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DeltaV TM Digital Automation System System Overview

DeltaV Digital Automation System

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Page 1: DeltaV Digital Automation System

DeltaVTM Digital Automation SystemSystem Overview

Page 2: DeltaV Digital Automation System

With continued focus on human centered design, the DeltaV system delivers

significant enhancements that help eliminate unnecessary work processes,

removes the complexity of using the latest technologies and embeds specialized

knowledge–improving your operations, easy.

Page 2–DeltaV System Overview

What you want, when you want it, where you want it.

With the introduction of I/O onDemand, an unprecedentedamount of field I/O adaptability,ease-of-integration and plantavailability becomes possible.

Costs and concerns around singlepoints of failure, marshalled cross-wiring, power and grounding ofFOUNDATIONTM fieldbus segments,and late project I/O and processdesign change orders cancompletely disappear.

Regardless of I/O type–traditionally wired I/O, FOUNDATION

fieldbus, Profibus DP, DeviceNet,AS-i bus, or even redundant

wireless–you can add and beginusing the information all nativelyand with far less engineering,design, and field work. You choose the I/O you need, wemake it easy. I/O on Demand–yourI/O, any type, anytime, anywhere.

Inherent functionality regardless of size. Process control facilities andapplications certainly come in allsizes and levels of complexity. Tomaximize the return on yourinvestment, the automationsystem should easily scale withoutadding complexity.

Part of Emerson's PlantWebTM

architecture, the DeltaVTM systemis built from the ground up forultimate scalability. Regardless ofyour application’s size, the DeltaV

system keeps the same look andfeel. This reduces administrationand training costs, and optimizesboth initial investment and futureexpansions.

From bench top, to pilot plant, tofull production; from 25 I/O pointsto over 1 million, your systemadapts to meet your needs. Sameoperations experience. Samemaintenance experience. Samesystem, scaled to fit. Easy.

DELTAV DIGITAL AUTOMATION SYSTEM

Page 3: DeltaV Digital Automation System

Page 3–DeltaV System Overview

Advanced technologies that are easy to use and maintain.

Plant availability at peakperformance, that’s really theultimate goal of any automationsystem. Keeping the facilityrunning in a safe and securemanner, while optimizing theproduction, is what the DeltaVsystem with AMS Suite: IntelligentDevice Manager is all about.

All the predictive power of smartdevices is combined with the latestadvanced control technologies toprovide the ultimate in embeddedintelligent control. Whether it’s the latest in virtualization,predictive device alerts, adaptivetuning, or model predictivecontrol–you have the power of

embedded intelligent controlwithin an integrated system that’seasy to use and maintain.

Delivering the power of PlantWeb to every installation.

The DeltaV system has thecommissioning power of AMSDevice Manager included. Thiscombination connects youroperations with the predictiveintelligence in smart devices–forgreater availability.

The inherent integration of theDeltaV system extends to batch,

advanced control, changemanagement, engineering tools,diagnostics, simulation, and eventand continuous historian.

Emerson provides solutions thatintegrate with your plant systemsabove, below, and in parallel with the DeltaV system. And, it is tightlyintegrated with:

n SyncadeTM suite which providesoperations management

nAMS Suite which providespredictive maintenance

nDeltaV SISTM system whichprovides an integrated yetseparate safety system

n Integrated machinerymonitoring.

Designed specifically for your process control applications.

Over the last ten years, commercialoff-the-shelf technologies (COTS)have provided tremendousincreases in functionality and costadvantages. The DeltaV systemwas the first such system on themarket, and continues to provideopen, proven products to itsprocess manufacturers.

However, while COTS have givenmany advantages, it has also come

with expensive administration andlife-cycle cost requirements. Abetter approach is to takeadvantage of the cost benefits andopen standards of COTS, but toadd functionality that allows theequipment to function more likeother parts of the system–plug-and-play, full lifecycle supportwithout upgrades, built-in security,etc. We call this balance “built forpurpose”, and the DeltaV system is

the first automation system toaddress this critical need in manyof the most important facets of thesystem.

Page 4: DeltaV Digital Automation System

The proven PlantWeb digital plant

architecture helps you detect

operations, process, and equipment

problems before they even occur,

so you can move from reactive to

proactive and profitable plant

operations.

The DeltaV Architecture

ApplicationStation

Maintenance

Page 4–DeltaV System Overview

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 5: DeltaV Digital Automation System

The DeltaV architectureprovides reliability through

redundancy:n Ethernet network connections

including Virtual I/O Modules (VIM)

nControllers

n System power

n Field interface power supplies

nDigital HART I/O and classic field

interface cards

nH1 FOUNDATION fieldbus with

integrated power and diagnostics

n Profibus DP Master interface

nModbus RTU/ASCII interface

n SIS logic solvers

n SISNet communications

nBatch Executive

nZone servers

nOPC servers

Digital Communications

n FOUNDATION fieldbus

nHART

nWirelessHART

n Profibus DP

nDeviceNet

nAS-i bus

nModbus RTU/ASCII/TCP

n Ethernet/IP

nOPC classic

nOPC .NET 3.0

Engineering Operations

Page 5–DeltaV System Overview

InherentlyIntegrated

Built for Purpose Services

Page 6: DeltaV Digital Automation System

The DeltaV system’s uniqueflexible field architecture deliversI/O on demand–providing the I/Oyou want, when you want it, whereyou want it. It is flexible becauseyou can now decouple the processdesign from the I/O infrastructuredesign, to easily incorporate lateprocess changes into theautomation system.

Electronic Marshallingmade easyElectronic Marshalling makesdesign easier and more forgiving,because any input value can beread by any DeltaV controllerregardless of where the wiring is landed.

DeltaV Electronic Marshallingeliminates the complexityassociated with marshalling fieldwiring in a control system.

Electricians can terminate the fieldwires on terminal strips in thesame way they have in the past,but the cross-wiring from themarshalling panel to I/O cards hasbeen eliminated. This greatlysimplifies control cabinet design, installation, and maintenance.

Installation of ElectronicMarshalling is intuitive and easy,because it is similar to existingmethods for terminating field wiring. No special training or expertise is needed to terminate wiring on the terminal blocks. Anintegrated “knife-edge”

disconnect eliminates the worryover accidentally induced faultsduring hot cutovers andmaintenance.

Increased robustness Troubleshooting of installationissues can be done on a channel-by-channel basis, becauseproblems are isolated to a singlechannel–providing increasedrobustness.

Because each analog CHARMcomes fully equipped with theability to read HART v7 data,intelligent field devices can bemonitored and quickly diagnosedaround the clock. In addition HARTdata access is quicker with CHARMsthan with traditional I/O cards.

Redundancy ensures reliability:nRedundant CHARM I/O cardnRedundant communications

between CHARMS and theCHARM I/O card

nRedundant power betweenCHARM I/O card to each CHARM

nRedundant network com-munications between CHARMI/O cards and controllers.

Electronic Marshalling Tight project schedules withchanging requirements duringdesign and implementation are away of life. DeltaV Electronic Marshalling lets you land fieldcabling wherever you want,regardless of signal type or control strategy.

With Electronic Marshalling, eachterminal block has a channelcharacterization module, orCHARM, which includes signalcharacterization for different typesof I/O. Field wiring of any signaltype can be terminated anywhereand characterized by the variousCHARMs. A digital communicationbus runs along the terminal strip tosend device signal information tothe top, the redundant CHARM I/Ocard, a redundant 96 channelbased multipurpose I/O card,where I/O conditioning iscompleted.

Flexibility to give you the I/O you want, when you want it, where you want it.

Page 6–DeltaV System Overview

CHARM

CHARM Terminal Block

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 7: DeltaV Digital Automation System

Late project changes? No problem.Every project has late changes that can havesignificant impact on cost and schedule. Makingthese late changes is now easier, because newfield wiring can be added to cabinets at any timewith no impact on the system architecture.

Integrated CHARMSnCHARM base plate snaps on railnCHARM terminal block snaps

into baseplatenAuto keying sets terminal block

when first CHARM is insertednCHARM secured with locking

mechanism in both operatingand “knife-edge” disconnectpositions

n Insertable/removable underpower in a Zone 2 environment

n Signal fault protection andcircuit protection built in

n Single channel fault isolationbuilt in

nCan be mixed with IS CHARMsusing a separate baseplate.

Intrinsically Safe inhazardous areasThe DeltaV Intrinsically Safe I/O M-series subsystem provides theperfect solution for locating I/O in

hazardous areas. The I/Osubsystem connects intrinsicallysafe field circuits and field devicesinto FM Class I, Division 1, Zone 1,and Zone 0 hazardous areas formost standard analog input,discrete input and discrete output applications.

With the addition of IntrinsicallySafe CHARMs to the S-seriesElectronic Marshalling concept,field wiring to hazardous areas iseven easier. Field devices located inFM Class I, Division 1, ATEX orIECEx Zone 1 or Zone 0 hazardousareas can now directly beconnected to the flexible IS AI andIS AO CHARMs, IS DI NAMUR and ISDO as well to IS RTD and IS TC CHARMs.

Marshalling Cabinet

CHARM I/O Carrier(fiber optic or copper ethernet connectors)

CHARM I/O Card(redundant)

CHARM base plate(passive rail carrying field power

and communications)

CHARMS (CHARacterization Module)

Page 7–DeltaV System Overview

Channel Identififier(separation wall)

InherentlyIntegrated

Built for Purpose Services

Page 8: DeltaV Digital Automation System

Traditional I/O is a modularsubsystem that offers flexibilityduring installation. It’s designed tobe installed in the field near yourdevices. Modularity, protectionkeys, and plug-and-playcapabilities make DeltaVtraditional I/O a smart choice foryour process control system.

Traditional I/O is available in twodesigns–the established M-seriesand the S-series. The S-seriesincorporates human-centereddesign concepts to improveusability and robustness with thesame proven technology inside.The exterior hardware designdelivers easier installation andimproved robustness.

Easy snap-in installationInstallation is easy since I/O isautomatically auto-sensed whenadded to the system. No-valueengineering is eliminated.

S-series traditional I/O is equippedwith a snap-in retention system forquick installation and error-freemaintenance.

