Diagram(s) and/or PartsList(s) · 2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 10 of 97 CAM CHAIN ASSEMBLY Ref # Part Number Qty S/P/F Description

2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 1 of 97AIR INTAKE ASSEMBLY

For Arctic Cat Discount Parts Call 606-678-9623 or 606-561-4983

www.mymowerparts.com

2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 2 of 97AIR INTAKE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0413-091 Diverter, Air - Top12 0413-093 Diverter, Air - Bottom13 1406-785 Shroud, Splash14 0623-362 Rivet, Reinstallable25 0423-551 Clamp26 0423-342 Screw, Self-Tapping2 /P7 0413-096 Cap, Air Intake - Diverter18 0470-583 Boot, Air Intake19 0423-380 Clamp1 /P

10 0423-716 Wing Nut211 0470-616 Cover, Air Intake1 S12 0470-580 Filter, Air113 0470-731 Cage, Air Filter1 /P14 0570-211 Housing, Air Intake115 0406-877 Bumper4 /P16 0470-442 Valve, Drain2 /P17 0423-045 Clamp218 0410-103 Hose, Vent - Crankcase119 0470-582 Boot, Throttle Body120 0423-066 Clamp, Hose121 2406-149 Panel, Shield122 3006-657 Grommet, Air Temperature Sensor123 3006-656 Sensor, Air Temperature124 0430-066 Support, Sensor1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 3 of 97AUXILIARY BRAKE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 4 of 97AUXILIARY BRAKE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1502-294 Master Cylinder Replacement Kit1

1 1502-063 Lever, Brake12 1602-213 O-Ring2 /P3 8050-252 Washer14 8408-816 Screw, Cap15 0502-807 Spring, Brake Lever16 1502-293 Brake Assembly (inc. 7-9)17 0 Master Cylinder1 F8 0 Hose, Brake Fluid Reservoir w/Clamps1 F9 1502-155 Reservoir, Brake Fluid w/Clamp1

10 0623-038 Nut, Flanged111 8476-616 Screw, Machine112 0123-788 Cable Tie - 7.5 in.1 /P13 1502-140 Hose, Brake114 0423-178 Washer, Crush615 0423-413 Bolt, Banjo-Fitting316 0502-840 Bracket, Switch117 8408-625 Screw, Cap218 0502-785 Spring, Brake Switch119 8408-821 Screw, Cap2 /P20 0502-878 Caliper, Brake (inc. 21-23, one No. 24, and

25-27)1 S

21 0502-603 Housing, Caliper - Assembly - Right Rear (inc. 22-23 and one No. 24)

1 S

22 0502-606 Piston/Seal Set (inc. 23)123 0502-607 Seal Set124 0502-609 Valve, Bleed2 /P25 0502-608 O-Ring, Guide - Set126 0502-605 Bracket Assembly127 0502-875 Pad, Brake - Set1 S28 1502-115 Clip, Brake Hose229 1502-296 Adapter, Hose1 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 5 of 97BATTERY ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 6 of 97BATTERY ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 5991-395 Battery Cover/Tool Tray Assembly (inc. 2-3)1 S2 2406-815 Cover, Battery1 /P3 0406-288 Pad, Battery23 0444-122 Kit, Tool1 S/P/F4 0745-047 Battery Assembly (inc. 5-8)1 /P5 0645-045 Cap, Battery66 0645-152 Clamp, Hose17 0645-263 Hose, Battery Vent1 /P8 0645-151 Label, Warning - Battery18 0645-198 Hardware, Battery - Kit1 F9 0123-788 Cable Tie1 /P

10 8476-620 Screw, Machine2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 7 of 97BODY PANELS AND DECALS



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 8 of 97BODY PANELS AND DECALS

Ref # Part Number Qty DescriptionS/P/F1 1411-725 Decal, Front12 1411-050 Decal, "Speedrack"1 /P3 1411-849 Decal, Instrument Pod14 0411-426 Decal, Warning - Clutch Cover15 0411-966 Decal, Warning - Differential Lock16 1411-634 Decal, Side - Upper Right16 1411-635 Decal, Side - Upper Left17 1411-077 Decal, Warning - Towing18 1411-865 Decal, Warning - Brake Lever Lock19 2506-768 Panel, Fender - Front (inc. 10-14)1 S

10 0411-894 Decal, Warning - Hill111 1411-250 Decal, Warning - Reverse/Pre-Ride112 1411-574 Decal, Warning - Off-Road Only113 1411-648 Decal, Warning - Age/General114 0411-818 Decal, Reflector - Front - Right114 0411-819 Decal, Reflector - Front - Left115 2506-750 Panel, Fender - Rear (inc. 16-20 and one No.

1)1 S

16 1411-269 Decal, Warning - Passenger117 0411-833 Decal, Passenger118 0411-832 Decal, Warning - Tire Pressure119 1411-251 Decal, Warning - Seat/Passenger120 1411-592 Decal, Reflector - Rear - Right1 /P20 1411-593 Decal, Reflector - Rear - Left1 /P21 1411-925 Decal, High/Low2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 9 of 97CAM CHAIN ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 10 of 97CAM CHAIN ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-104 Gear, Cam Chain Idler12 3403-105 Shaft, Cam Chain Idler13 3403-106 Gasket, Idler Shaft1 /P4 3403-107 Shim, Cam Chain Idler14 3403-108 Shim, Cam Chain Idler14 3403-109 Shim, Cam Chain Idler14 3403-110 Shim, Cam Chain Idler14 3403-111 Shim, Cam Chain Idler14 3403-112 Shim, Cam Chain Idler15 3403-113 Chain, Cam16 3403-114 Guide, Chain17 3403-115 Tensioner, Cam Chain18 3423-810 Bolt, Cam Chain Tensioner19 3423-811 Washer1

10 3402-283 Adjuster, Tensioner - Assembly (inc. 11-14)111 3423-286 O-Ring112 3402-284 Spring113 3402-285 Plug114 3402-286 Bar115 3402-287 Gasket, Tensioner Adjuster116 3004-576 Screw, Machine2 S



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 11 of 97CAMSHAFT/VALVE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 12 of 97CAMSHAFT/VALVE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F3402-931 Shim, Tappet - Set1

1 3403-099 Camshaft - Intake12 3403-100 Camshaft - Exhaust13 3403-101 Valve, Intake24 3403-102 Valve, Exhaust25 3403-103 Spring, Valve46 3402-934 Retainer, Valve Spring47 0693-281 Cotter, Valve8 /P8 3402-880 Seat, Valve Spring49 3402-226 Seal, Oil4

