33
1 Development of Detailed and Reduced Kinetic Mechanisms for Surrogates of Petroleum-Derived and Synthetic Jet Fuels: Drexel Flow Reactor Studies at Low and Intermediate Temperatures David L. Miller and Nicholas P. Cernansky Matthew Kurman and Robert Natelson Department of Mechanical Engineering and Mechanics Drexel University, Philadelphia, PA 19104-2875 MACCCR Fuels Research Review Gaithersburg, MD 8-10 September 2008 Research supported by the Air Force Office of Scientific Research

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Page 1: Development of Detailed and Reduced Kinetic Mechanisms for

1

Development of Detailed and Reduced Kinetic Mechanisms for Surrogates of Petroleum-Derived and Synthetic Jet Fuels:

Drexel Flow Reactor Studies at Low and Intermediate Temperatures

David L. Miller and Nicholas P. Cernansky

Matthew Kurman and Robert Natelson

Department of Mechanical Engineering and MechanicsDrexel University, Philadelphia, PA 19104-2875

MACCCR Fuels Research ReviewGaithersburg, MD

8-10 September 2008

Research supported by the Air Force Office of Scientific Research

Page 2: Development of Detailed and Reduced Kinetic Mechanisms for

2

Motivation

• Detailed kinetic models will aid in the development and optimization of the next series of advanced air-breathing propulsion systems and their use with alternative fuels

– Model development and verification require quantitative characterization of combustion properties

• Oxidation at low and intermediate temperatures (600-1100 K) is important in some engine designs

– High-quality, reproducible data quantifying the combustion of jet fuel reference components at these conditions is scarce

Page 3: Development of Detailed and Reduced Kinetic Mechanisms for

3

Alkane Oxidation Mechanism

• CO is the major indicator of reactivity at low temperatures

HOORROOHRORRRH RHMOH +→+→ →←→ +++−2

2

2OH +22OH +ROOHOH +2

ROOHO +2

COROCROHCHOROR MO +′→′+→′+′′ ++ 2

2

2' OOROR ++

OROR '+

2'OR +

RH+

CORORCOHRCHOOHROOHQ MO +→+→+→ ++ 2

2'β

β RROH ′=+2

HOCHORRR +′′+′=

RRHO ′−+O

OQOOHOHOOQOOHR RH ←+ +

CHORORHOOROOHHOOOHRHOO ′′+′+→+→

RRR ′′=′+

β

MO ++ 2

RROH ′=+2

βROH +22

HO2 2O+

Page 4: Development of Detailed and Reduced Kinetic Mechanisms for

4

Program Overview

• Objectives: 1) Explore the preignition oxidation behavior of petroleum and alternative jet fuel surrogate components

2) Quantify the combustion properties of the surrogate components

3) In Year 1, n-dodecane studies

• Approach:– React the fuel/oxidizer/diluent systems under well-controlled conditions in

our Pressurized Flow Reactor (PFR) » Perform bench scale tests on n-dodecane

• Coordinate with Stanford flow reactor experiments at higher temperatures

» Monitor reactivity and collect gas samples as a function of experimental and reactant conditions

» Perform detailed chemical analysis of extracted gas samples

– Mechanistic analysis and development– Provide data for USC chemical kinetic model development

Page 5: Development of Detailed and Reduced Kinetic Mechanisms for

5

PFR Facility

Nitrogen OxygenNitrogenDiluent

Exhaust

PressureTransducers

PressureRegulating

Valve

On-line AnalyzersCO/CO2/O2 NDIR

Exhaust

Off-line Analyzers GC/MS & GC/FID

SampleStorage

Cart

Fuel

3kWHeater

10kWHeater

QuartzReactor

Gas SamplingProbe & TC

MixingNozzle Computer Controlled

Probe Positioning TableProbe Cooling

System

Temperature: 600 – 850 KPressure: 2 – 16 atmQuartz Reactor ID: 2.2 cmQuartz Reactor Length: 40 cm

Data Control &

Acquisition System

Page 6: Development of Detailed and Reduced Kinetic Mechanisms for

6

Representative Reactivity Map Profile

CO

pro

duct

ion

[ppm

]

Temperature [K]

NTC RegionNTC start

NTC endStart ofReactivity

Page 7: Development of Detailed and Reduced Kinetic Mechanisms for

7

GC/MS/FID Facility

• Samples from PFR collected in 10-ml loops in sample storage cart heated to 180°C

