Demystifying Cloud Manufacturing - OATUG

Session ID:

Prepared by:

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11019

Optimizing Manufacturing Cycle using

Oracle Fusion Cloud Manufacturing

Cloud Manufacturing Key Features

April 08, 2019

Rajeev Rungta

Lead Consultant – Infosys

Agenda

Agenda

Introduction

About Infosys

Speaker

Manufacturing Flow

Features – User’s Expectation

Key Components in EBS and Cloud

Salient Features of Cloud

Material Availability Rules & Assignment

Key Learnings

Q & A

The next-generation technology

services company - Infosys

Infosys helps enterprises create and execute strategies for their digital transformation. We help our clients find the right

problems to solve, and to solve these effectively. Our team of innovators, across the globe, is differentiated by the imagination,

knowledge and experience, across industries and technologies that we bring to every project we undertake.

Corporate

Founded in Pune, India in 1981

$11 billion in revenues

1,191 clients

Clients in over 45 countries

84 offices and 116 development centers

People

200,000+ employees globally

35% women employees

Automation repurposed 11,000 people’s effort into more

valuable tasks

Zero Bench for sustained engagement of employees

15,000 projects driven by employees innovating through Zero Distance

Learning

World’s largest corporate university

135,000+ employees trained in Design Thinking

17,435 engineers trained in 3+ programming languages

15,000+ employees trained in new technologies & platforms

967 employees mentored in executive leadership

Purpose

Use advances in technology to amplify human potential

$500 million innovation fund

98.3% business is repeat business

2% of avg. net profits over 3 fiscals to Infosys Foundation

Award winning sustainable delivery centers

Speaker Introduction

Speaker Introduction

Rajeev Rungta

• Lead Consultant in Enterprise Solutions group of Infosys Limited.

• Over 12 years of experience in end-to-end business transformation

engagements leveraging Oracle Applications.

• Consulted for multiple clients in Discrete Manufacturing Space in US,

Europe and Asia.

• Oracle Certified “Manufacturing Cloud” & “Product Hub Cloud”

Implementation Specialist.

• Presented paper in forums – OAUG COLLABORATE and UKOUG APPS.

Manufacturing Flow

Manufacturing Flow

Manufacturing Flow

Manufacturing is tightly linked with BOM for Item Structures; Purchasing for Bought Out Components; Quality for WO Assemblies as well as Components/ Operations; Inventory for Component Issues/Returns, Assembly Completions; ASCP for Planning of Work Orders/ Components/ Scheduling; Costing for Work Order Costs; and GL for Posting all the costs of recorded Transactions

Manufacturing Flow

Quote Order Engineering Planning & Sourcing Manufacturing

Apply Hold(Engineering)

Order Creation

Enter ETO Item

Prepare Design

Communicate Quote

NegotiationRelease Hold (Engineering)

Engineering Design

Create Bill of Material

Create Items

Establish Sourcing of Items with Suppliers

Identify Work Centers

Check availability of materials, capacity

Release Planned Orders on Suppliers

Release Work Orders

Move OperationsRecord resource usage

Rolled up Cost allocated to Project

Modify Operations (as required)

Adjust Capacity(Uncertain Change)

Perform Component Pick

Quote Win

Create Routing

Complete Assembly

Shipping

Allocate Assembly to Customer Order

Pick, Pack and Ship

Schedule Order

Create Project

Quality Check(Rework / Scrap )

Project Billing

Process Step

Legend

Manufacturing Flow

Quote Order Engineering Planning & Sourcing Manufacturing

Apply Hold(Engineering)

Order Creation

Enter ETO Item

Prepare Design

Communicate Quote

NegotiationRelease Hold (Engineering)

Engineering Design

Create Bill of Material

Create Items

Establish Sourcing of Items with Suppliers

Identify Work Centers

Check availability of materials, capacity

Release Planned Orders on Suppliers

Release Work Orders

Move OperationsRecord resource usage

Rolled up Cost allocated to Project

Modify Operations (as required)

Adjust Capacity(Uncertain Change)

Perform Component Pick

Quote Win

Create Routing

Complete Assembly

Shipping

Allocate Assembly to Customer Order

Pick, Pack and Ship

Schedule Order

Create Project

Quality Check(Rework / Scrap )

Project Billing

Process Step

Legend

Features – User’s

Expectation



Easy To Handle


Simple ProcessesEasy To Handle


Simple ProcessesEasy To Handle Speed


Simple Processes Moving Setups from across InstanceEasy To Handle Speed


Mobile App



Mobile App Faster Communication



Mobile App Faster Communication Graphics and Infolets



Mobile App Faster Communication Graphics and Infolets Self Service Reports


Cloud MFG Features

• Ease of Setups

• Conversion / Data Migration / Interfacing

• Manufacturing Execution

• Mobile App

• Analytics and Reporting

• Social Networking in Manufacturing Process

Key Components in EBS &

Cloud

EBS Manufacturing & Cloud

EBS Manufacturing


EBS Manufacturing


EBS Manufacturing CLOUD Manufacturing


EBS Manufacturing CLOUD Manufacturing

Work Definition

• Combines item structure and routing into a single view.