10 3402-851 Tappet411 3402-852 Shim, Tappet - 2.30 mmAR11 3402-853 Shim, Tappet - 2.35 mmAR11 3402-854 Shim, Tappet - 2.40 mmAR11 3402-855 Shim, Tappet - 2.45 mmAR11 3402-856 Shim, Tappet - 2.50 mmAR11 3402-857 Shim, Tappet - 2.55 mmAR11 3402-858 Shim, Tappet - 2.60 mmAR11 3402-859 Shim, Tappet - 2.65 mmAR11 3402-860 Shim, Tappet - 2.70 mmAR11 3402-861 Shim, Tappet - 2.75 mmAR11 3402-862 Shim, Tappet - 2.80 mmAR11 3402-863 Shim, Tappet - 2.85 mmAR11 3402-864 Shim, Tappet - 2.90 mmAR11 3402-865 Shim, Tappet - 2.95 mmAR11 3402-866 Shim, Tappet - 3.00 mmAR11 3402-867 Shim, Tappet - 3.05 mmAR11 3402-868 Shim, Tappet - 3.10 mmAR11 3402-869 Shim, Tappet - 3.15 mmAR11 3402-870 Shim, Tappet - 3.20 mmAR11 3402-871 Shim, Tappet - 3.25 mmAR11 3402-872 Shim, Tappet - 3.30 mmAR11 3402-873 Shim, Tappet - 3.35 mmAR11 3402-874 Shim, Tappet - 3.40 mmAR11 3402-875 Shim, Tappet - 3.45 mmAR11 3402-876 Shim, Tappet - 3.50 mmAR



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 13 of 97CASE/BELT COOLING ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 14 of 97CASE/BELT COOLING ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0413-126 Duct, Belt Cooling - Front12 0470-442 Valve, Drain2 /P3 0423-578 Clamp, Boot14 0413-160 Boot, Belt Cooling - Front1 /P5 0423-550 Clamp, Boot16 0423-342 Screw, Self-Tapping1 /P7 0123-903 Cable Tie - 11.5 in.18 0423-018 Clamp, Boot19 0413-196 Boot, Belt Cooling - Rear1

10 0423-380 Clamp, Boot1 /P11 0413-106 Duct, Belt Cooling - Rear1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 15 of 97CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 16 of 97CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-066 Cover, Clutch12 3403-067 Housing, V-Belt Bearing13 3403-068 Cover, V-Belt - Inner14 3423-800 Plug15 3403-069 Cover, V-Belt - Outer16 3403-070 Gasket, Clutch Cover17 3403-071 Gasket, V-Belt Cover - Inner - Rear18 3403-072 Gasket, V-Belt Cover - Inner - Front19 3403-073 Gasket, V-Belt Cover - Outer1

10 3007-369 Bolt46 /P11 0693-327 Bolt6 S12 3004-822 Pin413 3423-610 Pin214 3403-074 Cover, Magneto1 S15 3403-075 Gasket, Magneto Cover116 3402-438 Gauge, Oil Level117 3423-055 O-Ring118 3402-040 Plug, Check1 /P19 3403-200 Gasket, Check Plug120 0820-062 Cover, Magneto - Outer121 0826-008 Screw, Machine4



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 17 of 97CONTROL SWITCH HOUSING ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 18 of 97CONTROL SWITCH HOUSING ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0509-014 Switch, Control - Assembly (inc. 2-4)12 0409-027 Screw, Machine13 0409-028 Screw, Machine14 3409-019 Cover, Switch Housing1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 19 of 97COOLING ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 20 of 97COOLING ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0413-172 Radiator Assembly (inc. 2-13)1 S2 0413-184 Radiator1 /P3 0413-007 Screen, Radiator14 0413-002 Cap, Radiator1 S5 0423-030 Grommet26 0610-016 Hose - 25 ftAR /P7 0413-046 Shroud, Fan18 0413-123 Fan, Cooling1 /P9 8475-512 Screw, Machine12

10 0423-351 Clamp, Wire111 0123-397 Clamp, Cable112 0413-168 Switch, Sensor - Temperature113 0423-390 O-Ring1 S14 0423-484 Screw, Shoulder215 0623-038 Nut w/Washer216 0423-028 Bushing, Stem217 0423-496 Clamp, Hose418 0410-105 Hose, Coolant - Upper119 0410-055 Hose, Coolant - Lower120 3006-324 Clamp221 3410-021 Hose, Coolant - Crossover122 0124-045 Clamp, Hose1 /P23 0413-086 Tank, Coolant Overflow124 0413-087 Stopper, Coolant Tank125 0610-011 Hose, Clear - 25 ftAR /P26 0623-316 Cable Tie127 0123-788 Cable Tie2 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 21 of 97CRANK BALANCER ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 22 of 97CRANK BALANCER ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-093 Balancer, Crank22 3403-094 Gear, Driven - Crank Balancer23 3423-555 Bolt24 3423-808 Key25 3423-401 Washer26 3403-095 Bearing27 3403-096 Bearing28 3446-031 Retainer, Bearing - Crank Balancer4 /P9 3423-370 Bolt4

10 3403-097 Sprocket, Drive - Oil Pump111 3403-098 Gear, Drive - Water Pump1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 23 of 97CRANKCASE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 24 of 97CRANKCASE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-063 Crankcase Assembly (inc. 2-7)1 S2 3004-822 Pin23 3423-307 Bolt11 S4 3423-392 Bolt15 3423-094 Bolt16 3007-399 Bolt4 /P7 3004-424 Bolt28 3007-407 Plug, Oil Gallery2 /P9 3402-436 Gasket, Oil Gallery Plug2 /P

10 3403-064 Plug, Drain111 3402-011 Gasket, Drain Plug112 3403-065 Jet, Oil Gallery113 3423-051 O-Ring114 3423-456 Bolt, Engine Mounting215 3423-457 Nut, Engine Mounting2 S16 3423-799 Bushing, Engine Mounting4



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 25 of 97CRANKSHAFT AND PISTON ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 26 of 97CRANKSHAFT AND PISTON ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-221 Crankshaft Assembly (inc. 2-7)1 S2 3403-077 Rod, Connecting13 3403-078 Pin, Crank14 3403-222 Crankshaft - Right1 /P5 3403-223 Crankshaft - Left16 3423-801 Washer27 3403-081 Bearing18 3403-082 Bearing - Right1 /P9 3403-083 Bearing - Left1

10 3402-573 Seal, Oil111 3403-084 Gear, Drive - Crank Balancer1 S12 3423-802 Nut, Crank Balancer Drive Gear113 3423-803 Washer114 3423-047 Pin115 3402-051 Bearing116 3403-085 Seal, Oil117 3423-826 Circlip1 /P18 3403-086 Piston119 3403-087 Ring, Piston - Set120 3403-088 Pin, Piston121 3423-344 Circlip, Piston Pin2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 27 of 97CYLINDER ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 28 of 97CYLINDER ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-214 Cylinder1 /P2 3403-062 Gasket, Cylinder13 3423-088 Pin, Dowel24 3423-384 Bolt, Stud2 S5 3007-373 Nut2 /P6 3413-040 Union, Water Hose17 3423-058 O-Ring18 3423-121 Screw, Machine1 S



