Design - Ormonde · PDF file• The totally enclosed design helps control air flow, ... BS 848 – 6:2003, BS ISO 14695:2003 BS 848 – 7:2003, ISO 14694:2003 . PRIMARY FAN . Flow

Design FSM Fines Overview Material Flow Feeder Conveyor Feed Hopper Air Knife FF16X5 Overview FF16X5 Design FF16X5 Oversize Conveyor FF16X5 Fines Conveyor MC1200 Design MC1200 Overview MC1200 Feeder MC1200 Primary & Paddle Fans MC1200 Flow MC1200 Conveyors MC1200 Control Panel FSM Fine Main Panel General Dimensions

• Reduce landfill volumes and generate new revenue streams with the Edge FSM Fines Plant. Designed specifically to turned “waste” into valuable sellable assets.

• Incorporates a mobile Stockpiler with bespoke 8m³ Hopper with variable belt speed, the Edge 16 X 5 Flip Flop Screen, Over-band and Head Drum Magnets, Blowers and the Edge MC1200 Material Classifier.

• Combines air separation techniques with mechanical screening to create products that meet stringent specifications and new regulations placed on MRFs.

• The Edge Flip Flop Screen is designed to handle hard screening tasks that conventional screens cannot by combining two motions in order to create dual vibration movement.

• The MC1200 provides a solution for lights/ heavies separation and opens up opportunities to turn this type of waste into a recyclable resource.

• The use of controlled air as a separation medium provides extreme versatility and greater flexibility

• The Edge FSM Fines can be easily adjusted for various applications via the fully adjustable components such as fan speed, feed conveyor belt speed, Screening angle, mesh media, screening speed and vacuum conveyor position etc.

ITEM NO:

ASSEMBLY DESCRIPTION ITEM NO:

ASSEMBLY DESCRIPTION

1 LIGHTS DISCHARGE CONVEYOR 6 FEED HOPPER

2 SCREEN OVERSIZE CONVEYOR 7 BLOWER

3 EDGE FLIP FLOP SCREEN 8 HEAVY DISCHARGE MAGNETIC HEAD DRUM

4 MAGNETIC HEAD DRUM 9 HEAVY DISCHARGE CONVEYOR

5 OVERBAND MAGNET 10 LIGHT DISCHARGE MAGNETIC HEAD DRUM

APPLICATIONS • Aggregate Production • Skip Waste Separation • Commercial & Industrial waste • Construction & Demolition waste • Biomass • Refuse Derived Fuel • Solid Recovered Fuel • Plastic Fractions

• Machine durability is provided by a conveyor side plate thickness of 6mm (0.24”) and conveyor side frame depth of 500mm (19.69”)

• Large capacity hopper which can be feed by any wheel loader, excavator or dumptruck

• The FS-Series is designed to regulate the flow of material output by holding a buffer of material. This combined with a fully speed adjustable feeder belt allows a regulated flow of material to the main conveyor.

• 1000mm (40”) / 1200mm (48”) wide main conveyor

• Various plys and chevron belts available

• Full length or ½” length Skirting and Anti-roll back flaps available

• Working angle of between 0°-25°

• Discharge height of 9047mm (29’8”)

• Hydraulic hand-pump for angle adjustment

• Overband and Head Drum Magnet with stainless steel chutes

• Josts legs for uneven surfaces

500mm/19.69”

• Extended Hopper plates creating a capacity of 8m³ (10.4 yards³)

• Hopper sides reinforced with box section • Ability to start fully loaded with material • 1200mm (48”) wide belt

• Forward / Reverse Feeder function • Variable belt speed of 0-0.28m/sec

• Electric driven Auger, Dead-Plate and Adjustable

Door to help spread and transfer sticky material

• Designed to handle hard screening tasks that conventional screens cannot.

• Incorporates a Heavy Duty Screen structure to withstand the huge throw that the screen produces.

