Embed Size (px)
Citation preview
00803-0100-6117, Rev. BA, February 2006
The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of the Emerson Process Management group of companies. All other marks are the property of their respective owners. ©2005 Rosemount Inc. All rights reserved.
Emerson Process ManagementRosemount Inc.8200 Market BoulevardChanhassen, MN 55317 USAT (U.S.) 1-800-999-9307T (International) (952) 906 8888F (952) 949 7001www.rosemount.com/5400
Emerson Process ManagementShared Services Ltd.Heath PlaceBognor RegisWest Sussex PO22 9SH EnglandT +44 (0) 1243 863121F +44 (0) 1243 867554www.rosemount.com/5400
Emerson Process Management AsiaPacific Private Limited1 Pandan CrescentSingapore 128461T +65 6777 8211F +65 6777 [email protected]/5400
A C O M P L E T E P R O D U C T R A N G E F O R P R O C E S S L E V E L M E A S U R E M E N T ROSEMOUNT LEVEL MEASUREMENT TRANSMITTERS FROM EMERSON ARE DESIGNED
TO CUT COSTS AND INCREASE SAFETY BY GIVING PRECISE AND RELIABLE LEVEL DATA
UNDER MOST PROCESS CONDITIONS. BASED ON FOUR DIFFERENT MEASUREMENT
PRINCIPLES – NON-CONTACTING RADAR, GUIDED WAVE RADAR, VIBRATING FORK
LEVEL SWITCH AND DIFFERENTIAL PRESSURE – THE ROSEMOUNT PRODUCT OFFERING
COVERS A WIDE RANGE OF LEVEL MEASURING TECHNOLOGIES TO
FULFILL EASY AND DEMANDING APPLICATIONS.
Rosemount 5400 SeriesNon-contacting Radar Level Transmitter
Innovation that delivers clear business results
Echodynamics
Echologics
radar Echonomics Rosemount 5400
Echosensitivity
The Rosemount 5400 Series is our premium, 2-wire
radar level transmitter for process applications. It deliv-
ers everything you would expect from a best-in-class
process radar – superior reliability, state-of-the-art
safety features, effortless handling, and unlimited
connectivity. An industry first, the Rosemount 5400
offers peak performance in the three areas that are
vital to radar level measurement: echosensitivity
Peak performance in the three vital areas.
– the ability to detect weak radar echoes reliably;
echodynamics – the ability to handle weak and strong
radar echoes simultaneously; and echologics – the abil-
ity to ignore false echoes. This combination enables
the Rosemount 5400 Series to perform like no other
2-wire radar. Since this technology concept has been
developed with our customers’ bottom line in mind,
we call it Radar EchonomicsTM.
The Rosemount 5400 Series is the first non-contacting radar level
transmitter developed from the ground up to improve profitability in
your process plant. It comprises the “Radar Echonomics” approach,
adding value to your plant by optimally utilizing the radar signals to
secure reliable measurement.
Radar Echonomics builds on a combination of advanced echosensi-
tivity, balanced echodynamics and smart echologics. These advanced
technical solutions create an optimal interplay between electronics,
microwave technology, and software.
Radar Echonomics™ Innovative measurement technologies.
Echodynamics – the capacity to handle weak and strong echoes simultaneously
As the distance to the surface increases, the radar signal becomes
weaker, while echoes from disturbing objects remain constant. This
means that a good radar sensor must be able to pick up both weak and
strong signals simultaneously. The 5400 Series utilizes Dynamic Range
Optimization to compensate for the distance-dependent attenuation
of the radar signal, making it possible to take accurate readings even in
tall tanks. We call this capacity Echodynamics.
Echologics – the ability to recognize the true echoes from the clutter
A good radar sensor should never confuse the echo from the fluid surface
with other echoes, which may be several times stronger. Echologics is the
term we use for the capacity to determine which signal is the ‘right’ signal.
The Rosemount 5400 Series can track five different echoes simultane-
ously while the level in the tank increases or decreases or the tank content
changes. As a result, clutter signals from beams, agitators, heating coils,
and the tank bottom can be identified and ignored.