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 29 of 97CYLINDER HEAD ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 30 of 97CYLINDER HEAD ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-055 Head, Cylinder - Assembly (inc. 2-3)12 3423-794 Screw, Cap83 3423-043 Pin4 /P4 3403-056 Guide, Valve4 /P5 3403-057 Gasket, Cylinder Head16 3423-795 Screw, Cap57 3006-650 Screw, Cap28 3423-796 Screw, Cap29 3423-088 Pin, Dowel2

10 3007-497 Plug, Cylinder Head111 3003-290 O-Ring1 /P12 0217-632 Spark Plug (NGK CR6E)113 3403-058 Pipe, Intake - Assembly114 3423-797 Screw, Cap215 3402-236 Clamp, Intake Pipe1 /P16 3530-046 Switch, Water Temperature117 3007-215 Gasket, Water Temperature Switch118 3413-038 Cover, Thermostat119 3413-039 Thermostat120 3007-377 Screw, Cap2 /P21 3423-798 Plate, Engine Mounting Damper1 S22 3403-059 Damper, Engine Mounting123 3403-060 Stopper, Engine Mounting124 3007-407 Screw, Cap2 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 31 of 97CYLINDER HEAD COVER ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 32 of 97CYLINDER HEAD COVER ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-053 Cover, Cylinder Head12 3403-054 Gasket, Cylinder Head Cover13 3423-646 Bolt44 3423-680 Washer4



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 33 of 97DRIVE TRAIN ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 34 of 97DRIVE TRAIN ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0402-147 Bladder, Gearcase2 S2 0423-315 Clamp, Fitting43 8428-002 Nut, Lock44 0423-426 Washer85 0423-404 Screw, Cap46 1502-242 Gearcase, Front17 0502-500 Plate, Cable18 0423-396 Screw, Self-Tapping29 0502-909 Gearcase, Rear1

10 0410-070 Hose, Vent - 25 ftAR /P11 0470-462 Fitting, Vent112 0423-393 Clamp, Boot213 0402-985 Boot2 /P14 0423-411 Clamp, Boot215 1402-688 Shaft, Propeller116 0402-950 Flange, Output117 8408-820 Screw, Cap4 /P18 0502-918 Diveshaft, Front - Assembly (inc. 19-23)119 0502-915 Yoke, Front Slip120 1402-164 Joint, Universal (inc. 21)2 /P21 0423-450 Ring, Retaining822 0502-917 Driveshaft, Front123 1402-439 Yoke, Slip124 1402-521 Spring125 0123-788 Tie, CableAR /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 35 of 97ENGINE AND EXHAUST



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 36 of 97ENGINE AND EXHAUST

Ref # Part Number Qty DescriptionS/P/F1 0462-046 Engine1 /P2 3423-456 Screw, Cap23 8428-002 Nut, Lock24 0412-361 Gasket, Exhaust Pipe15 8424-802 Nut, Hex26 0512-294 Pipe, Exhaust - Assembly (inc. 7-9 and three

No. 10)1

7 0512-293 Pipe, Exhaust18 0412-364 Shield, Exhaust Pipe - Inner19 0412-365 Shield, Exhaust Pipe - Outer1

10 0423-317 Hose Clamp6 /P11 0512-317 Support, Exhaust Pipe112 8477-620 Screw, Machine113 0512-318 Bracket, Exhaust Pipe114 0412-375 Seal, Exhaust2 /P15 0612-668 Spring, Extension4 /P16 0512-439 Pipe, Exhaust - Assembly - Rear (inc. 17-18

and three No. 10)1

17 0512-438 Pipe, Exhaust118 0412-464 Shield, Exhaust119 0512-355 Muffler - Assembly (inc. 20-22)1 /P20 8408-616 Screw, Cap321 0512-219 Arrester, Spark - Assembly1 /P22 0412-313 Gasket, Spark Arrester123 0412-215 Bushing, Exhaust Pipe3 S24 1506-732 Channel, Muffler Support125 0412-373 Cover, Muffler1 /P26 8477-610 Screw, Machine3



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 37 of 97FRAME AND RELATED PARTS



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 38 of 97FRAME AND RELATED PARTS

Ref # Part Number Qty DescriptionS/P/F1 2506-737 Frame, Main12 8409-020 Screw, Cap4 /P3 1506-596 Channel, Bumper Mounting - Right1 /P3 0506-653 Channel, Bumper Mounting - Left1 S4 1506-562 Bracket, Mounting - Bumper - Right14 1506-563 Bracket, Mounting - Bumper - Left15 8408-816 Screw, Cap116 1506-855 Bumper1 /P7 1406-360 Fascia, Bumper18 0423-419 Screw, Machine29 0423-101 Screw, Body14

10 8428-002 Nut, Lock211 1506-429 Brace, A-Arm1 S12 8409-025 Screw, Cap213 2406-701 Panel, Belly114 0406-289 Pad, Frame115 1506-981 Foam, Frame116 8424-802 Nut, Flange417 8409-016 Screw, Cap418 1506-848 Footrest - Right118 1506-849 Footrest - Left119 2406-216 Strap, Footrest - Right119 2406-217 Strap, Footrest - Left120 2506-447 Bracket, Gas Tank1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 39 of 97FRONT DRIVE GEARCASE ASSEMBLY




Ref # Part Number Qty DescriptionS/P/F1502-242 Complete Front Drive Gearcase Assembly1

1 0502-923 Shaft, Propeller - Assembly (inc. 2-3)12 1402-438 Shaft, Input13 1402-168 Deflector14 1402-011 Seal15 0423-423 Ring, Retaining16 0502-347 Bracket, Actuator17 0502-579 Actuator (inc. one No. 8)18 0423-498 O-Ring2 S9 0423-396 Screw, Self-Tapping3

10 1402-043 Bearing111 0423-118 Screw, Self-Tapping1112 0502-528 Housing, Pinion1 /P13 0402-947 Gasket, Flange114 0423-417 Ring, Retaining115 0402-413 Coupler, Drive116 0402-357 Collar, Lock117 0502-783 Gear, Pinion - Assembly - 10T (inc. 18-19)118 0402-336 Collar, Retaining119 0402-327 Bearing120 0402-328 Bearing121 0502-514 Housing, Gearcase122 0402-411 Pin, Dowel123 0402-999 Spring, Return124 0423-147 O-Ring125 0402-417 Shaft, Shuttle126 0402-998 Fork, Selector127 0423-402 Ring, Retaining128 0402-997 Shaft, Selector129 1402-210 Plug, Magnetic (inc. one No. 30)1 /P30 0423-153 O-Ring231 0423-149 O-Ring132 0402-393 Bearing133 0402-405 ShimAR33 0402-406 ShimAR33 0402-407 ShimAR33 0402-408 ShimAR33 0402-409 ShimAR34 1502-234 Gear, Ring - 36T1 S35 1402-074 ShimAR35 1402-075 ShimAR35 1402-076 ShimAR35 1402-077 ShimAR35 1402-078 ShimAR36 1502-097 Cover, Gearcase (inc. one No. 30, 37-52, and

one No. 53)1

37 1402-053 Bearing138 0502-413 Flange, Bearing139 1402-079 Pin, Parallel140 1402-042 Collar, Sliding141 1402-054 Fork142 1402-058 Ring, Retaining2