• Material is throw upwards and outwards so that the feed material has time to untangle and separate.

• Heavier material is throw to the front of the screen, leaving the lighter material behind for fine screening.

• Top Deck screening area of 1544mm X 4886mm (16’X5’) with various medias available including mesh, punched plates or rubber matts.

• Bottom Deck screening area of 1544mm X 4886mm (16’X5’) with various apertures available.

Top Deck Media Bottom Deck Media

ITEM NO:


1 Top Deck Media

2 Walkway Access 3 Bottom Deck Polyurethane Screen 4 Fines Conveyor 5 Blower 6 Legs Josts for uneven surfaces 7 Drive Assembly 8 Integral Oversize Conveyor

• Two Bearing Screen box

• Combines two motions in order to create dual vibration movement

• Driven via an Electric 18.5KW Motor

• Screen operating speed of 1050RPM

• Top Deck Throw: 8mm

• Bottom Deck Throw: 3mm

• Independently mounted from the chassis via four sets of three springs

• Absorbs the screen vibrations and stops any strain transferred to the chassis.

• Heavy duty centre rollers to take the impact from screen material, prolonging the life of the conveyor belt

• Electrically driven via a 3Kw Motor

• Self lubricating grease system • 800mm wide Conveyor

• Various plys are available

• Diamond lagged drive drum

• Heavy duty centre rollers to take the impact from screen material, prolonging the life of the conveyor belt

• Electrically driven via a 3Kw Motor

• Self lubricating grease system • Thanks to the 1500mm (60’) wide Collection

Conveyor, material is evenly spread allowing for an efficient material separation via the 12mm fines blower.

• 3ply belt comes as standard although various plys are available.

• Spoked tail drum to prevent foreign objects from damaging conveyor belt.

• The MC1200 is designed to be retro-fitted to existing MRFs or incorporated into new plant installations; it provides a solution for lights/ heavies separation and opens up opportunities to turn waste into a recyclable resource.

• The use of controlled air as a separation medium combined with mechanical screening provides extreme versatility

• The MC1200s’ large capacity hopper coupled with its 1200mm (48”) wide Feeder Conveyor provides an even spread of material for efficient separation.

• The totally enclosed design helps control air flow, controls air depressurisation whilst minimising dust creation with reduced spillage.

• The Edge Material Classifier can be easily adjusted for various applications via the fully adjustable components such as fan speed, feed conveyor belt speed and vacuum conveyor position etc.

• The MC1200 provides the end customer with a low maintenance plant that can process up to 300TPH depending on application employed.

• Overall stability is provided via 6 adjustable jacklegs with a span of 3381mm (11’1”)

ITEM NO:

ASSEMBLY DESCRIPTION ITEM NO:


1 FEEDER HOPPER 7 PADDLE FAN

2 FEED CONVEYOR 8 BTM HEAVIES CONVEYOR

3 DRUM SPLITTER 9 VACUUM CONVEYOR

4 CYCLONE 10 TRANSFER CONVEYOR

5 TOP LIGHTS CONVEYOR 11 SIDE CONVEYOR

6 PRIMARY FAN 12 LIGHTS DISCHARGE CONVEYOR

A AIR NOZZLE 1 B AIR NOZZLE 2

• The primary split is created by the Primary Fan blowing lights upwards into the cyclone (Dustbox) and onto the Lights Transfer Conveyor.

• The Drum Splitter acts as a mechanism for dividing the lights from the heavies. The position and speed of which can be adjusted via the control panel for varying applications.

• Remaining light and heavy material continues and is split for a second time via the combination of the second air nozzle and the Vacuum Conveyor. The light materials are separated from the conveying airflow by passing it over a perforated vacuum belt. The light material travels onto the Lights Discharge Conveyor whilst the heavies is conveyed transversely across the Side Conveyor.

