77
DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC TRANSDUCERS WITH MODIFIED RADIAL VELOCITY PROFILES by Paul Samuel Zerwekh thesis submitted to the Graduate Faculty of the Virginia Polytechnic Institute and State University in partial fulfillment of the requirements for the degree of APPROVED: MASTER OF SCI ENCE in ELECTRICAL ENGINEERING DR. R. 0. CLAUS March, 1982 Blacksburg, Virginia DR. P.H. Wllr

DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

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Page 1: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC TRANSDUCERS WITH MODIFIED

RADIAL VELOCITY PROFILES

by

Paul Samuel Zerwekh

thesis submitted to the Graduate Faculty of the

Virginia Polytechnic Institute and State University

in partial fulfillment of the requirements for the degree of

APPROVED:

MASTER OF SCI ENCE

in

ELECTRICAL ENGINEERING

DR. R. 0. CLAUS

March, 1982 Blacksburg, Virginia

DR. P.H. Wllr

Page 2: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

ACKNOWLEDGEMENTS

I would like to thank my thesis advisor, Dr. Richard 0. Claus,

for his unending help and support in this endeavor. I would also Ii ke

~~ to thank Dr. F. G. Gray and Dr. P. H. Wiley for serving on my advi-~ --::::' ~ sory committee.

Special than ks are due my fellow graduate students in the Acous-

tooptics Group, Dan Dockery, Avinash Garg, John Gray, Janet Wade,

and Tyson Turner, for their help and consultation.

I wish also to thank the faculty and staff of the Electrical Engi-

neering Department as a whole, and specifically Dr. I. M. Besieris for

his helpful suggestions, and Vicki Trump and the other secretaries for

their invaluable organization.

I express my gratitude to my family and numerous friends for

their support and encouragement. Finally, I thank my wife for her

love and understanding which made this possible.

ii

Page 3: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

CONTENTS

ACKNOWLEDGEMENTS . . . . . . . . . . . . . . . . . . . . . ii

Chapter

I . . . . . . . . . • • INTRODUCTION

THEORETICAL DEVELOPEMENT 11.

111.

IV.

v. VI.

Propagation Theory . . . . Piezoelectric Effects . . . . . Tr-ansducer Equivalent Circuit Electric Field Analysis . . . .

4 18 21 23

TRANSDUCER DESIGN ANO CONSTRUCTION

Electrode Pattern Design Impedance Network . . Construction Details

Experimental Setup . . . . Data Acquisition Technique Results . . . . . . . . • Quantitative Fit of Data . .

. . . • • • • . • . . 24 . . . . . . . . . . 27 .......... 32

TEST AND RESULTS

36 . 39 • 42 . 48

SUMMARY

SUGGESTIONS FOR FURTHER RESEARCH

Appendix

A.

B.

TERMINAL SIMULATION CODE

DATA ACQUISITION CODE

page

page

, 4

24

36

51

52

54

55

c. PROPAGATION CODE 61

o. . . THEORETICAL NEAR FIELD PLOT CODE 64

E. . • . • . . . . . DAT A ?:_QT ROUTINE 66

iii

Page 4: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

REFERENCES ................... 68

BIBLIOGRAPHY ................... 69

iv

Page 5: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Figure

1.

LIST OF FIGURES

page

Thoeretical Far Field for Uniform Aperture Excitation

2.

3 ..

4. .

5.

Theoretical Near Field Magnitude for Gaussian Distribution

Theoretical Near Field Magnitude for Uniform Distribution

6 ..

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

. . . . . . Material Models

Transducer Equivalent Circuit

Electrode Pattern Optimizer Output

Transducer Element

Transducer Housing

. . RF Gating Circuit

Ultrasonic Test Tank

Data Acquisition System

Far Field Radiation Pattern of Gaussian Transducer

Far Field Radiation Pattern of Uniform Transducer

. . . . . Axial Plot of Gaussian Radiation Pattern

Axial Plot of Radiation Pattern of Uniform Transducer

v

Fit of Near Field Gaussian Data

. . Fit of Far Field Gaussian Data

8

16

17

19

22

26

34

35

38

40

41

44

45

46

47

49

50

Page 6: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

LIST OF TABLES

.Table page

1. Capacitance and Resulting Impedance of Electrode Rings 28

2. Normalized Gaussian Voltage Values for Electrodes 30

3. Divider Resistor Values 31

vi

Page 7: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Chapter I

INTRODUCTION

The theoretical consideration of the propagation of bulk acoustic

waves in various materials may be greatly simplified if the wave ampli-

tude distribution on a cross section oriented perpendicular to the direc-

tion of propagation does not change as a function of distance along the

axis of propagation. In addition, in many applications of bulk ultrason-

ic phenomena it is desirable to produce a radiation pattern which is

bounded radially and has a single amplitude maximum centered on the

axis of propagation. One such application is the study of the Schoch

critical angle phenomenon in which a Schlieren visualization technique is

commonly used to observe specular as well as secondary displaced re-

flections of an ultrasonic beam incident on a liquid-solid interface. The

theory which describes this effect has been developed for both optical

and acoustic fields but only solved in closed form for the special case

of incident waves with a Gaussian pressure profile. The corresponding

field measurements would also be greatly simplified by the elimination of

the diffraction sidelobe maxima found in the far field of conventional ul-

trasonic transducer radiation patterns. Similarly, experiments involving

multiple scattering may also be simplified by the absence of sidelobes.

The beam profile which meets these criteria is Gaussian as a func-

tion of beam radius. Gaussian beams are also unique in that they min-

imize the divergence of acoustic energy in the radial direction and have

Page 8: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

2

recieved a great deal of analytical attention due to use as a model of

the intensity profile for laser and maser output beams [1].

In acoustics, Breazeale described a method for generating a pres-

sure distribution which is Gaussian in one dimension utilizing multiple

linear electrodes [2]. A radial profile which approximates a Gaussian

function may be produced by reducing the size of one electrode in a

conventional circular piston transducer due to the fringing of the elec-

tric field lines and lines of mechanical stress in the piezoelectric materi-

al [3]. Filipczynski and Etienne developed a method of minimizing side-

lobe maxima in the radiation pattern of a focusing 7 MHz transducer by

constructing a non-circular 'star shaped' electrode with a voltage which

when integrated around the radius of the transducer provides a Gaus-

sian distribution [4]. This distribution, however, is dependent on angu-

lar displacement and therefore is not a function of radius alone. A

summary of the effects of other electrode shapes on ultrasonic radiation

patterns is presented by Rose[5].

