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DETAILS OF GREEN BELT DEVELOPMENT
For the period January – 12 to June - 12
1. No. of trees planted before January -12 inside the company premises =
39106 in 20.5 acre.
2. During the above mentioned period:
-No. of trees planted inside company premises = 189 in 0.25 acre area. -Total Trees survived inside company: 189
3. Total trees available inside company: 39295
4. Total area covered : 20.75 acre
5. Total trees per Ha: 4734
EXPENDITURE ON POLUTION CONTROL MEASURE FOR THE PERIOD JANUARY – 12 TO JUNE – 12
A) Operating cost for Air Pollution Control Equipment's
Sr. No. Plant Pollution Control Equipment Expense
1 PCL3 Scrubbers 511961
2 POCL3 Scrubbers 72917
3 Caustic – Chlorine Hypo Scrubber 10289274
4 Caustic – Chlorine Caustic Scrubber 317940
5 White Phosphorus Venture Scrubber 0
6 PCl5 Scrubbers 2002517
7 Mancozeb Scrubbers 4998392
Total cost for operating Air Pollution Control equipment is Rs. 18193001
B) Operating cost for Water Pollution Control Equipment's
Sr. No. Plant Pollution Control Equipment Expense
1 Caustic – Chlorine ETP 1068192
2 PCL3 & POCl3 Plant Scrubber Effluent 722808
3 Power Plant ETP 288832
4 White Phosphorus ETP 0
5 Central ETP ETP 122460
6 RO RO 1548320
7 1 MLD ETP (C-Tech) ETP 9241782
8 MEE MEE 33053352
Total cost for operating Water Pollution Control equipment is Rs. 46045745
C) Operational cost for solid waste disposal
Rs. 9881271 (This includes transferring cost from plant to our internal solid waste storage and
from our site to TSDF, BEIL, Ankleshwar)
Summary of Stack Monitoring Parameters:
Stacks Pollutants Limit Average Maximum Minimum
Power Plant HRSG Stack NOX 50 ppm 28.8 39.7 19.6
Caustic Scrubber WAD 56-TPD Plant HCl 20 mg/Nm3 7.9 10.8 5.9
Caustic Scrubber WAD 100-TPD Plant Cl2 9 mg/Nm
3 1.7 1.7 1.7
HCl 20 mg/Nm3 6.4 8.5 4.8
Caustic Scrubber of HCl Furness 100-TPD Plant HCl 20 mg/Nm3 13.8 16.7 10.9
Caustic Scrubber of Phosphorus Oxy-Chloride
Plant Distillation Column HCl 20 mg/Nm
3 6.0 9.7 4.1
Caustic Scrubber of Distillation Section of PCl3
Plant
HCl 20 mg/Nm3 7.7 10.2 4.4
PCl3 9 mg/Nm3 0.8 1.2 0.5
Caustic Scrubber of Storage Tank & Drum Filling
Section of PCl3 Plant
HCl 20 mg/Nm3 5.6 7.8 3.2
PCl3 9 mg/Nm3 0.5 0.8 0.2
Water Scrubber + Alkali Scrubber of Reactor PCl5
Plant
Cl2 9 mg/Nm3 1.1 1.6 0.4
HCl 20 mg/Nm3 14.3 18.3 11.1
Alkali Scrubber of Mancozeb Plant Reactor D-14
New EDA Scrubber
H2S 45 mg/Nm3 17.9 19.8 15.2
CS2 180 mg/Nm3 127.6 176.0 81.4
Water Scrubber of Wet Spray Dryer of Mancozeb
Plant PM 20 mg/Nm
3 16.5 18.6 14.2
Bag Filter of RVDF of Mancozeb Plant PM 20 mg/Nm3 13.7 17.0 10.2
TPPI - Thermic Fluid Heater
PM 150 mg/Nm3 50.7 66.5 38.4
SO2 100 ppm 9.8 13.4 7.4
NOX 50 ppm 12.4 17.1 9.5
TPPI -Water Scrubber + Ventury Scrubber of Tri-
Phenyl Phosphite Plant Rector(C-2102) HCl 20 mg/Nm
3 8.3 11.4 5.9
TPPI -Water Scrubber + Ventury Scrubber of Tri-
Phenyl Phosphite Plant Rector(C-2002A) HCl 20 mg/Nm
3 8.4 10.1 7.0
TPPI -Water Scrubber + Ventury Scrubber of Tri-
Phenyl Phosphite Plant Rector(C-2020) HCl 20 mg/Nm
3 7.3 7.3 7.3
Summary of Ambient Monitoring Parameters:
Pollutants Limit Average Maximum Minimum
PM10 100 µg/m3 68.5 84.2 56.2
PM2.5 60 µg/m3 43.1 47.6 38.6
SOX 80 µg/m3 17.4 25.8 12.4
NOX 80 µg/m3 23.4 32.3 14.8
HCl 200 µg/m3 35.9 54.9 7.6
Cl2 100 µg/m3 4.7 4.7 4.7
NH3 400 µg/m3 BDL BDL BDL
HF 160 µg/m3 BDL BDL BDL
H2S 500 µg/m3 BDL BDL BDL
CS2 2000 µg/m3 177.3 306.0 84.6
HC 160 µg/m3 BDL BDL BDL
P2O5 70 µg/m3 BDL BDL BDL
Summary of Effluent Parameters:
Parameters Limits 3rd Party Results NCTL Results
Average Maximum Minimum Average Maximum Minimum
pH 6.5-8.5 -- -- 8 7 -- 8.86 6.84
COD (mg/L) 100 mg/L 89 129 40 116 208 48
SS (mg/L) 100 mg/L 52 78 12 48 218 21
Ammonical
Nitrogen (mg/L) 50 mg/L 12 18 1 13 20 6
UNITED PHOSPHORUS LTD., UNIT NO. 5
JHAGADIA
STATUS CUM COMPLIANCE REPORT FOR ENV. CLEARANCE NO. J – 11011/325/2006 – IA II (I) DTD. 25TH JULY, 2007 FOR VARIOUS PRODUCTS.
Sr.
No.
Condition Status
1 The ministry of Environment & forest has examined the
proposal. It is noted that the proposal is for expansion of
Unit – V at Jhagadia Gujarat. The expansion project
comprise of addition of new units for producing Pesticide
Intermediate & Technical Products and expansion of
existing Chlor-alkali & Captive Power Plants. Company
proposes to produce the following Pesticides
Intermediate Products, Technical Grade Pesticide
Products along with their By – Products
Noted and complied.
Company has started
manufacturing of Mancozeb
and Pendimethyline
Sr.
No.
Products By Products
Quantity in MT/Month Quantity in MT/Month
Items Existing Capacity
Additional
Capacity Overall
capacity
after
expansion
Items Existing
capacity
Additional
capacity
Overall
capacity
after
expansi
on
1 Triphenyl
Phosphite
300 - 300 HCl
(30%)
353 - 353
2 Phosphorus Trichloride
2250 - 2250 - - - -
3 2,4Di Chloropheno
l
166 - 166 Mix
Chloro
phenol
15 - 15
HCl
(30%)
250 - 250
4 Phosphorus Oxychloride
150 - 150 - - - -
5 Phosphorus 900 - 900 Ferrous Phospho
rus
150 - 150
Calcium Silicate
6000 - 6000
6 Phosphorus Acid
150 - 150 HCl(30%)
600 - 600
7 Trinonyl Phenyl
Phosphite
100 - 100
8 Phenyl Di Iso Decyl
Phosphite
100 - 100
9 Amino Tri 200 - 200
Methylene
Phosphoric
Acid
10 Ethylene Diamine
Tetra
Phosphoric
Acid
100 - 100
11 Phosphorus Penta
Chloride
150 150
DVACl Plant
12 DVACl - 300 300 Spent Sulphuric Acid
- 900 900
POCl3 - 400 400
HCL (28%)
- 490 490
Sodium Sulphite
(20%)
- 1200 1200
Pesticides Intermediat
e Products –
Multi
Product
Plant
13 N – Alkylated
Xyledene
- 300 300 Pera Toluene
Sulphoni
c Acid
(PTSA)
- 94 94
OR
HRT Ketone - 200 200
OR
2 – Ethyl 6 – Methyl – n –
n Aniline
- 300 300
OR
MPBAL - 300 300
Caustic Chlorine
Plant
14 Caustic Soda Lye
48% (On
100 % Basis)
4680 10500 15180 Sodium Hypochl
orite
225 525 750
15 Chlorine 3972 8537 12509 - - - -
16 Hydrogen 225 263 488 - - - -
17 Hydrochloric Acid
(30%)
1200 2625 3825 - - - -
Power Plant
18 Electrical Power
50
MW/Hrs
37.6
MW/Hrs.
