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DIAMOND
PRODUCTS
MAS0NRY SAW PARTS LIST
MODEL: CC800M
(April 2012)
PART#: 1800719
Intentionally Blank
Table of Contents
Description Page No.
1. Frame Group…………………………………………………… 4 - 5
2. Engine Group…………………………………………………... 6 – 9
3. Wiring Schematic for 5HP, 3 Phase, 230V & 460V Motors……10
4. Wiring Schematic for 7.5HP, 3 Phase, 230V & 460V Motors…11
5. Wiring Schematic for 7.5HP, 3 Phase, 575V Motor……………12 6. Models & Specifications………………………………………..13
Warranty
4
__________________________________CC800M PARTS LIST
DRAWING 1 FRAME GROUP
__________________________________
Diagram Number
Part No.
Qty. Req. Description
Diagram Number
Part No.
Qty. Req. Description
1 6030222 1 Frame Weldment Assembly 31 6030167 1 Friction Bearing
2 6030134 1 Block Saw Rail Assy 32 2900172 1 Screw, Round Hd., #10-24 x 1-1/4"
(Includes 3-6) 33 2501093 1 Bumper 1" Dia
3 6030129 2 Rails 34 2900016 1 Flat Washer, #10 SAE
4 2900591 12 Carriage Bolt, 1/4-20 x 3/4" 35 2900017 1 Lock Nut, #10-24 Nylon
5 2900009 19 Flat Washer, 1/4" SAE 36 6030112 1 Foot Pedal
6 2900010 12 Lock Nut, 1/4-20 Nylon 37 6047929 1 Adjustment Screw
7 6030239 1 Leveling Arm Assy 38 2900352 1 Woodruff Key, 5/32" x 3/4" Dia
(Includes 8-15) 39 6030113 1 Adjustment Shaft
8 2900672 1 Shoulder Screw, 3/8" Dia x 1/2" 40 2900193 1 Grease Fitting, 1/8 NPT x 45°
9 2900014 5 Flat Washer, 3/8" SAE 41 2500559 1 Extension Spring, 1-1/2" Dia
10 2900005 2 Cap Screw, Hex Hd., 3/8-16 x 1" 42 2900602 1 Eyebolt, 3/8" x 6"
11 2900006 2 Lock Washer, 3/8" Split 43 2900590 2 Clevis Pin, 1/2" Dia x 3-1/2"
12 2900018 3 Lock Nut, 3/8-16 Nylon 44 2900058 4 Flat Washer, 1/2" SAE
13 2900253 1 Shoulder Screw, 3/8" Dia x 3/8" 45 6030125 2 Pivot Plate
14 6030358 1 Leveling Arm Attachment 46 6030126 2 Spacer Bushing, 1/2" ID x 1" OD x 1"
15 6030357 1 Leveling Arm 47 2900262 4 Hair Pin Cotter, 3/8"
16 2900674 4 Cap Screw, Hex Hd., 3/8-24 x 1-1/2" 48 2502143 2 Set Collar, 1"
17 2900372 8 Carriage Bolt, M10 X 35 mm 49 6030376 2 Connection Rod
18 2500012 4 Bearing, Flange Block, 1" 50 6047931 1 Spacer Tube
18A 2900184 4 Grease Fitting, 1/4-28 x 45° 51 2500463 2 Hole Plug, 3/4"
19 2900304 8 Lock Nut, M10 Nylon 52 6030130 1 Conveyor Cart Assy
20 2500580 1 Drain Plug (Includes 5,30,53-62)
21 6030131 1 Splash Curtain Assy 53 6030124 1 Conveyor Cart
(Includes 22-23) 54 2900070 3 Wood Screw, Round Hd., #8 x 1"
22 6030165 1 Splash Curtain 55 6030164 1 Conveyor Cart Insert
23 2500816 3 Curtain Ring 56A 2501859 2 Wheel, Conveyor Cart (Grooved)
24 6030150 1 Foot Pedal Assy 56B 2506421 2 Wheel, Conveyor Cart (Flat)
(Includes 5,9,12,17,18,19,25-51) 57 2900310 3 Cap Screw, Hex Hd., M6 x 20mm
25 2500800 1 Handwheel 58 6030159 1 Measuring Stop
26 2900355 1 Lock Nut, 5/8-16 59 2900284 4 Lock Washer, 5/16" Internal Tooth
27 6047931 1 Spacer Tube 60 2900283 4 Hex Nut, 5/16-18
28 2900311 2 Cap Screw, Hex Hd., M6 x 25 mm 61 2900540 1 Thumb Screw, M6 x 30 mm
29 2500807 1 Bearing, Flange Block, 5/8" 62 6030022 1 Rip Guide
30 2900302 5 Lock Nut, M6 Nylon 6030023 1 Rip Guide (Blank)
63 6030021 1 Wrench, 3/4" Hex5
6
___________________________CC800M PARTS LIST
DRAWING 2ENGINE GROUP
___________________________
Diagram Number
Part No.