An ultrasonic transducer with a radial velocity profile which is

Gaussian to within 1.5 percent has been designed, constructed, and

tested and is described herein. Chapter 11 provides a general theoreti-

cal summary of the properties of Gaussian spherical waves. It is shown

that the far field distribution of an ultrasonic transducer may be repre-

sented by the two dimensional Fourier transform of its near field profile

and numeric techniques for the calculation of far field radiation patterns

are discussed. Also, a brief explanation of the piezoelectric properties

Page 9: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

3

of crystals and an analysis of the electric and resulting stress fields

within the transducer are presented. The design and construction of

the Gaussian profile transducer are outlined in Chapter 111. A method

of optimizing the placement of electrodes, basic electrical network analy-

sis, and construction details of the transducer are discussed. Chapter

IV describes the experimental ultrasonic and optical techniques utilized

in the testing of the prototype transducer. The experimental hardware

and data acquisition methods are described and a comparison of emperi-

cal and theoretical data is presented. Following a summary in Chapter

V, Chapter VI outlines a number of possible future applications of

transducers with modified radiation patterns. Simplification of acoustic

imaging, modifications of transducer element phase distribution, and ap-

plications of reciprocity principles to receiving transducers are ex-

plored. Finally, the Appendices contain circuit diagrams and software

used in the design and testing of the device.

Page 10: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Chapter II

THEORETICAL DEVELOPEMENT

2 .1 PROPAGATION THEORY

The manner in which an ultrasonic beam propagates through a

homogeneous material is determined to a large degree by the magnitude

and phase of the velocity distribution at the source. This section is a

survey of the propagation of beams from two types of sources, those

with uniform harmonic velocity over a circular aperture, and others

having a distribution which is Gaussian as a function of radius. Both

sources are considered to be monotonic and of constant phase over the

aperture.

Acoustic beam propagation may be described mathematically by· the

wave equation shown here in cylindrical coordinates due to the circular

symmetry of the beams to be considered;

2- _i_a2uce.z,t) 7-u(p,z,t) 2 2 • O, c 3t

(1)

where U • Displacement,

p • radial distance from axis of propagation,

z a distaace along axis of p't"Opagation,

t a time,

4

Page 11: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

5

c

Ev • bulk modulus, and

d =- density.

For monotonic harmonic fields, the wave equation may be transformed

into the complex Helmholtz equation

v2u(p,z) + k2u(o,z) =- 0,

with the boundary constraints

and

Here,

U(p,O) .. U (p) 0

I U(p,z)I = 0.

;l-+<D

k -2Ilf

c

where f • operating frequency.

(2)

(3)

(4)

(5)

Page 12: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

6

Fields sufficiently far from the transducer (source) so that the

condition

2 ~ « 1, z

(6)

holds may be calculated from an expression involving the two dimension-

al Fourier Transform of the initial distribution. For cylindrical coordi-

nates, it is convenient to use the Fourier-Bessel Transform (Hankel

transform of zero order) denoted by

B{f(p)} = ~r f(r)J0 (2Ilrp)dr, 0

J 0 (p) • Zero Order Bessel Function.

More specifically, the displacement is given by

U(~,z) = exp(jkz) j>.z

= 2IT T·

(jko2] I exp I 2 B{U (p)}I ' z 0 p '

L h

(7)

(8)

Page 13: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

7

In the case of the uniformly excited aperture, the initial field may be

represented by the circ function for which

J 1 (Jiap)

ap/2

The far field distribution is then given by

( ~) ka2 [2J1 (ka /2z)l U(p,z) = exp(jkz)exp j 2z J j8z ka /2z _I·

(9)

(10)

Figure 1 shows this theoretical distribution for a distance corresponding

to a distance of 800 wavelengths from the transducer. If the aperture

distribution at the transducer is given by a Gaussian function of radi-

us,

U0 (p) • ~exp [-p~], ; rra.l a

( 11)

then the far field distribution is

Page 14: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

.,, <D c ., ID .... -i

'::T 0 ID ., ID ... -· (") OJ .,, OJ ., .,, ID

Q.. -0 ., c :i -0 ., 3 )>

"O ~ ., ~ c:: ., ID m

x (") .....

OJ ..... 0 :i

~

):.

()

~ -

I --;

-

c:: 0

t:)

Ill

,.,., ,,, ):

. •

~

~

):.

t:)

c...

--

c:: ~\

~ Cl

) - 0

B

Page 15: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

9

U(P,z) = ~ exp(-jkz - $(z)!xp [ -o\] / IIa(z) ~ a(z)

(12)

where,

a(z) • (13)

and

-1 [ 2z l +(z) a tan ka2 ' (14)

which has an amplitude distribution which remains Gaussian.

Solving the Helmholtz equation for fields near the transducer for

arbitrary transducer velocity distributions in closed form is a difficult

task. The problem is therefore approached here using a numerical

technique outlined below. First, The Helmholtz equation in cylindrical

coordinates may be written as

Page 16: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

10

( 15)

If we let

U(p,z) a $(p,z)exp(-jkz), ( 16)

and assume that changes in the magnitude of the field with respect to

distance along the axis of propagation are small compared those with

respect to radial displacement, then

- 0 • ( 17)

Page 17: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

11

It is convenient at this point to separate variables and introduce to fol-

lowing notation;

~(p,z) a R(p)Z(z) =

aR(p) ao

az(z) az

I • R m

I ~ z .

n

R Z m n ( 18)

(19)

(20)

(21)

Page 18: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

12

Equation ( 15) then is given as

( l I II J -jkz - R Z + R Z - 2jkR Z e m 0 p m n m n m n '

(22)

which implies

l a'z + R"z - 2jkR z - o . p m n m n m n (23)

The separated variables may be approximated by truncated Taylor Ser-

ies expansions. For R,

? ' + tio- R" R(p +lip) = R-...Ll :: R + tio R

~~ m m 2 ~

(24)

Page 19: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

and

R(p - Ap) a R m-1

13

A 2 II

- R - AO R1 + ~ R m m _ m

Adding (24) to (25) gives

Also,

II

R m _ Rm+l + Rm-l - 2Rm

tip

' - Rm+l - Rm R :n tip

For Z,

I - 2t.zZ

n

(25)

(26)

(27)

(28)

Page 20: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

14

which gives

(29)

Substitution of (26), (27), and (29) into (23) yields the difference equa-

ti on

- z rR -~[l(Rm+l - Rm-1) + n l m 2k p 2tio

(30)

Recombining variables such that

U =- Z R (31) n,:n n m

Page 21: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

gives the field difference equation

u :u n+l,m n,m _ill

2k

15

A Fortran program was developed using this difference equation to cal-

culate the magnitude of the field in the region from the surface of the

transducer to a distance corresponding to approximately 50 wavelengths

from the transducer. This distance is 2.5 cm for a 1.3 cm dia. trans-

ducer operating at 2.25 MHz. The program is listed in the appendices.