• Visually design a manufacturing process consisting of materials, resources, operations using

drag and drop

Item Revision and Effectivity

Structure/BOM

Components

Operations

Material Availability

Rules & Assignment

Workbench

Material Availability Rules & Assignment Flow

Configure Rules( Item, Category, Start Date)

( Inclusion Criteria – Status, Fence)Exclusion Criteria - Component




Calculate Material Availability




Calculate Material Availability View Work Order Assignment





View Material AvailabilityIdentify any Shortage –View Expected Supplies






Force Assign/ Un assign to fulfill Priority Work Orders






Force Assign/ Un assign to fulfill Priority Work Orders

Release & Pick Components of Work Order(s)


Configure Material Availability Rules

Prioritize work orders by specific attributes such as Item, Customer, Or Date Criteria. Include work orders on the basis of time fence, work order status, or work order subtype. Exclude noncritical materials from material availability check. Exclude work orders from material unassignment on manual adjustment.

• View Shortage by reviewing the prioritized list of work orders and the material assigned to the work orders

• Review materials with shortages and affected work orders and expected supplies to address the material shortages.

• Adjust material assignments for work order prioritization and preview the force assigned and unassigned workorders.

• Change work order status to release the prioritized work orders with critical materials available, and hold work orderswith material shortages.



Prioritize work orders by specific attributes such as Item, Customer, Or Date Criteria. Include work orders on the basis of time fence, work order status, or work order subtype. Exclude noncritical materials from material availability check. Exclude work orders from material unassignment on manual adjustment.

• View Shortage by reviewing the prioritized list of work orders and the material assigned to the work orders

• Review materials with shortages and affected work orders and expected supplies to address the material shortages.

• Adjust material assignments for work order prioritization and preview the force assigned and unassigned workorders.

• Change work order status to release the prioritized work orders with critical materials available, and hold work orderswith material shortages.

Material Availability Rules & Assignment – Data Set

FG1234

SA12

SA34

P01

P02

P03

P04

FG3456

SA34

SA56

P03

P04

P05

P06

Finished Good

Subassembly

Purchased Item

Finished Good

Subassembly

Purchased Item

Work Orders created

Scenario – Material Availability Workbench

Scenarios

Work Order Sequencing based on Item

Work Order Sequencing based on Item & Start Date

Multiple Work Orders with Different Start Date

Exclusion Criteria (Remove Released Work Orders)

View Shortage / Expected Supplies

Manual Reassigning of material

Mass Release / Pick of Work Orders

Assignment Based On – Item

Rule Setup- Defined for assembly (FG1234)

Assignment Based On – Item

Rule Setup- Defined for assembly (FG1234)

Material Availability Assignment- Honors Rule Sequence ( Item)

Assignment Based On – Item & Start Date (Descending)

Rule Setup• Defined for assembly (FG3456)• Start Date (Descending)

Existing Work Orders

Assignment Based On – Item & Start Date (Descending)

Rule Setup• Defined for assembly (FG3456)• Start Date (Descending)


Assignment Priority based on Rule

Assignment Based On – Multiple Work Orders With Different Start Date

Rule Setup• Defined for assembly (FG3456)• Start Date (Ascending)


Assignment Based On – Multiple Work Orders With Different Start Date

Rule Setup• Defined for assembly (FG3456)• Start Date (Ascending)



Assignment – Prioritize Work Order by excluding Released Work Orders

Rule Setup (Inclusion)• Neglect Released Work Orders

Assignment – Prioritize Work Order by excluding Released Work Orders

Rule Setup (Inclusion)• Neglect Released Work Orders


Assignment – Based on Work Order Priority & Start Date

Rule Setup• Priority (Ascending)• Start Date (Descending)


Assignment – Based on Work Order Priority & Start Date

Rule Setup• Priority (Ascending)• Start Date (Descending)



Assignment – View Shortage / Expected Supply

Work Orders Component Allocation/ Reservation

Assignment – View Shortage / Expected Supply

Expected Supplies

Prioritization – Assign / Re assign Material to Priority Work Orders

Mass Release / Pick

Ability to Multi Select Work Orders- Release- Un release- Hold- Release and Pick Materials

Impact on Un Releasing a Picked Work Order..

Work Order (FG1234) Released

FG1234

SA12

SA34

P01

P02

P03

P04

Finished Good

Subassembly

Purchased Item

Component Availability

Impact on Un Releasing a Picked Work Order..