Echosensitivity – the ability to detect weak echoes reliably
Generally, a weak radar echo is difficult to measure reliably. The more
the surface of the liquid and the atmosphere in the tank attenuates the
radar signal, the weaker the echo becomes. The dual microwave ports,
along with other unique features, allow the 5400 Series to have a much
stronger signal than other radar level transmitters. The result is a more
reliable level measurement. We call this ability Echosensitivity.
Rosemount 5400 Standard radar transmitter
Rosemount 5400
Rosemount 5400 Standard radar transmitter
Dual port technologyThe dual microwave ports for sending and receiving radar signals yield a 75% stronger signal than single port transmitters.
Dual compartment housingElectronics and cable connections are located in separate compartments, which provide safer handling and improved moisture protection.
Robust designThe robust, shock-resistant, and vibration-proof design of the housing and flange protect the electronics and waveguide from mechanical damage.
Quad-ridged Rod Antenna with plate designThe inactive portion has been enhanced to obtain maximum performance. The protective plate design allows only corrosive-resistant non-metallic materials to be exposed to the tank atmosphere.
Circular PolarizationSmart use of microwave technology automatically reduces the disturbance effect close to tankwalls, simplifying commissioning and maximizing reliability.
1 Smart surface tracking capabilitiesSophisticated transmitter software utilizes advanced mathematical algorithms to track and categorize up to five simultaneous echoes, delivering higher measurement reliability.
Measure-and-Learn signal processingBy initiating the Measure-and-Learn function, the transmitter will automatically adjust the 100 point threshold curve to the specific tank and register large obstructions as false-echoes.
Interchangeable transmitter headThe transmitter head can be rotated and easily removed from the antenna and flange for service or replacement, without opening the tank.
Condensation-resistant cone antennaLarger sealing surface towards the process, making the transmitter less sensitive to condensation and dirt.
Higher reliability
• Dual port technology
• Condensation-resistant cone antenna
• Circular polarization of radar signals
• Dynamic range optimization
• Advanced transmitter software
= Improved process uptime
Improved safety
• Dual compartment housing
• No moving parts or contact with the liquid
• Robust design
• No calibration needed
= Reduced operating costs
Better serviceability
• Ergonomic design with tilted display
• Easy-to-access terminals
• Interchangeable transmitter head without opening the tank
= Reduced maintenance costs
Easy system integration
• 2-wire
• 4–20 mA, HART®
• FOUNDATION fieldbus
• Easy commissioning
• Measure-and-Learn transmitter software
= Reduced commissioning cost 8 Dual seal design
The dual seal provides additional protection against leakage into safe areas via the electrical conduit system.
2
4
7
3
68
6
Your company has no room for mistakes or inefficiency. The Rosemount 5400 Series is
designed to measure process tank levels with the highest level of accuracy under a wide
variety of process conditions. It delivers higher reliability, improved safety, and requires
less maintenance and configuration, resulting in reduced process downtime and lower
installation and operating costs. For your business, it all adds up to better product
quality, more satisfied customers, and higher profits.
Designed to deliver.
2
3
4
6
7
8
Process Seal AntennaThe sealing disk, featuring a drip-off design, effectively seals off the cone antenna, so only corrosive resistant non-metallic materials are exposed to the tank atmosphere.
5
9
10
1
5
910
You’ve probably noticed it already. The 5400 Series
doesn’t look like other Rosemount transmitters. To
accommodate the powerful electronics, we needed
a new housing. Still, the construction had to be
compact and solid, defi nitely “Rosemount”.
Industrial designers were brought in to create a func-
tional and attractive housing that would withstand a
hostile environment. The result is as rock-solid as it
looks, but there’s more to it than style. This innovation
has one single purpose: to improve the safety and
effi ciency of your plant.
A smart design for better ergonomics
The basic form is a horizontal cylinder, like all Rosemount
transmitters. But the ends of the cylinder are con-
structed at a 45 degree angle, which makes the cylinder
more compact. This also tilts the display upward, along
with the cover for the connection block. If the sensor is
mounted below eye level, which is often the case with
level transmitters, this facilitates installation, measure-
ment reading, or service.
