARBITRARY

WAVE GENERATOR HEWLETT-PACKARD 33120A

29907 ACTIVE CURRENT PROBE HEAD FOR 29880

TEKTRONIX A6302

29937 DIFFERENTIAL HIGH VOLTAGE PROBE, DC-25 MHz

TEKTRONIX P5200

29973 BILOG ANTENNA 26-2000 MHz SCHAFFNER/CHASE 6140A 29977 RF POWER ATTENUATOR, 50 OHM, 6

dB, 150 W NARDA 769-6

29985 BILOG ANTENNA 26-2000 MHz SCHAFFNER/CHASE 6140A 49007 1 MHz HFD RELAY TESTER HAEFELEY P3,

WO580333 49035 ACTIVE CURRENT PROBE HEAD FOR

29410 TEKTRONIX A6302

49152 HF CDN ISN205 JYSKE EMC LAB ISN 205.03 49159 HFGENERATOR MARCONI 2024 49353 HIGH POWER RF AMPLIFIER, 80-1000

MHz, 500 W AMPLIFIER RESEARCH

500W1000M7

49518 SHIELD-LINE CDN NETWORK, IEC 61000-4-6

DELTA EMC DEPT. SHIELD-LINE CDN

49522 3-AXIS FLUXGATE MAGNETIC FIELD SENSOR W. DISPLAY UNIT

STEFAN MAYER INSTRUMENTS/DELTA

FL3-100

49527 COAX RF DIODE DETECTOR, NEG. OUTPUT, CS TEST

AGILENT 8471D

49562 ESD GENERATOR, AIR AND CONTACT DISCHARGE

SHAFFNER NSG438

49596 DIGITAL MULTIMETER W. HPIB HEWLETT-PACKARD 34401A 49600 SPECTRUM ANALYZER /

MEASUREMENT RECEIVER ROHDE & SCHWARZ ESU40

43074 Multimeter Fluke Fluke187 43220 Megger Megger MIT430


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EVFGT-47

CLIMATIC CHAMBER DELTA VKF875-3

23982 kkV HIGH VOLTAGE TEST EQUIPMENT WILLY NIELSEN W5 Y221A EL.DYN SHAKER LING DYNAMICS V875-440 Acc. 93 ACCELEROMETER BRÜEL & KJÆR 4371 22617 ACCELEROMETER BRÜEL & KJÆR 4393 Acc. 72 ACCELEROMETER BRÜEL & KJÆR 4393 22603 ACCELEROMETER BRÜEL & KJÆR 4393 22604 ACCELEROMETER BRÜEL & KJÆR 4393 22589 ACC. PRE-AMP. BRÜEL & KJÆR 2626 22613 ACC. PRE-AMP. 4-CHAN. BRÜEL & KJÆR 2692 22631 VIBR. CONTROLLER SIGNALSTAR VECTOR

U2 22601 VOLTMETER HEWLETT-PACKARD 34401A 22607 OSCILLOSCOPE TEKTRONIX TDS210


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Annex 2

Photos


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Photo 1. Compass safe distance.

Photo 2. Vibration, resonance search, centre of screen and LED.


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Photo 3. Vibration, resonance search, Connector and Back cover Top.

Photo 4. Vibration, endurance, e.g. X-axis.


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Photo 5. Radiated emissions (0.15 - 30 MHz).

Photo 6. Radiated emissions (30 - 2000 MHz).


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Photo 7. Conducted emissions.

Photo 8. Radiated radio frequency interference (80 - 1000 MHz).


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Photo 9. Radiated radio frequency interference (1000 - 2000 MHz).

Photo 10. Conducted radio frequency interference.


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Photo 11. Conducted low frequency interference.

Photo 12. Electrostatic discharge.


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Photo 13. Slow transients (surge).

Photo 14. Fast transients (burst).


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Photo 15. Burst 1 MHz.

Photo 16. Rated power frequency magnetic field


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Photo 17. Climatic testing.


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Annex 3

Test record sheets - Conducted emissions


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: 0 VDC Pri PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: EN 50263 Comment: Sheet 5 Start of Test: 03-08-2009

0

10

20

30

40

50

60

70

80

Level [dBµV]

150k 300k 500k 1M 2M 3M 5M 7M 10M 30MFrequency [Hz]

MES CE 0.15-30 PK MaxPk LIM CE, EN 55022 A, QP Conducted EmissionLIM CE, EN 55022 A, AV Conducted Emission


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: +24 VDC Pri PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: EN 50263 Comment: Sheet 6 Start of Test: 03-08-2009

0

10

20

30

40

50

60

70

80

Level [dBµV]




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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: +24 VDC Sec PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: EN 50263 Comment: Sheet 7 Start of Test: 03-08-2009

0

10

20

30

40

50

60

70

80

Level [dBµV]




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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: 0 VDC Sec PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: EN 50263 Comment: Sheet 8 Start of Test: 03-08-2009