Ref # Part Number Qty DescriptionS/P/F43 1402-057 Spring144 1402-063 Spring145 1402-055 Shaft, Lock146 0402-419 Switch, Indicator147 1402-104 Fitting148 0423-133 O-Ring149 0423-132 Washer150 0423-424 Ring, Retaining151 1402-056 Seal152 1402-211 Plug, Oil Level (inc. 30)153 1402-441 Seal2 S54 0402-333 Plug, Fill (inc. 55)1 /P55 0423-154 O-Ring1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 42 of 97FRONT RACK AND HEADLIGHT ASSEMBLIES



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 43 of 97FRONT RACK AND HEADLIGHT ASSEMBLIES

Ref # Part Number Qty DescriptionS/P/F1 2506-106 Rack, Front - Assembly (inc. 2-3)12 0411-576 Decal, Warning - Front Rack Load13 0441-592 Bushing, Rack4 /P4 8410-830 Screw, Cap45 0423-669 Spacer46 0423-465 Grommet47 8432-802 Nut, Lock48 0423-654 Screw, Shoulder29 8050-222 Washer2 /P

10 0423-540 Nut, Lock211 0509-034 Headlight Assembly - Right (inc. 12)1 S11 0509-035 Headlight Assembly - Left (inc. 12)112 0409-055 Bulb, Headlight413 0423-514 Stud, Adjuster - Headlight214 0423-522 Spring, Adjuster215 0423-513 Knob, Adjuster216 0623-785 Screw, Self-Tapping417 8050-217 Washer8 /P18 0423-447 Grommet419 2406-706 Panel, Side - Lower - Right119 2406-707 Panel, Side - Lower - Left120 0423-678 Grommet821 1406-358 Cover, Access122 0423-535 Rivet, Reinstallable223 1406-484 Cover, Steering Post124 0623-362 Rivet, Reinstallable425 0470-513 Cover, Storage Box126 1406-573 Box, Storage127 2506-234 Lid, Storage Box w/Latch (inc. 28-29)128 1406-599 Latch, Storage Box129 0470-514 Lid, Storage Box130 0423-101 Screw, Body2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 44 of 97FRONT SUSPENSION ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 45 of 97FRONT SUSPENSION ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0441-587 Wrench, Spanner12 0403-176 Shock Absorber - Front (inc. 3)23 0403-182 Bushing, Double-Bonded44 0403-102 Cam, Spring Adjuster25 0403-174 Spring, Shock Absorber26 1603-889 Retainer, Spring2 /P7 8409-040 Screw, Cap48 0423-744 Nut, Lock w/Patch-Lock109 0503-272 A-Arm, Upper Right (inc. 10-13)1 S9 0503-273 A-Arm, Upper Left (inc. 10-13)1 S

10 0403-081 Bushing4 S11 0403-080 Collar212 0423-009 Clip, Ball Joint4 /P13 0405-115 Ball Joint - Front4 /P14 0503-342 A-Arm, Lower Right (inc. 12-13 and 15-16)1 S14 0503-343 A-Arm, Lower Left (inc. 12-13 and 15-16)1 S15 0403-115 Bushing8 S16 0403-114 Collar4 S17 0505-460 Knuckle - Assembly - Right (inc. 18-19)117 0505-461 Knuckle - Assembly - Left (inc. 18-19)1 S18 1402-027 Bearing, Wheel Hub2 S/P19 0423-423 Ring, Retaining220 8409-030 Screw, Cap421 0423-334 Screw, Cap222 8409-075 Screw, Cap423 0502-813 Axle, Drive - Front - Left (inc. 24-25)1 S23 0502-812 Axle, Drive - Front - Right (inc. 24-25)1 S24 1441-109 Clip, Retaining2 S25 0436-276 Repair Kit, Boot2 S26 1406-034 Guard, Boot - Right126 1406-035 Guard, Boot - Left127 0423-545 Screw, Body4 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 46 of 97GAS TANK ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 47 of 97GAS TANK ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0570-206 Tank, Gas - Assembly (inc. 2-5)12 0470-438 Cap, Gas Tank (inc. 3)1 /P3 0109-733 Gasket, Gas Tank Cap1 /P4 0470-606 Plate, Mounting - Fuel Pump15 8476-612 Screw, Self-Tapping46 0570-207 Pump, Fuel - Assembly (inc. 7-9)1 S7 0570-208 Sensor, Fuel Level - Kit (inc. 8-9)1 S8 0470-614 Seal, Fuel Pump19 0470-613 Seal, Fuel Pump1

10 0570-242 Hose, Gasline - Assembly (inc. 11-13)111 0570-246 Filter, Fuel - Kit (inc. 12-13)112 0 Clamp2 F13 0 Filter, Fuel1 F14 0410-070 Hose, Gasline - 25 ftAR /P15 0510-355 Filter, In-Line116 8060-628 Rivet117 1670-826 Bracket, Fuel Filter118 0470-794 Bracket, Filter Mounting119 0123-788 Tie, Cable1 /P20 0423-688 Clamp, Hose221 0423-460 Grommet222 0423-732 Screw, Gas Tank223 0470-822 Shield, Heat - Gas Tank124 0623-797 Screw, Self-Tapping4



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 48 of 97GEAR SHIFTING ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 49 of 97GEAR SHIFTING ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3446-031 Retainer, Shift Cam2 /P2 3446-423 Fork, Reverse Gear Shift13 3403-163 Cam, Reverse Gear Shift14 3403-164 Stopper, Shift Cam15 3423-839 Spring, Shift Cam Stopper16 3403-165 Arm, Select1 /P7 0693-489 Nut, Select Arm1 /P8 3403-166 Plate, Gear Shift Cam Stopper19 3403-167 Shaft, Gear Shift1

10 3403-168 Shaft, Shift - No. 2111 3403-169 Gear, Shift Shaft112 3446-424 Fork, Gear Shift113 3403-170 Cam, Gear Shift114 3423-840 Spring, Shift Fork115 3423-841 Spring, Shift Shaft Return116 3403-171 Shaft, Gear Shift (inc. 17)117 3423-114 Pin, Gear Shift1 /P18 3423-652 Bolt, Shift Cam119 3423-370 Screw, Shift Retainer220 3423-445 Washer, Shift Shaft221 3402-382 Washer, Shift Fork Spring122 3402-068 Seal, Shift Shaft1 /P23 3004-341 Bolt, Gear Shift2 S/P24 3423-191 Circlip, Gear Shift Shaft3 /P25 3403-172 Bearing, Gear Shift Shaft126 3423-615 Washer, Shift Cam Stopper127 3423-546 Circlip, Shift Shaft128 3423-418 Bolt, Gear Shift Position Switch229 3530-052 Switch, Gear Shift Position130 3423-044 Contact, Gear Shift Position Switch231 3423-842 O-Ring, Gear Shift Position Switch132 3004-787 Clamp, Gear Shift Switch Position Lever233 3402-087 Spring, Gear Shift Position Switch2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 50 of 97HANDLEBAR AND WINDSHIELD ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 51 of 97HANDLEBAR AND WINDSHIELD ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F0436-979 Complete Windshield Kit1 S