A guide prevents bent pins andcards easily snap in to place.Carriers snap onto the DIN Rail–notools required. Snap-in technologymakes cards easy to install withtight connections every time andeasy to release with a push of a button.

I/O cards, terminal interfaces andterminal blocks have I/O functionkeys. This ensures the correct I/O

card is always plugged into itscorresponding terminal block.

All wiring is through the carriersand terminal blocks so that I/Ocards and system power suppliescan easily be removed withoutdisconnecting any wires.

The DeltaV system supports a fullrange of analog, discrete, digitalbus, thermocouple, and RTD fielddevices.

Reliable means availableReliability and increased systemavailability are built in throughoutthe rugged DeltaV controlhardware. Redundancy options areavailable for:nControllersn System power

n Field interface powernController Ethernet

communicationsnMany classic field interface cardsnH1 FOUNDATION fieldbus n Profibus DP n Serial interface.

Online addition of new I/O cardsmeans your process does not getinterrupted. The DeltaV systemenables you to add systemcomponents including controllers,I/O cards, field devices andworkstations while the system ispowered and running byautosensing the new componentwithout the need of presetting anaddress. This enables you toexpand and upgrade your systemon-the-fly with no downtime.

Proven, plug and play–a smart choice for your control system.

Page 8–DeltaV System Overview

S-series I/O interfaces snap to 8-wide I/O carrier with integrated 24 VDC bussed field power distribution.

Rails slide togethereasily and securely.Redundant controllers with

system power supplies on 2-wide carriers.

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 9: DeltaV Digital Automation System

The rugged S-series hardwareincludes a venting system thatprevents screws, metal shavings,and other debris that could short-circuit electronic componentsfrom entering.

Modular design foradded flexibilityBoth the S-series and M-seriestraditional I/O hardware can co-exist in the same DeltaV system with no trade-offs orincompatibilities.

The modular design lets you buythe exact number of I/O cards,8-wide carriers, power/controllers,and 2-wide carriers you need andadd more DeltaV I/O as yoursystem grows.

Rugged design for useanywhereDeltaV control hardware is builtrugged and flexible to mount

almost anywhere. It is designed forextreme field installationconditions, including:nClass 1 Division 2 areasnCENELEC Zone 2 areasn ISA-71.04-1985 Airborne

Contaminants Class G3.

All DeltaV traditional I/O cards arerated for extreme operatingtemperature ranges of -40 to 70 °C(-40 to 158 °F). You can mount theI/O interface carrier in a junctionbox in the field, significantlyreducing your equipmentfootprint.

Shared remote I/O is available forZone 2 installations. Unlike otherremote I/O, DeltaV remote I/O canbe shared among severalcontrollers for a greater range ofapplications and installationflexibility.

Rugged S-series hardware addressesyour toughest applications.

Latched installation deliverstight connections every time. Guide prevents bent pins

and card snaps in place.

With snap-clamps thecorrect tightness is assured. Cards remainsecurely in place.

Screw fasteningeliminated. No broken cards dueto over-tightening.

Venting system prevents debris/objectsfrom entering.

Page 9–DeltaV System Overview

InherentlyIntegrated

Built for Purpose Services

Page 10: DeltaV Digital Automation System

The DeltaV system is the onlysystem built from the ground upto unleash the advantages ofFOUNDATION fieldbus. Not an add-on, not an afterthought, it’s builtto deliver the project andoperational savings of a digitalplant–easy!

Digital bussesThe DeltaV system includes otherpopular digital communicationbusses such as Profibus DP andDeviceNet for integration of motorstarters and drives. It also includesAS-i bus for low-cost, simpleinstallation of discrete devicessuch as push-buttons, on/offvalves, and proximity sensors.

The DeltaV system provides nativesupport for configuring busseswith no need for third-partyconfiguration tools. Ethernet I/Odevices are easily connectedthrough a virtual I/O module (VIM).

With the DeltaV system you have awide variety of digital busses fromwhich to choose, as well as theworld’s best implementation ofHART and Wireless HART to easilytake advantage of the diagnosticsthat HART-based intelligent fielddevices provide.

FOUNDATION fieldbus (Ff) devicesdeliver predictive alerts,millisecond data capture, validateddata, field-based control,diagnostics, and asset informationbi-directionally with the DeltaVsystem. DeltaV Ff I/Ocommunicates digitally with fielddevices, increases yourinput/output capacity, andprovides access to moreinformation about your processthan conventional I/O subsystems.DeltaV Ff I/O enhances devicediagnostics that affect your controlstrategy and alert operators todevice malfunctions.

Multi-dropping up to 16 deviceson one port reduces your wiringexpenses substantially. The DeltaVFf I/O’s integrated design caneliminate the need for marshallingpanels–saving you even more.

Easy design, installation,and commissioningFieldbus power conditioners areintegrated in the S-series H1interface card. This eliminatesdifficult segment power design,installation, and troubleshooting.The additional cabinet footprintassociated with use of external Ffsegment power supplies is eliminated.

FOUNDATION fieldbus devices areauto-sensed when connected tothe control network andautomatically added to yourconfiguration. As a result, yourengineering and commissioningefforts are dramatically reduced.

Improved plantavailabilityBenefits include upfrontengineering, installation, andcommissioning savings. Of greatersignificance are the ongoingsavings in reducing processvariability, improving quality,increasing throughput andavoiding upset conditions that canlimit your production capability.

Reliability and increased systemavailability are built in throughoutthe rugged DeltaV controlhardware. Card redundancyoptions are available for serial,FOUNDATION fieldbus, HART,Wireless Hart and Profibus DP.

Digital communications deliver predictive diagnostics for improved operations.

Page 10–DeltaV System Overview

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 11: DeltaV Digital Automation System

Wireless Field NetworkEmerson’s Smart Wirelesssolutions provide an interoperable,adaptive, flexible approach towireless. It has been proven ininstallations around the globe. At its heart, a self-organizingwireless network based on theglobally accepted IEC 62591(WirelessHART) standard, providessecure, robust, and reliableperformance.

ReliableRedundant DeltaV wireless I/Ocards each connected to a SmartWireless Field Link, providing a fullyredundant solution for criticalwireless communications that isreliable enough for control.

The wireless “mesh” continuouslymonitors communication pathsfor degradation and automaticallyimproves itself. If an obstructionoccurs, devices will find the bestalternate communication path.Greater than 99% reliability is ensured.

FlexibleMany plants are missing importantmeasurements. Typically, themeasurements and associatedwiring were not easy to add–givendistances, hazardous areas, or pathblockages. WirelessHART devicesand easy DeltaV connectivity openthe path to improved plantefficiency. AMS Device Managerwith the AMS Wireless SNAP-ONTM

application helps you effectivelyplan and monitor your wireless

network formaximum processavailability. TheDeltaV PID controlalgorithm isspecifically designedto handlecommunicationsvariability fromWirelessHARTinstrumentation. It is ideal for controlapplications like leveland temperaturecontrol.

RobustRedundant DeltaV wireless I/Ocards provide reliable commun-ications with the self-organizing,adaptive wireless mesh networks.

SecureDeltaV wireless field networksprotect valuable information withmulti-tiered, always-on security.Based on the highly-secureWirelessHART standard, thenetwork devices implementencryption, authentication,verification, anti-jamming and keymanagement methods to ensurethat data transmissions are secure.

Wireless Plant SolutionsSmart Wireless solutions for plant-wide operations providestandards-based networkinfrastructure for easy integrationof all the wireless applications inyour plant, including video,location tracking, mobile workerproductivity solutions, as well as a

field data backhaul to bring remote wireless field data to the system.

Wireless access points provide Wi-Fi coverage and can even beimplemented in hazardous areas.Emerson services tie these Wi-Fiaccess points with the applicationsyou need for a total solution—easy.

Extending predictive intelligence more economically where you need it.

Monitor process in tough places.A North Sea offshore oil and gas producer needed

a better way to measure well casing pressure.

Sudden pressure drops can indicate problems with

a well. Twice daily, operators manually recorded

these pressure readings from this Zone 1

hazardous area. Adding WirelessHART, AMS

Device Manager and pressure transmitters

provided continuous monitoring to spot and

initiate corrective actions sooner.

Page 11–DeltaV System Overview

InherentlyIntegrated

Built for Purpose Services

Page 12: DeltaV Digital Automation System

Flexibility provides the safety you want, when you want, where you want it.

Page 12–DeltaV System Overview

Safety instrumented systems (SIS)perform a critical role in providingsafer, more reliable processoperations at your facility. Theyalso add complexity to yourautomation system design,engineering and maintenance.And because a safety system isdesigned to perform only when anabnormal situation occurs, it’shard to know during day-to-dayoperations whether it will performreliably when you need it to.With its proven, IEC 61511-compliant, separate-but-integrated architecture, theDeltaV SIS System increasesvisibility for better reliability. Andwith the addition of electronicmarshalling and characterizationmodules (CHARMs), Emersondramatically reduces SIScomplexity.

Electronic marshalling,SIS CHARMsElectronic marshalling simplifiesthe design, installation, wiring andcommissioning of any SIS projectwhile at the same time increasingcapacity and reducing footprint. Based on human centered design(HCD) principles, the DeltaV SISCHARMs logic solver architectureeliminates the need for

conventional marshalling.That simplifies both yourinstallation andcommissioning processes. The system can beimplemented as a standaloneSIS solution, nativelyintegrated as part of a DeltaVinstallation, or connected toany DCS. This flexibility cansimplify the design,implementation, andoperation of any safetysystem.

Optimized reliabilityBased on industry research,over 85% of all faults in SISapplications occur in fieldinstruments and controlelements. That’s why it’s critical toconsider the entire safetyinstrumented function (SIF)–fromsensor, to logic solver, to finalelement–as a complete entity.

The DeltaV SIS system helps you toimprove your process safety bycontinuously monitoring anddiagnosing the ability of thesensors, logic solvers, and finalelements to perform on demand asrequired. To increase your processavailability, the DeltaV SIS systemdetects component failures and

keeps you running when othersystems might shut you down.

The use of digital intelligence andpredictive diagnostics increasessystem availability while reducinglife cycle costs by providing:nHealth diagnostics to detect

device failuresnDevice alerts for quick actionnAutomatic partial stroke testingnAutomated proof testingn Integrated, comprehensive

documentation tools.