87.6
MW/Hrs.
Steam 30 MT
/ Hrs.
- 30
MT/Hrs
Pesticides Technical
Products
19 Glyphosate - 1000 1000
20 Pendimethylene
- 200 200
21 Tebuconazole
- 200 200
22 Metalochlor - 200 200
23 Aceflorfen - 500 500 Acetic Acid
(80%)
- 1185 1185
24 Mancozeb - 4000 4000 Sodium Sulphat
e 96% /
Sodium
Sulphat
e
Solution
- 4092/
15680
4092/
15680
25 Acephate - 800 800 Ammonium
Acetate
- 464 464
26 Cypermethrin
- 500 500
27 Permethrin - 300 300 HCl (30%)
- 94.8 94.8
Pesticides Formulation
28 Isopropyl Amine Salt
of
Glyphosate
(liq) –
Formulation
(Kl/Month)
- 2600 2600
29 Ammonium Salt of
Glyphosate
(liq) –
Formulation
(Kl/Month)
- 2600 2600
30 Sodium Salt of
Aceflorofen
–
Formulation
- 1500 1500
CS2 (Carbon Disulfide)
Plant
31 Carbon Disulfide
- 3000 3000
MnSO4 (Manganese
Sulfate)
Plant
32 MnSO4 (31%)
- 10000 10000
2 The unit already has 50 MW CPP and additional 37.5 MW CPP is proposal
to be added. Cooling Towers/ N2 Plant, Compressor, chilling unit,
Biological ET, DM plant, Fire Fighting System etc. shall be added. Total
cost of the expansion is Rs. 473.74 Crores and recurring cost will be Rs.
07.00 Crores. The company has total 8,85,601 sq m (218 acres) of land
and the proposed expansion project will be in the existing premises. Out
of this, about 91,655 sq m is covered as green belt and greenery and an
additional agricultural or forest land is involved in the project site and no
eco-sensitive zone is involved in 7 km area of the project site. However,
about 21 Reserve Forests exist with 10 to 24 km from the site.
Noted
3 The project activities are listed at 4(c) and 5(b) in the schedule of the
EIA Notification, 2006 and are of ‘A’ category. The project is submitted
under the EIA Notification, 2006 for evaluation of the completeness of
Draft EIA/EMP and for additional TORs, if any, as per Para 2.2.1(b) of
the Ministry. The Interim Operational Guidelines dated 13th October
2006 issued by the Ministry, The additional information as desired by
the committee were submitted by the proponent, since the proposed
project is industrial area, it would not need Public Consultation as per
Para 7(i) III, Stage (3) (b) – public construction of EIA Notification
2006.
-
4 Based on the information provided, the Ministry of Environment and
Forests hereby accords environmental clearance to above project under
the provisions of EIA Notification dated 14th September 2006 subject
to the compliance of the following specific and General conditions:
-
5 SPECIFIC CONDITIONS: I The gaseous emissions (SO2, NOx, HCl, Cl2, CH4, P2O5, DMS, H2S, HC,
PCl3, NH4, CS2 AND CO, HC and RSPM from various process units shall
conform to the standards prescribed by the concerned authorities from
time to time. At no time, the emission levels shall go beyond the stipulated
standards. In the event of failure of pollution control system(s) adopted
by the unit, the respective unit shall not be restarted until the control
measures are rectified to achieve the desired efficiency.
Noted and
complied. We have
regular monitoring
internally and
externally .All
parameters are
well within the
limit.
II New standards for pesticides unit, as proposed by the CPCB under the
E(P) A, 1986 shall be followed by the Unit.
Noted and
complied.
III Three new boilers shall be based on Imported Coal/Lignite/ RDF (pellets
or fluff). Fuel for other boilers and D.G. Sets will be Natural Gas, HSD
and FO.
Noted
IV Natural Gas, H2 and Cl2 shall be transported through pipelines. Present
transportation mode of hazardous Chemicals by road shall be switched
over to railway line as soon as it is laid down. All Transportation of
Hazardous Chemicals shall be as per the MVA, 1989
Noted
V 23 additional Stacks shall be provided for dispersion of gaseous emissions.
The height of these shall be as per the Prescribed Stack Height rules
and CPCB guidelines. For process emissions like HCl, Cl2, SO2, PCl3, CS2
etc. Scrubbers shall be provided with each reactor for quenching. Waste
air de-chlorination system shall be provided in the Caustic chlorine Plant,
Vent gases from 2, 4-Dichloro Phenol shall be subjected to two-stage
absorption consisting of DM water and caustic jet. For Chlorine, 2 stages
Scrubber with recovery of Sodium Hypo shall be provided.
Noted and
complied.
Scrubbers
provided for
Mancozeb plant to
control process
emissions.
VI Water/ Alkali Two stage Scrubber systems, Mist Eliminator with Koch
filter and Vet Scrubber with Mist Eliminator shall be installed for the
boilers. Thermic Fluid heater, D.G.Sets, The scrubbed water shall be sent
to ETP for further treatment.
Complied
VII Flare system shall be provided for burning of contaminated H2 and Fume
incinerator shall be provided for decomposition of contaminated air/gas
from the plant.
Noted
VIII For CPP, ESP will be provided which will meet SPM limits with in 50
mg/nm3.
Noted
IX All liquid row material shall be stored in storage Tanks and Drums Complied
X Regular monitoring for SO2, NOx, HCl, Cl2,, CH4, P2O5, DMS, H2S, HC,
PCl3, NH3, CS2 and VOC along with SPM and RSPM in the ambient air at
carious probable locations in the plant shall be carried out.
Complied. Company
have regular
monitoring
internally and
externally . All
parameters are
well within limits.
XI The location if ambient air quality monitoring station shall be reviewed in
consultation with the State Pollution Control Board (SPCB) and additional
stations shall be installed, if required in the downwind direction as well as
where maximum ground level concentration are anticipated.
Noted and
complied.
XII Use if toxic solvent like Methylene Chloride (MC) etc. shall be minimized
to the extent possible. Benzene shall not be used as solvent and no
odorous compounds/ gas like Mercaptans or Hydrogen Sulfide shall be
used or formed in any of reactions at the site.
Noted
XIII Bioassay test and toxicity index shall be carried out regularly. Complied
XIV All the storage tanks shall be under negative pressure to avoid any
leakages. Breathers, N2 blanketing and condensers will be provided for all
the storage tanks. Closed handling systems for chemicals and solvents will
be provided. Magnetic seals will be provided for pumps/agitators for
reactors for reduction of fugitive emission, Chilled Brine based
condensers shall be used to prevent VOC emission. Solvent traps shall be
installed wherever necessary.
Complied
XV All venting equipment shall have vapour recovery system. All the pumps
and other equipment’s where there is a likelihood of HC leakages shall be
provided with Leak Detection and Repair (LDAR) system and LEL
indicators and Hydrocarbon detectors. Provision for immediate isolation
of such equipment, in case of a leakage will also be made. The company
shall provide a well defined Leak Detection and Repair (LDAR) programme
for quantification and control of fugitive emissions. The detectors
sensitivity will be in ppm levels.
Complied
XVI Spent solvents shall be recovered as possible & solvent recovery shall be
further increased from the present 95% to at least 98% percent.
Solvent vapours emitted during purification process from purification
tanks as fugitive emissions shall be reduced as far as possible.
Noted and
complied.