1 0505-476 Tube, Handlebar12 0405-218 Plug, Handlebar13 0405-149 End Cap, Handlebar14 8050-247 Washer1 /P5 8477-845 Screw, Machine16 0405-147 Grip, Handlebar27 0430-069 Switch, Ignition - Assembly (inc. 8-10)1 S8 0430-050 Nut, Flange - Ignition Switch19 0430-042 Key, Ignition (Y Series - Left-Side Cut)19 0430-043 Key, Ignition (Z Series - Right-Side Cut)1

10 0430-054 Cover, Key111 0520-031 Gauge, LCD112 0505-534 Instrument Pod1 S13 0641-897 Outlet, Accessory - 12V1 /P14 0420-065 Clamp, Plastic1 /P15 0423-493 Nut w/Washer216 2506-470 Bracket, Mounting - Instrument Pod117 0423-535 Rivet, Reinstallable218 0502-527 Control, Differential Lock (inc. 19)119 0502-613 Clamp, Differential Lock Control - Kit120 0487-050 Cable, Differential Lock1 /P21 0541-589 Bracket, Mounting - Windshield122 1441-621 Windshield123 0541-592 Bracket, Mounting - Right1 S23 0541-593 Bracket, Mounting - Left1 S24 1441-624 Knob, Plastic225 0502-613 Cap226 0541-590 Pin, Mounting - Tapered - Right1 S26 0541-591 Pin, Mounting - Tapered - Left127 0541-594 Bracket, Support228 1436-033 Hardware - Kit (inc. 29-36)1 S29 0 Screw, Cap4 F30 0 Nut, Lock6 F31 0 Nut, Lock4 F32 0 Washer, Nylon4 F33 0 Washer4 F34 0 Screw, Cap4 F35 0 Screw, Cap4 F36 0 Rivet, Reinstallable6 F37 0436-154 Kit, Mirror1 /P38 0609-835 Switch, Handwarmer139 0609-800 Element, Handwarmer240 0409-117 Element, Thumbwarmer1 S41 0441-500 Insulation1 S42 0441-498 Tube, Shrink1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 52 of 97HYDRAULIC BRAKE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 53 of 97HYDRAULIC BRAKE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 1502-015 Hose, Brake - Assembly12 8476-625 Screw, Cap13 8408-821 Screw, Cap4 /P4 0502-878 Caliper, Brake - Right Front (inc. 5-11)1 S4 0502-879 Caliper, Brake - Left Front (inc. 5-11)1 S5 0502-603 Housing, Caliper - Assembly - Right Front

(inc. 6-8)1 S

5 0502-611 Housing, Caliper - Assembly - Left Front (inc. 6-8)

1 S

6 0502-606 Piston/Seal Set (inc. 7)27 0502-607 Seal Set28 0502-609 Valve, Bleed2 /P9 0502-608 O-Ring, Guide - Set2

10 0502-605 Bracket Assembly211 0502-875 Pad, Brake - Set2 S12 0423-178 Washer, Crush413 0423-413 Bolt, Banjo-Fitting214 0623-038 Nut, Lock1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 54 of 97HYDRAULIC HAND BRAKE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 55 of 97HYDRAULIC HAND BRAKE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0502-914 Brake Assembly (inc. 2-10)1 S2 0502-566 Screw, Reservoir Cover13 0502-868 Cover, Reservoir1 /P4 0502-568 Screw, Master Cylinder Clamp15 0502-869 Clamp, Master Cylinder16 0502-704 Master Cylinder Assembly17 0502-866 Lever Assembly (inc. 8-9)18 0502-867 Lock, Brake Lever - Kit1 /P9 0502-580 Lever Pin - Kit1

10 0502-564 Switch, Brake - Kit1 /P11 0423-178 Washer, Crush212 0423-413 Bolt, Banjo-Fitting1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 56 of 97MAGNETO ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 57 of 97MAGNETO ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3430-067 Stator - Assembly12 3430-068 Rotor/Flywheel13 3004-484 Screw, Cap3 S4 0691-785 Key15 3423-086 Nut16 3423-005 Bolt4 /P7 3430-005 Clamp, Magneto Lead2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 58 of 97OIL FILTER/PUMP ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 59 of 97OIL FILTER/PUMP ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-123 Pump, Oil12 3423-510 Screw, Machine33 3403-124 Chain, Drive14 3403-125 Sprocket, Drive Chain15 3423-443 Washer16 3423-046 Pin17 3423-184 Circlip1 S8 3403-126 Strainer, Oil19 0812-029 Filter, Oil1 S

10 3403-219 Union, Oil Filter1 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 60 of 97REAR DRIVE GEARCASE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 61 of 97REAR DRIVE GEARCASE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F0502-909 Complete Rear Gearcase Assembly1

1 0502-911 Housing, Gearcase12 0402-393 Bearing23 0402-394 Seal2 S4 1402-032 Gear, Ring - 36T15 0402-405 ShimAR5 0402-406 ShimAR5 0402-407 ShimAR5 0402-408 ShimAR5 0402-409 ShimAR6 0402-326 Button, Thrust17 0423-149 O-Ring18 0402-429 ShimAR8 0402-430 ShimAR8 0402-431 ShimAR8 0402-432 ShimAR8 0402-433 ShimAR9 0502-920 Cover, Gearcase1

10 1402-102 Fitting111 0402-333 Plug, Fill (inc. 12)1 /P12 0423-154 O-Ring113 0423-118 Screw, Self-Tapping1114 0402-450 Plug, Magnetic (inc. 15)1 S15 0423-153 O-Ring116 0402-328 Bearing117 0502-783 Gear, Pinion - Assembly - 10T (inc. 18-19)118 0402-327 Bearing119 0402-336 Collar, Retaining120 0402-411 Pin, Dowel121 0402-331 Collar, Lock122 0402-982 Washer, Wave123 0402-981 Collar, Shaft124 0402-947 Gasket, Flange125 0502-529 Housing, Pinion126 0423-417 Ring, Retaining127 1402-043 Bearing128 0423-423 Ring, Retaining129 1402-011 Seal130 0502-407 Shaft, Input1 S31 1402-211 Plug, Oil Level1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 62 of 97REAR RACK AND FOOTWELL ASSEMBLIES



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 63 of 97REAR RACK AND FOOTWELL ASSEMBLIES

Ref # Part Number Qty DescriptionS/P/F1 2506-598 Rack, Rear - Assembly (inc. 2-6)12 0541-504 Pin - Assembly (inc. 3-5)23 0423-635 Pin, Roll24 0423-677 Collar25 0423-636 Spring26 0441-592 Bushing, Rack4 /P7 8410-835 Screw, Cap48 0423-669 Spacer49 0423-465 Grommet4