Increased visibility intoyour processThe DeltaV SIS system’s integratedarchitecture meets IEC 61511requirements for separation ofsafety and control—with dedicatedsafety hardware, software andnetworks; and integratedconfiguration, operations, andmaintenance with the DeltaV

Separate control and safety.

Integrated operations, engineering and maintenance.

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 13: DeltaV Digital Automation System

system. Yet it provides unmatchedvisibility into your process byenabling direct access to all SISinformation across the entire safety loop.

Flexibility to meet yourprocess needs The DeltaV SIS system provides aunique modular, distributedarchitecture that is based on asafety instrumented functionapproach to logic solving. Themodular architecture eliminates asingle point of failure, while thedistributed architecture enablesimplementation of complex logicacross multiple logic solvers. Thisoptimum architecture simplifieschange management and enablesthe system to be custom fit for SISapplications.

The DeltaV SIS system is IEC 61508 certified for use in SIL 3 applications.

The modular logic solver hardwarescales in sizes of 96 configurableI/O; therefore, memory and CPUare added with each logic solver.

For further flexibility, the I/O mix isconfigurable and can be locatedremotely. And the system can beas large as your applicationrequires –30,000 I/O.

Physical separation andindependence The DeltaV SIS system provideskey safety functionality that isindependent of the DeltaV basicprocess control system. Separatesafety hardware features include aunique logic solver, independentoperating system, and diverse

advanced safety function blocks.Additionally, the power supply andcommunication networks arededicated and independent for theDeltaV SIS hardware. For addedprotection, the DeltaV Controlleracts as a firewall between the SISlogic solvers and the controlnetwork.

Integrated engineering,operations and maintenanceThe DeltaV SIS platform seamlesslyintegrates with the DeltaV systemto provide a comprehensiveprocess safety solution thatleverages your automationinvestment.n Integrated engineering provides

all of the capabilities that makethe DeltaV system easy. Iteliminates the time wasted tomaintain data mapping andhandshaking between thecontrol and safety systems.

n Integrated operations ensurethat personnel are quicklynotified of alarms and can easilyaccess safety information in afamiliar environment.

n Integrated AMS Device Managerprovides comprehensive assetcapabilities for SIS componentsthat are critical to safeoperations.

n Integrated historian providescomprehensive event collectionand reporting with timesynchronization.

Reduced engineeringand complexityThe DeltaV SIS advanced functionblocks deliver powerfulfunctionality out of the box, andsimplify the implementation of

complex SIS applications. A fullpallet of IEC 61508 certifiedfunction blocks is built to the IEC61131-3 function block standard,making safety logic developmentintuitive and easy. Simple drag-and-drop configuration processrequires no custom programming.Simplified configuration with lesscomplexity reduces your lifecyclecosts and process risks.

Simplified regulatorycomplianceThe DeltaV SIS system is built fromthe ground up to simplifyregulatory compliance, eliminatingyour concerns related to properimplementation. The engineeringtools enforce good practices, sospecial restrictions need not beconsidered when configuring thesystem. Simplified IEC 61511compliance is provided by:nChange management of safety

logic and field deviceconfiguration and calibration

n Security management, includingauthorization of online trip pointor bypass changes

n Secure write mechanism forrepeat confirmation of onlinechanges

nAutomatic logging of systemevents and diagnostics faults

nAutomated workflow for proof-testing field devices.

Page 13–DeltaV System Overview

InherentlyIntegrated

Built for Purpose Services

Page 14: DeltaV Digital Automation System

Process control applications comein many different sizes and levels ofcomplexity. It’s critical to have anarchitecture built to support thisrequired scalability, or you end upwith multiple, isolated, difficult-to-integrate solutions.

Scalability starts at the field devicelevel. Technologies likeWirelessHART and its self-organizing wirelesscommunications help you scaleyour instrumentation device bydevice, and area by area withinyour plant. AMS Device Managercaptures and delivers predictivediagnostics from all of thesedevices, as well as your HART,FOUNDATION fieldbus and ProfibusDP devices–even across multipleDeltaV systems.

Scales to fitThe DeltaV architecture scales insize from as small as 25 I/O. Yet, byintegrating I/O through openinterfaces, scaling to more thanone million I/O is possible. Nomatter how small or how largeyour application is, the DeltaVsystem scales to fit.

DeltaV Zones segment thesystems to ensure flexibleoperation and expansions withenhanced system performance.Maintenance or commissioningactivities can be performed in eachzone without impacting otherzones. Also, to more easily managesoftware upgrades based on process criticality, each system

can operate using different DeltaVsoftware revisions, and still sharedata across zones.

To meet the challenges of yourprocess operations, the scalableDeltaV system expands online,without redesign, and with theexisting software–no upgraderequired.

Application scalabilityThe DeltaV system scales infunctionality to provide you withthe tools you need for your processcontrol application. With acommon set of engineering toolsand a common database, itprovides a single platform andeliminates the typical headachesassociated with integration. Youhave the flexibility to add advanced control, or batch, orsafety instrumented functions as needed.

No matter your application’s size,all hardware components are thesame–the engineering tools arethe same, operations andmaintenance applications are thesame. The result? Less training,fewer spares, and easieroperations.

Easily fits applications of any size.

Page 14–DeltaV System Overview

Integrating I/O throughopen interfaces, morethan one million I/O can be monitored andcontrolled.

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 15: DeltaV Digital Automation System

Reduce implementation and maintenance costs.

Page 15–DeltaV System Overview

InherentlyIntegrated

Built for Purpose Services

Virtualization lets you consolidatecomputer resources, reduce hard-ware footprint, increaseavailability, and reduceimplementation and maintenancecosts. With the DeltaV system’sintegrated virtualization you canconfidently capture the value ofvirtualization with a fully testedand supported solution.

DeltaV Virtual StudioDeltaV Virtual Studio makes it easyto create and maintain virtualDeltaV systems for development,testing, training and on-lineproduction. Virtualization is madeeasy using pre-built DeltaV virtualmachine templates and virtualnetworks which simplify systemset-up and reduce the risk ofconfiguration errors.

DeltaV Virtual Studio supports allDeltaV workstation typesincluding AMSTM Device Managerfunctionality.

DeltaV Virtual controlhardwareFor off-line development and testsystems, DeltaV Virtual controlhardware simulation provides aneasy, cost-effective way toimplement and test controlconfigurations and I/O assignments in a host computerwithout the actual controllerhardware. DeltaV Virtual Controlhardware simulation includes:nVirtual CHARMs simulationnVirtual S-series and M-series

controller simulation

DeltaV obsolete serverreplacementThis Emerson offering lets youreplace older server hardware usedwith legacy DeltaV v9.3 and v10.3with new server hardware runningDeltaV software in a virtualmachine.

DeltaV Simulatestandalone virtualmachineThe DeltaV Simulate StandaloneVirtual Machine (a.k.a., “simulateon a stick”) makes it simple to runDeltaV simulate on your laptop ordesktop computer without anysoftware installation.

Example for Off-line Virtual Development/Test Systems

Page 16: DeltaV Digital Automation System

Emerson revolutionized theprocess control industry with theintroduction of the PlantWebarchitecture, which providespredictive intelligence through theuse of intelligent field devices.Now, with embedded intelligentcontrol, Emerson takes predictiveintelligence a step further. Byembedding learning algorithmsdirectly into the DeltaV system, itcan systematically apply theprocess knowledge it acquires to:n Locate hidden variability and

under-performing control loopsnMonitor control performance

against model-basedperformance benchmarks

n Identify problems and diagnosecauses such as faulty valves orprocess interactions

n Prevent downtime and increaseavailability

nReduce variability, increasequality and throughput

n Sustain gains from performanceimprovements.

DeltaV embedded intelligentcontrol provides you a full array ofapplications including enhancedPID control, automatic variabilityinspection, tuning, fuzzy logiccontrol, model predictive control,and neural networks. Never beforehas a control system provided a fullsuite of embedded advancedcontrol applications that enableyou to get the most from yourplant, with the least amount of effort.

Advanced control–easyDeltaV embedded intelligentcontrol enables you to quicklydeploy state-of-the-art controltechnologies without theimplementation and maintenanceproblems associated withtraditional advanced controlsystems. Designed for the averagecontrol system engineer, advancedcontrol has never been easier.With embedded intelligentcontrol, advanced applications canbe implemented with minimal

configuration and maintenancebecause all the technology andtools are inherently integratedwith the DeltaV system. No datamapping is required. It is not anadd-on, it is part of the DeltaV system.

DeltaV advanced controlapplications are built as part of thesame, easy-to-learn and -useenvironment as standardregulatory control. PID, Fuzzy,Predict, and Neural functionblocks are all available for you todrag and drop from the ControlStudio pallet–it’s that easy!

Continuously adapting to changing conditions helps optimize your plant.

Page 16–DeltaV System Overview

I/O on Demand Ultimate Scalability Embedded Intelligent Control

Page 17: DeltaV Digital Automation System

How do you know if your loopsare under-performing?Studies have shown that nearly 40% of all

process loops are under-performing. You are

responsible for hundreds of control loops and

instruments and you don’t have the time or the

tools to monitor and maintain them. Your

company is losing millions of dollars each year

due to process variability and poor control

performance. With embedded intelligent

control, the DeltaV system provides you with a

systematic way to automatically monitor,

diagnose, and improve process control

performance.

Page 17–DeltaV System Overview

Intelligent control also makes lifeeasier for your operators.More robust control means thatyour operators are less likely tooperate in manual mode.Automatic control with reducedvariability gives your operators lessto worry about, so they can focuson other important operatingactivities.

Reliable informationincreases availabilityYou cannot have sustainableadvanced control unless you havea strong foundation–built onhealthy devices and reliable fieldinformation. The DeltaV systemuses validated data and equipmenthealth information from intelligentfield assets to ensure the rightcontrol action is taken, preventingunwanted shutdowns when anasset fails.

All DeltaV intelligent controlfunctions run in the DeltaVcontroller, including advancedcontrol algorithms. This ensuresthat critical strategies run in arugged, high-speed, optionallyredundant environment.