Qty. Req. Description
Diagram Number
Part No.
Qty. Req. Description
1 6030444 1 Blade Shaft Assy (Includes 2-15, 17) 31 2900312 3 Cap Screw, Hex Hd., M6 x 35mm
2 2900182 1 Cap Screw, Hex Hd., 1/2-20 x 1" 32 2900024 24 Lock Washer, 1/4" Split
3 6030008 1 Outer Flange 4" 33 2900009 33 Flat Washer, 1/4" SAE
6030314 1 Outer Flange 4" w/ Pin (7.5HP Baldor) 34 3200232 1 Tee, 1/4" Male Pipe to 1/4" Hose Barb
4 6030121 1 Blade Shaft Assembly 35 2900058 1 Flat Washer, 1/2" SAE
6030316 1 Blade Shaft w/ Inner Flange 36 3200233 1 Petcock 1/4" Female Pipe
5 6030009 1 Pivot Plate Assy (Includes 6-10) 37 6030155 1 Handle Weldment for 20" Guard
6 6030057 1 Pivot Plate 6030156 1 Handle Weldment for 24" Guard
7 6030367 1 Bearing, 1-3/8" ID x 1-5/8" OD x 3/4" 38 2500663 1 Rubber Grip
8 2400090 1 Retaining Ring, 1-3/8" Ext. 39 2900310 2 Cap Screw, Hex Hd., M6 x 25mm
9 2501173 2 Wave Disc Spring, 1" ID x 1-3/8" OD 40 6030223 1 Cutting Head Weldment
10 6030000 1 Blade Guard Pivot Spacer 41 2900595 2 Eyebolt, M10 x 70mm
11 2500012 2 Bearing , Flange Block 1" 42 2900321 3 Lock Washer, M10 Split
12 6030122 1 Switch Plate Pivot Spacer 43 2900014 17 Flat Washer, 3/8" SAE
13 6030120 1 Switch Plate Assembly 44 6040263 1 Belt Adjustment Assembly
14 2900372 4 Carriage Bolt, M10 x 35mm 45 6030065 1 Belt Guard Brace
15 2900304 11 Lock Nut, M10 Nylon 46 2900341 7 Cap Screw, Hex Hd., M6 x 16mm
16 2501092 1 Blade Pulley, 3.40 - 2 Groove x 1" Bore 47 6030180 1 Blade Shaft Cover Plate
(Electric Models Only) 48 6030153 1 Belt Guard Assembly (Electric Models Only)
17 6010169 5 Key, 1/4" Sq. x 1-1/4" (Includes 32, 33, 46, 49-51)
18 2501362 2 Blade Pulley, 3.20 - 2 Groove x 1" Bore 6030147 1 Belt Guard Assembly (Gas Models Only)
(Gas Models Only) (Includes 32, 33, 46, 49-51)
19 2501089 2 V-Belt, BX64 21/32 Wide Gripnotch 49 6030115 1 Belt Guard (Electric Models Only)
(Electric Models Only) 6030135 1 Belt Guard (Gas Models Only)
2501099 2 V-Belt, BX44 21/32 Wide Gripnotch 50 6030116 1 Belt Guard Bracket (Electric Models Only)
(Gas Models Only) 6030136 1 Belt Guard Bracket (Gas Models Only)
20 6030151 1 20" Blade Guard Assy (Electric) 51 2900544 11 Cap Screw, Hex Hd., M6 x 12mm
(Includes 21-36) 52 2600160 1 Engine, 8HP Honda
6030133 1 24" Blade Guard Assy (Electric) 2600116 1 Engine, 11HP Honda
(Includes 21-36) 53 2501210 1 Pulley, 2.70 - 2 Groove x 1" Bore
6030379 1 20" Blade Guard Assy (Gas) 54 2501098 2 V-Belt, BX28 21/32 Wide Gripnotch
(Includes 21-35, 124) 55 2900317 2 Cap Screw, Hex Hd., M10 x 45mm
6030386 1 24" Blade Guard Assy (Gas) 56 2900337 2 Cap Screw, Hex Hd., M10 x 50mm
(Includes 21-35, 124) 57 2700554 1 Muffler Cap/ Deflector (11HP Only)
21 6030143 1 20" Blade Guard 58 6048042 1 Oil Drain Hose Assembly
