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Determination of SOT of “Liquid Fertilizers” AAPFCO Winter Annual Savannah, GA Feb 2017 Dr. Michael Hojjatie R&D Director, TKI

Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Page 1: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

Determination of SOT of “Liquid Fertilizers”

AAPFCO Winter Annual

Savannah, GA

Feb 2017

Dr. Michael Hojjatie R&D Director, TKI

Page 2: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

USA fertilizer market share by class.

Data source: Commercial Fertilizers, AAPFCO & TFI

y = -0.013x2 + 53.62x - 53654R² = 0.98

0

10

20

30

40

50

60

70

80

90

1965 1970 1975 1980 1985 1990 1995 2000 2005 2010

Ma

rke

t sh

are

, %

Dry 61.5%

Fluid 31.0%*

Ammonia 7.5%

*Excludes dir. appl. anhydrous ammonia

Page 3: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

Liquid Fertilizers

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Fertilizer Grade

Triazone N Fertilizer 28-0-0

Ammonium Thiosulfate 12-0-0-26S

CAN 17 17-0-0-9Ca

Calcium Nitrate Liquid

UAN-32 32-0-0

Ammonium Polyphosphate 10-34-0 and 11-37-0

Potassium Thiosulfate 0-0-25-17S

Page 4: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

• Easier to prepare

• Easier to apply

• Applies easily to the irrigation lines

• Can be blended with other nutrients in one

application

• Furthers 4R Crop Nutrition

• Disadvantage - May salt out in cold temperatures

Liquid Fertilizers

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Page 5: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Crystallization Temperature:

The crystallization temperature is the temperature at which a solid phase

begins to form, resulting in a mixture of solid particles and solution. These

solids may be salt crystals or water crystals (ice).

Figure 1 shows a typical crystallization temperature curve for a Salt

solution. Note that the left side of the curve slopes downward with

increasing salt concentration levels. This side of the curve is labeled

Solution + Ice Crystals. It represents the freezing point of the salt, where

ice crystals would begin to form. The right side of the curve is labeled

Solution + Salt Crystals. It represents the phase boundary of the salt,

below which salt crystals begin to form. The minimum point where the two

curves intersect is known as the eutectic point. It is the point at which the

minimum crystallization temperature can be realized. In essence, it is the

lowest temperature at which a solid free solution can exist.

Page 6: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Page 7: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

Typical Crystallization curve

• FCTA = First Crystal to Appear

• TCT = True Crystallization Temperature (the formation of salt crystals

generates a small amount of heat, which causes a slight rise in the solution’s

temperature)

• LCTD = Last Crystal to Dissolve

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Page 8: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Page 9: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve

more salts than cold water • Salt-out occurs when salt content

exceeds solubility at a given product temperature

• Crystals form on tank walls as temperature cools

• Eventually salts accumulate at tank bottom

• Salts will re-dissolve with sufficient heat and recirculation in most cases.

Page 10: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

• There are multiple methods used to measure SOT – which makes product comparissons difficult

• Lack of consistency among methods and no standards:

1. Dauncy & Still Optical Method, J. F. Luternauer, J. Agri. Food Chem. 1967, 15(3), 543-546

2. Polythermal/Thawing Method, Kadam, et.al., Chem. Engineering Science, 1970, Vol 2, 2012, 10-19

3. ASTM D97

4. UAN (Different per industry)

SOT Measurement Methods

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Page 11: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

No Universal Method Available

A few Current SOT Methods

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Page 12: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Page 13: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

KOCH METHOD

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Page 14: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

ASTM METHODS

• ASTM D6660

Determination of freezing point of aq. Ethylene

glycol base engine coolants by atomic phase

transition method.

• ASTM D11771-17

Determination of freezing point of aqueous engine

coolants.

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Page 16: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

CF-UAN (B. WHITE PROVIDED)

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Page 17: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

SOT Measurement Methods

2. Poly thermal Method (TVA)

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Page 18: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

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Page 19: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

• We have tried SOT of a commonly used blend of ATS &

UAN, namely 15-0-0-20S with two different in house

methods:

• SOT of Ammonium Thiosulfate is 42º F

• SOT of UAN 32 is reported to be 32º F

• Grade 15-0-0-20 is popular

• Accurate SOT measurement in critical

Salt Out Temperatures (SOT)-Examples

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Page 20: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

Comparison of Testing Methods

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Source 1 Source 2 Source3

pH 6.95 7.2 7.76

Sg @ 20º F 1.35 1.351 1.344

%N 12.09 12.12 11.91

%ATS 57.63 57.03 57.35

%SO3 2.64 2.02 2.29

%Alkalinity as NH4OH 1.12 0.84 1.1

SOT ºC Polythermal Method 8.4 ( 47.1 oF) 7.3 ( 45 oF) 6.5 (43.7 oF)

SOT ºC cooling/thawing 6 (42.8 oF) 7 (44.6 oF) 5 (41 oF)

15-0-0-20 (UAN 32)

gm ATS 153.9 157 155.5

gm UAN 32 35.6 34.3 35.9

gm Water (DI) 10.5 8.7 8.6

SOT ºC Polythermal Method - 31.7 (-25.05 oF) -33 (-27.4 oF) -32 (-25.5 oF)

SOT ºC cooling/thawing -16.5 (2.3 oF) -13.5 (7.7 oF) -15 (5 oF)

15-0-0-20 (UAN 28)

gm ATS 153.9 157 155.5

gm UAN 32 40.7 39.2 41

gm Water (DI) 5.4 3.8 3.5

SOT ºC Polythermal Method -33 (-27.4 oF) -32.7 (-26.86 oF) -32 (-25.5 oF)

SOT ºC Cooling/thawing -17 (1.4 oF) -13 (8.6 oF) -16 (3.2 oF)

Page 21: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

SOT Measurement Methods

1. Cooling/Thawing Method

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Page 22: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

SOT MEASUREMENTS OF FLUID FERTILIZERS

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Page 23: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

SOT MEASUREMENT METHOD

NEEDS FOR UNIVERSAL/HARMONIZED

METHOD?

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Page 24: Determination of SOT of “Liquid Fertilizers”9 Fertilizer Solutions Salt-out is an issue in many environments and SOT should be known • Warm water has ability to dissolve more

PROPSAL: SALT OUT TEMPERATURE (SOT) DEFINITION

The temperature of a liquid fertilizer at

which the salt content of the liquid exceeds

its solubility. At this temperature, a solid

phase begins to form, resulting in a mixture

of solid particles and solution.

The preferred test for SOT determination is

by cooling/thawing method.

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