10 8432-802 Nut, Lock411 0423-654 Screw, Shoulder212 2506-092 Bracket, Rear Fender - Right112 2506-093 Bracket, Rear Fender - Left113 0423-087 Washer214 8050-222 Washer2 /P15 0423-540 Nut, Lock3416 0423-419 Screw, Machine2017 2406-042 Footwell, Rear - Right117 2406-043 Footwell, Rear - Left118 1506-813 Footwell - Right118 2406-471 Footwell - Left1 /P19 0423-355 Screw, Shoulder820 1506-125 Footpeg4 /P21 8477-620 Screw, Machine222 0623-362 Rivet, Reinstallable223 0423-101 Screw, Body224 2406-777 Rack, Rear1 S25 8410-640 Screw, Cap426 8050-223 Washer, Flat427 0423-540 Nut, Lock228 0423-891 Nut, Lock - Domed2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 64 of 97REAR SUSPENSION ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 65 of 97REAR SUSPENSION ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0504-372 Knuckle, Right Rear - Assembly (inc. 2-5)1 S1 0504-373 Knuckle, Left Rear - Assembly (inc. 2-5)1 S/P2 1402-027 Bearing, Wheel Hub2 S/P3 0423-423 Ring, Retaining24 0403-038 Collar, Suspension Bushing4 S/P5 0403-032 Bushing, Suspension8 S6 0504-440 A-Arm, Rear - Lower Right (inc. 7-8)1 S6 0504-441 A-Arm, Rear - Lower Left (inc. 7-8)1 S7 0403-115 Bushing16 S8 0403-114 Collar8 S9 0423-744 Nut, Lock14

10 8409-000 Screw, Cap411 0504-476 A-Arm, Rear - Upper Right (inc. 7-8)111 0504-477 A-Arm, Rear - Upper Left (inc. 7-8)112 1406-068 Guard, Boot - Right112 1406-069 Guard, Boot - Left113 0423-545 Screw, Body4 /P14 8409-075 Screw, Cap815 0502-811 Axle, Drive - Rear (inc. 16-17)2 S16 0441-893 Clip, Retaining2 S17 0436-276 Repair Kit, Boot2 S18 0441-587 Wrench, Spanner119 1603-889 Retainer, Spring2 /P20 0403-174 Spring, Suspension221 0404-057 Cam, Spring Adjuster222 0404-147 Shock Absorber - Rear (inc. 23-25)223 0403-182 Bushing, Double-Bonded224 0603-955 Bushing, Shock Absorber425 1603-219 Sleeve, Shock Absorber2 S26 0423-087 Washer227 8408-820 Screw, Cap2 /P28 8409-050 Screw, Cap229 0123-788 Cable Tie2 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 66 of 97SEAT ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 67 of 97SEAT ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 1506-937 Seat Assembly (inc. 2-9)1 S/P2 1506-209 Cover, Seat13 1506-208 Foam, Seat14 2406-144 Base, Seat - Assembly (inc. 5-6)1 S/P5 0406-879 Bumper, Seat - Rear26 0406-877 Bumper, Seat - Front4 /P7 0624-528 StapleAR /P8 1406-592 Spring, Seat Latch1 /P9 1506-156 Latch, Seat1

10 2506-848 Seat, Passenger - Assembly (inc. 11-20)111 2506-064 Seat, Passenger - Sub-Assembly (inc. 7 and

12-14)1

12 1506-816 Foam, Seat - Passenger113 1506-815 Cover, Seat - Passenger114 2406-110 Base, Seat - Inner115 2406-044 Base, Seat - Passenger116 1506-932 Bracket, Seat Support - Assembly117 2406-744 Handhold, Passenger - Right117 2406-745 Handhold, Passenger - Left118 8468-830 Screw, Machine619 8432-802 Nut, Hex620 8427-602 Nut, Lock421 0609-835 Switch, Handwarmer1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 68 of 97SECONDARY DRIVE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 69 of 97SECONDARY DRIVE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3423-069 C-Ring, Secondary Driven Output12 3423-191 Circlip, Front Drive Output1 /P3 3423-835 Collar, Front Drive Output (inc. 4)14 3423-836 Plate, Front Drive Output Collar15 3423-837 O-Ring, Front Drive Output16 3402-072 Seal, Output Shaft27 3423-194 Circlip, Front Drive Output Shaft1 S8 3423-845 Washer, Front Drive Output Yoke19 3004-209 Bearing, Front Drive Output1 /P

10 3004-576 Bolt, Front Bearing Housing1 S11 3403-160 Housing, Front Drive Output Shaft112 3423-838 O-Ring, Front Bearing Housing113 3403-216 Shaft, Secondary Output - Front1 /P14 3403-175 Bearing, Front Drive Output - Rear115 3423-023 Nut, Secondary Drive Output116 3005-372 Washer, Secondary Drive Bevel117 3403-157 Gear, Secondary Drive Bevel118 3423-549 Shim, Secondary Drive Bevel - SetAR19 3423-136 Nut, Secondary Driven Output120 3423-137 Washer, Output Shaft Gear121 3403-215 Gear, Secondary Driven Output1 /P22 3402-515 Bearing, Secondary Driven Gear1 /P23 3423-072 Ring, Secondary Driven Gear124 3403-158 Gear, Secondary Driven Bevel125 3403-161 Shaft, Secondary Output - Rear126 3402-017 Shim, 25 x 34 x 0.60 mmAR26 3402-018 Shim, 25 x 34 x 0.65 mmAR26 3402-019 Shim, 25 x 34 x 0.70 mmAR26 3402-020 Shim, 25 x 34 x 0.75 mmAR26 3403-217 Shim, 25 x 34 x 0.80 mmAR /P26 3402-022 Shim, 25 x 34 x 0.85 mmAR26 3402-023 Shim, 25 x 34 x 0.90 mmAR26 3402-024 Shim, 25 x 34 x 0.95 mmAR26 3423-421 Shim, 25 x 34 x 1.00 mmAR /P26 3402-028 Shim, 25 x 34 x 1.05 mmAR26 3402-029 Shim, 25 x 34 x 1.10 mmAR26 3402-030 Shim, 25 x 34 x 1.15 mmAR26 3402-031 Shim, 25 x 34 x 1.20 mmAR27 3403-210 Bearing, Rear Output Shaft1 /P28 3402-514 Flange, Rear Output Joint1 /P29 3423-028 Washer, Rear Drive Output Yoke130 3423-025 Nut, Rear Drive Output Yoke1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 70 of 97SECONDARY TRANSMISSION ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 71 of 97SECONDARY TRANSMISSION ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3423-821 Spacer, Driveshaft1 /P2 3446-031 Retainer, Driveshaft4 /P3 3403-142 Driveshaft1 S4 3403-143 Countershaft15 3446-380 Bushing, Driven Gear - Low16 3403-144 Gear, Driven - Low17 3403-145 Gear, Driven - High18 3403-146 Dog, Gear Shift - High19 3423-828 Spacer1