Figures 2 and 3 show the near field distributions predicted theoretically

for the Gaussian and uniform excitations. The program is listed in the

appendices.

Page 22: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

"'M -· <D

c ., (I)

I-.)

.. z (I)

OJ ., -c 0.

(I) -0 ..,

I

!I( 1

0 l0

0.0

0

75.0

:l

""'0

'"'N

~ TU

JE:

5,0.

DO

.I

. ,..

;JI

25.x

r.

:x;

' c:

J,•

m8;~

'"f;

llfi

!!-

~.~Ji!!!

![:!J!,m

ma ~~i\'

';iilii[!i

lilil1!"1~

~

§ ~J "

'·'l:fi!

lil,iiii)i!

t ii.

-i 11111

1,11111'1~

·11111111

111! 1,

I 1

1j !

9L

Page 23: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

.,., (0 c ., Cl> w ..

50.0

0 i~.oc

~ ~

(1) 0 ., (1) ,_

("\ Ill z (1) Ill ., "Tl

:ii a.

~

(0

:J

..+ c 0.

Cl> -0 ., c

2 :>

....

-0 ., 3 0 Cll ..... ., Ci c ..+

0 :J

LL

Page 24: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

18

2 .2 PIEZOELECTRIC EFFECTS

The preceeding discussion of wave propagation assumed the boun-

dry condition

(33)

the generation of which is the sole purpose behind the present Gaussian

transducer design. The material most commonly utilized to produce

bulk ultrasonic waves in nondestructive testing and similar applications

is crystalline quartz. While other materials have greater piezoelectric

coefficients, quartz is relatively rugged and inexpensive. The present

application, furthermore, involves generation of ultrasound in fluids

which do not support shear modes, thereby eliminating the need for

generation of strain in more than one dimension. X-cut crystalline

quartz produces such one dimensional strain and may be modeled as

shown in Figure 4 a . Because the distribution of charge in the lattice

of a non-piezoelectric material is symmetric, when an electric field is

applied some bonds are lengthened while others are shortened resulting

in zero net strain. Crystals which lack symmetry, however, behave as

shown in Figure 4 b

When an electric field is applied to such a material, both bonds shorten

resulting in a net strain determined by the piezoelectric coefficient, the

mechanical complience of the crystal, and the external loading applied.

More specifically, if the x-di rection is normal to the face of a transduc-

Page 25: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

19

E

a) NON-PIEZOELECTRIC SOLID

E .. b) PIEZOELECTRIC SOLID

Figure 4: Material Models

Page 26: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

20

er element, then the stress induced by an applied voltage is given

by[6]

where

.. d11V0 exp (jwt)

511dt

stress in X-direction

d11 c piezoelectric strain coefficient

s11 = compliance

v 0

w

=

=

thickness of transducer

amplitude of applied voltage

operating frequency

(34)

The resulting strain is not only a function of the compliance of the

crystal, but also of the loading. For an unloaded crystal, the strain is

given by

(35)

Page 27: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

21

and the displacement is the strain times the thickness of the crystal.

The other limiting case is a crystal which is loaded with a medium of in-

finite density or rigidity in which case the induced stress produces no

deformation. To calculate the actual particle displacement or velocity

under a given loading, the longitudinal wave equation must be solved in

both the crystal and the loading media and the two solutions must then

be equated at the boundry.

2.3 TRANSDUCER EQUIVALENT CIRCUIT

The theoretical overview of piezoelectric transducer's would be in-

complete without a brief discussion of the electro-mechanical transfer

function which represents the operation of the transducer. An equivi-

lant circuit model due to Mason is shown in Figure 5 It may be seen

from this model that the transducer undergoes an electrical resonance at

the operating frequency corresponding to the damped mechanical natural

frequency of the crystal. At this point, the electrical input impedance

of the circuit is determined primarily by the ratio of the mechanical

impedance in the crystal to that in the loading media and to the static

capacitance introduced by the transducers electrode structure. This is

important in the electrode network design introduced in the following

chapter.

Page 28: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

hC :1 0

22

jZ (t~ - csc(kd)) 0 2

t u

Figure 5: Transducer Equivalent Circuit

Z "'~c 0

k • w/c A • Area p "' Density c = Speed of sound h • Piezoelectric/dielectric

constant ratio

Page 29: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

23

2 .'I ELECTRIC FIELD ANALYSIS

The final consideration which is pertinent to the design of velocity

profile modified transducers is the determination of the electric field

distribution in the transducer element. For a thin crystal, we may ne-

glect fringe effects and assume that the electric field within the crystal

is a function of displacement in the plane of the transducer surface al-

one. For a circular transducer with concentric annular electrodes the

solution to Laplace's equation is a logrithmic function of radius. If a

sufficient number of electrodes are included so that the interelectrode

spacing is small with respect to the circumference of the rings, the so-

lution may be closely approximated by a linear function of radius. The

complete field for a circular transducer with multiple concentric elec-

trode rings may then be represented by a piecewise linear function of

radius on the surface of the transducer.

Page 30: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Chapter Ill

TRANSDUCER DESIGN AND CONSTRUCTION

3 .1 ELECTRODE PATTERN DESIGN

The first practical step in the construction the prototype Gaussian

transducer was the layout of the proper concentric annular electrode

pattern needed to generate the desired piecewise linear approximation to

a Gaussian voltage distribution on the active surface of the piezoelectric

transducer element. The degree to which this distribution fits a Gaus-

sian function is determined by the width of each electrode ring, the to-

tal number of electrodes, and the location of the electrodes on the radi-

us of the transducer crystal. Since the desired Gaussian voltage

function attains a particular value at only one mathmatical point, the

electrode width should in principle tend to zero. The photo-etching

techniques used in our transducer construction, however, do not have

infinite resolution but require a minimum electrode width of approximate-

ly 0.5 mm. The degree of fit to the desired Gaussian shape may also

be improved by using a large number of electrodes, thereby increasing

the total number of segments in the approximation. This unfortunately

requires that the interelectrode spacing be small, increasing the possi-

bility of electrical breakdown between adjacent rings when high voltages

are applied. It was found, however, that with as few as 5 electrodes

the mean absolute error in the fit between the desired continous func-

24

Page 31: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

25

tion and its piecewise approximation may be reduced to less than 1.5

percent of the peak.

The radii of the rings are the variables over which the greatest

control may be exercised during desig_!l. In order to fit a piecewise li-

near function of a given number of seqments most closely to a smooth

function, the number of electrodes should be proportionately related to

the curvature of the function. The initial placement of the eletrodes

was made on this basis, then an interactive computer graphical techni-

que was used to reduce the error in the fit. First, the desired Gaus-

sian, the fit produced by the initial ring placement, and the error bet-

ween the two are plotted on the same graph for comparison. The

electrode positions are then moved in the direction of the locations of

maximum error and this procedure is repeated until the error has no

pronounced maxima. The electrode spacings calculated using this optim-

ization technique for the prototype Gaussian transducer are shown in

Figure 6 .