XVII Portable monitoring instruments for all relevant gases like Chlorine and
Ammonia shall be provided.
Complied. Chlorine
sensors are
provided.
XVIII Fugitive emissions in the work zone environment, product, raw materials
storage area shall be regularly monitored for all relevant parameters. The
emissions shall conform to the limits imposed by the State Pollution
Boards/Central Pollution Control Board.
Complied.
Online sensors are
provided for
monitoring Fugitive
emissions like
Chlorine, H2S etc.
XIX No ground water shall be used for the project. Water requirement will not
exceed 10,000 m3/day, which will be met through GIDC Water supply.
Complied. Our
water consumption
is well within the
limit.
XX Daily waste water generation will not exceed to 4,575 m3/day. The whole
waste water shall be treated in the proposed two ETPs. One Effluent
Treatment Plant shall consist of primary, secondary and tertiary
treatment units for the proposed Pesticide, CS2 and MnSO4 Plants. The
inorganic stream shall be sent to CETP after the primary treatment. The
Biodegradable stream shall be treated up to tertiary treatment. High
TDS and low COD stream shall taken to MEE System and High Organic
(high COD) stream will be incinerated. The final treated effluent will be
collected in collection sump and discharged through GIDC drainage line.
The effluent generated from the proposed 350 TPD Caustic Chlorine and
enhanced CPP which will be modified. The effluent generated from the
proposed pesticides in the proposed ETP. The treated effluent shall be
sent to CETP of BEAIL for final discharge into the deep sea through
closed pipeline. No free solvent shall go to the ETP.
Complied.
Effluent treatment
plant consisting
primary, Secondary
and tertiary
treatment.
Augmented the
treatment system
with Hypo
treatment to meet
the Ammonical
Nitrogen
XXI Hazardous / Solid Waste generated shall be as per the list and quantities
submitted to this Ministry as per the letter no. UJH/PRO/17/2007 dated
14th May 2007. On-site Incinerator shall be installed to incinerate
incinerable waste. Otherwise the waste shall de sent to the Common
Incinerator of BEIL. Land fillable waste shall be sent to BEIL-TSDF.
Complied.
We have taken
membership of
BEIL and sending
material to BEIL
regularly.
XXII Emissions from the incinerator shall be the prescribed norms for the
incinerators. Monitoring Protocol as prescribed in these standards shall
be followed.
Noted
XXIII Fly ash generated from the CPP will be utilized for Brick manufacturing
and for Cement manufacturing as per the Fly Ash Utilisation Notification.
Noted
XXIV All safety measures suggested in the letter no. UJH/PRO/17/2007 dated
14th May 2007 for the solvent and reactants storage shall be
implemented
Noted & complied
XV The company shall undertake following Waste Minimization measures.
A Metering and control of quantities of active ingredients to minimize
waste.
Noted and
complied
B Reuse of by-products from the process as raw materials or as raw
material substitutes in other processes.
Complied
C Use of automated filling to minimize spillage. Complied
D Use of “Close Feed” system into batch reactors. Complied
E Venting equipment through vapour recovery system. Complied
F Use of high pressure hoses for equipment clearing to reduce wastewater
generation.
Noted
G The project authorities shall strictly comply with the provisions made in
Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 as
amended in 2000 for handling of hazardous chemicals. Necessary
approvals from Chief Controller of Explosives must be obtained before
commissioning of the expansion project. Requisite On-Site and Off-Site
Disaster Management Plans will be prepared and implemented. Regular
mock drills shall be carried out for both On-Site and Off-Sit plans.
Noted
H The company shall develop rain water harvesting structures to harvest
the run off water for recharge of ground water.
Noted
I Minimum 25% of the total area shall be developed as green belt as per the
CPCB guidelines. Additional 1,12,091 sq.m shall be developed as green belt.
Noted
J Occupational health surveillance of the workers shall be done on a regular
basis and records maintained as per the Factories Act.
Complied
K Training shall be impaired to all employees on safety and health aspects of
chemicals handling. As informed to the Ministry. OHSAS 18001 shall be
continued. Pre employment and routine periodical medical examinations for
all employees shall be undertaken on regular basis. Training to all
employees on handling of chemicals shall be imported.
Complied
L Usage of PPEs by all employees/ workers shall be ensured. Complied
M The company shall strictly follow all the recommendations mentioned in
the Charter on Corporate Responsibility for Environmental Protection
(CREP).
Complied
N The company shall harvest surface as well as rainwater from the rooftops
of the buildings proposed in the expansion project and storm water drains
to recharge the ground water and use the same water for various
activities of the project to conserve fresh water.
Noted
O All the recommendations made by the consultants in respect of
environmental management and risk mitigation measures relating to the
project shall be implemented.
Complied
P The company shall undertake all relevant measures as indicated during the
Public Hearing for improving the Socio-economic conditions of the
surrounding area. CSR activities will be undertaken by involving local
villages and administration.
Complied
Q The company shall undertake eco-developmental measures including
community welfare measures in the project area for the overall
improvement of the environment. The eco-development plan should be
submitted to the SPCB within three months of receipt of this letter for
approval.
Noted
GENERAL CONDITIONS
I The project authorities shall strictly adhere to the stipulations made by
the State Pollution Control Board.
Complied
II No further expansion or modifications in the plant shall be carried out
without prior approval of the Ministry of Environment and Forests. In
case of deviations or alterations in the project proposal from those
submitted to this Ministry for clearance, a fresh reference shall be made
to the Ministry to assess the adequacy of conditions imposed and to odd
additional environmental protection measures required, if any.
Noted and
complied.
We have obtained
Consent to
Establish (NOC)
from GPCB for
products mix
change and applied
for Consent to
operate(CC&A) .
NOC copy is
attached in
Annexure -1 for
your ready
reference.
III At no time, the emissions shall exceed the prescribed limits. In the event
of failure of any pollution control system adopted by the unit, the unit
shall be immediately put out of operation and shall not be restarted until
the desired efficiency has been achieved.
Noted and
Complied.
IV The project authorities shall strictly comply with the rules and
regulations under Manufacture, Storage and Import of Hazardous
Chemicals Rules, 1989 as amended in October, 1994 and January, 2000.
Authorization from the SPCB shall be obtained for collection, treatment,
storage, and disposal of hazardous wastes.
Complied
V The over all noise levels in and around the plant area shall be kept well
within the standards by providing noise control measures including
acoustic hoods, silencers, enclosures etc. on all sources of noise
generation. The ambient noise levels shall conform to the standards
prescribed under Environment (protection) Act,1986 Rules, 1989 viz. 75
dBA (day time) and 70 dBA (night time).
Complied
VI The project proponent shall also comply with all the environmental
protection measures and safeguards recommended in the EIA/EMP
report.
Complied
VII A separate Environmental Management Cell equipped with full fledged
laboratory facilities shall be set up to carry out the Environmental
Management and Monitoring functions.
Complied
VIII The project authorities shall earmark separate funds of Rs. 43.09 Crores
to implement the conditions stipulated by the Ministry of Environment
and Forests as well as the State Government along with the
implementation schedule for all the conditions stipulated herein. Rs. 07.00
crores will be the annual recurring expenditure for environmental
protection measures. The funds so provided shall not be diverted for any
other purpose.
Noted and being
complied
IX The implementation of the project vis-à-vis environmental action plans
shall be monitored by the concerned Regional Office of the Ministry /
SPCB / CPCB. A six monthly compliance status report shall be submitted
to monitoring agencies.
Complied
X The project proponent shall inform the public that the project has been
accorded environmental clearance by the Ministry and copies of the
clearance letter are available with the SPCB/Committee and may also be
advertised within seven days from the date of issue of the clearance
letter at least in two local newspapers that are widely circulated in the
region of which one shall be in the vernacular language of the locality
concerned and a copy of the same shall be forwarded to the concerned
Regional Office of the Ministry.
Complied
XI The project authorities shall inform the Regional Office as well as the
Ministry, the date of financial closure and final approval of the project by
the concerned authorities and the date of start of the project.