Online adaptabilityChanging process conditionsrequire a control system to quicklyadapt and take corrective action toprevent unsafe or sub-optimaloperations. Reliable measure-ments and intelligent controlstrategies provide accurate andflexible control during changingprocess conditions and market demand.

Intelligent field devices thatprovide diagnosticinformation ensure theregulatory and advancedcontrol algorithms areworking with good data andthat corrective action can betaken in the case of questionableor bad data.

The DeltaV system’s embeddedintelligent control provides theability to quickly adapt tochanging process conditions andthe flexibility to confidentlyrespond to changing marketdemand. Embedded learningalgorithms identify controlproblems and provide continuousadaptive control to automaticallyadapt to changing processconditions. Model predictivecontrol and optimization go onestep further to continuouslymonitor process and economicconditions to ensure optimal plantperformance within operatingconstraints.

The embedded DeltaV intelligentcontrol applications are designedfor you to use on a broad array ofcontrol challenges, enabling you todevelop the right controlstrategies for your plant, at afraction of the traditional cost–what you want, when you want it,where you want it.

Preventing hazardousconsequencesBy reducing process variability andadapting to changing conditions, embedded intelligent controlkeeps your process runningsmooth and within safe limits. Thishelps prevent unwantedshutdowns or hazardousconsequences that may otherwiseresult from abnormal situationssuch as process disturbances,upsets, and unplanned events.

The DeltaV systemoutperforms allothers–even forbasic PID control.

PID functionblock capability

DeltaV DCS PLC

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DeltaV PID ControlIntelligent control begins withrobust regulatory control. DeltaVPID control delivers improvedperformance using intelligentdevice information and enhancedPID algorithms. Even for basic PIDcontrol, the DeltaV system hasmore capability than other DCSsand PLCs.

DeltaV InSightDeltaV software provides the toolsto monitor, analyze and tunecontrol loops for peakperformance. DeltaV InSight,inherently integrated into thesystem, instantly identifies under-performing control loops,enabling you to reduce processvariability and increase theefficiency of your operation. It canbe used to commission andautomatically tune both PIDand Fuzzy blocks. There is nosetup or configuration required,because InSight automaticallyrecognizes function blocks as theyare configured.

DeltaV AdaptDeltaV Adapt continuously adjustsPID tuning for optimal control asprocess conditions change. Inaddition to calculating newtuning, DeltaV Adapt alsoremembers the best tuning fromthe last time it was controlling inthe same operating region. Andbest of all, DeltaV Adapt can beapplied to any PID loop in thecontrol system–without controlconfiguration changes.

DeltaV FuzzyDeltaV Fuzzy offers a practical,field-proven substitute for PIDcontrol for processes that maybenefit from non-linear controlaction. Using an embedded fuzzylogic control algorithm withautomated loop tuning requiresno special expertise in fuzzy logic.

DeltaV Fuzzy is robust andprovides superior performanceover PID control in many cases,providing faster response to setpoint changes or load

disturbances without overshoot.Benchmark tests have shown loopperformance improvement of 30-40% over traditional PID.

Optimized loops–all the time.

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InSight control performance monitoring.

Apply DeltaV Adapt to any PID loop in the control sys-tem without control configuration changes.

Fuzzy logic control is implemented just like PID–with drag-and-drop ease.

PID control in Control Studio.

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DeltaV PredictGet greater throughput, reducedvariability, and increasedprofitability by using DeltaVPredict and DeltaV PredictPro toimplement multivariable modelpredictive control strategies.DeltaV Predict and PredictPro usethe power of model predictivecontrol to easily address processinteraction and difficult dynamics.Since DeltaV Predict andPredictPro are fully embedded inthe DeltaV system, you can usepre-engineered components andfunction blocks to quickly develop,validate, test and deploy yourmultivariable control strategies.

DeltaV NeuralDeltaV Neural provides a practicalway to create virtual sensors formeasurements previously availableonly through the use of labanalysis or online analyzers. Easyto understand and use, DeltaVNeural gives process engineers away to produce extremelyaccurate results, even

Without prior knowledge of neuralnetwork theory. DeltaV Neuralautomatically uses the historicaldata provided from embeddedhistorian, making it easy for you toquickly train the neural networkand verify the accuracy of theresulting model.

Deploy virtual sensors with DeltaVNeural.

DeltaV Predict implementation

with FunctionBlocks.

DeltaV Predict provides powerful model predictive

control and optimization–available in every DeltaV system.

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InherentlyIntegrated

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The DeltaV suite of engineeringtools handles configurationmanagement, both locally andremotely, for all aspects of theDeltaV system and intelligent fielddevices. A single, globalconfiguration database enablesyou to coordinate all configurationactivities. Forget about datamapping between separatedatabases or referencing yourprocess and engineeringinformation by arcane registers ornumbers. With DeltaV software,it’s all in one dynamic tag-drivenconfiguration database:nControl strategiesnBatch control strategiesn Safety strategiesn Process graphicsnHistoryn EventsnChange management

In the DeltaV system, context-sensitive help takes you right tothe documentation that’s relevantfor the task you are doing. There isno need to search through booksand manuals. DeltaV BooksOnline shows you what you needto know, when you need it, whereyou need it.

DeltaV ExplorerDeltaV Explorer is the primary toolfor system configuration. Itpresents the complete system in asingle view and allows directaccess to any item. Similar inappearance to the WindowsExplorer, it lets you define systemcomponents and view the overallstructure and layout of yoursystem. The system comesPlantWeb-ready through tighterintegration with AMS DeviceManager. You can nowcommission and configure devices“out-of-the-box” from DeltaVExplorer. The DeltaV system ispredominantly configured in placethrough interactive dialogs within DeltaV Explorer.

Easy I/O configurationDeltaV controllers, I/O, andFOUNDATION fieldbus devices areauto-sensed when connected tothe control network andautomatically added to yourconfiguration. The result isdramatically reduced engineeringand commissioning time.

Native support for configuringbusses with no need for thirdparty configuration tools makes it

easy to configure Profibus DP,DeviceNet, and AS-i bus I/O.

Bulk Edit can be used to speed upthe configuration process andeliminate tedious tasks.

DeltaV Control StudioControl Studio lets you graphicallycreate and modify individualmodules and templates that makeup your control strategies. TheDeltaV system helps you createand maintain control strategies assmall, modular components(modules). These modulesbecome reusable configurationsfor control of your processequipment.

Control Studio treats each moduleas a separate entity–allowing youto focus on a specific modulewithout affecting other modulesthat may be running in the samecontroller. Built on IEC 61131-3control languages, includingfunction block diagrams,sequential function charts and structured text, Control Studio

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DeltaV Bulk Edit streamlines your configuration efforts.

Intuitive, fast drag-and-drop engineering.

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provides a drag-and-drop paletteto easily design and documentyour control strategies. Use DeltaV Control Studio todevelop: nRegulatory controlnAdvanced process controlnBasic logicn Sequential logic.

Display configuration is easy withpre-defined, modular graphicssuch as faceplates, module detaildisplays, trends, alarm summariesand display directories.

Configuration made easyWith an intuitive user interfacebased on Microsoft’s FluentInterface, you can quickly learn todevelop control strategies usingdrag-and-drop configuration. Self-documenting graphical modulesmake it easy to design anddocument your control strategies.

Standard product design and pre-engineered, out-of-the-boxsolutions make configurationinherently easy to learn, use, andcustomize.

Unlike hybrid and component-based automation systems,operating faceplates and historycollection are built automaticallyas you assemble your controlstrategies.

DeltaV embedded historyautomatically collects historicalcontinuous and event data for allmodules in an assigned area.

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Modules include graphical display elements to simplify overall display development.

Control strategies are easily created withdrag-and-drop function blocks.

The DeltaV Explorer graphically displaysyour configuration and components.

Eliminate low-value engineeringfor quicker start-up.With the pressure on to get up and running on

schedule, it is more and more important to have a

common set of engineering tools to configure,

calibrate, and commission different types of

equipment. This ensures that you can quickly

complete your tasks in a single interface, without

having to make the same change in multiple

locations.

With the DeltaV Explorer, you can easily design the

control system architecture, including all busses,

without the need to map data between databases

or to use third party configuration tools. The

DeltaV Explorer enables you to configure your I/O

and your field devices in a common interface.

When configuring control logic with DeltaV

Control Studio, it makes no difference whether the

associated I/O comes from FOUNDATION fieldbus,

serial interface, DeviceNet, or traditional I/O. It

simply connects to any I/O, without any special

tools required for different types of I/O.

The DeltaV engineering tools are developed with

ease of use as a primary design criteria. The DeltaV

system is designed to eliminate low-value

engineering to ensure quick configuration, testing,

and commissioning of any process

manufacturing plant.

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AdaptableThe DeltaV system gives you theflexibility to implement yoursystem how you want, when youwant, where you want.

Multiple users can concurrentlyconfigure the system and accessthe global configuration databasefrom DeltaV workstations. For verylarge or tight deadline projects,the DeltaV system’s multi-clientarchitecture provides: nOff-line configurationnBulk editing in spreadsheet

modenBulk import from third-party

softwarenBi-directional communication

with Intergraph’s SmartPlantInstrumentation (INtools).

The DeltaV modules help youdesign your system from the topdown and implement as you go.With minimal effort, you canspecify loops and field devices,then quickly complete theconfiguration.

Implement portions of the systemon the fly in a modular fashion asprocess design and controlrequirements become available.You can finish what you know andleave other sections to completelater. Work-in-progress flagsensure that no items are leftincomplete.

Your configuration can be builtfrom the bottom up, starting withI/O and finishing with controlstrategies and displays.

With Control Studio On-line, it’seasy to modify existing strategiesindependent of the runningprocess and simulate them offline.When you are ready, just install thechanges to the running systemwithout affecting other controlmodules executing in thecontroller.

SmartPlant ®

InstrumentationintegrationThe SmartPlant Instrumentation(SPI) software from IntergraphCorporation is used by many

engineers for instrumentationdesign. Projects that use SPI canbenefit from the DeltaV dataexchange interface.

The DeltaV system has a bi-directional interface with SPI thatprovides the seamless exchange ofI/O and instrumentationinformation between the twodatabases. The information thatcan be transferred spansconventional I/O, including HART,Fieldbus I/O and CHARMS I/O systems.