Cooling fi ns for longer service life
On the underside of the sensor housing, cooling fi ns
help conduct and dissipate excess heat from the pro -
cess. This results in a longer lifespan for the electronic
components in the sensor.
The look of innovation.
Level measurement in storage and buffer tanksThe Rosemount 5400 Series is the preferred choice in these applications. It provides a very reliable and accurate level reading without any moving parts or contact with the process, eliminating costly maintenance requirements.
No contact. No problem.
Level measurement in reactor and mixing tanksThe Rosemount 5400 Series is also the best choice for reactor and mixing tanks. It is unaffected by almost any fluid property changes, including but not limited to density, pH, and viscosity.
Level measurement in pipes and stilling wellsUnaffected by temperature, pressure, and vapor gas mixtures, the Rosemount 5400 Series is also an excellent choice for level measurements in pipes. The tank-structure is invisible to the radar because the signal is confined within the pipe.
The performance of the non-contacting Rosemount 5400 level
transmitter makes it suitable for a wide range of process applications.
It installs easily into existing openings, which means fast and
inexpensive start-up and a quicker return on your investment.
Rosemount 5401, Low Frequency Transmitter (6 GHz)The 5401 is ideal for applications with obstacles, turbulence, condensation, vapor, dust, contamination, and foam, or where there is a risk of deposits forming on the antenna.
Rosemount 5402, High Frequency Transmitter (26 GHz)The 5402 produces a narrow, concentrated radar beam resulting in smaller antenna diameters, and is suitable for mounting on valves, taller nozzles, or smaller openings. The narrow beam also means that it is easier to avoid unwanted reflections from mechanical obstacles such as agitators and heating coils, making it less sensitive to mounting position.
Low frequency and high frequency models available to meet your application needs.Because no radar frequency is ideal for all process applications,
the ability to choose between two models allows you to choose
the frequency that will best fit your application.
Easy plant integration.
Fn
1
Installs anywhere
Moving to a better level of transmitter couldn’t be
easier. The loop-powered 5400 Series offers either
FOUNDATIONTM fieldbus or the analog 4–20mA with
superimposed digital HART as output. This ensures
easy installation into your new or existing control
system.
Rosemount RadarMaster Setup Software
Rosemount Radar Master is the ultimate setup soft-
ware and supports both HART and FOUNDATION
fieldbus. It provides easy configuration and service
through a user-friendly interface with wizards,
echo curve with movie feature, offline/online configu-
ration, extensive online help, logging capabilities and
much more.
Configuration in five simple steps
Our skilled engineers have worked hard to reduce
your commissioning cost. Just mount the transmitter,
power it up and connect Rosemount RadarMasterTM to
the loop to perform a complete transmitter configura-
tion in five simple steps.
No proprietary connections are required and with the
ease of a mouse-click the Measure-and-Learn function
will configure the false echo handling all by itself.
Configuration can also be performed using a 375
Field Communicator, AMSTM Suite: Intelligent Device
Manager, DeltaVTM or any other DD- or enhanced
EDDL-compatible host system.
+
-
Fn
12
34
56
78
9
0-
.
Best Transmitter in combination
with Field Intelligence
The Rosemount 5400 is a core component of Emerson’s
PlantWeb® digital plant architecture. The 5400 powers
PlantWeb through its intelligent and advanced field
diagnostics and its innovative transmitter design.
This highly capable transmitter delivers a reliable
Echo Curve
The enhanced EDDL capabilities of the 5400 Series
also make it possible to view the echo curve and to
initiate the Measure-and-Learn functionality with a
375 Field Communicator.
Advanced capabilities for less downtime and increased throughput
Innovative Fieldbus capabilities
The eleven function blocks enable more efficient control
of your process, and also open up new possibilities.
Supervise your process in real-time by monitoring the
Easy-to-use Configuration Tools
User-friendly interfaces suitable for basic configuration
are available in any host-system that supports Device
Descriptors (DD). In addition, the 5400 Series now also
offers advanced configuration and extensive diagnos-
tics in any host that supports enhanced EDDL, such as
the AMS Device Manager.