Manage Reservation & Pick - Component is allocated to Work Order

Impact on Un Releasing a Picked Work Order

Manage Reservation & Pick - Full Quantity is available for Reservation

Un Release Work Order

Material Assignment WorkbenchScenarios Available Remarks

Assignment based on- Item , Item Category- Dates (Start, Descending)- Work Order Priority

Also Included are –• User Item Type, Work Order Status, Type• Customer• Scheduled Ship Date

Inclusion- Work Order Status

Inclusion- Time Fence

Exclusion- Component

Reassign Work Orders- Force Assign / Un assign

View Expected Supplies- Shortage

Mass ReleaseMass Pick

Un Release (De allocate components )

Features – User’s

Expectation


Mobile App Faster Communication Graphics and Infolets Self Service Reports


Cloud MFG Features

• Ease of Setups

• Conversion / Data Migration / Interfacing

• Manufacturing Execution

• Mobile App

• Analytics and Reporting

• Social Networking in Manufacturing Process

Ease - Setups

Ease of Setups

Simplified Setup Manager feature

Hierarchy of setup tasks used to complete full Manufacturing Module at one place

Ease of Default Setups

Upon setting up of default setup of work area, work center, resources - standard operations are

automatically created

Item Structure and WIP synchronization

Manufacturing Engineer gets a notification triggered through PIM

Manufacturing Master Data defining process

Data model with graphical editing tool which helps to build a sequence of operations to complete

a Work Definition

Drag and drop the required Items or Resources at the operationSpeed

Easiness

Conversion

Conversion / Data Migration / Interfacing:

No Technical Development

No custom programs or APIs

Availability of FBDI and ADFDI Templates

Items

Item Structures – Standard

Work Orders

Work Order Operations Transactions

Work Order Resource Transactions

Work Order Material Transactions

Work Order Completion Transactions

Work Order less Transactions

Repetitive Functional Setups for different Test Cycles (like CRP to UAT)

Replicate the Setups through Manage Configuration Packages

Speed

Easiness

Migration

Manufacturing Execution

Manufacturing Execution:

Dispatch List

All Work Order Execution Steps accessed from single place

Quick Complete Work Order using 2 Clicks

WIP Job Workbench

Manage / Monitor work orders in just few clicks

Inbuilt graphs give an overview of work order / operation performance and exceptions

Serialized Manufacturing

Association of Serial Number – Predefined / during Work Order Release

Individual Operation for each specific Serial Numbers

Supports graphical representation of Product Genealogy

Work Order Types

Rework & Transform Work Orders for handing repair/non standard jobs

Speed

Easiness

Recording

Cloud MFG Feature – Manufacturing Execution

• Product Genealogy

Cloud MFG Feature – Rework / Transform Work Order

• Rework / Transform Work Order

Mobile App

Supervisory Console

Search for any work order by specifying attributes like work order number, item number, serial

number.

Use the camera of mobile device to scan the barcode of the work order and search for it.

View sets of work orders classified on the basis of:

work orders starting today

work orders completing today

work orders on hold

work orders past due

work order operations past due

work orders with open exceptions

Email capability to send work order details

Releasing Work Order using quick swipe action

Mobility

Reporting

Social Networking

Reduction in Response and Decision Making Time

Collaborate socially to manage work orders and resolve shop floor issues

Below attributes can be enabled for the work order object

Work Order Number

Start Date

Completion Date

Item

Item Description

Quantity

Unit of Measure (UOM)

Status

Actual Completion Date

Customer

Speed

Collaborate

Key Learnings

Key Learnings

Parameters Details

Conversion,

Interface

Identify the entities and templates (FBDI, ADFDI, Import Batch )

Data Cleansing

Use of EFFs, additional fields in FBDI Templates

Material Availability

Workbench


Monitor Component Availability

Mass Release , Pick, Hold, Un Release

Re Prioritize Work Order (Force Assign / Un assign of components)

Handle Shortage , View Expected Supplies

Work Order

Execution

Identify the process steps related to Material Transaction

Identify the MES ( Resource charge - Start , Stop, Pause for simultaneous resource)

Completion of last operation results in completion and stocking of Assembly

Ease in modifying Operation - material requirements & resources in single screen

Quality Inspection &

Cost

Supports Inline and adhoc Quality Inspection

Non Conformance – Automatic generation & Approval process

Assembly cost is updated upon closing of work order

Reports &

Templates

OTBI capability for real time reporting

Frequent upgrades of cloud results in changes of FBDI/WebServices format

Social Networking Faster decision making and Prompt resolutions of any issues

Session ID:

Remember to complete your evaluation for this session within the app!

11019

[email protected]

Thank You!

Documents

Demystifying Cloud Manufacturing - OATUG