10 3403-147 Gear, Drive111 3423-370 Screw, Retainer412 3423-829 Washer113 3423-830 Spacer114 3402-979 Bearing1 /P15 3402-499 Bearing116 3423-831 O-Ring1 /P17 3403-148 Seal, Driveshaft1 /P18 3423-547 Bushing, Driven Gear119 3004-209 Bearing, Driveshaft - Left1 /P20 3402-219 Bearing, Countershaft - Left121 3423-832 Washer, Driven Gear - Right122 3423-833 Washer, Driven Gear - Left123 3423-191 Circlip1 /P24 3403-149 Shaft, Output125 3402-207 Spacer, Output Shaft126 3403-150 Bearing, Output Shaft - Right127 3530-051 Sensor, Speedometer128 3423-614 Screw, Machine1 S29 3403-151 Seal, Output Shaft - Left130 3004-209 Bearing, Output Shaft - Left1 /P31 3403-152 Gear, Reverse Idler132 3403-153 Gear, Reverse Driven133 3403-154 Dog, Select134 3446-380 Bushing, Reverse Driven Gear135 3423-828 Spacer, Reverse Select136 3423-262 Washer, Lock137 3423-266 Washer, Lock138 3403-155 Shaft, Reverse Idler139 3402-195 Washer, Reverse Idler Gear140 3403-156 Bearing, Reverse Idler Gear1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 72 of 97SHIFT LEVER ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 73 of 97SHIFT LEVER ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0402-843 Knob, Reverse Shift Lever1 /P2 0423-345 Clip, Push13 1402-576 Plate, Shift14 0423-357 Nut, Stamped45 0502-659 Lever, Reverse Shift16 0502-410 Spring, Reverse Shift Lever1 S7 0502-950 Axle, Reverse Shift Lever18 8424-602 Nut1 /P9 0423-182 O-Ring2 /P

10 0402-675 Axle, Pivot111 0423-299 O-Ring2 /P12 8408-812 Screw, Cap113 0423-087 Washer114 0624-250 Nut115 0423-648 End, Rod116 0423-649 Nut, Jam117 2406-201 Linkage, Shift1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 74 of 97STARTER CLUTCH ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 75 of 97STARTER CLUTCH ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-089 Clutch, Starter - Set (inc. 2)12 3403-090 Bearing13 3423-509 Bolt14 3403-091 Gear, Starter Idler - No. 215 3423-805 Pin, Starter Idler Gear No. 216 3403-092 Limiter, Starter Idler Gear No. 217 3423-806 Bushing, Limiter Gear Shaft28 3423-103 Washer2 /P9 3402-043 Bearing1 /P

10 3423-807 Circlip1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 76 of 97STARTER MOTOR ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 77 of 97STARTER MOTOR ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3545-020 Motor, Starter - Assembly (inc. 2-9)12 3008-094 Terminal Set, Brush (inc. 3)1 /P3 3008-164 O-Ring14 3008-095 Holder Set, Brush (inc. 5)1 /P5 3008-096 Spring, Brush46 3008-099 Washer Set17 3008-553 O-Ring2 /P8 3423-085 Through-Bolt29 3423-272 O-Ring1

10 3007-369 Screw, Cap2 /P11 3423-195 Nut1 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 78 of 97STEERING ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 79 of 97STEERING ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 8408-860 Screw, Cap42 0405-035 Cap, Steering Adjuster43 0423-505 Screw, Shoulder24 0505-484 Cap, Housing15 0405-138 Housing, Lower16 0405-139 Housing, Upper17 0505-451 Post, Steering1 S8 8408-816 Screw, Cap29 0602-233 Flange, Bearing1

10 0405-052 Bearing w/Inverted Oil Seal111 0423-073 Washer112 8409-020 Screw, Cap1 /P13 0505-499 Tie Rod - Assembly (inc. 14-20)2 /P14 0505-511 End, Tie Rod - Left-Hand Thread - Kit (inc.

15-16 and two No. 21-22)2 /P

15 0 End, Tie Rod - Left Hand Thread2 F16 0423-013 Nut - Left-Hand Thread217 0405-281 Tie Rod2 /P18 0505-510 End, Tie Rod - Right-Hand Thread - Kit (inc.

19-20 and two No. 21-22)2 /P

19 0 End, Tie Rod - Right-Hand Thread2 F20 8420-002 Nut - Right-Hand Thread2 /P21 0423-157 Nut, Lock422 0623-175 Pin, Cotter4



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 80 of 97STORAGE BOX ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 81 of 97STORAGE BOX ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 2506-806 Seat, Storage Box - Assembly (inc. 2-5)12 2406-768 Cover, Seat13 2406-765 Foam, Seat14 2406-762 Plate, Seat Back15 0624-100 StapleAR6 2506-820 Box, Storage - Assembly (inc. 7-12, twelve

No. 13, and 14-25)1 S

7 2506-802 Lid, Storage Box1 S8 2406-787 Seal, Storage Box Lid19 2506-799 Top, Storage Box1

10 2406-793 Seal, Storage Box Top111 2406-741 Bottom, Storage Box (inc. 12)112 1411-877 Decal, Warning - Storage Box113 8477-616 Screw, Machine1514 0423-889 Screw, Machine1015 2406-792 Latch, Storage Box Lid1 S16 0423-355 Screw, Shoulder417 0423-087 Washer818 2406-760 Hinge, Half w/Slot219 0623-675 Washer820 2406-761 Hinge, Half w/Tab221 2506-921 Brace, Top - Storage Box122 2506-922 Brace, Lid - Storage Box123 2406-907 Latch, Storage Box Top124 1411-725 Decal, Rear125 2406-843 Plug1026 2506-955 Brace, Seat Back127 8408-816 Screw, Cap428 2506-926 Bracket, Mounting - Safety Flag129 8424-602 Nut3 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 82 of 97TAILLIGHT ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 83 of 97TAILLIGHT ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0509-022 Taillight Assembly (inc. 2-4)12 0509-025 Housing, Taillight13 0409-056 Bulb, Taillight14 0409-057 Socket, Taillight15 0623-301 Screw, Self-Tapping2 /P6 8053-212 Washer, Lock - External Tooth2 /P



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 84 of 97THROTTLE BODY ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 85 of 97THROTTLE BODY ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-116 Body, Throttle - Assembly (inc. 2-12)12 3403-117 ISC Valve13 3423-812 O-Ring14 3403-118 Cover15 3530-048 Sensor - Assembly16 3423-813 Screw57 3423-814 Screw28 3403-119 Hose19 3403-120 Injector - Assembly (inc. 10)1