Complied
XII The Ministry may revoke the right to stipulated additional conditions, if
found necessary. The company in a time bound manner will implement
these conditions.
Noted
XIII The above conditions will be enforced, inter-alia under the provisions of
the Water (Prevention & Control of Pollution) Act, 1981, the Environment
(Protection) Act, 1986 Hazardous Waste (Management and Handling)
Rules, 2003 and the Public Liability Insurance Act, 1991 along with their
amendments rules.
Noted
UNITED PHOSPHORUS LTD., UNIT NO. 5 JHAGADIA
STATUS CUM COMPLIANCE REPORT FOR ENV. CLEARANCE NO. J-
11011/42/95-A.II (1), DTD. 17TH. MAY, 1996 OF 100 TPD CHLOR-ALKALI PLANT
Sr. No.
Condition Status
1 To adhere GPCB and state Govt. stipulation Complied as per CCA No. 10067 Dated 25th February 2008 valid up to 18.12.2012
2 To intimate MoEF about any project coming up in the premises
Complied. As and when new projects are coming up, we will intimate MOEF. We have obtained Consent to Establish (NOC) from GPCB for products mix change and applied for Consent to operate(CC&A) . NOC copy is attached in Annexure -1 for your ready reference.
3 Gaseous (CL2, SO2, Nox, HC) and particulate emission from the various process vents and storage tanks should conform to the standards.
Complied Parameters are within limits.
4 Three AAQ to install • Stack emission to monitor regularly
• To submit AAQ + Stack report to MoEF once in six
month with statistical analysis and interpretation
• 3 AAQ installed for monitoring of PM10,PM2.5, SO2,NOX & CL2.
• CL2,HCl Monitored in Hypo & HCl stacks
• Results are being submitted in half yearly reports. It is well within stipulated norms.
5 Fugitive emission monitoring and data recorded Chlorine sensor is to be installed in the chlorine
storage area at lower level between the tanks
16 Cl2 sensors at strategic locations & monitored on DCS.
6 • Liquid effluents coming out of the plants should be confirmed to the standard prescribed by the GPCB
• Recycling and reuse of the treated waste water should be maximized
• Complied • Steam condensate of
Caustic Evaporation reused in Brine make up & Cooling tower make up
7 • Adequate measures for the control noise levels below 85dB.
• Employees to be provided with PPE.
• Engineering Control measures to reduce noise
• Monitoring done monthly. Range is from 70 to 75dB
• Ear muffs & ear plugs are provided to the person working in high noise area like H2 compressor, & air compressor
• Acoustic enclosures provided
8 Occupational health surveillance program with respect to exposure to chlorine, thermal stresses and noise pollution.
Complied. We are doing half yearly
medical check up. We are also doing full body medical check up by external expert agency once in two years. All records are maintained
9 • Green belt of adequate width & density covering 25 acres of land should be developed
• Treated effluent to be used for green belt development
• Complied • Presently we have about
39295 trees • Sewage water is used for
gardening
10 • Educate the neighboring people for accidental release of chlorine
• To install wind sock • Necessary approval from CCE & Chief Inspector of
Factories
• Complied. • Disclosure of Information
on Cl2 to general public is given in book let thriceand also conducted awareness program in the year 1999 & 2005
• We have installed 14wind socks inside the factory
• Obtained CCE approval
for CL2 Storage, filling in toners, hydro testing. Also for H2 filling & storage.
• Maps of plant approved & inspected by Chief Inspector of Factories(Director – Industrial Safety & Health, Gujarat State)
11 Hazardous waste handling as per rules 1989 Complied Yearly return submission is
done for solid waste generation & disposal to GPCB
12 To follow hazardous chemicals Mfg./Storage/Handling / import Rules1989-1994
Complied. MSIHC guidelines followed
for e.g On site emergency plan, MSDS etc.
13 To set up laboratory for collection & analysis of sample
Complied Laboratory is in operation &
regular analysis is being done for waste water, stacks & ambient air, ground water etc.
14 Set up Environment management cell Internal Environment management cell comprising of Unit Head, plant head, SHE Head & Corporate Environmenthead is in operation for close monitoring. The environment cell verifies environmental performance and involves in environmental audit
15 • Funds earmarked during project for Env. protection • Year wise expenditure to be submitted to MoEF
• Complied. • Project has been
commissioned since 1997 with compliance of all environment related protection
• Statement of expenditure submitted half yearly.
16 Six monthly - Half yearly report submission to MoEF • Being submitted regularly
UNITED PHOSPHORUS LTD., UNIT NO. 5 JHAGADIA
STATUS CUM COMPLIANCE REPORT FOR ENV. CLEARANCE NO.
J.13011/26/96-1A.II, DTD. 24TH. DEC., 1996 OF 50 MW COMBINED CYCLE CO. GENERATION POWER PLANT.
Sr. Sr. Sr. Sr. No.No.No.No.
ConditionConditionConditionCondition StatusStatusStatusStatus
1 All the conditions stipulated in the GPCB NOC No. PC/NOC/-BRCH-1611/9518 should be implemented
Complied for effluent quantity & quality norms
2 An area of 103 acres only to be acquired for power plant including green belt development
Complied. Power plant is included in the area of 103 acres
3 Three stack of height 30m, 35m, 7m for Gas Turbine, HRSG, DG sets should be installed
Installed & commissioned
4 Ambient air quality should be regularly monitored and results should be submitted to the MoEF every six months
We are submitting results half yearly to MOEF along with Half yearly EC compliance report.
5 Sulfur content in Naphtha should not exceed 0.15%
Condition is not applicable now as we have switched over from Naphtha to Natural Gas from June 2002 and consent has been obtained
6 Nox control system should be installed to ensure that Nox emission should not exceed 50 ppm
Nox is well within norms.
7 To use effluent for green belt development It is being used
8 Water used for plant should be restricted to 6480 KL/Day
It ranges from 1200 to 1500 KL/Day
9 • Adequate measured for Noise control below -85 dB
• To give PPE to employees
• Enclosures provided to control noise
• People use ear muffs & ear plugs
10 Green belt development @ 1500-2000 trees / hectares
Presently we have about 39295trees in 20.75 Acres.
11 Land fill site provided No solid waste generation from power plant. Power Plant fuel is Natural Gas.
12 To build thermal proof wall between Naphtha tanks and switch yard
Not applicable as we have switched over from Naphtha to Natural Gas.
13 Sludge from common sludge tank to be incinerated and disposed in the land fill site
No such sludge is generated which requires incinerator
14 Full cooperation should be extended to the statutory authority during their visit
Noted the point
15 Funds earmarked for Env. protection during project
Project has been commissioned since 1997 with compliance of all environment related protection
16 Environment monitoring committee should be constitute
As our plant is commissioned since long Internal Environment management cell comprising of Unit Head, plant head, SHE Head & Corporate Environment head is in operation for close monitoring.
After implementation of the project, we have constituted a monitoring committee and the last meeting was conducted in September - 2002
We have carried out a meeting involving various stakeholders including the monitoring members in September 2005 in connection with information on the change over of fuel from naphtha to natural gas as we are working on CDM project.
17 Any deviation or alternation in project need fresh reference to the ministry
There was no deviation during project. However subsequently raw material change from Naphtha to Natural Gas in 2002
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Effluent Sample Analysis Report
Report No. ME-BH-0333-120113-SA-UPL-5-JH Date: 13.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Industrial Effluent/Grab
Sample Collectedby
Laboratory
Sampling Location ETP Outlet (Treated Effluent)
Sample Quantity/Packing
20 L X 1 No. PVC Can
Date of Sampling 04.01.2012 Date of Receipt of Sample
07.01.2012
Sampling Procedure
IS:3025(Part I) 1987 RA1998
Date of Start of Analysis
09.01.2012 Date of Completion of Analysis
12.01.2012
Sr. No.