6030123 1 24" Blade Guard (Includes 59-63)
22 6030162 2 Hose, 20" Blade Guard 59 3200539 1 Fitting, M12X1.5 M. to 5/16" M. JIC Adapter
6030163 2 Hose, 24" Blade Guard 60 3200540 1 Fitting, 5/16" F. JIC to 1/4" Pushlock
23 6030356 1 Mounting Plate 61 6048044 1 Oil Drain Hose, 1/4" ID x 9"
24 2900217 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/4" 62 3200040 1 Fitting, 1/4" M. JIC to 1/4" Pushlock
25 2900022 9 Flat Washer, 5/16" SAE 63 3200006 1 Cap, 1/4" JIC
26 2900031 3 Lock Washer, 5/16" Split 64 2600260 1 Electric Motor, 5HP - 1 Phase
27 2900039 4 Lock Nut, 5/16-18 Nylon 2600262 1 Electric Motor, 5HP - 3 Phase
28 2900339 4 Cap Screw, Hex Hd., M5 x 12mm 2600261 1 Electric Motor, 7.5HP - 1 Phase
29 3200039 2 Clamp, 3/8" 2601709 1 Electric Motor, 7.5HP - 3 Phase
30 2900301 5 Lock Nut, M5 Nylon 2600048 1 Electric Motor, 7.5HP - 3 Phase - 380V
2600267 1 Electric Motor, 7.5HP - 3 Phase - 575V
7
8
___________________________CC800M PARTS LIST
DRAWING 2ENGINE GROUP
___________________________
Diagram Number
Part No.
Qty. Req. Description
Diagram Number
Part No.
Qty. Req. Description
65 6048229 1 Key, 3/16" Sq. x 1-1/4" (5HP) 100 2501193 1 Pulley, 4L-4.25 X 1" Bore
6010169 1 Key, 1/4" Sq. x 1-1/4" (7.5HP) 101 2900057 2 Cap Screw, Hex Hd., 3/8-16 x 3-3/4"
66 2501090 1 Pulley, 4.50 - 2 Groove x 1-1/8" Bore (5HP) 102 6030161 1 Jack Shaft Holding Plate
2501091 1 Pulley, 4.50 - 2 Groove x 1-3/8" Bore (7.5HP) 103 2900006 4 Lock Washer, 3/8" Split
2505152 1 Sheave, 3.55 - 1-3/8" Bore (7.5HP - 24" Blade) 104 2900035 2 Cap Screw, Hex Hd., 3/8-16 x 3"
67 2900333 3 Cap Screw, Hex Hd., M10 x 25mm 105 2900302 4 Lock Nut, M6 Nylon
68 2900008 2 Cap Screw, Hex Hd., 1/4-20 X 1" 106 6030148 1 Belt Guard Assembly (Gas Only)
69 2800085 1 Transformer, 115V (1 Phase Motor Only) (Includes 32, 33, 51, 107-110)
70 2800254 1 Ammeter, 0-40AC (1 Phase Motor Only) 107 2900310 4 Cap Screw, Hex Hd., M6 x 20mm
71 6030132 1 Water Pump Assy. (1-Phase Electric Only) 108 2900083 4 Fender Washer, 1-1/4" OD x 1/4"
(Includes 72-75) 109 6030138 1 Belt Guard Bracket
6030141 1 Water Pump Assy. (3-Phase Electric Only) 110 6030137 1 Belt Guard
(Includes 72-76) 111 2703124 1 Starter Box(5 & 7.5 HP, 3 Phase Motors)
72 2600220 1 Submersible Water Pump, 300GPH, 115V (Includes 111A-111L)
2600273 1 Submersible Water Pump, 300GPH, 220V 111A 2702419A 1 Starter Box (Base)
73 3200231 1 Fitting, 1/4" F. Pipe to 1/4" Barb 111B 2702418A 1 Starter Box (Cover)
74 6030035 1 Hose, Water Pump, 40" 111C 2800245 1 Reset Button, Red
75 3200019 1 Fitting, 1/4" M. Pipe to 1/4" Barb 111D 2800461 1 Push Button, Stop
76 2800230 1 Plug, 15 Amp, 250 Volt 111E 2800322 1 Start Button
77 6030154 1 Water Pump Assembly (Gas only) 111F 2800348 1 Contactor Coil, 220V A.C.