Reduced commissioning cost with enhanced EDDL
5400 Series Field Communicator(e.g. 375)
Maintenance(e.g. AMS)
Control System(e.g. DeltaV)
Predictive maintenance and easy troubleshooting
If the performance of the microwave board starts to
degrade, a PlantWeb Alert categorized as warning
can be displayed to the operator. The alert will
describe the problem and recommended actions.
Precise diagnostics capabilities like this and many
more make the 5400 Series reduce your plant’s down-
time by enabling predictive maintenance and easier
troubleshooting.
measurement that you can depend on. In addition to
the superior reliability this transmitter also powers
PlantWeb by offering intelligent,
actionable diagnostics, and alarms.
radar signal strength with the built-in signal characterizer
block to detect foam or antenna contamination.
Experience lower costs and higher revenues with the Rosemount 5400.Standard 2-wire radar benefits
+ No moving parts
+ No contact with the liquid
+ Measurement unaffected by temperature, pressure
+ Measurement unaffected by product dielectric, density
Add Rosemount 5400 Radar Echonomics benefits
+ Echosensitivity increases measurement reliability even under changing process conditions such
as turbulence, vapors, foam, and condensation
+ Echologics separates surface echoes from false echoes to increase measurement reliability and
reduce commissioning time
+ Echodynamics allows the handling of weak and strong radar echoes simultaneously with equal reliability
= For your business, this all adds up to reduced cost of ownership, increased process availability, more satisfied
customers and higher profits.
Product Rosemount 5400 Series Radar Level Transmitter
Measurement Principle Pulsed, free propagating radar 5401: 6 GHz, 5402: 26 GHz
Measuring Range 0–100 ft (0–30 m)
Reference Accuracy ± 0.4 in. (± 10 mm) for 5401, ± 0.1 in. (± 3 mm) for 5402
Resolution 0.04 in. (1 mm)
Display Optional integral 5-digit display
Output Variables Level, Distance, Volume, Level Rate, Signal Strength, Internal Temperature, Analog Out Current, and Percent of Range. The display also shows diagnostics and error information.
Output HART 4–20 mA current loop. FOUNDATION fieldbus Fieldbus functionality Link-master device (backup LAS), Block Instantiation, PlantWeb Alerts, Methods
Fieldbus blocks Resource 3xTransducer 6xAnalog Input (30 ms) PID (40 ms) Arithmetic, Input Selector Output splitter (65 ms) Signal Characterizer (75 ms)
Configuration Tools Rosemount RadarMaster, 275/375 Field Communicator, AMS Suite: Intelligent Device Manager, DeltaV or any other DD- or EDDL-compatible host-system
Key Specifications
For more information, please refer to the Product Data Sheet (00813-0100-4026). Specifications are subject to change without prior notice.
Op
erat
ion
al Im
pro
vem
ent
Qu
alit
y, P
rod
uct
ivit
y, U
pti
me
Standard Radar
Time
Rosemount 5400 with Radar Echonomics
Optimal performance. In every application.The Rosemount 5400 Series offering includes a
variety of antennas, tank connections, and materi-
als designed to fit a wide range of applications and
process conditions. When combined with the
flexibility of being able to choose between low
and high frequency versions, the result is optimal
performance in almost any application and higher
revenue for your company.
5401 Cone Antennas
The Cone Antenna is the best choice for
a broad range of applications with both
free propagation and pipe-installtions.
5402 Cone Antennas
The new and innovative bell-shape of
the 5402 Cone Antennas optimizes
signal transmission and minimizes
antenna dimensions.
5401/5402 Cone Antennas in Exotic Materials
The Cone Antennas are available in high performance alloys
such as Hastelloy and Monel. The protective plate design
makes this a very cost-efficient solution without compro-
mising performance.
5401 Rod Antenna
The Rod Antenna is a high performance
choice for tanks with small openings.
It is also available in a version featuring
a protective plate with corrosive resistant
PFA as the only wetted part.
5402 Process Seal Antenna
The PTFE disk seals off the cone shaped
antenna from the tank atmosphere,
making this a robust solution for harsh
and corrosive environments.