• Samples injected into GC/MS/FID for analysis

• Separation aided by sub-ambient initial oven temperature

• Identification performed by mass spectra compared to NIST MS Version 2.0

• Supelco Petrocol DH column in GC– 100 m, 0.5 µm film thickness – 0.25 mm OD, 1250 Phase Ratio (β)

• MS parameters– Ion source 200°C– Electron ionization -70 eV– Multiplier voltage 1456 V– Emission current 100 µΑ

GC temperature ramp

Page 8: Development of Detailed and Reduced Kinetic Mechanisms for

8

Other Measurements

• Measure CO/CO2/O2 with on-line analysis– Errors are 50 ppm for CO and CO2, and 1250 ppm for O2

• Measure F/O2 ratios with Total Hydrocarbon Analyzer combined with O2 Analyzer to calibrate equivalence ratio before each experiment

• Calibration of lighter hydrocarbons is achieved with FID calibration using purchased gas-phase standards at 15, 100, and 1000 ppm

• Calibration of heavier species is achieved with correction factors of FID signals that account for differences in carbon, hydrogen, and oxygen numbers between different molecules of similar structures (Schofield, 2008)

• In current results, uncertainties are 1 standard deviation of two experiments (Exp 1+2) with similar initial conditions– Uncertainty calculations will improve with additional experiments

Schofield, K. (2008). Prog Energ Combust 34:330-350.

Page 9: Development of Detailed and Reduced Kinetic Mechanisms for

9

Experimental Conditions

Exp 1 (5/14/08) “M Phi #1”

Exp 2 (5/28/08) “M Phi #2”

Exp 3 (6/23/08) “H Phi”

Exp 4 (7/28/08) “L Phi”

n-Dodecane (ppm) 1297 1529 1667 519

O2 (ppm) 37700 37500 35200 42000

φ 0.64 0.75 0.88 0.23

N2 (ppm) 961000 961000 963100 957500

• Equivalence ratios for Exp 1 and Exp 2 are essentially identical, considering uncertainties in O2 and n-dodecane

• Exp 4 was conducted to reduce hydrocarbon loading on experiment

• For all experiments, pressure maintained at 8.000 0.025 atm and residence time maintained at 120 10 ms

Page 10: Development of Detailed and Reduced Kinetic Mechanisms for

10

CO

• Peak CO production of Moderate Phi #1 and #2 are within uncertainty– 50 ppm

uncertainty in CO

• High Phi produced only slightly more CO than Moderate Phi’s

• Low Phi had much lower initial n-dodecane molar fraction– NTC region

started at lower temperature

0

500

1000

1500

2000

2500

3000

3500

4000

600 650 700 750 800

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

M Phi #1

M Phi #2

H Phi

L Phi

Page 11: Development of Detailed and Reduced Kinetic Mechanisms for

0

200

400

600

800

1000

1200

1400

600 650 700 750 800

Temperature (K)

Mol

ar fr

actio

n (p

pm)

11

CO2

50 ppm uncertainty in CO2

M Phi #1

M Phi #2

H Phi

L Phi

Page 12: Development of Detailed and Reduced Kinetic Mechanisms for

25000

27000

2900031000

33000

35000

3700039000

41000

43000

600 650 700 750 800

Temperature (K)

Mol

ar fr

actio

n (p

pm)

12

O2

1250 ppm uncertainty in O2

M Phi #1

M Phi #2

H Phi

L Phi

Page 13: Development of Detailed and Reduced Kinetic Mechanisms for

13

n-Dodecane

• All experiments exhibited similar n-dodecane molar fractions at 670-745 K

• Low Phi had significantly lower initial molar fraction

M Phi #1

M Phi #2

H Phi

L Phi

0

100

200

300

400

500

600

600 650 700 750 800

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 14: Development of Detailed and Reduced Kinetic Mechanisms for

14

Alkane Oxidation Mechanism – Alkene Formation

• In general, alkenes produced from β-scission of alkyl (R.) and alkylhydroperoxy (QOOH.) radicals, and from O2 addition to alkyl radicals