The SPI product has beenenhanced to allow DeltaVdefinitions for I/O hardwareobjects, DeltaV terminology, andFOUNDATION fieldbus devicedefinitions to appear directly in SPI.

Using the DeltaV SPI integrationcapabilities significantly reducesDeltaV and SPI engineering hoursand delivers higher quality projectdeliverables because shared data isentered once. Data conversion ortransfer errors caused by manualprocesses are eliminated.

Implement your DeltaV system any way you want.

Simulate control strategies with Control Studio On-line.

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Page 23–DeltaV System Overview

Demands on operators continue toincrease as their span of controlincreases and as technologyadvances create more informationto digest. It’s more critical thanever to start from the operators’perspective; to streamline andfocus their view into the process,especially in abnormal plantsituations.

Human-centered designEmerson founded the HumanCentered Design Institute and is akey participant in the Center forOperator Performance, anoperator-focused, human factorsresearch consortium whosemembers include academics,engineering and automationsuppliers, and process manu-facturers. Improved DeltaVOperate and AMS Suite softwareusability emerged out of thisextensive research and humancentered design approach. Theresults include easily seen alarmsat a glance, faster abnormalsituation recognition, and intuitiveviews of loop deviations.

The operator experience beginswith color-scale graphics, whichprovide subdued colors to makethe bright colors associated withalarms and abnormal conditionsstand out. Based on the ISA S18alarm standard, operator-centricalarm help is available to provideimmediate in-context access toallow response time, probablecause and operator instruction. These can include equipmentprotection and prediction through

integrated machinery monitoring,environmental protection,product quality and processefficiency.

Fast accessDeltaV Operate gives operatorseasy, one-click access to alarmsummaries, faceplates, trends,display navigation, and on-linehelp. Unlike pieced-togetherautomation solutions, the built-in,one-click access capability makesthe DeltaV system easy to learnand use. As a result, operatortraining costs are typically reducedby 50% compared to otherautomation solutions.

DeltaV Flexlock provides theapplication accessibility that isappropriate for personnel’s jobfunction and skill level.

AMS Device Manager providesdetailed alert information fromDeltaV operator faceplates.Detailed troubleshootinginformation is available in theAudit Trail records and throughapplications such as AMSValveLinkTM SNAP-ON application.

Easy alarm analysisDeltaV Analyze, which is based onthe ISA S18 and EEMUA 191 alarmmetric standards, simplifies alarmanalysis. It allows you to quicklyspot which areas and moduleshave the most alarms in a giventime period by connectingembedded historical alarms andevents from the DeltaV EventChronicle or Plant Event Historian.

You can also zero in on the types ofrecurring alarms and theirfrequency to help get to the rootcause and its solution.

DeltaV diagnosticsAs a key component of thePlantWeb digital plantarchitecture, DeltaV diagnosticsextend not only to the systemcomponents, but beyond–tocyber-security and intelligentdevice and machinery monitoringdiagnostics with AMS Suitesoftware. Diagnostics fromFOUNDATION fieldbus, Profibus DP,DeviceNet, HART, WirelessHART,and smart switches are easilyincorporated into control strategies and operator graphics toreduce abnormal situations andprovide rapid decision support tonormalize the process.

Intuitive view provides situational awareness and better decision support.

Alarms stand out helping operators address and resolveabnormal situations–easy.

InherentlyIntegrated

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Increasingly stringent regulationsrequire manufacturers to providecomprehensive documentation oftheir process. DeltaVConfiguration Audit Trail is apowerful tool that tracks changesand manages revision informationfor any item in the DeltaVconfiguration database, includingSafety Instrumented System (SIS)items. This application creates andmaintains a configuration changehistory for configuration items,such as modules, SIS modules,phases, operations, unitprocedures, user accounts, andoperator graphics–simplifyingconfiguration management andregulatory compliance.

Easy to track changesComprehensive version control ofa configuration item isautomatically tracked andupdated. The new version is time-stamped and a history commentcan be recorded when the item ischecked back in. Embeddedreporting tools give users theability to print configurationchange histories for any item inthe configuration database.

By keeping detailed historicalinformation on configurationitems, the system automaticallymaintains quality data forregulatory compliancerequirements and trouble-shooting. Configuration Audit Trailis tightly integrated with theDeltaV configuration tools, such asExplorer, Control Studio, Recipe

Studio and Graphics Configuration.DeltaV administrative tools allowthe Configuration Audit Traildatabase and the DeltaV databaseto be backed up together in oneoperation. It is also possible toarchive and restore versions ofitems in the audit trail database.

Ensure authorizedconfiguration changesThe DeltaV security systemprovides the ability to grantprivileges to individual users.Items may be checked out forediting only by approved users.

Ensure complianceduring operation withElectronic SignaturesTo support regulatory compliancerequirements, including FDA 21CFR Part 11, the DeltaV systemprovides comprehensiveelectronic signature capabilityduring process operations. Anyactions taken can be configured to require a confirmation in which

the user name and password isneeded to execute, as well as anadditional verifying user name andpassword if required.

Inherent change management simplifies regulatory compliance.

Configuration Audit Trail and Version Management automatically collects revision information–viewed in either graphical or text-based formats.

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Change management providesthese key benefits:

n Tracks configuration changes

n Displays differences between differentversions of a configuration item

n Rolls back an individual item or theentire database to a prior version

n Creates change management reports

n Displays version identifiers online fordownloaded configuration items

n Logs recipe authorization before releaseto production

n Tracks SIS Module downloadauthorization based on SIL level

n Tracks SIS Module testing approvalbased on SIL level.

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Security is an important elementof any control system especiallytoday when viruses and othersophisticated threats are on therise. Following the industrystandard defense-in-depth layeredsecurity strategy, the DeltaV built-in security ensures that you havethe appropriate security measuresinstalled and implemented. TheDeltaV system provides easy,flexible, system-wide securitymanagement–right out of the box.

Built-in securityThe DeltaV system was developedwith system security as a keydesign criterion. To safeguard yourassets and ensure controlledaccess, the DeltaV system deliversthe security capabilities you needas part of the standard features.

n The DeltaV control networkarchitecture inherently creates aseparate control system networkcompletely segmented from othernetworks in the plant, delivering aprotected system fromunauthorized external access.

n The DeltaV systemautomatically applies the latest

operating system hardeningtemplates to create a more secureworkstation. Hardening disablesunused system services and blocksaccess to DVD drives and USBports to help prevent theintroduction of viruses andmalware from portable media.

nUsing the integrated DeltaV UserManager and our role-basedsecurity key, it’s easy to createusers with the appropriate accessto system functions and span ofcontrol in the process. The UserManager automatically creates theWindows user as you create theDeltaV user so coordinatingWindows and DeltaV user securityis never a problem. The DeltaVroles allow you to easily createusers with “least privilege” tofollow best practice user securitymanagement.

n The easy-to-implement EmersonSmart Firewall creates a moresecure system perimeter to helpprotect your system fromunauthorized access by people orapplications on external LANs.

n Plug-and-play DeltaV SmartSwitches provide auto port

lockdown from our Smart SwitchCommand Center to preventunauthorized access to thenetwork from switch ports.

n The DeltaV Event Journal trackssystem events, alarms and useractivities to provide tracking andauditing of security-related eventson the system–including attemptsto connect to locked smartswitches.

nAll DeltaV network devices haveto authenticate as part of systemconfiguration as they connect tothe system. They must berecognized as a valid DeltaV devicebefore they can participate incontrol communications on the network.

nAll routine system maintenanceand troubleshooting is done fromsecured DeltaV workstations sophysical access to equipment isnot required. This reduces securityrisks, as no unsecured externalequipment is required to servicethe system. No open networkports on field equipment arenecessary, so risk of unauthorizedaccess is eliminated.

Built-in, flexible, system-wide security safeguards your assets.

Who made that change?Starting up a large manufacturing facility can be stressful–oftenthere is too much to do and too little time. An inherent changemanagement system can help eliminate pressure and improveproductivity. DeltaV system changes are made by authorizedpersonnel and are automatically tracked and approved as needed.The result is up-to-date documentation that supports regulatorycompliance requirements. Made a mistake? No problem. Thedatabase can be rolled back to a prior version.

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InherentlyIntegrated

Built for Purpose Services

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The seamless integration of AMSSuite: Intelligent Device Managerwith the DeltaV system enablesyour operations and maintenanceteams to easily monitor fielddevice health status. Plantpersonnel can then work togetherto resolve potential issues beforethey become costly problems.

Only Emerson’s technologies andthe PlantWeb architecture are builtto turn the wealth of intelligentfield device diagnostic data intofocused, actionable information.AMS Device Manager and DeltaVsoftware help you move to apredictive maintenanceenvironment by giving plant staff awindow into the health ofintelligent field devices.

Based on real-time diagnosticsfrom intelligent field devices, yourstaff can respond quickly and makeinformed decisions to preventunexpected downtime.

With AMS Device Manager, youcan monitor status and alerts ondrives, instruments, and valves,troubleshoot from the controlroom, perform advanceddiagnostics, manage calibration,and automatically documentactivities with a single application.

Easy-to-use interfaceA graphical device dashboardinterface makes diagnosticinformation easy to understand.The interface, powered by EDDL,provides compelling visualizationto aid in troubleshooting andsupport decision-making. Thesediagnostics are based on human-centered design principles for fast,

easy access. In addition, AMSDevice Manager providescomplete asset managementcapabilities for HART, FOUNDATION

fieldbus, WirelessHART, Profibus DPand PA devices–a single userinterface in an integratedoperating environment. And withthe addition of DTM support, youhave freedom to choose the bestdevice for an application with theconfidence you are getting thebest of that device’s functionality.

Increase plant availabilityPredictive maintenance using AMSDevice Manager helps you avoidunplanned shutdowns andinefficient practices. Online accessto device diagnostics allows you tocontinually monitor devices and toknow immediately if there is aproblem. SNAP-ON applicationslike AlertTrack can be used foremail and cell phone notification ofprocess upsets, helping you tointercept problems before theycause major plant upsets.