Parameters Unit Results GPCB LIMIT
Method Reference
1. pH - 7.12 5.5 to 8.5 APHA, 21st Ed., 2005, 4500 - H+
2. Temperature oC 26.0 40 oC IS 3025, Part 9:1983, RA 2002
3. Colour Hazen 10.0 100 APHA, 21st Ed., 2005, 2120 – B,C
4. Total Residual Chlorine
mg/L N.D 1.0 IS-3025, Part 26:1986, RA 2003 Eds 2.1(2004-02)
5. Total Dissolved Solids (TDS)
mg/L 9964 2100 APHA, 21st Ed., 2005, 2540 - C
6. Total Suspended Solids (TSS)
mg/L 12.0 100 APHA, 21st Ed., 2005, 2540 - D
7. Oil and Grease mg/L
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Report No. ME-BH-0333-120131-SA-UPL-5-JH Cont… 22. Copper as Cu mg/L < 0.03 2.0 APHA, 21st Ed., 2005, 3500-Cu - B
23. Chromium Hexavalent as Cr6+
mg/L < 0.02 0.1 APHA, 21st Ed., 2005, 3500-Cr - B
24. Total Chromium as Cr
mg/L < 0.02 2.0 APHA, 21st Ed., 2005, 3111 – B
25. Mercury as Hg mg/L < 0.0008 0.01 APHA, 21st Ed., 2005, 3112 – B
26. Arsenic as As mg/L 0.011 0.2 IS 3025, Part 37:1988, RA 2003
27. Cadmium as Cd mg/L 0.019 2.0 APHA, 21st Ed., 2005, 3111 – B
28. Total Heavy Metal mg/L < 2 7.0 By Calculation
29. Percentage Sodium (% Na)
% 93.4 60 MERI HANDBOOK
Remarks: N.D. – Not Detectable
.----------------------------------------------------------End------------------------------------------ for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY ---------------- ---------------------------------------------------------------------
Note: 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the
laboratory.
Page 2 of 2
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0337-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Power Plant Turbine Stack 2. Power Plant HRSG Stack Sample Quantity/Packing
50 mL X 2 No. PVC Bottle and 1 X 1 No. Thimble
Date of Sampling 05.01.2012 Date of Receipt of Sample
10.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis
11.01.2012 Date of Completion of Analysis
16.01.2012
Stack No. 1 2
Stack attached to Power Plant Turbine Stack Power Plant HRSG Stack
Material of construction M.S. M.S.
Stack height above ground level (Meter) 30.0 35.0
Stack diameter(Meter) 3.0 3.0
Stack shape at top Round Round
Type of fuel N.G. N.G.
Flue gas Temperature (0C) Not 135
Flue gas Velocity (m/sec) In 14.1
Total gas quantity (Nm3/hr) Operation 262066
Parameter Unit Results GPCB Limit Method Reference
Particulate Matter mg/Nm3 -- BDL 150 IS 11255 (Part 1):1985 RA-2003
Sulphur Dioxide (SO2) ppm -- BDL 100 IS 11255 (Part 2):1985 RA -2003
Oxides of Nitrogen (NOx) ppm -- 29.2 50 IS 11255 (Part 7):2005
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0342-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Stack Emission Sample Collectedby Laboratory
Sampling Location 1. Caustic Scrubber WAD 56-TPD Plant 2. Caustic Scrubber WAD 100-TPD Plant 3. Caustic Scrubber HCl Furness 56-TPD Plant 4. Caustic Scrubber HCl Furness 100-TPD Plant
Sample Quantity/Packing
50 mL X 3 No; 100mL X 3No. PVC Bottle
Date of Sampling
06.01.2012 Date of Receipt of Sample
10.01.2012
Sampling Procedure As per IS: 11255 and IS: 5182
Date of Start of Analysis
11.01.2012 Date of Completion of Analysis
16.01.2012
Stack No. 1 2 3 4
Stack attached to
Caustic Scrubber of WAD 56-TPD Plant
Caustic Scrubber of WAD 100-TPD Plant
Caustic Scrubber of HCl Furness 56-TPD Plant
Caustic Scrubber of HCl Furness 100-TPD Plant
Material of construction H.D.P.E. H.D.P.E. F.R.P. F.R.P.
Stack height above ground level (Meter) 30 30 30 30
Stack diameter(Meter) 0.2 0.15 0.15 0.25
Stack shape at top Round Round Round Round
Type of fuel Process
Scrubber Process
Scrubber Process
Scrubber Process
Scrubber
Flue gas Temperature (0C) 30 30 Not 45
Flue gas Velocity (m/sec) 4.6 8.1 In 5.6
Total gas quantity (Nm3/hr) 512 507 Operation 927
Parameter Unit Results GPCB Limit
Method Reference
Chlorine (Cl2) mg/Nm3 BDL BDL -- BDL 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 10.8 5.2 -- 14.8 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0338-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Di-Choloro Phenol Plant 2. Phosphorus Oxi-Chloride Plant 3. Phosphorus Acid Plant
Sample Quantity/Packing
50 mL X 1 No. PVC Bottle
Date of Sampling 05.01.2012 Date of Receipt of Sample
10.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis
11.01.2012 Date of Completion of Analysis
16.01.2012
Stack No. 1 2 3
Stack attached to
Water & Caustic Scrubber of DCP Plant Reactor
Caustic Scrubber of Phosphorus Oxy-Chloride Plant Distillation Column
Water & Caustic Scrubber OR Ventury Scrubber of H3PO4 Scrubber Reactor
Material of construction H.D.P.E. H.D.P.E. H.D.P.E.
Stack height above ground level (Meter) 30.0 30.0 30.0
Stack diameter(Meter) 0.15 0.2 0.15
Stack shape at top Round Round Round
Type of fuel Process Scrubber Process
Scrubber Process
Scrubber
Flue gas Temperature (0C) Not 30 Not
Flue gas Velocity (m/sec) In -- In
Total gas quantity (Nm3/hr) Operation -- Operation
Parameter Unit Results GPCB Limit
Method Reference
Sulphur Dioxide (SO2)
mg/Nm3 -- -- -- 40 IS 11255 (Part 2):1985 RA -2003 Oxides of Nitrogen (NOx) mg/Nm
3 -- -- -- 25 IS 11255 (Part 7):2005
Chlorine (Cl2) mg/Nm3 -- -- -- 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 -- 6.4 -- 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laborator
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0339-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location
1. Caustic Scrubber of Distillation Section of PCl3 Plant
2. Caustic Scrubber of Storage Tank & Drum Filling Section of PCl3 Plant
3. Water Scrubber + Alkali Scrubber of Rector PCl5 Plant
Sample Quantity/Packing
50 mL X 5 No; 100mL X 3 No. PVC Bottle
Date of Sampling 05.01.2012 Date of Receipt of Sample
10.01.2012
Sampling Procedure As per IS: 11255 and OSHA: 6402
Date of Start of Analysis
11.01.2012 Date of Completion of Analysis
16.01.2012
Stack No. 1 2 3
Stack attached to
Caustic Scrubber of Distillation Section of PCl3 Plant
Caustic Scrubber of Storage Tank & Drum Filling Section of PCl3 Plant
Water Scrubber + Alkali Scrubber of Rector PCl5 Plant
Material of construction H.D.P.E. H.D.P.E. H.D.P.E.
Stack height above ground level (Meter) 30.0 30.0 30.0
Stack diameter(Meter) 0.2 0.2 0.15
Stack shape at top Round Round Round
Type of fuel Process
Scrubber Storage Scrubber
Process Scrubber
Flue gas Temperature (0C) 30 30 30
Flue gas Velocity (m/sec) -- -- --
Total gas quantity (Nm3/hr) -- -- --
Parameter Unit Results GPCB Limit
Method Reference
Chlorine (Cl2) mg/Nm3 BDL BDL 1.6 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 4.4 4.9 17.6 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Phosphorus Tri-Chloride Vapours (PCl3) mg/Nm
3 0.8 BDL -- 9 OSHA Method No.6402, 1985
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Ambient Air Quality Monitoring Report Report No.: ME-BH-0334-120113-SA-UPL-5-JH Date: 13.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Ambient Air Sample Collected by Laboratory
Sampling Location Nr. U.G.Tank Sample Quantity/Packing
30 mL X 8 No; 100mL x 1 No. PVC Bottle, 1 No. Filter Paper and 2L X 1 No. Bladder
Date of Sampling 04.01.2012 Date of Receipt of Sample
07.01.2012
Sampling Procedure As per CPCB Guidelines and IS: 5182
Date of Start of Analysis
09.01.2012 Date of Completion of Analysis
12.01.2012
Meteorological Data/ Environmental Conditions
Avg. Wind Velocity km/hr
Prominent Wind Direction Relative Humidity
(%) Temperature
(0C)
3.9 NE - SW Max Min Max Min 54 31 30 11
Location Nr. U.G.Tank Duration of Survey 24 hrs
Sr. No.