10 3423-815 O-Ring111 3403-121 Seal112 3403-122 Delivery Pipe113 3530-049 Sensor, Air Pressure114 3530-050 Holder, Air Pressure115 0487-032 Cable, Throttle1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 86 of 97THROTTLE CASE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 87 of 97THROTTLE CASE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0509-012 Case, Throttle - Assembly (inc. 2-9)12 3409-001 Lever13 3004-533 Screw, Cap1 S/P4 3004-447 Washer, Lock1 /P5 3003-030 Washer1 /P6 3423-014 Screw17 3423-327 Nut18 3423-199 Screw29 0409-048 Cover, Throttle w/Switch1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 88 of 97TRANSMISSION ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 89 of 97TRANSMISSION ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-130 Face, Fixed Drive12 3403-131 Face, Movable Drive13 3403-132 Seal, Movable Drive Face24 3423-843 Spacer, Movable Drive Face15 3403-133 Face, Fixed Driven16 3403-134 Face, Movable Driven17 3402-474 Spring, Movable Driven Face1 /P8 3402-475 O-Ring, Movable Driven Face29 3403-135 Seal, Movable Driven Face2

10 3402-477 Pin, Movable Driven Face411 3402-478 Spacer, Movable Driven Face412 3403-136 Plate, Movable Drive Face113 3402-756 Sheet, Movable Driven Face114 3402-481 Damper, Movable Drive Face415 3423-406 Nut, Driven Pulley Spring116 3402-482 Holder, Movable Driven Face117 3403-137 Roller, Movable Driven Face818 3423-819 Bolt, Drive Face119 3423-820 Bolt, Driven Face120 3403-138 Housing, Clutch121 3423-821 Spacer, Primary Shaft1 /P22 3423-822 Spacer, Clutch Housing123 3423-823 Cap, V-Belt Bearing124 3446-003 Clutch, One-Way125 3403-139 Centrifugal Clutch - Assembly126 3423-824 Retainer, Bearing227 3423-018 Screw, Bearing Retainer228 3423-501 Nut129 3423-825 Washer130 3402-221 Bearing, Clutch Housing - Left131 3403-140 Bearing, Clutch Housing - Right132 3423-831 O-Ring1 /P33 3403-173 Seal, Clutch Housing - Right134 3403-148 Seal, Clutch Housing - Left1 /P35 3423-826 Circlip, Clutch Housing1 /P36 3403-141 V-Belt1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 90 of 97WATER PUMP ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 91 of 97WATER PUMP ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 3403-128 Pump, Water - Assembly (inc. 2-11)12 3413-041 Impeller13 3005-909 Seal, Mechanical1 /P4 3406-143 Seal, Oil15 3423-816 O-Ring16 3423-772 Washer17 3423-817 Pin18 3423-185 Bolt19 3402-436 Washer1 /P

10 3423-818 O-Ring111 3007-511 Screw1 /P12 3403-129 Gear, Driven - Water Pump113 3004-521 O-Ring1 /P14 3423-091 Bolt1 S15 3007-370 Bolt1 /P16 3423-443 Washer117 3423-184 Circlip1 S18 3007-075 Fitting, Coolant Bypass119 3423-855 Clamp220 3410-022 Hose, Coolant Bypass1



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 92 of 97WHEEL AND TIRE ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 93 of 97WHEEL AND TIRE ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0423-557 Screw, Shoulder w/Loctite122 1436-164 Disc, Brake3 /P3 0502-599 Hub, Wheel - Front (inc. 4)2 S4 0402-974 Stud, Wheel Hub16 /P5 0502-601 Hub, Wheel - Rear - Left (inc. 4)1 S5 0502-599 Hub, Wheel - Rear - Right (inc. 4)1 S6 0423-607 Nut, Castle Flange47 0423-407 Pin, Cotter48 1402-424 Wheel - Front28 1402-425 Wheel - Rear29 0423-618 Nut, Mounting - Wheel16

10 1402-548 Tire - Front210 1402-549 Tire - Rear211 0402-064 Stem, Valve (inc. 12)412 0402-140 Cap, Valve Stem4



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 94 of 97WINCH ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 95 of 97WINCH ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 1441-704 Winch (inc. 2-3)12 0441-061 Cable, Winch13 1411-826 Decal, Warning14 8051-246 Washer, Lock45 8408-820 Screw, Cap4 /P6 0441-426 Hook, Winch w/Strap - Assembly (inc. 7-9)1 /P7 1441-131 Hook, Winch w/Strap1 /P8 1441-130 Pin19 1441-129 Cotter Pin1

10 0441-403 Roller, Winch1 /P11 8468-820 Screw, Machine212 0123-788 Cable Tie - 7.5 in.AR /P13 0445-068 Cable, Winch/Solenoid - Yellow114 0445-069 Cable, Winch/Solenoid - Blue115 0623-038 Nut w/Washer816 1441-112 Cable, Solenoid/Battery - Black117 1441-113 Cable, Solenoid/Battery - Red118 0441-060 Boot, Terminal319 0409-066 Solenoid1 /P20 8476-625 Screw, Machine221 0409-087 Switch, Control122 0409-034 Holder, Control Switch123 0409-106 Cover, Switch124 0423-593 Washer125 0423-382 Screw, Self-Tapping126 8464-560 Screw, Machine2



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 96 of 97WIRING HARNESS ASSEMBLY



2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 97 of 97WIRING HARNESS ASSEMBLY

Ref # Part Number Qty DescriptionS/P/F1 0486-261 Harness, Main (inc. 2-9)12 0486-164 Tether, Accessory Connector13 0530-008 Cover, Fuse Block14 0430-037 Holder, Fuse15 0430-034 Diode46 0430-045 Relay (4-Pin) - 20 Amp3 /P7 0430-032 Fuse - 10 Amp67 0430-031 Fuse - 15 Amp37 0430-030 Fuse - 30 Amp28 1411-920 Decal, Fuse Block19 0430-052 Relay - 30 Amp2

10 0123-788 Cable Tie - 7.5 in.AR /P11 8476-625 Screw, Machine712 0623-038 Nut w/Washer813 0445-058 Solenoid1 /P14 0445-062 Cable, Battery/Solenoid115 0445-064 Cable, Solenoid/Starter (inc. 16)116 0645-019 Boot, Terminal117 0645-327 Boot, Terminal118 0123-903 Cable Tie - 11.5 in.AR19 2506-759 Tray, Electrical (inc. 20 and three No. 11)120 2506-760 Shield, Heat - Assembly121 3430-063 Electronic Control Unit122 0623-362 Rivet, Reinstallable623 8050-217 Washer2 /P24 0409-089 Switch, Brake - Assembly125 0824-037 Regulator, Voltage1 /P26 0445-065 Cable, Battery/Ground127 3530-053 Coil, Ignition - Assembly1 /P28 8476-620 Screw, Machine229 3430-009 Seal, High Tension Wire1 /P30 3530-054 Cap, Spark Plug1 /P31 3409-031 Cover, Spark Plug Cap132 3409-030 Seal, Spark Plug Cap133 0423-493 Nut, Hex234 0409-064 Switch, Tilt Sensor135 8468-425 Screw, Machine236 0123-802 Washer2

0644-347 Wrench, Spark Plug1 F



Documents

Diagram(s) and/or PartsList(s) · 2008 ATV 700 EFI AUTOMATIC TRANSMISSION 4X4 TRV CRUISER BLUE (A2008TCT4CUSV)Page 10 of 97 CAM CHAIN ASSEMBLY Ref # Part Number Qty S/P/F Description