Proactive maintenancepre-empts unplanneddowntimeAMS Device Manager providesadaptability in many ways:nRemotely access status and

diagnostic information fromconnected devices to identifyissues and easily make config-uration changes or replace adevice.

nAutomatically document deviceinformation including alerts,configuration changes, andcalibration events using AMSDevice Manager Audit Trail.

nAssociate electronic drawingsand notes with a particulardevice quickly and easily.

n Speed commissioning byplanning and storing your fielddevice configurations in a singledatabase. Perform device looptests, interlock validations, andcalibrations quickly andefficiently.

Asset managementimproves safetyOnline access to critical assetinformation eliminatesunnecessary trips to the field andreduces visits to hazardouslocations. The DeltaV systempasses status and diagnostics toAMS Device Manager, giving clearand specific descriptions of faults. When maintenance functions areperformed, records areautomatically produced andlogged in the Audit Trail. Thedocumentation step is donesimultaneously and accurately togive a complete history of yourdevice maintenance records,reducing maintenance costs overtypical paper-based systems.Asset Management allows you tooperate with confidence.

Depend on the performance and reliability of your critical production assets.

EDDL-based device dashboard screens apply a graphicalindication of device condition.

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As much as 50% of machinerymalfunctions occur because ofprocess changes or processconditions. Without real-timefeedback, operators lack thevisibility to see the effects of theiractions or effects of the process onthese critical machines. Withouthealthy machines, efficiencysuffers, production is at risk andunplanned shutdowns occur.

When operators have visibility ofthe health of these high-stakesassets, they can make processadjustments and reduce processdisruptions. Real-time integrationof machinery information in theDeltaV system delivers actionableinformation to operations staff.

Eliminate complex andexpensive integrationWith most control systems,integration of machinery healthinformation using MODBUS may

require as many as 2400 steps for24 vibration channels to completethe integration process–not tomention the discovery process todetermine vibration and processautomation systems areimplemented.

Save hundreds of man-hours andgain a more complete, error-freeintegration of machineryinformation when you use the CSI6500 Machinery Health Monitorwith your DeltaV system. You willgain integrated prediction,protection, and performancemonitoring that is pre-engineeredwith automatic sensor health andautomatic synchronization ofalarm limits in the DeltaV system.

Emerson’s technologiesstreamline integration in threeeasy steps: scan, configure, andimport. From AMS Suite and theCSI 6500, asset parameters arescanned and then imported to the

DeltaV system.The entire processis completed in10 minutes.

Build operator graphicsfastI/O and control modules areautomatically configured in theDeltaV system. Function blocksare automatically created incontrol studio allowing customrules for plant-specific abnormalsituation scenarios. Machineryhealth faceplate templates anddynamos are pre-built and readyfor operator graphics. What oncerequired custom programming isnow a drag-and-drop process toquickly build a machinery healthoperator interface.

Out-of-the-boxmachinery healthwarnings for operatorsAfter the integration process,simply launch DeltaV Operate andif any machinery health alarmsoccur, they are automaticallydisplayed in the alarm banner. Pre-configured instrumentationalarms provide instrumentationhealth feedback. If alarm limits arechanged in the machineryprotection system, these limits areautomatically replicated in theDeltaV system.

Through easy integration of theCSI 6500 with DeltaV, real-timemachinery health feedback isprovided to operators.Comprehensive protection, plant-wide prediction, and performancemonitoring integrated withprocess control gives confidencethat your mechanical equipment istruly operating reliably.

Fast, easy integration delivers real-time feedback on Machinery Health.

The easy integration process delivers real-time feedbackso operators can see the effects of their actions onmachinery health.

InherentlyIntegrated

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Ready access to continuous andevent historical information fromyour process is critical tooperating, analyzing, andoptimizing your process. Thiscollected information needs toextend beyond the control systemboundaries down to the intelligentfield devices, which are muchcloser to the process and have ahigher resolution view of the process.

Continuous HistorianThe Continuous Historian is adatabase designed for historicalstorage, retrieval, and integrationinto the DeltaV system, as well asopen access from the system. Itcaptures analog, discrete, and textdata and stores it for futureanalysis.

As an Emerson ProcessManagement product, the DeltaVContinuous Historian wasdesigned to support the PlantWebarchitecture and provide a datarepository for the informationavailable in intelligent field devices.The DeltaV Continuous Historiancaptures the value, timestamp,and status or validity of theinformation from these intelligentfield devices. You can make betterdecisions with this high fidelity data.

Instead of being a layeredapplication afterthought, theDeltaV Continuous Historian isembedded in the system and caneasily scale from 250 to 30,000historical items. Since it’s fullyintegrated with the DeltaVsystem, it’s easy to start collectinginformation and maintain it. No

data mapping or non-valueengineering is required.

DeltaV regulatory and advancedcontrol applications includingmodel predictive control andneural networks use the historicalinformation and its associatedstatus. For higher availability androbustness, these applications canautomatically detect when theitem status is not good, alertingthe operator or application thatdata is suspect.

Event ChronicleThe Event Chronicle captures allsystem events, such as operatorchanges, control moduleinstallations, alarms, sequence ofevents and changes in devicestatus. For each event, informationsuch as who made a change andwhen the change occurred is recorded.

The DeltaV system is designed tocapture data values and theirassociated time stamps at thelowest possible level in the system,providing you with a moreaccurate picture of the alarms andevents as they occur. The EventChronicle receives these timestamps and events and makesthem available to the operator foreasy viewing and troubleshooting.

Multiple Event Chronicles can beused in the DeltaV system tocollect events from different plantareas or from the same plant areasfor added data availability and

High resolution, high fidelity historical data helps optimize your process.

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robustness. Since the events aretime stamped in the DeltaVcontroller, multiple EventChronicles will always haveconsistent time stamps.

Plantwide EventHistorianBeyond the boundaries of yourDeltaV system, the PlantwideEvent Historian captures anddisplays event data such as alarms,operator actions, system events,and sequences of events fromDeltaV and third-party automationsystems throughout the entire plant.

History View SoftwareSuiteThe DeltaV History View SoftwareSuite is the window into youroperation’s continuous, event, andbatch data. It provides easy accessto real-time and historical trendmonitoring–with seamlessmovement between the two. Asingle view integrates real-timeand historical data, includingcontinuous and event data.

Process engineers can more easilysee how user changes haveimpacted the process throughthese views of real-time andhistorical data. Embeddedhistorical trends are available inDeltaV Operate that enableoperators to quickly scan thedirection and magnitude ofprocess changes before taking action.

History AnalysisHistory Analysis is a web-basedhistorian client application thatallows you to view DeltaVhistorical data from any computerrunning Microsoft InternetExplorer–from anywhere in theworld. History Analysis has accessto DeltaV historical batch,continuous, and event data, and itintegrates the DeltaV historicaldata in a single, easy-to-use clientapplication. History Analysis alsoprovides an intuitive data searchengine to make it easy for users tofind just the right data. Once thedata is found and evaluated, youcan save the data view or exportthe data for further analysis.

DeltaV ReporterThe DeltaV system comes withDeltaV Reporter–an Excel-basedhistorical data reporting andanalysis tool available on anyworkstation. Use DeltaV Reporterto populate a spreadsheet withhistorical process and event data.Once in the spreadsheet, use thepower of Excel to view, analyze,and create reports on the data.DeltaV Reporter also enables youto easily add historical datacollected from outside the DeltaVsystem, such as laboratory data.This historical data includes statusinformation, is saved in thehistorical database, and is availablefor viewing and reporting with therest of the continuous data.

Historical data anywhereWith the DeltaV OPC HistoryServer, OPC Event Server, OPC .NETand History Web Service, you canextend the wealth of historicaldata to other data historians suchas OSIsoft’s PI and web service-based client applications. Usingthese industry standard interfaces,the DeltaV system can deliverinformation to other systems,applications or users on the plantlocal area network or across theInternet. Through an intuitive webbrowser-based client, powerfullocal history clients and easy-to-use and secure historical datainterfaces, the DeltaV systemenables your experts to quicklyidentify optimization oppor-tunities or issues to resolve.

History Analysis provides an intuitive data searchengine making it easy to find just the right data.

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The DeltaV system architecture isbased on the ISA88 BatchStandard. Whether it is thephysical model, procedural model,or easy-to-use class-basedconfiguration—the DeltaV systemis “built-for-batch.”

Like the rest of the DeltaV system,DeltaV Batch fully supportscompliance with the FDA’s 21 CFRPart 11 requirements with recipeand campaign management,batch history, automatic versioncontrol and change management,and electronic signature support.

DeltaV Batch is a complete suiteof products supporting allcomponents of the ISA88 ControlActivity Model. All batch controllogic for a unit, including phases, isexecuted in the DeltaV controllers.The same intuitive, drag-and-dropuser interface used throughout thesystem makes it easy to configureyour recipes. Batch data is enteredonce into the same commonglobal system database–no datamapping is needed.

The Batch Executive is the batchengine which coordinates all batchprocessing activity, createsdetailed batch history records andschedules recipes and resources.

Recipe Studio is a powerful yetsimple-to-use application forgraphically configuring recipesand formulas for successful batchproduction.

The Campaign Manager createsand manages campaigns byspecifying the recipe, formula,equipment, and number ofbatches that are to be run withinthe campaign. A web serviceenables external applications toprogrammatically interact withthe Campaign Manager.

The Batch Historian automaticallycollects and displays recipeexecution data from the DeltaVBatch Executive and processmanagement event data from theDeltaV Event Chronicle. TheHistory Analysis applicationenables web-based access torecipe event and continuoushistorian information for anyone,anywhere.

Recipe Exchange provides anopen, programmatic interface tothe DeltaV recipe managementsystem. Recipe Exchange is basedon an XML schema that providesthe ability to use web services toimport and export DeltaV recipes.

Batch Analytics detects faults andpredicts end-of-batch quality inreal time using multi-variatemodels based on historical batchdata. Operations is presented withreasons for deviations so that theycan take action before a batchrequires rework or lost.

Easier batch operations From recipe scheduling to real-time fault detection and end ofbatch quality prediction; fromsimple sequencing to multi-streamformulations; from operatorprompts to automatic unitselection, the DeltaV system makesyour batch operations easy.