0

10

20

30

40

50

60

70

80

Level [dBµV]




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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: 24 VDC Pri PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945 Comment: Sheet 11 Start of Test: 03-08-2009

0

20

40

60

80

100

120

Level [dBµV]

10k 30k 100k 300k 1M 2M 4M 10M 30MFrequency [Hz]

MES CE 0.01-30 PK MaxPk LIM CE, E-10 gen. power Conducted Emission


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: 0 VDC Pri PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945 Comment: Sheet 12 Start of Test: 03-08-2009

0

20

40

60

80

100

120

Level [dBµV]




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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: 24 VDC Sec PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945 Comment: Sheet 13 Start of Test: 03-08-2009

0

20

40

60

80

100

120

Level [dBµV]




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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Line no.: 0 VDC Sec PS. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945 Comment: Sheet 14 Start of Test: 03-08-2009

0

20

40

60

80

100

120

Level [dBµV]




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Annex 4

Test record sheets - Radiated emissions


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Ant. 0 deg. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945 Comment: Sheet 3 Start of Test: 03-08-2009

0

10

20

30

40

50

60

70

80

90

Level [dBµV/m]


MES ME IEC 945 (0 MaxPk LIM ME, IEC 60945, QP Magnetic Emission


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Ant. 90 deg. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945 Comment: Sheet 4 Start of Test: 03-08-2009

0

10

20

30

40

50

60

70

80

90

Level [dBµV/m]


MES ME IEC 945 (90 MaxPk LIM ME, IEC 60945, QP Magnetic Emission


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Ant. 1 m vertical. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945. EN 50263 Comment: Sheet 1 Start of Test: 31-07-2009

0

10

20

30

40

50

60

70

Level [dBµV/m]

30M 50M 70M 100M 200M 300M 500M 1G 2GFrequency [Hz]

x

x

x

x x

x

x MES Maximering_fin QP MES IEC945 1m 30 MaxPk 1 LIM RE, IEC 60945 Radiated EmissionLIM RE, EN 55022 A 3m Radiated Emission

MEASUREMENT RESULT: "Maximering_fin QP" 03-08-2009 10:25 Frequency Level Transd Limit Margin Height Azimuth Polarisation MHz dBµV/m dB dBµV/m dB cm deg 112.130000 25.50 12.6 54.0 28.5 101.0 33.00 VERTICAL 142.440000 31.30 13.1 54.0 22.7 101.0 81.00 VERTICAL 157.225000 9.40 12.1 24.0 14.6 101.0 212.00 VERTICAL 167.200000 25.40 11.2 54.0 28.6 101.0 192.00 VERTICAL 192.220000 26.90 11.0 54.0 27.1 101.0 311.00 VERTICAL 265.700000 17.70 15.5 54.0 36.3 152.0 143.00 VERTICAL


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DELTA EUT: M2500 Manufacturer: Selco A/S Operating Condition:: Ant.3 m horizontal. Voltage 24 VDC Test Site: EMC - 5 Operator: HEN - A506392 Test Specification: IEC 60945. EN 50263 Comment: Sheet 2 Start of Test: 31-07-2009

0

10

20

30

40

50

60

70

Level [dBµV/m]

30M 50M 70M 100M 200M 300M 500M 1G 2GFrequency [Hz]

x

x

x

x x

x

MES IEC945 4m 30 MaxPk 1 MES IEC945 4m 30 MaxPk 2 MES IEC945 4m 30 MaxPk 3

x MES Maximering_fin QP


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Annex 5

Measurement curves - Vibration


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2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH1

Mea1/Mea5 X: 100 Y: 6.58065

test date 17-08-2009

SKIB_4_RES start 15:02:12

Curve 1 Resonance search, X-axis (max. ampl. fact.), Centre of screen.

2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH2

Mea2/Mea5 X: 2 Y: 1.14286



Curve 2 Resonance search, X-axis (max. ampl. fact.), LED.


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2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH3

Mea3/Mea5 X: 100 Y: 6.53641



Curve 3 Resonance search, X-axis (max. ampl. fact.), Connector.

2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH4

Mea4/Mea5 X: 100 Y: 1.1023



Curve 4 Resonance search, X-axis (max. ampl. fact.), Back cover top.


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2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH1

Mea1/Mea5 X: 100 Y: 1.40286



Curve 5 Resonance search, Y-axis (max. ampl. fact.), Centre of screen.

2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH2

Mea2/Mea5 X: 100 Y: 1.08168



Curve 6 Resonance search, Y-axis (max. ampl. fact.), LED.


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2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH3

Mea3/Mea5 X: 100 Y: 1.14075



Curve 7 Resonance search, Y-axis (max. ampl. fact.), Connector.

2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH4

Mea4/Mea5 X: 100 Y: 1.12598



Curve 8 Resonance search, Y-axis (max. ampl. fact.), Back cover top.