Parameter Result Unit GPCB Limit
Method Reference
1. Respirable Suspended Particulate Matter (RSPM)
58.4 µg/m3 100 CPCB Guidelines
2. Oxides of Sulphur (SOx) 12.36 µg/m3 80 CPCB Guidelines
3. Oxides of Nitrogen (NOx) 14.8 µg/m3 80 CPCB Guidelines
4. Hydro Chloride Vapour (HCl) 36.7 µg/m3 200 Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
5. Chlorine (Cl2) BDL µg/m3 100 IS 5182 (Part 19):1982, RA 2003
6. Ammonia (NH3) BDL µg/m3 400 APHA Method No. 401, 2nd Edition
7. Hydrogen Flouride (HF) BDL µg/m3 160 IS 5182, Part 13:1991
8. Hydrogen Sulphide (H2S) BDL µg/m3 500 IS 5182, Part 7:1999
9. Carbon Di-Sulphide (CS2) 247 µg/m3 2000 IS 5182 Part 20 1999
10. Hydrocarbon (H.C.) BDL µg/m3 160 IS 5182, Part 17:1979
11. Phosphorus Pent-oxide Fumes (P2O5) BDL µg/m3 70 APHA 25ST Edition 4500, P - D
Remarks : BDL – Below Detectable Limit
----------------------------------------------------------End------------------------------------------ for Mahabal Enviro Engineers Pvt. Ltd. Harish Mendhi Technical Manager AUTHORISED SIGNATORY
---------------- --------------------------------------------------------------------- Note: 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Noise Level Monitoring Report
Report No.: ME-BH-0340-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT – 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Noise Level Sample Collected by
Laboratory
Sampling Location As mentioned bellow Sample Quantity/ Packing
Not Applicable
Date of Sampling 05.01.2012 Date of Receipt of Sample
Not Applicable
Sampling Procedure
Noise Level Meter
Location Unit Results Norms
dB(A) Leq DAY NIGHT
Fencing Wall East Side (Nr. C-Tech. ETP)
dB(A) Leq
74.5 71.2
Day(06.00-22.00) – 75
Night(22.00-06.00) - 70
Fencing Wall North Side (Nr. Raise Plant)
67.9 64.9
Fencing Wall South Side (Nr. Secondary Brine)
74.1 70.3
Fencing Wall West Side (Nr. Salt Yard)
66.3 60.1
--------------------------------------------End------------------------------------- For Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY
------------------------------------------------------------------------------------------------------- Note: 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Noise Level Monitoring Report
Report No.: ME-BH-0341-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Noise Level Sample Collected by
Laboratory
Sampling Location As mentioned bellow Sample Quantity/ Packing
Not Applicable
Date of Sampling 05.01.2012 Date of Receipt of Sample
Not Applicable
Sampling Procedure
Noise Level Meter
Location Unit Results Norms
dB(A) Leq DAY NIGHT
Primary Brine
dB(A) Leq
78.5 73.4
TLV - 90
Secondary Brine 77.1 71.2
H2 Compressor 86.2 80.1
Cl2 Compressor 87.3 83.9
Utility Block – Mechanical 95.5 97.3
WP-CO Pump 65.3 62.5
Power Plant GT 85.8 85.7
Utility – MNZ 89.1 87.6
D – 14 Tank- MNZ 80.2 79.1
SPD-Panel Room – MNZ 73.4 73.1
Security Gate 75.1 71.4
1 MLD ETP– C-Tech Blowers 78.2 74.5
Belt Filter Vacuum Pump - MNZ 87.4 83.2
--------------------------------------------End------------------------------------- For Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY
------------------------------------------------------------------------------------------------------- Note: 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0342-120118-SA-UPL-5-JH Date: 18.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Alkali Scrubber of Mancozeb Plant Reactor D-14
2. Water Scrubber of Wet Spray Dryer of Mancozeb Plant
3. Bag Filter of RVDF of Mancozeb Plant
Sample Quantity/Packing 1 X 1 No. Thimble
Date of Sampling 06.01.2012 Date of Receipt of Sample
10.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis
11.01.2012 Date of Completion of Analysis
16.01.2012
Stack No. 1 2 3
Stack attached to Alkali Scrubber of Mancozeb Plant Reactor D-14 New EDA Scruber
Water Scrubber of Wet Spray Dryer of Mancozeb Plant
Bag Filter of RVDF of Mancozeb Plant
Material of construction S.S. M.S. M.S.
Stack height above ground level (Meter) 30.0 30.0 35.0
Stack diameter(Meter) 0.1 1.8 0.2
Stack shape at top Round Round Round
Type of fuel Process Scrubber Process Stack Process Stack
Flue gas Temperature (0C) Not 59 Not
Flue gas Velocity (m/sec) In 8.7 In
Total gas quantity (Nm3/hr) Operation 72143 Operation
Parameter Unit Results GPCB Limit
Method Reference
Particulate Matter
mg/Nm3 -- 18.6 -- 20 IS 11255 (Part 1):1985 RA-2003 Hydrogen Sulphide (H2S)
mg/Nm3 -- -- -- 45 IS 11255 (Part 4):1985 RA-2003 Carbon Di-Sulphide (CS2)
mg/Nm3 -- -- -- 180 IS 11255 (Part 4):1985 RA -2003
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0354-120130-SA-UPL-5-JH Date: 30.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Power Plant Turbine Stack 2. Power Plant HRSG Stack Sample Quantity/Packing
50 mL X 2 No. PVC Bottle and 1 X 1 No. Thimble
Date of Sampling 20.01.2012 Date of Receipt of Sample 24.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis 24.01.2012
Date of Completion of Analysis 28.01.2012
Stack No. 1 2
Stack attached to Power Plant Turbine Stack Power Plant HRSG Stack
Material of construction M.S. M.S.
Stack height above ground level (Meter) 30.0 35.0
Stack diameter(Meter) 3.0 3.0
Stack shape at top Round Round
Type of fuel N.G. N.G.
Flue gas Temperature (0C) Not 133
Flue gas Velocity (m/sec) In 13.4
Total gas quantity (Nm3/hr) Operation 251047
Parameter Unit Results GPCB Limit Method Reference
Particulate Matter mg/Nm3 -- BDL 150 IS 11255 (Part 1):1985 RA-2003
Sulphur Dioxide (SO2) ppm -- BDL 100 IS 11255 (Part 2):1985 RA -2003
Oxides of Nitrogen (NOx) ppm -- 28.5 50 IS 11255 (Part 7):2005
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0355-120131-SA-UPL-5-JH Date: 30.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Stack Emission Sample Collectedby Laboratory
Sampling Location 1. Caustic Scrubber WAD 56-TPD Plant 2. Caustic Scrubber WAD 100-TPD Plant 3. Caustic Scrubber HCl Furness 56-TPD Plant 4. Caustic Scrubber HCl Furness 100-TPD Plant
Sample Quantity/Packing
50 mL X 3 No; 100mL X 3No. PVC Bottle
Date of Sampling 20.01.2012 Date of Receipt of Sample 24.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis 24.01.2012
Date of Completion of Analysis
28.01.2012
Stack No. 1 2 3 4
Stack attached to
Caustic Scrubber of WAD 56-TPD Plant
Caustic Scrubber of WAD 100-TPD Plant
Caustic Scrubber of HCl Furness 56-TPD Plant
Caustic Scrubber of HCl Furness 100-TPD Plant
Material of construction H.D.P.E. H.D.P.E. F.R.P. F.R.P.