DeltaV Batch is inherentlyintegrated with the DeltaV system.In DeltaV Operate, your operatorshave easy access to all batchinformation in a single, integratedenvironment. And batch recordsare automatically collected for easyregulatory compliance.DeltaV Batch provides batchstandard compliance out of the

Totally integrated batch enables flexibility for agile manufacturing.

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box because the ISA88 batchhierarchy is built into the DeltaV system.

When used with Emerson’sSyncade Smart OperationsManagement suite, DeltaV Batchoffers a comprehensive operationsmanagement solution to optimizework processes plant-wide.

Reliability is built inEvery batch is run as a separateprocess in the Batch Executive. Asa result, batch failure is isolatedfrom impacting other batches.

DeltaV Batch provides redundancyat all levels of execution–reducingprocess shutdowns andeliminating risk of lost batches.Online upgrades are supported forsystems with redundancy, thusminimizing the impact onproduction, and making it easy tostay current with the latesttechnology available.

Redundancy is available for theDeltaV controller, Batch Executive,and Campaign Manager, providingrobustness for unit, process, andrecipe execution.

Flexibility for agilemanufacturingDuring recipe execution, DeltaVBatch provides flexibility for agilemanufacturing to meet real-timedemands and capturescomprehensive records forregulatory compliance. Class-based configuration and recipemanagement deliver repeatability.DeltaV Batch enables recipe

changes and equipment selectionson-the-fly. Support for dynamicunit selection, automatic unitselection, unit aliasing, andequipment trains delivers:nbetter support for flexible

manufacturingn improved process equipment

failure handlingn reduced risk of equipment

selection errors.

Know when, where andwhy changes are madeTo meet your regulatorycompliance requirements, theDeltaV system integrates changemanagement into your processautomation. This ConfigurationAudit Trail provides a completeversion-to-version comparison,including not only what changed,but who made the change, when,where and why.

DeltaV function-based securitylets you control who can performbatch tasks in the system.Examples include restrictingoperator access to modify recipeparameter values and starting/stopping batches and recipes.

DeltaV Batch incorporateselectronic signatures into yourbatch processing to supportregulatory compliancerequirements, including FDA 21CFR Part 11. Any and all actionstaken can be configured to requirea confirm mechanism. A user’sname and password, along with averifying user’s name andpassword, if required, are neededto execute the action.

Facility expansion required tomeet urgent product demand. A large life science manufacturer needs to

expand an existing facility to meet the urgent

demand for a vaccine. By adding onto the

existing DeltaV system and using the reusable,

standards-based software modules of DeltaV

Batch, the engineers can easily configure the

added equipment– saving precious time.

Additionally, complete redundancy of the

system, from control to recipe level, gives the

manufacturer a robust system that will not

cause process shutdowns. End result: faster

product to market.

An integrated engineering and operations environmentmakes it easy to control your batch processes.

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InherentlyIntegrated

Built for Purpose Services

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The seamless integration ofSyncade suite with the DeltaVsystem provides a comprehensiveoperations management solutionthat optimizes work processes andincreases productivity, plant-wide.

By using the latest technology andadhering to industry standards,Syncade Smart OperationsManagement suite provides amodular, manufacturing ITsolution to increase manufacturingperformance by managingresources, optimizing operations,integrating information,simplifying regulatory compliance,and improving material logisticsmanagement.

Resource Managementreduces variabilitySyncade suite helps you effectivelymanage resources and allows youto do more with less. Byscheduling and trackingequipment usage, Syncade suitecan increase manufacturingcapacity. It can reduce waste andrework by optimizing materialusage and eliminating the use ofoutdated material. Syncade suitereplaces paper equipment recordswith electronic logbooks thatguide operators through manualprocesses and enable easy accessto support documents– resultingin improved productivity.Additionally, personnel trainingand qualifications can be verified inreal time to ensure properauthorization.

Optimized Operationsimproves efficiencySyncade suite manages workflowacross plant functions to assure“right-first-time” production.Coordinating manual andautomated processes enables yourplant personnel to make the mostof their time. Syncade suiteprovides a single recipe /procedures that adheres to ISA88 /ISA95 standards–reducingengineering efforts by enablingmodular, reusable softwarelibraries. Forced electronicprocedures or work instructionsthat guide the operator andprovide access to referencedocumentation (such as SOPs andMSDS) can eliminate errors andensure that accurate data iscollected and omissions areflagged during production.

Integrated informationsupports better decisionsMany manufacturing facilities usenumerous systems that don’toften communicate with eachother, resulting in an inefficient useof time and resources.

Smart Data. Smart Decisions with SyncadeTM Suite.

Recipe Authoring provides a quick way to createintegrated orders and recipes–using standardized libraries, modular building block construction anddrag-and-drop design tools.

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Syncade suite enables easycommunication between businessand manufacturing systems. Ithelps improve productivity byenabling interdependent activitiesto be effectively synchronizedwhile eliminating duplicate effortsor manual data entry. By validatingdata and putting it in relativecontext for consumption by usersand other applications, Syncadesuite creates the information forcollaboration and improveddecision-making. Syncade suitecan automatically createmanufacturing orders withautomated downloads from theenterprise resource planning (ERP)system. Using Syncade suite as asingle engine tool to gather allyour data needs from themanufacturing process, you canstreamline your process andimprove productivity.

Syncade suite is easy to use,integrate and maintain becauseit’s built on industry standard OPCand .NET-based web services.Syncade suite synchronizes yourkey business and plant floorsystems for total knowledgemanagement.

Quality and Compliancesimplifies documentmanagement and reduceserrorsEfficiently managing documentssaves time and money.Documentation is a necessity of

effective operations and includesmany types of documents. Thesedocuments support a wide array ofaudiences, such as operations,maintenance, and quality, andconvey various types ofinformation, such as productionrecords, SOPs, order forms, and labreports. The development, changemanagement, and approval ofdocumentation can be inefficientand time consuming.

Syncade suite providescomprehensive documentmanagement including onlinestorage, change control, reviewand approval routing, versionmanagement, and archiving. Inaddition, user groups andprivileges provide security toensure proper access andauthorization.

Movement managementoptimizes storage tankand terminal operationsIncreasing tank farm and terminalagility in the face of constantcustomer and operational changescan significantly improve terminaland tank farm revenue and profits.Eliminating potential problemsbefore they can contaminaterefined products is key. Procecureerrors like routing materialthrough the wrong pipe or notsetting a line-up correctly or evencompleting a proper line flushunnecessarily can all negativelyimpact the product and inevitablywill time and money to recover.

Syncade suite provides a flexible,integrated logistics solution formarine, rail, and truck terminals.These include real-time planningand scheduling tools, routeselection optimization, integratedinventory reconciliation, andcomprehensive reporting /auditing of all custody transferactivity.

Missed information can resultin lost or reworked batches. The batch is complete. The records are

collected. Then it becomes obvious that data

is missing from the batch record. If only

operations became aware of this omission

before the batch progressed to the next step!

Syncade suite enables comprehensive

production records to be generated in real

time–flagging omissions or inaccurate data

during processing, as well as enabling review

by exception. This functionality speeds batch

release time and improves manufacturing

performance.

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InherentlyIntegrated

Built for Purpose Services

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At the heart of your productionprocess is your process auto-mation system. Its ability to easilyconnect up, down, and sidewayswith other systems and appli-cations is critical for providing aninformation-sharing, collaborativeenvironment. The DeltaV systemprovides many data integrationoptions with its open, inter-operable standards-basedtechnologies such as serial, OPCClassic, OPC .NET 3.0, high-speedEthernet, SQL, XML and web services.

Ethernet and serialdevice connectivitySimplifying integration with yourplant subsystems, the DeltaVvirtual I/O module (VIM) connectsthrough Ethernet using ModbusTCP and Ethernet/IP protocols.With redundancy, this externaldata can be robustly integratedinto your control strategies.Making integration easy,Ethernet device configurationmay be bulk loaded into DeltaVcontrol strategies to reduceengineering efforts.

Serial communications usingMODBUS RTU/ASCII protocols alsomakes integration with othersystems easy, by connecting yourlegacy DCSs and PLCs to theDeltaV system.

OPC and OPC .NET 3.0Open and interoperable OPCcommunications have served theprocess industries well for over adecade as a way to connect serversof data with a multitude ofvaluable clients. This standardsupports real-time and historicaldata access as well as alarm/eventdata access. Cyber-securityconcerns and increased use offirewalls around the automationsystem’s perimeter have createdproblems with network distributedOPC communications –until now.

OPC .NET 3.0 (formerly known asExpress Interface (Xi)) is a new datacommunications interfacedeveloped by diverse processautomation suppliers to meetcustomer needs for a secure,reliable and standard way toexchange data between theautomation system and theenterprise. OPC connectivityprovides secure, robust, firewall-friendly data access to real-timeand historical process data, as wellas real-time alarm and event data.To ease migration to OPC .NETfrom current OPC classic systems,OPC .NET can directly interface toexisting OPC Data Access, OPCHistorical Data Access and OPCAlarms & Events clients and serversto deliver a secure datacommunication path even onlegacy systems. In addition,

OPC .NET provides processmanufacturers a migration path tothe OPC Unified Architecture (UA)as needed. OPC .NET is based onWindows CommunicationFoundation (WCF), the latestcommunications technology fromMicrosoft, enabling both fast andefficient data communicationsbetween Windows-based clients

Streamlining collaboration for greater production efficiency.

Lost changes? Enter it once and be done.Your EPC is using Intergraph’s SmartPlant

Instrumentation (SPI) software to design your

large projects. In the past you have been able to

import the I/O configuration from the SPI tool,

automatically configuring your DCS with the

same I/O layout. However, without bi-

directional communication, any changes made

to the I/O design on the DCS side cannot be re-

incorporated into the SPI database without

manual effort.

Synchronizing the configuration after changesare made to the DCS configuration means thattwo tasks must be performed, one in eachsystem, likely by two different people. Thiscreates significant coordination costs and oftenresults in quality problems when errors aremade or changes are lost.

Now with DeltaV XML-based bi-directional SPI-integration, data exchange andsynchronization in both directions isaccomplished with only a few clicks of themouse. You can enter it once and be done. It’s that easy!

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and servers, as well as secure andreliable data communicationsthrough firewalls and to non-Windows systems.