Page 32: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

c NO

R!-1A

LIZE

D VO

L7AG

E

..,, (0

~ ., ti> en

I,.;

rn

(I)

O"

::;:

..,.. n

~

,.... r-:

..,

:'%'!

> x

0 r

z 0.

~

- ·-· (I

) ,....

>

:;;::

....;

co

s -0

2

u:

Qi

N

0 :::::

:: ,....

-'-

' r

,.... v.

t"

l c::

II

(I)

t/)

-:i

.., ['!

'::

c :l

~

> ..., rr:

0

0 c:

:;;::

;,.;

......

,....

"O

._

6 c::

.

,.... v:

-:::::

:: >

3 V

1 ....

;

-N

3

~

(I)

3 ....

0 ..,

!,...)

!,.

..)

I,.)

0

N

0 N

-

c: 0

: -.

.)

3 ,....

3 "O

N

c: -..

.J ,..

~

\...>

~ ~

V1

V'

-0

- O' t::'

N 1.11

i3 3

::" :--

9Z

Page 33: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

27

3 .2 IMPEDANCE NETWORK

Once the desired electrode pattern design was completed a method

of introducing the proper voltages to' the individual electrodes was de-

veloped. The first step in this process is the determination of the

electrical impedance of each of the electrodes. It is assumed here that

when the transducer is used in immersion testing it is loaded relatively

little and that the majority of the electrode impedance is due to the ca-

pacitance between the electrodes and the transducer ground plane.

Although an exact calculation of the electrode capacitance is difficult

due to fringing of the electric field within the piezoelectric crystal, an

upper limit may be found from the following approximate relation.

(36)

where R = mean electrode radius, and

w • electrode width.

The impedance at the 2.25 MHz operating frequency may then be calcu-

lated for the electrodes. Table 1 shows the capacitance and impedance

values for the electrode pattern shown in Figure 6

It was decided that the reactive impedance of the electrodes was suffi-

ciently high that a purely resistive divider network could be used to

Page 34: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

28

TABLE 1

Capacitance and Resulting Impedance of Electrode Rings

Electrode Radius (mm) Capacitance (pF)

(Mean)

0.15 1.32 2.79 3.94 5.16 6.25

0.003 0.048 0. 101 0.143 0. 187 0.226

Impedance (MegOhms)

53.1 3.32 1.58 1. 11 0.85 0.70

Page 35: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

29

produce the desired Gaussian voltage distribution. Table 2 lists the

desired nonnalized voltage values at the electrode positions. Two

points were considered in the choice of resistor values. First, a suffi-

ciently low impedance is required to override the capacitive coupling ef-

fects. Second, the total series resistance must be high enough to avoid

excess power- dissipation and loading of the transducer driver amplifier-.

To satisfy these constraints, the value of the total series resistance was

chosen somewhat arbitrarily to be 60 kOhms. The values of the indivi-

dual divider resistors were then calculated to produce to proper voltage

values and are listed in Table 3

Page 36: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

30

TABLE 2

Normalized Gaussian Voltage Values for Electrodes

Electrode Radius (mm) (Mean)

0. 15 1.32 2.79 3.94 5.16 6.25

Normalized Voltage Value

1.00 0.83 0.46 0.21 0.08 0.0

Page 37: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

31

TABLE 3

Divider Resistor Values

Resistor Value ( kOhms) Percent of Total

Center 1 9.6 16 2 22 37 3 15 25 4 7.8 14 5 4.8 8

Ground

Page 38: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

32

3.3 CONSTRUCTION DETAILS

The electrodes were placed on the transducer element using vapor

deposition and photo-etching techniques. Three electrode metals, alu-

minum, chromium, and gold, were applied in various combinations to

form the desired pattern. The metals were deposited directly on the

quartz in a vacuum chamber by vapor deposition at a distance of appox-

imately 10 cm. The artwork for the electrode pattern was done in ink

at five times actual size and reduced photograpically to produce a nega-

tive mask. The transducer was then coated with Kodak KPR 3 photore-

sist, dried for 15 minutes at 90 °C, and exposed to ultraviolet light

with the mask in place.

Initial attempts were to deposit aluminum directly on the crystal. It

was found, however, that although the resulting coatings were quite

uniform, considerable undercutting occurred during etching with either

sodium hydroxide or ferric chloride. Two succesful combinations re-

sulted using a thin base layer of chromium before deposition of contact

layers of aluminum or gold. The aluminum was deposited in our labora-

tory; the gold was commercially plated on the crystal before shipment.

Ferric chloride was used to etch the aluminum, however, the best re-

sults were obtained when gold was etched with a mixture of potassium

iodide and iodine followed with alkaline ferricyanide to etch the underly-

ing layer of chromium.

Once the electrode etching was complete, the resist was cleaned off

with resist solvent and electrical leads were attached with conducting

Page 39: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

33

epoxy and supported with a layer of non-conducting epoxy which was

dome shaped to avoid resonant modes external to the crystal. A thin

sheet of aluminum foil was used for the ground plane/front wear plate

and was bonded to the side of the transducer with conducting epoxy.

The epoxy was blended with excess resin so that it would remain semi-

viscous to damp surface modes on the crystal and, in addition, to at-

tenuate shear modes in the event that the transducer be used in a sur-

face contact application for the generation of bulk longitudinal

ultrasound in solids. Figure 7 shows the details of the transducer ele-

ment construction and Figure 8 illustrates the housing details.

The 30 gauge electrode leads were soldered into the voltage divi-

der and the network was attached to a coaxial line. The transducer

assembly was then placed in a 1.3 cm inner diameter PVC cylinder and

cast in place with an epoxy mixture which was loaded with filler materi-

al to disperse ultrasound emision from the electrode side of the crystal

and to increase the output efficiency of the transducer. The completed

prototype was then tested as outlined in the following chapter.

Page 40: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

SUPPORTING EPOXY

CONDUCTIVE ADHESIVE

/ ELECTRODE LEADS

WEAR Pl.ATE

Figure 7: Transducer Element

ANNULAR ELECTRODES

PIEZOELECTRIC CRYSTAL

-

(,.) ~

Page 41: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

PVC CASE

RESISTOR ~ETWORK

35

TRANSDUCER ELEME~

COAXIAL CABLE

Figure 8: Transducer Housing

FILLER-LOADED EPOXY

Page 42: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Chapter IV

TEST AND RESULTS

11.1 EXPERIMENTAL SETUP

The transducer was initially tested with both gated rf signals and

pulses. Although negligible difference in the results for these two cas-

es were obtained, the design assumptions specify cw operation so the

final experimental apparatus was designed for gated rf excitation. Fig-

ure 9 shows the circuitry for the device used to generate the gated

2.25 MHz signals which are amplified and used to excite the transducer.

The comparator produces a TTL compatible pulse train of adjustable

phase at the frequency of the input rf. This pulse train is fed into a

counter, the outputs of which are connected to two sets of binary mag-

nitude comparators. One comparator resets the output flipflop when the

desired number o.f cycles of rf have been passed to the output buffer.