Stack height above ground level (Meter) 30 30 30 30
Stack diameter(Meter) 0.2 0.15 0.15 0.25
Stack shape at top Round Round Round Round
Type of fuel Process Scrubber
Process Scrubber
Process Scrubber
Process Scrubber
Flue gas Temperature (0C) 30 30 Not 42
Flue gas Velocity (m/sec) 4.6 7.9 In 5.5
Total gas quantity (Nm3/hr) 512 494 Operation 919
Parameter Unit Results GPCB Limit
Method Reference
Chlorine (Cl2) mg/Nm3 BDL BDL -- BDL 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 6.3 4.8 -- 11.3 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0356-120130-SA-UPL-5-JH Date: 30.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Alkali Scrubber of Mancozeb Plant Reactor D-14
2. Water Scrubber of Wet Spray Dryer of Mancozeb Plant
3. Bag Filter of RVDF of Mancozeb Plant
Sample Quantity/Packing 50 ml X 2 No. PVC Bottle
Date of Sampling 20.01.2012 Date of Receipt of Sample 24.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis 24.01.2012
Date of Completion of Analysis
28.01.2012
Stack No. 1 2 3
Stack attached to Alkali Scrubber of Mancozeb Plant Reactor D-14 New EDA Scruber
Water Scrubber of Wet Spray Dryer of Mancozeb Plant
Bag Filter of RVDF of Mancozeb Plant
Material of construction S.S. M.S. M.S.
Stack height above ground level (Meter) 30.0 30.0 35.0
Stack diameter(Meter) 0.1 1.8 0.2
Stack shape at top Round Round Round
Type of fuel Process Scrubber Process Stack Process Stack
Flue gas Temperature (0C) 28 Not Not
Flue gas Velocity (m/sec) -- In In
Total gas quantity (Nm3/hr) -- Operation Operation
Parameter Unit Results GPCB Limit
Method Reference
Particulate Matter
mg/Nm3 -- -- -- 20 IS 11255 (Part 1):1985 RA-2003 Hydrogen Sulphide (H2S)
mg/Nm3 BDL -- -- 45 IS 11255 (Part 4):1985 RA-2003 Carbon Di-Sulphide (CS2)
mg/Nm3 169 -- -- 180 IS 11255 (Part 4):1985 RA -2003
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0357-120131-SA-UPL-5-JH Date: 30.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Di-Choloro Phenol Plant 2. Phosphorus Oxi-Chloride Plant 3. Phosphorus Acid Plant
Sample Quantity/Packing
50 mL X 1 No. PVC Bottle
Date of Sampling 20.01.2012 Date of Receipt of Sample 24.01.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis 24.01.2012
Date of Completion of Analysis 28.01.2012
Stack No. 1 2 3
Stack attached to
Water & Caustic Scrubber of DCP Plant Reactor
Caustic Scrubber of Phosphorus Oxy-Chloride Plant Distillation Column
Water & Caustic Scrubber OR Ventury Scrubber of H3PO4 Scrubber Reactor
Material of construction H.D.P.E. H.D.P.E. H.D.P.E.
Stack height above ground level (Meter) 30.0 30.0 30.0
Stack diameter(Meter) 0.15 0.2 0.15
Stack shape at top Round Round Round
Type of fuel Process Scrubber Process
Scrubber Process
Scrubber
Flue gas Temperature (0C) Not 30 Not
Flue gas Velocity (m/sec) In -- In
Total gas quantity (Nm3/hr) Operation -- Operation
Parameter Unit Results GPCB Limit
Method Reference
Sulphur Dioxide (SO2)
mg/Nm3 -- -- -- 40 IS 11255 (Part 2):1985 RA -2003 Oxides of Nitrogen (NOx) mg/Nm
3 -- -- -- 25 IS 11255 (Part 7):2005
Chlorine (Cl2) mg/Nm3 -- -- -- 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 -- 6.4 -- 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0358-120130-SA-UPL-5-JH Date: 30.01.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Stack Emission Sample Collected by Laboratory
Sampling Location
1. Caustic Scrubber of Distillation Section of PCl3 Plant
2. Caustic Scrubber of Storage Tank & Drum Filling Section of PCl3 Plant
3. Water Scrubber + Alkali Scrubber of Rector PCl5 Plant
Sample Quantity/Packing
50 mL X 5 No; 100mL X 3 No. PVC Bottle
Date of Sampling 20.01.2012 Date of Receipt of Sample 24.01.2012
Sampling Procedure
As per IS: 11255
Date of Start of Analysis 24.01.2012
Date of Completion of Analysis 28.01.2012
Stack No. 1 2 3
Stack attached to
Caustic Scrubber of Distillation Section of PCl3 Plant
Caustic Scrubber of Storage Tank & Drum Filling Section of PCl3 Plant
Water Scrubber + Alkali Scrubber of Rector PCl5 Plant
Material of construction H.D.P.E. H.D.P.E. H.D.P.E.
Stack height above ground level (Meter) 30.0 30.0 30.0
Stack diameter(Meter) 0.2 0.2 0.15
Stack shape at top Round Round Round
Type of fuel Process
Scrubber Storage Scrubber
Process Scrubber
Flue gas Temperature (0C) 30 30 30
Flue gas Velocity (m/sec) -- -- --
Total gas quantity (Nm3/hr) -- -- --
Parameter Unit Results GPCB Limit
Method Reference
Chlorine (Cl2) mg/Nm3 BDL BDL BDL 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 6.2 7.2 13.8 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Phosphorus Tri-Chloride Vapours (PCl3) mg/Nm
3 0.9 BDL -- 9 OSHA Method No.6402, 1985
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Effluent Sample Analysis Report
Report No. ME-BH-0362-120225-SA-UPL-5-JH Date: 15.02.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Industrial Effluent/Grab
Sample Collectedby
Laboratory
Sampling Location ETP Outlet (Treated Effluent)
Sample Quantity/Packing
20 L X 1 No. PVC Can
Date of Sampling 06.02.2012 Date of Receipt of Sample
07.02.2012
Sampling Procedure
IS:3025(Part I) 1987 RA1998
Date of Start of Analysis
08.02.2012 Date of Completion of Analysis
13.02.2012
Sr. No.
Parameters Unit Results GPCB LIMIT
Method Reference
1. pH - 7.45 5.5 to 8.5 APHA, 21st Ed., 2005, 4500 - H+
2. Temperature oC 26.0 40 oC IS 3025, Part 9:1983, RA 2002
3. Colour Hazen 65.0 100 APHA, 21st Ed., 2005, 2120 – B,C
4. Total Residual Chlorine
mg/L N.D 1.0 IS-3025, Part 26:1986, RA 2003 Eds 2.1(2004-02)
5. Total Dissolved Solids (TDS)
mg/L 9290 2100 APHA, 21st Ed., 2005, 2540 - C
6. Total Suspended Solids (TSS)
mg/L 45.0 100 APHA, 21st Ed., 2005, 2540 - D
7. Oil and Grease mg/L
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Report No. ME-BH-0362-120229-SA-UPL-5-JH Cont… 22. Copper as Cu mg/L < 0.03 2.0 APHA, 21st Ed., 2005, 3500-Cu - B
23. Chromium Hexavalent as Cr6+
mg/L < 0.02 0.1 APHA, 21st Ed., 2005, 3500-Cr - B
24. Total Chromium as Cr
mg/L < 0.02 2.0 APHA, 21st Ed., 2005, 3111 – B
25. Mercury as Hg mg/L < 0.0008 0.01 APHA, 21st Ed., 2005, 3112 – B
26. Arsenic as As mg/L 0.009 0.2 IS 3025, Part 37:1988, RA 2003
27. Cadmium as Cd mg/L 0.007 2.0 APHA, 21st Ed., 2005, 3111 – B
28. Total Heavy Metal mg/L < 2 7.0 By Calculation
29. Percentage Sodium (% Na)
% 90.9 60 MERI HANDBOOK
Remarks: N.D. – Not detected
.----------------------------------------------------------End------------------------------------------ for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY ---------------- ---------------------------------------------------------------------
Note: 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the
laboratory.