OPC .NET also facilitates thedevelopment of visually stunningclient applications using WindowsPresentation Foundation (WPF),Microsoft’s next generation user-interface development platform.

SQLConnecting upwards withtransactional, planning-basedsystems often requires SQLdatabase connectivity. DeltaValarms, events, and batch historydata are stored in anSQL-server databaseand available toapplications likeoperationsmanagement systems,enterprise planningsystems and otherdecision supportsystems requiringaccess to informationfrom the process.

This well-known, well-proven, easily-adaptable standardsupports the datarequirements for yourworkflow processes.

Web ServicesMany process manufacturers wantto integrate their control andbusiness systems to moreefficiently run their organization,but existing solutions may not beflexible or secure enough to meetthe demands of these systems.Service Oriented Architecture(SOA) provides a way to addressthese requirements. It’s astandards-based design approachto create an integrated ITinfrastructure and agile, looselycoupled dynamic applicationscapable of rapidly responding tochanging business needs.

Web services use specificstandards and language protocolsto execute an SOA approach. TheDeltaV system provides an SOAapproach to ISA95 Level 3 andLevel 4 data integration withDeltaV Web Services for batchrecipe creation and batchexecution scheduling data. TheDeltaV SOA Gateway with DeltaVWeb Services provides a highly-secure, authenticated means ofcommunications between theDeltaV system and plant planningand execution applications.

The DeltaV OPC .NET interface provides asecure, firewall-friendly data communi-

cations path between the DeltaV systemand the enterprise.

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InherentlyIntegrated

Built for Purpose Services

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For more than ten years,commercial off-the-shelf (COTS)technologies have providedtremendous increases infunctionality and cost advantagesto end-users of today’s automationsystems. The DeltaV system wasthe first of this kind and continuesto provide open, proven productsto its user base.

However, while COTS has providedmany advantages, it has also comewith a price–increased adminis-tration and life-cycle costsrequirements. A better approach isto take advantage of the costbenefits and open standards ofCOTS, but to add functionality thatallows the equipment to functionmuch more like other parts of thesystem (plug-and-play capability,full life-cycle support withoutupgrades, security built in, etc.)We call this balance “built forpurpose”, and the DeltaV system isthe first automation system toaddress this critical need in manyof the most important facets ofthe system.

Built for securityTo help you address challengescreated by using COTS, security isintegrated throughout the DeltaVsystem architecture. DeltaV SmartSwitches are treated as DeltaVswitches and are fullypreconfigured for purpose. Alertsand diagnostics from these devicesare integrated with othermaintenance alerts so yourmaintenance staff, not your IT

staff, can quickly address any issues.DeltaV Smart Switches comecompletely preconfigured to plugand play in the DeltaV networkwith no additional configuration ortrouble-shooting required. Toprevent physical intrusion on thecontrol network, you canautomatically lock down unusedswitch ports with a single mouse click.

A perimeter firewall is animportant security element thatprotects your control system fromsecurity risks from outside thecontrol network. The EmersonSmart Firewall provides a built-for-purpose, easy-to-implementfirewall that allows plantoperations to implement andmanage their system perimetersecurity without the need forfirewall or security expertise.

On your control network, DeltaVController Firewalls provide anadditional layer of protection forfurther protection of your control hardware.

Security extends up to theenterprise applications throughOPC .NET and web servicesproviding two-way, authenticatedcommunications for historicalprocess data control, andadvanced control data, alarms andevents, and batch-basedinformation. Unlike otherautomation systems, the dataincludes status information fromthe intelligent field devices.

Instead of wondering if critical business decision-makinginformation coming from the automation system is accurate–the quality of the data comesalong with the data.

AMS Device Manager integrateswith the DeltaV software toprovide common security andconfidence in the operation of yourfield assets.

Designed for ease of use in your most demanding applications.

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The Emerson Smart Firewall protects the DeltaV systemwith an easy-to-use perimeter defense solution.

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Built for youDeltaV engineering applicationsorganize the functions in ribbonbars, which consolidate functionsby logical task and are fullycustomizable. Productivityenhancing tooltips and fast keysstreamline your configurationefforts. Because time is precious,this technology helps focusprocess engineers on high-valueactivities like control strategyimprovements instead of keyboarddata entry.

The DeltaV system has led the wayin easy-to-use engineeringapplications to simplify projectexecution and ongoingmaintenance. Whether yourapplication is continuous, batch, orprocess safety-related, thiscommon set of engineeringapplications provides thesimplicity and flexibility for yourmost demanding applications.

The DeltaV system builtfor process controlThe DeltaV system enables you toquickly deploy state-of-the-artintelligent control to improve yourprocess plant performance,without the aid of costly outsideexperts. DeltaV hardwarecomponents are plug-and-play.You plug them in and they areauto-sensed and recognized bythe system. Softwareconfiguration is drag-and-drop,with automatic process controlfunctionality delivered out of thebox. With the DeltaV system, youinstall your system hardware,connect everything together,configure the logic and everythingworks–easy!

Built for bussesThe DeltaV digital automationsystem is the only system builtfrom the ground up to unleash theadvantages of digital fieldbuscommunications. Not an add-on,not an afterthought, it’s built todeliver the project and operationalsavings of a digital plant–easy!

Built for batchThe DeltaV system provides anarchitecture that is based on theISA 88 batch standard. Whether itis the physical model, proceduralmodel, or easy-to-use class-basedconfiguration, the DeltaV system is“built for batch” –easy!

InherentlyIntegrated

Built for Purpose Services

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To complement our industry-leading technology, Emersonoffers services that enable you toimprove your financial results byunlocking the true potential ofyour process operations andassets. Day after day, year afteryear, Emerson’s industry expertshave been helping companies likeyours improve businessperformance and protect theirautomation investment with anarray of services from opportunityassessment through design,project execution, commissioning,maintenance, performanceimprovement and training. Thisexpertise is supported by morethan 30 years of process industryexperience and thousands ofcustomers worldwide.

Opportunity AssessmentServicesOpportunity Assessment Serviceshelp you identify potential areas ofprocess or plant improvement; andidentify and select the bestsolution to generate operational

benefits and high financial return.Having deep automation expertiseand extensive industry experience,Emerson’s consultants arecommitted to learning andunderstanding your requirementsto develop the conceptual designand master automation plan thatwill produce lasting businessresults. Working with your experts,our consultants will help prepare afinancial justification for thechosen solution. EngagingEmerson consultants improves theprobability of obtaining project approval.

Project ExecutionServicesHelping you capitalize on businessopportunities, Emerson’s projectservices provide the resources,knowledge, techniques and toolsto reduce project risk, lower costsand shorten your overall project schedule.

Emerson provides detailed projectplans that identify all instrument,control, and system activities, witheach activity assigned to the bestresource — blending andcoordinating on-site activities withremote engineering.

Emerson uses our ProjectManagement Office (PMO) standards and processes toincrease engineering efficiency,drive execution excellence, andenable global consistency. Emerson can be as involved as youneed in delivering a project–fromsmall instrumentation upgrades tofull main automation contractor(MAC) engagements. We also haveservices available to transitionfrom project implementation tooperations and provide anysupport required after the projectis complete.

Delivering global services expertise and execution capabilities.

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Lifecycle ServicesEmerson helps you maximizebusiness value and operationalinvestment over the lifecycle ofyour system through availability,sustainability and performanceimprovement services. Throughour global network of local andfactory specialists, we deliver onthe promise of improving yourcompetitive advantage andbottom line business results. Werecognize that lifecycle supportneeds vary from one customer toanother in both services activitycontent and time commitment,and that you make investmentsover the system lifecycle for threebasic reasons:

Essential Services keep your plantoperating safely, reliably andeconomically each and every day.Activities are designed to help youachieve the desired level ofcertainty for system uptime.

Standard Services are those thatare necessary for achieving on-going, predictable, proven andmeasurable operational resultswith no surprises and an end goalof performance improvement over time.

Advanced Services are there tooffer the full advantage of atrusted partner working with youto deliver a competitiveadvantage, innovativetechnologies and solutions thatdrive business results.

Because every customer hasdifferent support needs, wecreated our Lifecycle Servicesprogram to be flexible, allowingyou to choose the coverage thatmeets your plant and staff’sparticular needs. Emerson willwork with you to build acustomized program for one yearor multiple years that fits just rightbased on your plant’s uniqueoperating history, maintenancerequirements, control systemconfiguration, performanceimprovement needs, staffexperience, manpower levels andbudgetary constraints.

Guardian Support is the coreelement of our support program.The Guardian service module isdesigned to help you proactivelyachieve peak availability,sustainability and performance onyour system investment throughcritical service and supportinformation. Guardianconsolidates and securely deliverspersonalized, real-time serviceintelligence tailored specifically toyour system architecture, assetsand use. Guardian provides asingle-point source of criticalservices and system information tohelp you effectively manage yourDeltaV system throughout its lifecycle.

TrainingTo ensure you maximize valuefrom your automation investment,Emerson Process Management’sEducational Services offers trainingprograms designed for ongoingeducation and development of

operators, engineers, technicians,and maintenance personnel.

Courses provide vital hands-onexperience and build practicalskills. Training can be delivered at aregional training center, customersite, on-line Virtual Classroom, orweb-based eLearning. Additionally,training for plant operators isoffered through a suite of operatortraining options.

To address your specific learningobjectives and business needs, ourglobal network of certified trainingstaff can assess workforce skillsand knowledge withrecommended training solutions.

Visitwww.EmersonProcess.com/Educationto view the catalog of availablecourses.

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Emerson’s Virtual Classroom delivers an affordable, live, interactive, instructor-led training experience that savestime and travel.

InherentlyIntegrated

Built for Purpose Services

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Emerson Process Management1100 W. Louis Henna Blvd., Building OneRound Rock, TX 78681-7430

www.EmersonProcess.com/DeltaV

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensuretheir accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or servicesdescribed herein or their use or applicability. All sales are governed by our software licensing agreement and terms andconditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of ourproduct and services at any time without notice.

© 2013 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of EmersonElectric Co.

For Emerson Process Management trademarks and service marks, go to www.emersonprocess.com/home/news/resources/marks.pdf.All other marks are the property of their respective owners.Form B-000035 /Printed in USA/18K AQ / 7K A4 / 04-13