The other comparator sets the flipflop back to the on state to allow the

rf to pass when the total count sequence has been completed. The

output flipflop controls a pair of bi-mos analog switches which feed the

output current buffer. In addition to the gated rf output, the output of

the comparator is made available for synchronization purposes. Quanti-

tative measurements were made by scanning the field distribution gener-

ated in a water tank using an aperture-stopped Harisonics G 0204 pie-

zoelectric detecting transducer. The 6.35 mm diameter of the

36

Page 43: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

37

transducer was effectively reduced by placing an aperture mask in

front of it. Several methods were used to produce the aperture. The

initial measurements were made using an aperture in a piece of aluminum

foil coated with soft wax. It was found, however, that although this

technique attenuates the signal outside the aperture by 8-10 dB, it is

not nearly sufficient for near field measurements where the beam profile

is relatively narrow, due to the integrating effect of the effectively

large aperture. The second device used for the aperatu re consists of a

one cm thick plate of aluminum with a hole drilled at an angle greater

than the acoustic angle of complete internal reflection for longitidinal ul-

trasound incident on aluminum in water. This angled aperture techni-

que works well in the near field, but is quite directional due to the

fact the projected area of the aperature depends on the alignment of

the l. 5 cm long hole, making it unacceptable for measurements off axis

in the far field. A third material, closed cell polyurethane foam, was

found to block transmission to an acceptable degree, however the re-

flection from the surface of the foam became a problem for near field

measurements. The best solution to the aperature problem was found to

be a metallic cone which presents an angle greater than the total reflec-

tion angle. In the center of the cone is a conical hole of slightly more

acute angle. This hole forms the desired aperture and provides a rela-

tivly large angle of acoustic signal acceptance. This aperture and en-

tire receiver were used to test the transducer using the system de-

scribed in the next section.

Page 44: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

~ ,

... ,

RF IN

TRIGGER LEVEL IN

I 'YCOMPARATOR

PULSE COUNTER

-

ANALOG SWITCHING

PULSE TRAIN LENGTII l NPU'f

DIGITAL CUMPARATOit

UIGITAI. COMPARATOR

SEQUENCE LENG"l11 I NPU'f

I

• I -I I _rr--

RESET

FL Ip I 1''LOP

SET

Figure 9: RF Gating Circuit

CURRENT -.. DRIVER

.

w ()C)

Page 45: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

39

'1.2 DATA ACQUISITION TECHNIQUE

Figure 10 shows the water tank with two axis carriage used to

carry out the measurements on the transducer. The recieving transduc-

er is mounted in a holder designed to attach onto a magnetic mount

which fastens on a steel plate on the bottom of the carriage.

The transducer under test is mounted either in the bottom of the

tank or on the side of the tank depending on the type of scan to be

taken. This was found to be more satisfactory than fixing the receiver

and scanning the prototype due to the fact that in the latter case when

the carriage rotates slightly, the transducer mounted on it may be misa-

ligned. For profile cross sectional scans, the transducer is mounted in

the bottom of the tank pointing upward, while for axial scans it is

mounted in the middle of one side of the tank pointing inward horizon-

tally. Figure 11 illustrates the system used to control the scans and

acquire the data form the receiving transducer.

The motion of the receiving transducer is controlled by the two

Cybernetic Micro Systems CY-500 stepper motor controllers which re-

ceive commands from the TRS-80 Microcomputer via a parallel interface

card on the S-100 buss. Schematic diagrams for the stepper control

circuitry and S-100/TRS-80 interface are included in Appendix I. The

rf signals from the receiving transducer are narrowband filtered and

demodulated using a Realistic DX-160 receiver in the AM mode. The

output from the DX-160 is fed into an lthaco Dynatrac 361-A lock in

amplifier, the output of which is sampled by the DI A at 225 kHz, prov id-

Page 46: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

40

STEPP/NC MOTORS LEAD SCREWS

MOUNT/NC. PLATE

Figure 10: Ultrasonic Test Tank

Page 47: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

DATA LINK

'

s-100 SCANNER -TRS-60 , . -BUSS DRIVE

' ~· ~ r-.

A/D LOCK IN ENVELOPE 1-1 L IVER -

~ in \) [; CONV. AMP. ref. DETECTOR RTURE ~ ~ r---

~ " ~ ,,,.,---. sync. -

RF RF ENI - -, GENERATOR MODULATOR AMPLIFIER SDUCER

.... _

I '

Figure 11: Data Acquisition System

Page 48: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

42

ing a quasi-real time digital value to be sampled by the microcomputer.

The linearity of this system is on the order of 1 percent over the 25

dB dynamic range dictated by the 8 bit resolution of the AID. The

support circuitry for the TRW TDC1001J AID is shown in Appendix I.

The microcomputer samples the data at each point in the scan after

waiting for approximately one second for vibration in the tank due to

carriage motion to dissipate. The data acquisition program is included

in Appendix 11. The current software samples a square matrix of 2500

(50x50) points at user selectable intervals. The data are then convert-

ed to 3 byte ASCII-Decimal strings and uploaded via an RS-232-C serial

converter and modem to the VPI I BM 370 Computer for processing. The

results of scans taken with this system are discussed in the following

section.

11.3 RESULTS

As predicted in Chapter 2, the radiation pattern of the Gaussian

transducer is void of sidelobe maxima. The far field radiation pattern

of the uniform circular transducer, while not showing the degree of si-

delobes predicted, does contian substantial off axis maxima. The fact

that the lobes are not as pronounced as calculated is due to fringing of

the lines of stress in the transducer which smooth the edges of the

field making it not truly uniform over the transducer face. A compari-

son of the far field radiation patterns for the two types of transducers

is shown in Figures 12 and 13 . The near field scans are taken at 40

Page 49: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

/

43

wavelengths from the face of the transducer; the far field data is taken

at 800 wavelengths. The wavelength of the 2.25 MHz ultrasonic waves

in water is 0. 5 mm making the ratio of transducer radius to wavelength

12. 7. Both the Gaussian and uniform transducers have the same radius

(6.35 mm) and were excited in the same manner.