HOORROOHRORRRH RHMOH +→+→ →←→ +++−2

2

2OH +22OH +ROOHOH +2

ROOHO +2

COROCROHCHOROR MO +′→′+→′+′′ ++ 2

2

2' OOROR ++

OROR '+

2'OR +

RH+

CORORCOHRCHOOHROOHQ MO +→+→+→ ++ 2

2'β

β RROH ′=+2

HOCHORRR +′′+′=

RRHO ′−+O

OQOOHOHOOQOOHR RH ←+ +

CHORORHOOROOHHOOOHRHOO ′′+′+→+→

RRR ′′=′+

β

MO ++ 2

RROH ′=+2

βROH +22

HO2 2O+

Page 15: Development of Detailed and Reduced Kinetic Mechanisms for

Ethene

050

100150200250300

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

15

Alkenes

• Decrease in light alkenes at 805-820 K temperatures appears in Low Phi experiment

M Phi #1M Phi #2

H PhiL Phi

Propene

0

50

100

150

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 16: Development of Detailed and Reduced Kinetic Mechanisms for

1-Butene

0

20

40

60

80

100

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

16

Alkenes

M Phi #1M Phi #2

H PhiL Phi

1-Pentene

010203040506070

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 17: Development of Detailed and Reduced Kinetic Mechanisms for

1-Hexene

0102030405060

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

17

Alkenes

M Phi #1M Phi #2

H PhiL Phi

1-Heptene

0

10

20

30

40

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 18: Development of Detailed and Reduced Kinetic Mechanisms for

1-Octene

05

101520253035

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

18

Alkenes

M Phi #1

M Phi #2

H Phi

L Phi

1-Nonene

05

101520253035

600 700 800

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 19: Development of Detailed and Reduced Kinetic Mechanisms for

1-Decene

05

1015202530

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

19

Alkenes

M Phi #1

M Phi #2

H Phi

L Phi

• Several dodecene isomers are shown lumped as overlapping of GC peaks makes positive identification difficult

Dodecenes

01020304050

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 20: Development of Detailed and Reduced Kinetic Mechanisms for

20

Alkane Oxidation Mechanism – Aldehyde Paths

• In general, aldehydes produced from decomposition of ketohydroperoxides (OROOH) , β-scission of alkylhydroperoxy (QOOH.) radicals, and destruction of alkylperoxy (RO2

.) radicals

HOORROOHRORRRH RHMOH +→+→ →←→ +++−2

2

2OH +22OH +ROOHOH +2

ROOHO +2

COROCROHCHOROR MO +′→′+→′+′′ ++ 2

2

2' OOROR ++

OROR '+

2'OR +

RH+

CORORCOHRCHOOHROOHQ MO +→+→+→ ++ 2

2'β

β RROH ′=+2

HOCHORRR +′′+′=

RRHO ′−+O

OQOOHOHOOQOOHR RH ←+ +

CHORORHOOROOHHOOOHRHOO ′′+′+→+→

RRR ′′=′+

β

MO ++ 2

RROH ′=+2

βROH +22

HO2 2O+

Page 21: Development of Detailed and Reduced Kinetic Mechanisms for

Propanal

0

20

40

60

80

100

600 650 700 750 800 850

Temperature (K)

Mo

lar

fracti

on

(p

pm

)

21

Aldehydes

M Phi #1

M Phi #2

H Phi

L Phi

Butanal

0

20

40

60

80

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 22: Development of Detailed and Reduced Kinetic Mechanisms for

Pentanal

0

10

20

30

40

50

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

22

Aldehydes

M Phi #1M Phi #2

H PhiL Phi

Hexanal

05

101520253035

600 650 700 750 800 850

Temperature (K)

Mo

lar

fracti

on

(p

pm

)

Page 23: Development of Detailed and Reduced Kinetic Mechanisms for

23

Aldehydes

M Phi #1

M Phi #2

H Phi

L Phi

Heptanal

05

1015202530

600 650 700 750 800 850

Temperature (K)

Mol

ar fr

actio

n (p

pm)

Page 24: Development of Detailed and Reduced Kinetic Mechanisms for

2-Nonanone

0

1

2

3

4

5

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

24

Ketones

M Phi #1

M Phi #2

H Phi

L Phi

2-Decanone

0

1

2

3

4

5

600 650 700 750 800 850Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 25: Development of Detailed and Reduced Kinetic Mechanisms for

25

Ketone-substituted iso-Dienes

M Phi #1

M Phi #2H PhiL Phi

5,6,7,7-tetramethyl-octa-3,5-dien-2-one (C12H20O)

02468

101214

600 650 700 750 800 850

Temperature (K)

Mo

lar

frac

tion

(p

pm

)

2,4,4,7-tetramethyl-octa-5,7-dien-3-one (C12H20O)