Material Flow

Air Flow

• Heavy duty centre rollers to take the impact from feeding material, prolonging the life of the conveyor belt

• Electrically driven via a Nord 3KW motor

• Option of a self lubricating grease

system • 1200mm (48”) wide belt with various

plys available

• Diamond lagged drive drum with a Ø of 300mm (12”)

• Tail drum Ø of 273mm (11”)

• Variable belt speed of 0-1.1m/sec

The MC1200 Primary Fan consists of 18.5kw motor providing a fan speed of 2900m³/s and running speed of 2900RPM. The Primary & Paddle Fans supplied by Edge Innovate complies with the relevant Health & Safety Requirements of the EC Directive on Machinery and conforms to the following standards: 290BS 848 – 1:2007, ISO 5801:2007 BS 848 – 3:2001, ISO 5802:2001 BS 848 – 4:1997, ISO 13351:1996 BS 848 – 5:1999, ISO 12499:1999 BS 848 – 6:2003, BS ISO 14695:2003 BS 848 – 7:2003, ISO 14694:2003

PRIMARY FAN

Flow Rate 1.4m³/s

Pressure 400PA

Input Power 10.5 kw

Running Speed 2900 RPM

Electrical Supply

400 Volts

3 PH

50 HZ

PADDLE FAN

Flow Rate 1.8m³/s

Pressure 2450PA

Input Power 5.5 kw

Running Speed 2900 RPM

Electrical Supply

400 Volts

3 PH

50 HZ

• Carries the primary spilt lights to the Lights Discharge Conveyor

• 1200mm (48”) wide belt

• Belt length of 8.040m (26’4”)




• Upgraded Belt scraper

Up-graded belt scraper

• Carries the heavies and remaining lights to the Vacuum Conveyor and Second Air Nozzle.






• 2.5” Bearings

• The floated mounting of the Vacuum Conveyor allows the conveyor to be move up or down depending on application. The Vacuum Conveyor has multiple positions for allowing larger materials to be processed.

• The adjustable suction provided by the vacuum conveyor will provide customers with greater accuracy whilst processing.

• Perforated 1200mm (48”) wide belt





• 2.5” Bearings

Air Flow


• Discharge height of 1.9m (6’3”)



• Option of an Magnetic Head drum to separate metal from heavies



• 2” Bearings

• Adjustable Primary Fan Speed • Adjustable Paddle Fan Speed • Adjustable Feed Conveyor Belt Speed • Adjustable Drum Splitter position • Independent Control over Fans, Drum Splitter

and all conveyors

Control Panel allows for the operation of the following functions; • Air Knife • Fines Screen Conveyor • Screen • Overband Magnet • Incline Conveyor • Feed Conveyor • Oversize Screen Fines Conveyor – Stop/Start , Forward/Reverse • Auger • Pre-Start Siren • Manual Operation • Program Operation

EDGE® Innovate (NI) Ltd, Head Quarters, 30 Farlough Road, Dungannon, Co. Tyrone, NI BT71 4DT

T: +44 (0)28 8774 0525 E: [email protected] F:+ 44 (0) 2887 747244 W: www.edgeinnovate.com The units depicted show all options currently available. Current models may differ from those featured in this brochure. Please contact EDGE® to clarify specifications and options. The material in this brochure is of general application for information and guidance only and no representation or warranty is made or given by the manufacturer that its products will be suitable for a customer’s particular purpose and enquiry should always be made of the manufacturer to ensure such suitability. Whilst reasonable efforts have been made in the preparation of this document to ensure its accuracy. The manufacturer assumes no liability resulting from errors or omissions in this document or from the use or interpretation of the information contained herein. The

manufacturer reserves the right to make changes to the information in this brochure and the product design without reservation and without notification to users.

Documents

Design - Ormonde · PDF file• The totally enclosed design helps control air flow, ... BS 848 – 6:2003, BS ISO 14695:2003 BS 848 – 7:2003, ISO 14694:2003 . PRIMARY FAN . Flow