The most striking result, however, may be seen in Figures 14 and

15 . Again, as predicted, the Gaussian radiation pattern remains quite

uniform even very near the transducer surface. The radiation pattern

from the uniform tranducer contains points where destructive interfer-

ence completely cancels the signal, sidelobes begin to form, and the

beam is much more divergent than the Gaussian beam.

Page 50: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

..... N .,, GI ., .,, (!)

:::::: ~

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t:"!

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Page 51: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

'Tl -· '° c ., CD .... (...) .. 'Tl

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Page 52: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

x '"O

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Page 53: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

•• -1 n

C.1 tn.

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(_")~ er: ld > ~ 'c> ldo L\) lJ.11(>" CY

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Figure 15:

SOURCE

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RlCFIVER LOCAlION

Axial Plot of Radiation Pattern of Uniform Transducer

~ --.!

Page 54: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

48

II.II QUANTITATIVE FIT OF DATA

While the data presented in the last section indicates that the radi-

ation pattern from the prototype transducer behaves as a Gaussian, a

more quantitative measure of how closely it actually fits a true Gaussian

function is desired. Figures 16 and 17 show the results of this fit pro-

cess.

The symmetry of the data was checked by first finding the cen-

troid of the data set then collapsing the three dimension data into two

dimensions by plotting the field magnitude against the distance from the

centroid. The data files for the prototype transducer, however, were

erased before the fit routine was debugged, so the fit shown was done

on a manual scan which was taken before the automatic drive system

was completed. The near field standard deviation of the near field data

from the fitted Gaussian is less than two percent of the maximum. The

standard deviation for the far field scans is less than four percent.

Page 55: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

(.) ( )

(JJ_ •I

() (.)

l>.

" >(.) l:(~

N (l)

I· :1 og I- . :J-i (JN

rr: laJ >o ..... n hJu) U-·· hJ 0::

0 0 (I)

g

NEAR FIELD (40 WAVELENGTHS)

(-"

-~

·-,-·--··-,- -----·· r - ----------,-- ···-- ·r-- ··-·--·--,--· · -·-.----·--r--·-- · (ll.OO 4.CXJ o.m 12.00 IG.OU 20.0U 24.00 20.00

fWfT I VF I~ I f"lf'Rl I ON 1111

Figure 16: Fit of Near Field Gaussian Data

~ c.o

Page 56: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

.,, (,0 c

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Page 57: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Chapter V

SUMMARY

It was shown that there are several advantages to generating an

ultrasonic beam with a radial velocity profile which has been modified

from the piston radiator. In particular, it was shown that if the veloci-

ty profile is made to be a Gaussian function of radius, the beam is well

behaved in both the near and far fields. The Gaussian beam remains

Gaussian in the near zone, while the uniform piston radiator produces a

near field beam which is quite irregular, and, in fact is zero at some

points. In the far field, the Gaussian radiator produces a radiation

pattern which is void of the sidelobes found in the far field pattern of

the uniform piston.

An ultrasonic transducer which produces such a Gaussian beam

was constructed using a circular x-cut quartz disk with concentric an-

nular electrodes on one surface and a ground plane electrode on the

other. The transducer element was 1.27 cm in diameter and had a re-

sonant frequency of 2.25 MHz. An ultrasonic test tank and micropro-

cessor data acquisition system were designed and built to test the

transducer, and plots of the resulting data were generated. For com-

parison, a uniform piston transducer was constructed and tested in a

similar fas ion. Finally, data from scans along diameters of the Gaussian

transducer were fitted to Gaussian functions to show that the standard

deviation of the near and far field radiation patterns from true Gaus-

sians are less than two and four percent of the maximum, respectively.

51

Page 58: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Chapter VI

SUGGESTIONS FOR FURTHER RESEARCH

This project, like many, produced more interesting ideas and ques-

tions than it answered. Therefore, in the hope that some of them may

eventually be addressed, a brief list is included here.

1. The data acquisition system could be improved by design-

ing a more precise envelope detector and replacing the lock in

amplifier with a synchronous sampler circuit to further isolate

the signal from rf noise.

2. The Gaussian beam may possibly be used to simplify

acoustic imaging. Since the far field radiation pattern is given

by the Fourier transform of the initial distribution, the pattern

produced when an object is imaged in an ultrasonic field may

be calculated from the convolution of the transforms of the

beam distribution and the transmission or reflection distribution

of the object. Detailed knowledge of the beam profile at the

object (known for the Gaussian) should make this process more

direct.

3. In addition to the amplitude, the phase of the velocity dis-

tribution may be varied to provide a transducer which may be

made to focus at a point selectable by the driving electronics.

4. Finally, the transducer may be used as a receiver with a

weight function built in. When an ultrasonic transducer is

52

Page 59: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

53

used as a receiver, it integrates the field over the area it sub-

tends. For some applications it may be desirable to weight this

integration, and the concentric annular electrode design should

make this possible.

5. The propagation code could be modified to use simultane-

ous difference equations in place of the foward equations which

eventually introduce instability in the solutions. The more sta-

ble difference technique could be used to study reflection and

scattering, and also predict the effect of placing acoustic lens-

es in the beam.

Page 60: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Appendix A

TERMINAL SIMULATION CODE

This routine lets the TRS-80 act as a terminal for initial placement

of the receiver.

10 CLS

20 B=&HEE

30 AS=INKEYS

32 l=I •1

34 IF 1=25 GOTO 100

40 IF As="" GOTO 30

45 PRINT AS;

50 IF AS="U" B = 238 :GOTO 30

60 IF AS = ''V" B=239 : GOTO 30

70 OUT B,ASC(AS)

80 GOTO 30

100 1=0

110 PRINT at 104,INP(&HED)/2.55

120 PRINT at 897, ""

130 GOTO 40

54

Page 61: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Appendix B

DATA ACQUISITION CODE

This routine in BASIC drives the stepper motors and collects data

from the AID converter. It then uploads the data to the I BM 370 CMS

operating system.