02468

10

600 650 700 750 800 850

Temperature (K)M

ola

r fr

actio

n

(pp

m)

Page 26: Development of Detailed and Reduced Kinetic Mechanisms for

26

Enones

M Phi #1M Phi #2

H PhiL Phi

Methyl vinyl ketone

010

2030

4050

60

600 650 700 750 800 850

Temperature (K)

Mol

ar fr

actio

n (p

pm)

Page 27: Development of Detailed and Reduced Kinetic Mechanisms for

Dihydro-2(3H)-furanone (C4H6O2)

0102030405060

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

27

Lactones (Cyclic Esters)

M Phi #1

M Phi #2

H Phi

L Phi

• Must be cautious about sampling

– dihydro-2(3H)-Furanone (γ-butyrolactone) is easily produced from oxidation of tetrahydrofuran via catalysis

– Lactone can be produced from condensation of molecule with alcohol group and carboxylic acid group (such as alkanoic acids with hydroxyl groups)

– Further investigation underway

tetrahydrofuran

Page 28: Development of Detailed and Reduced Kinetic Mechanisms for

Dihydro-5-methyl-2(3H)-furanone (C5H8O2)

05

1015202530

600 650 700 750 800 850

Temperature (K)

Mo

lar

fracti

on

(p

pm

)

28

Alkyl-substituted Lactones

M Phi #1

M Phi #2

H Phi

L Phi

Dihydro-5-ethyl-2(3H)-furanone (C6H10O2)

0

5

10

15

20

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

Page 29: Development of Detailed and Reduced Kinetic Mechanisms for

Dihydro-5-pentyl-2(3H)-furanone (C9H16O2)

02468

10

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

29

Alkyl-substituted Lactones

M Phi #1

M Phi #2

H Phi

L Phi

Page 30: Development of Detailed and Reduced Kinetic Mechanisms for

30

Alkane Oxidation Mechanism – Cyclic Ether Paths

• In general, cyclic ethers produced from decomposition of alkylhydroperoxy (QOOH.) radicals

HOORROOHRORRRH RHMOH +→+→ →←→ +++−2

2

2OH +22OH +ROOHOH +2

ROOHO +2

COROCROHCHOROR MO +′→′+→′+′′ ++ 2

2

2' OOROR ++

OROR '+

2'OR +

RH+

CORORCOHRCHOOHROOHQ MO +→+→+→ ++ 2

2'β

β RROH ′=+2

HOCHORRR +′′+′=

RRHO ′−+O

OQOOHOHOOQOOHR RH ←+ +

CHORORHOOROOHHOOOHRHOO ′′+′+→+→

RRR ′′=′+

β

MO ++ 2

RROH ′=+2

βROH +22

HO2 2O+

Page 31: Development of Detailed and Reduced Kinetic Mechanisms for

Tetrahydropyran-Z10-dodecenoate (C17H30O3)

0

3

6

9

600 650 700 750 800 850

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

31

Ester-substituted Cyclic Ethers

M Phi #1

M Phi #2

H Phi

L Phi

• Low GC peak made identification questionable– Experiments at higher fuel

loadings may increase identification capabilities

Page 32: Development of Detailed and Reduced Kinetic Mechanisms for

2-Ethyl-5-methyl-furan (C7H10O)

0369

121518

600 700 800

Temperature (K)

Mo

lar

fra

cti

on

(p

pm

)

32

Alkyl-substituted Furans

M Phi #1M Phi #2

H PhiL Phi

• Possible dehydrogenation of 2-ethyl-5-methyl-tetrahydrofuran (a cyclic ether)

2-ethyl-5-methyl-tetrahydrofuran

Page 33: Development of Detailed and Reduced Kinetic Mechanisms for

33

Highlights and Ongoing / Future Work

• Four detailed experiments on the oxidation of n-dodecane in our PFR with NDIR and GC/MS/FID analysis have been conducted

• Over 30 species have been identified and quantified in the oxidation of n-dodecane at low and intermediate temperatures

• Further studies at similar initial conditions will be conducted to test for reproducibility so that experimental uncertainties can be characterized with high accuracy

• Collaboration with Hai Wang is underway so that our data are used in the development of the USC chemical kinetic model

• Coordination with Tom Bowman is underway so that our low and intermediate temperature flow reactor experiments mesh with the Stanford intermediate and high temperature flow reactor experiments

• Next hydrocarbon will be selected in collaboration with the consortium