Page 2 of 2
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0365-120225-SA-UPL-5-JH Date: 25.02.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Power Plant Turbine Stack 2. Power Plant HRSG Stack Sample Quantity/Packing
50 mL X 2 No. PVC Bottle and 1 X 1 No. Thimble
Date of Sampling 13.02.2012 Date of Receipt of Sample
17.02.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis
18.02.2012 Date of Completion of Analysis
23.02.2012
Stack No. 1 2
Stack attached to Power Plant Turbine Stack Power Plant HRSG Stack
Material of construction M.S. M.S.
Stack height above ground level (Meter) 30.0 35.0
Stack diameter(Meter) 3.0 3.0
Stack shape at top Round Round
Type of fuel N.G. N.G.
Flue gas Temperature (0C) Not 137
Flue gas Velocity (m/sec) In 14.4
Total gas quantity (Nm3/hr) Operation 266336
Parameter Unit Results GPCB Limit Method Reference
Particulate Matter mg/Nm3 -- BDL 150 IS 11255 (Part 1):1985 RA-2003
Sulphur Dioxide (SO2) ppm -- BDL 100 IS 11255 (Part 2):1985 RA -2003
Oxides of Nitrogen (NOx) ppm -- 31.8 50 IS 11255 (Part 7):2005
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0366-120225-SA-UPL-5-JH Date: 25.02.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type
Stack Emission Sample Collectedby Laboratory
Sampling Location 1. Caustic Scrubber WAD 56-TPD Plant 2. Caustic Scrubber WAD 100-TPD Plant 3. Caustic Scrubber HCl Furness 56-TPD Plant 4. Caustic Scrubber HCl Furness 100-TPD Plant
Sample Quantity/Packing
50 mL X 3 No; 100mL X 3No. PVC Bottle
Date of Sampling
13.02.2012 Date of Receipt of Sample
17.02.2012
Sampling Procedure As per IS: 11255 and IS: 5182
Date of Start of Analysis
18.02.2012 Date of Completion of Analysis
23.02.2012
Stack No. 1 2 3 4
Stack attached to
Caustic Scrubber of WAD 56-TPD Plant
Caustic Scrubber of WAD 100-TPD Plant
Caustic Scrubber of HCl Furness 56-TPD Plant
Caustic Scrubber of HCl Furness 100-TPD Plant
Material of construction H.D.P.E. H.D.P.E. F.R.P. F.R.P.
Stack height above ground level (Meter) 30 30 30 30
Stack diameter(Meter) 0.2 0.15 0.15 0.25
Stack shape at top Round Round Round Round
Type of fuel Process
Scrubber Process
Scrubber Process
Scrubber Process
Scrubber
Flue gas Temperature (0C) 30 30 Not 45
Flue gas Velocity (m/sec) 4.6 8.1 In 5.6
Total gas quantity (Nm3/hr) 512 507 Operation 927
Parameter Unit Results GPCB Limit
Method Reference
Chlorine (Cl2) mg/Nm3 BDL BDL -- BDL 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 8.4 4.8 -- 12.7 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laboratory.
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0367-120225-SA-UPL-5-JH Date: 25.02.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location 1. Di-Choloro Phenol Plant 2. Phosphorus Oxi-Chloride Plant 3. Phosphorus Acid Plant
Sample Quantity/Packing
50 mL X 1 No. PVC Bottle
Date of Sampling 13.02.2012 Date of Receipt of Sample
17.02.2012
Sampling Procedure As per IS: 11255
Date of Start of Analysis
18.02.2012 Date of Completion of Analysis
23.02.2012
Stack No. 1 2 3
Stack attached to
Water & Caustic Scrubber of DCP Plant Reactor
Caustic Scrubber of Phosphorus Oxy-Chloride Plant Distillation Column
Water & Caustic Scrubber OR Ventury Scrubber of H3PO4 Scrubber Reactor
Material of construction H.D.P.E. H.D.P.E. H.D.P.E.
Stack height above ground level (Meter) 30.0 30.0 30.0
Stack diameter(Meter) 0.15 0.2 0.15
Stack shape at top Round Round Round
Type of fuel Process Scrubber Process
Scrubber Process
Scrubber
Flue gas Temperature (0C) Not 30 Not
Flue gas Velocity (m/sec) In -- In
Total gas quantity (Nm3/hr) Operation -- Operation
Parameter Unit Results GPCB Limit
Method Reference
Sulphur Dioxide (SO2)
mg/Nm3 -- -- -- 40 IS 11255 (Part 2):1985 RA -2003 Oxides of Nitrogen (NOx) mg/Nm
3 -- -- -- 25 IS 11255 (Part 7):2005
Chlorine (Cl2) mg/Nm3 -- -- -- 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 -- 9.7 -- 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, without written approval of the laborator
Page 1 of 1
Mahabal Enviro Engineers Pvt. Ltd. Engineers, Consultants, Environmental Monitoring Laboratory, Contractors
Plot No. 13/14, Opp. Patel Petrol Pump, Chhindawara Road, Koradi, Dist-Nagpur- 441 111
Phone: 91-07109-326999, 0712-2612162, Tle Fax: 0712-2612212, E-mail: [email protected]
QF / 5.10/1 – B Amend. No. 00 Dt. 01.08.2010
Stack Emission Monitoring Report
Report No. ME-BH-0368-120225-SA-UPL-5-JH Date: 25.02.2012
Name and Address of Customer
United Phosphorus Limited, UNIT-V, 746 & 750, G.I.D.C; Jhagadia, GUJARAT - 393110
Order Reference No. 4510051816 Dated 19.05.2011
Sample Description / Type Stack Emission Sample Collected by Laboratory
Sampling Location
1. Caustic Scrubber of Distillation Section of PCl3 Plant
2. Caustic Scrubber of Storage Tank & Drum Filling Section of PCl3 Plant
3. Water Scrubber + Alkali Scrubber of Rector PCl5 Plant
Sample Quantity/Packing
50 mL X 5 No; 100mL X 3 No. PVC Bottle
Date of Sampling 13.02.2012 Date of Receipt of Sample
17.02.2012
Sampling Procedure As per IS: 11255 and OSHA: 6402
Date of Start of Analysis
18.02.2012 Date of Completion of Analysis
23.02.2012
Stack No. 1 2 3
Stack attached to
Caustic Scrubber of Distillation Section of PCl3 Plant
Caustic Scrubber of Storage Tank & Drum Filling Section of PCl3 Plant
Water Scrubber + Alkali Scrubber of Rector PCl5 Plant
Material of construction H.D.P.E. H.D.P.E. H.D.P.E.
Stack height above ground level (Meter) 30.0 30.0 30.0
Stack diameter(Meter) 0.2 0.2 0.15
Stack shape at top Round Round Round
Type of fuel Process
Scrubber Storage Scrubber
Process Scrubber
Flue gas Temperature (0C) 30 30 30
Flue gas Velocity (m/sec) -- -- --
Total gas quantity (Nm3/hr) -- -- --
Parameter Unit Results GPCB Limit
Method Reference
Chlorine (Cl2) mg/Nm3 BDL BDL 1.6 9 IS 5182 (Part 19):1982, RA 2003
Hydro Chloride Vapours (HCl) mg/Nm
3 5.3 3.2 14.9 20
Jecob M.B. The Analytical Toxicology of Industril Inorganic Poisons-Inter Science Publishers, Newyork, USA-2367
Phosphorus Tri-Chloride Vapours (PCl3) mg/Nm
3 0.8 BDL -- 9 OSHA Method No.6402, 1985
Remarks : BDL – Below Detectable Limit
--------------------------------------------End------------------------------------- for Mahabal Enviro Engineers Pvt. Ltd.
Harish Mendhi Technical Manager AUTHORISED SIGNATORY -------------------------------------------------------------------------------------------------------
Note : 1. The result listed refers only to the tested sample(s) and applicable parameter(s). 2. This report is not to be reproduced except in full, w