100 CLS

120 PRINT "TANK SIGNAL MAXIMIZER"

125 INPUT "RESOLUTION";N

130 P=238

135 0$=''+"

140 SL=S

145 QS=INKEYS

150 IF QS="C" GOTO 750

155 IF QS="R" GOTO 125

160 C=C•l

170 IF C=10 P=239

180 IF C= 20 P=238: C=O

190 AS=DS

200 GOSUB 500

210 AS="O"

220 GOSUB 600

230 S=INP(237)/2.55

235 PRINT S

55

Page 62: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

240 IF SL>S GOSUB 700

250 GOTO 140

500 OUT P,ASC(AS)

510 OUT P, 13

520 RETURN

600 F 0 R I= 1 T 0 N

610 GOSUB 500

615 NEXT I

620 RETt..; RN

700 IF Os=''+" Os="-" :RETURN

710 OS ="•":RETURN

750 As=" R 239"

760 GOSU B 1210

770 GOSUB 1290

56

775 INPUT "STEPS/SAMPLE I SPS I 25 x SPS , 50 x SPS";NP,N2S,N1$,N3$

780 As="N "•Nl$

790 GOSUB 1210

800 GOSUB 1290

810 As="-"

820 GOSUB 1210

830 GOSU B 1290

840 As="F 1"

850 GOSUB 1210

860 GOSUB 1290

870 As="G"

Page 63: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

880 GOSUB 1210

890 GOSUB 1290

900 D IM G ( 50 I 50)

910 FOR I= 1 TO 15*NP:NEXT

920 AS="N "•N2S

930 GOSUB 1210

940 GOSUB 1290

950 A$="•"

960 GOSUB 1210

970 GOSUB 1290

980 FOR 1=0 TO 49

990 FOR J=O TO 49

57

1000 FOR K=l TO NP/2•50: NEXT K

1010 C=INP(237)

1020 PR I NT I ; J; C

1030 G ( I I j) = c

1040 As="G"

1050 GOSUB 1290

1060 NEXT J

1070 GOSUB 1210

1075 FOR K=l TO . 9*NP: NEXT K

1080 As="-"

1090 GOSUB 1290

1100 As="N "•N3S

1110 GOSUB 1290

Page 64: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

1120 As="G"

1130 GOSUB 1290

1140 FOR K=l TO 20*NP: NEXT K

1150 As="N "•N2S

1160 GOSU B 1290

1170 As="•"

1180 GOSUB 1290

1190 NEXT I

1200 GOTO 1420

1210 FOR N=l TO LEN(AS)

1220 FOR K= 1 TO 10: NEXT K

1230 OUT 239,ASC(MIDS(AS,N, 1))

1240 PRINT MIDS(AS,N, 1);

1250 NEXT N

1260 PRINT

1270 OUT 239, 13

1280 RETURN

1290 FOR N=l TO LEN(AS)

1300 FOR K=l TO 10: NEXT K

1310 OUT 238,ASC(MIDS(AS,N, 1))

1320 PRINT Ml DS(AS, NI 1);

1330 NEXT N

1340 PRINT

1350 OUT 238, 13

1360 RETURN

58

Page 65: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

59

1420 AS=INKEYS

1430 IF AS="&" GOTO 1560

1440 IF (INP(&HC1) AND 32)= 0 GOTO 1440

1450 IF A$<>'"' OUT &HCO,ASC(AS): PRINT AS;

1460 IF (INP(&HC1) AND 1)=0 GOTO 1420

1470 8=1 NP ( &HCO)

1480 IF B<>O PRINT CHRS(8);

1490 GOTO 1440

1560 FOR J=l TO 2500

1570 K=INT((J-1)/50)

1580 L=J-50*K-1

1581 Q=G(K,L)

1582 A=INT(Q/100)

1 583 8 =I NT ( ( Q - 100* A) I 10)

1584 C = I NT ( ( Q- 100* A - 1O*8 ) • 48)

1585 A=A •48

1586 8=8+48

1587 T$=CHRS(A)•CHRS(8)•CHRS(C)

1588 FOR I =1 TO LEN (TS)

1590 PRINT MIDS(TS,1,1);

1600 IF(INP(&HCl) AND 32 ) = 0 GOTO 1600

1610 OUT &HCO, ASC(MI DS(TS, I, 1))

1620 NEXT I

1630 IF (INP(&HC1) AND 32)=0 GOTO 1630

1640 IF J/10 <> INT(J/10) OUT &HCO,ASC(","):PRINT ",";:NEXT J

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60

1670 OUT &HCO, 13

1680 IF(INP(&HC1) AND 1 )=O GOTO 1680

1690 BT=INP(&HCO)

1700 IF BT<>17 GOTO 1680

1710 PRINT

1720 NEXT J

1730 FOR 1=1 TO LEN(N2S)

1740 IF(INP(&HC1) AND 32 )=O GOTO 1740

1750 OUT &HCO,ASC(MIDS(N2S,l,1))

1760 NEXT I

1770 PRINT N2$

1780 GOTO 1420

Page 67: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Appendix C

PROPAGATION CODE

This routine uses a complex foward difference equation to calculate

the magnitude of an ultrasonic beam in the near field.

IMPLICIT COMPLEX*8(U, T)

DIMENSION AMAG (500,50), U (500,51)

DO 10 K=l, 500

10 U(K,51)=CMPLX(0.0,0.0)

c READ DATA

c

READ(S,*) (U(1,l),1=1,50)

READ(5, *) RD I DZ, AK

DR=RD/49.0

SUM=O.O

DO 15 1=1,50

T4=U(1,I)

C WRITE(7, *)T4

c for diagnostic use

AMAG (1, I )=SQRT( REAL(T4*CONJG (T4)))

15 SUM=SUM•AMAG(1,l)/50.0

WRITE(7 ,200) (AMAG (1, I) I 1=1, 50)

C WRITE(7,*) SUM

DO 100 K=1, 249

61

Page 68: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

RO=O.O

SUM=O.O

DO 50 1=1,50

J=I

62

T2=CMPLX(1 .O/(DR*DR) ,0.0)*( U ( K,J•l) •U ( K, I B( 1-1) )-(2.0,0. 0)

l*U(K,J))

T1=T2

c check for center of field,

IF (RO.EQ.0.0) GOTO 30

T1 =CMPLX ( 1. 01 ( R0*2. O*DR), 0. 0)*( U ( K,J •1) -U ( K, I B ( 1-1)))

30 CONTINUE

U ( K •1,J) =U ( K,J) -CMPLX(O. 0, DZ/(2. O*AK) )*(T1 •T2)

RO=RO•DR

T3=U ( K •1, I )*CEXP( CMPLX(O .0, -AK*Z•DZ))

AMAG ( K •1, I) =SQRT( REAL(T3*CONJG (T3)))

50 SUM=SUM•AMAG(K•l,I)

C U(K•l, 1)=U(K•1,2)

Z=Z•DZ

WRITE(7 ,200) (AMAG ( K, I), l=l ,50)

C WRITE(7, *) SUM

100 CONTINUE

200FORMAT(1X,E10.5,1X,E10.5, 1X,E10.5, lX,El0.5, 1X,E10.5)

STOP

END

INTEGER FUNCTION IB(I)

Page 69: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

IB=I

IF(l.EQ.0) 18=2

RETURN

END

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Appendix 0

THEORETICAL NEAR FIELD PLOT CODE

This routine plots the theoretical data generated by the near field

propagation code.