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2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH1

Mea1/Mea5 X: 100 Y: 1.125



Curve 9 Resonance search, Z-axis (max. ampl. fact.), Centre of screen.

2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH2

Mea2/Mea5 X: 98.6711 Y: 1.00047



Curve 10 Resonance search, Z-axis (max. ampl. fact.), LED.


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2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH3

Mea3/Mea5 X: 100 Y: 1.19485



Curve 11 Resonance search, Z-axis (max. ampl. fact.), Connector.

2.0 10.0 100.010.0m

100.0m

1.0

10.0

100.0

Frequency, Hz

LogM

ag, R

atio

CH4

Mea4/Mea5 X: 100 Y: 1.09559



Curve 12 Resonance search, Z-axis (max. ampl. fact.), Back cover top.


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2.0 500.010.0 100.010.0m

100.0m

1.0

10.0

Frequency, Hz

LogM

ag, g

CH 5 CTRL

Control X: 100 Y: 3.99609

Curve 13 Endurance vibration, X-axis, 4 g.

2.0 500.010.0 100.010.0m

100.0m

1.0

10.0

Frequency, Hz

LogM

ag, g

CH 5 CTRL

Control X: 29.9994 Y: 3.99805

Curve 14 Endurance vibration, Y-axis, 4 g.


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2.0 500.010.0 100.010.0m

100.0m

1.0

10.0

Frequency, Hz

LogM

ag, g

CH 5 CTRL

Control X: 29.9994 Y: 3.99609

Curve 15 Endurance vibration, Z-axis, 4 g.


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Axis definition

Z

Y

X


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Annex 6

Test setup and functional test procedure (from Client)

(This annex is informative and not part of the accredited report)


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M2500 Functions test Test mode:

• Attach DB9 cable between M2500 Master and Slave on CAN J1939. • Connect Terminal 13 (COM) and kl.9 (AUTO STOP). • Terminal 8 (AUTO START) is open. • Terminals 14 (PICKUP SUPPLY) ,15 (PICKUP INPUT) and 16 (COM) is open. • Connect Terminal 26 (COM) and Terminal 17 (INPUT 1). • Terminal 18 (INPUT 2) is open. • Terminal 30 (SENSOR 4) is open. • Connect 24VDC to Supply Pri and Sec on both units. • Push the SENSORS bottom on M2500 master and see Coolant water temp is between 64

and 76 • Siren Relay output Terminal 68 and 69 is open. • Output 1 (Terminal 51) and Output 2 (Terminal 52) is open • Led’s Manual, Not Ready, Power supply 1 and Power supply 2 is on. • If Alarm led is on push SIREN to reset.

Functions test:

• Remove 24VDC from Terminal 1 and 2, and see the Alarm led flash and unit shows Power supply 1 fail in the display and Siren relay is on, on Terminal 68 and 69.

• Attach again and push SIREN to reset. • Remove 24VDC from Terminal 3 and 4, and see the Alarm flash and unit shows Power supply

2 fail in the display and Siren relay is on, on Terminal 68 and 69.. • Attach again and push SIREN to reset. • Connect Terminal 8 (AUTO START) and Terminal 13 COM and see the Alarm led flash and unit

shows AUTOSTART in display and Siren relay is on, on Terminal 68 and 69.. • Remove connection and push SIREN to reset. • Remove connection between Terminal 9 (AUTO STOP) and Terminal 13 (COM) and see Alarm

led flash and unit shows AUTOSTOP in display and Siren relay is on, on Terminal 68 and 69. • Attach again and push SIREN to reset. • Make noise between Terminal 14 and 15 and see Alarm blinker and unit shows Pickup input

error in display in display and Siren relay is on, on Terminal 68 and 69. • Push SIREN to reset. • Remove connection between Terminal 17 and 26 and see Alarm led flash and unit shows

Input 1 error in display and Siren and Output 1 relay is on, on Terminal 68, 69 and 51, 53. • Attach again and push SIREN to reset. • Connect Terminal 18 and 26 and see Alarm led flash and unit shows Input 2 error in display

and Siren and Output 1 relay in on, on Terminal 68 and 69 and 51, 53. • Remove connection and push SIREN to reset. • Attach 12VDC battery between Terminal 30 (+) and 35 (‐) see Alarm led flash and unit shows

Ana input high in display and Siren relay is on, on Terminal 68 and 69. • Remove 12VDC battery and push SIREN to reset. • Remove DB9 cable se Alarm led flash and unit shows TX timeout and RX timeout in display

and Siren relay is on, on Terminal 68 and 69. • Connect DB9 cable and push SIREN to reset.

Documents

DELTA Test Report - SELCO · DANAK-1910664 DELTA-A506392 Page 2 of 68 HFR/lko Title Type approval testing of Engine Controller M2500 Test object 1 pcs. Engine Controller M2500 Part