C THIS PROGRAM DOES A 3 D PLOT OF A 50 BY 500 DATA ARRAY

REAL C(lO) ,WK(lOOO) ,XF(l02), YF(102), IP, Y(500, 100)

INTEGER N,NN,IER,l,J

DO 5 1=1,250

READ(5,*) (Y(l,J),J=l,50)

5 CONTINUE

FC=4.0

DO 10 1=1,50

YF(l)=(Y(SO, I))

XF(l)=(l)*FC

10 CONTINUE

c N=SO

CALL PLOTS(0,0,50)

CALL SCALE(XF,8.0,N, 1)

CALL SCALE(YF, 6. 0, N, 1)

C YF(51)=0.

Y F(52) =YF (52) *5.

XF (52) =XF (52)*5.

64

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65

CALL AXIS(. 5,. 5, 11 HBEAM RADIUS, -17 ,4.0,0. ,XF(N•l ),XF(N•2))

CALL AXIS(. 5,. 5, 11 HMAGN ITUDE , li ,4. 0, 90.0, YF(N•l), YF(N+2))

CALL PLOT (.5,.5,-3)

DO 20 1=1,250,2

DO 15 J=l ,50

YF(J )=(Y (I ,J) )/2. 55

15 CONTINUE

IP=.04

CALL PLOT(IP,IP,-3)

CALL LINE(XF,YF,N,1,0,1)

20 CONTINUE

CALL PLOT(O. ,0, 999)

STOP

END

Page 72: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

Appendix E

DATA PLOT ROUTINE

This routine plots the data aquired by the microprocessor system.

C THIS PROGRAM DOES A 3 D PLOT OF A 50 BY 50 DATA ARRAY (INTEGER)

REAL C ( 10) , WK ( 1000) , X F ( 102) , Y F ( 102) , I P

I NT E G ER N I N N I I ER ' I , j , y ( 50, 50)

DO 5 I =1, 50

RE AD ( 5 , *) ( Y ( J , I ), J = 1 , 50)

5 CONTINUE

READ(5,*) NPS

FC=25. 4*( FLOAT ( N PS)/ 4000.)

DO 10 1=1,50

Y F ( I ) =FL 0 AT ( Y ( I , 25) )

XF( I )=FLOAT( I )*FC

10 CONTINUE

c N=50

CALL PLOTS (0, 0, 50)

CALL SCALE (XF, 8. 0, N, 1)

CALL SCALE(YF,6.0,N, 1)

YF (51)=0.

YF(52)=25.0

CALL AXIS(.5,.5,17HRECEIVER LOCATION,-17, 8. 0 I 0. , x F ( N + 1) Ix F ( N +2))

66

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67

CALL AXIS( .5, .5, 17HRECEIVER OUTPUT I 17 I 6. 0 I 90. 0 I y F ( N + 1 ), y F ( N + 2) )

CALL PLOT (. 5,. 5, -3)

DO 20 1=1,50

DO 15 J=l, 50

Y F (J) =FLOAT ( Y (I, J)) /2. 55

15 CONTINUE

IP=.04

CALL PLOT(IP,IP,-3)

CALL LINE(XF,YF,N,1,0,1)

20 CONTINUE

CALL PLOT(O. ,0,999)

STOP

END

Page 74: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

REFERENCES

[1] A. E. Siegman," An introduction to lasers and masers ", McGraw-Hill, 1971

[2] F. D. Martin and M. A. Brazeale, "A simple way to eliminate diffraction lobes emmitted by ultrasonic transducers " J. Acoust. Soc. Am. 49 1668 (1971)

[3] M. A. Breazeale, F. D. Martin, B. Blackburn, Reply to "'Radiation patterns of partially electroded piezoelectric transducers"', J. Acoust. Soc. Amer. (to be published).

[ 4] L. Filipczynski and J. Etienne, " Theoretical study and experiments on sperical focusing transducers with Gaussian surface velocity distribution ", Acustica 28 , 121 (1973)

[5] J. L. Rose," Ultrasonic Field field- analysis and approximation parameters ",Br. Journal of Nondestructive Testing 17, 109(1975)

68

Page 75: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

BIBLIOGRAPHY

B. A. Auld, Acoustic Fields and Waves in Solids, Wiley, 1973

W. M. Ewing, Elastic Waves in Layered Media, McGraw-Hill, 1957

R. J. Hallermeier and W. G. Mayer, "Light diffracted by ultrasonic surface waves of arbitrary standing wave ratio", J. Acoust. Soc. Amer., Vol. 47, 1970

H. Kogelnik, "Modes in optical resonators", in A. K. Levine (ed.),Lasers: A Series of Advances, Vol. 1 p 295, Marcel Dekker, New York, 1966

H. Kogelnik, "On prpagation of gaussian beams of light through lenslike media", App. Optics, 4: 1562 (Dec., 1965)

W. T. Maloney, G. Meltz, and R. L. Gravel, "Optical probing of the Fresnel and Fraunhofer reqions of a rectangular acoustic transducer", IEEE Transactions on Sonics and Ultrasonics, July, 1968

C. H. Palmer, R. 0. Claus, and S. E. Fick, " Ultrasonic wave measurements differential interferometry ", Applied Optics 16, 1849(1977)

M. A. Plonus, Applied Electromagnetics, McGraw-Hill, 1978

H. F. Pollard, Sound Waves in Solids, Pion Limited, 1977

W. Sachse and N. N. Hsu,'' Ultrasonic transducers for materials testing and their characterization", in Phsical Acoustics, Vol. 14, W. P. Mason and R. N. Thurston, eds., Acedemic Press (New York), 1979

D. W. Sweeney and C. M. Vest," Reconstruction of three-dimensional refractive index fields from multidirectional interferometric data ", Applied Optics 12 , 2649(1973)

K. von Haselberg and J. Krautkramer," Ein Ultraschall-Strahler fur die werkstoffprufung mit verbesserten nahfeld ", Acustica 9,359(1959)

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The vita has been removed from the scanned document

Page 77: DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC ......the Gaussian profile transducer are outlined in Chapter 111. A method of optimizing the placement of electrodes, basic electrical

DESIGN, CONSTRUCTION, AND TESTING OF ULTRASONIC TRANSDUCERS \YITH MODIFIED

RADIAL VELOCITY PROF! LES

by

Paul Samuel Zerwekh

ABSTRACT

In materials evaluation applications requiring the interrogation of

modified far field patterns of an ultrasonic transducer, it is desirable to

use a transducer which produces a beam with a Gaussian profile. A

transducer with a velocity profile which is Gaussian as a function of

radius and independent of angle is described. The transducer has I

been constructed by depositing a circularly symmetric metallic multiple

electrode array on a 12. 7 mm diameter x-cut quartz disk. Each elec-

trode is independently connected to an impedance network optimized to

produce the Gaussian distribution with less than two percent maximum

error. A computer aided electrode design and normalized three di men-

sional ultrasonic measurements of the far field distribution are present-

ed.