(Includes 25, 26, 28, 30, 78-92) 111G 2800462 1 Contact Block N.C.
78 6030174 1 Diaphragm Water Pump Assy 111H 2800349 1 Overload Relay, Furnas, 13-27 Amps
79 2500922 1 Pulley, 3L-3.50 X 1/2" Bore 111J 2900087 2 Cap Screw, Soc. Hd., #10-32 x 5/8"
80 2702175 2 Port Fitting, 1/2" Barb (90°) 111K 2900121 3 Cap Screw, Soc. Hd., #10-32 x 3/8"
81 3200052 1 Hose, Clear Braid, 3/8" ID 111L 2702417A 1 Starter Box Back Panel
82 3200030 3 Fitting, 1/4" M. Pipe to 3/8" Barb 112 6030142 1 Starter Box Assy(5 & 7.5 HP, 3 Phase Motors)
83 2500927 1 V-Belt, 3L-240 (Includes 25,27,111,113-122)
84 2900545 1 Eyebolt, M8 x 80mm 113 2900676 1 Screw, Pan Hd., M4 x 8mm
85 2900343 1 Hex Nut, M8 114 2900677 1 Lock Washer, #8 Split
86 2900217 1 Cap Screw, Hex Hd., 5/16-18 x 1-1/4" 115 2800315 1 Grounding Lug
87 2900019 1 Cap Screw, Hex Hd., 5/16-18 x 1-3/4" 116 6030183 2 Switch Plate
88 2501395 1 Holding Bracket 117 2900508 2 Cap Screw, Hex Hd., 5/16-18 x 1-1/2"
89 2501373 1 Inlet Strainer, 1/2" NPT 118 2800151 1 10/4 S.O. Cord x 8'
90 3200234 1 Fitting, 1/2" M Pipe to 3/8" Pushlock 119 2800378 1 14/6 S.O. Cord X 8'
91 3200474 1 Valve, Water Flow 1/4" NPT 120 2800041 2 Connector,3/4 Cord 90 Deg.
92 2500926 1 Ultra Flow Bulb 121 2800079 2 Washer, Doughnut #68307
93 6030149 1 Jack Shaft Assembly (Gas only) 122 2800050 2 Lock Nut, 3/4" Sealing
(Includes 15,17,18,32,33,41-43,46,94-105) 123 1800810 1 Voltage Label, 230V
94 6030139 1 Jack Shaft Guard 1800811 1 Voltage Label, 460V
95 2501100 1 Pulley, 5.00 - 2 Groove x 1" Bore 1800812 1 Voltage Label, 575V
96 2900184 2 Grease Fitting, 1/4-28 x 45° 124 3200031 1 Fitting, 1/4" F. Pipe - 3/8" Hose Barb
97 2500732 2 Pillow Block Bearing, 1" 125 2801224 1 Grounding Bushing98 6030157 2 Jack Shaft Bearing Spacer 126 2900121 1 Cap Screw, Soc. Hd., #10-32 x 3/8"99 6030158 1 Jack Shaft 127 2505156 1 Bushing, 1-3/8 Bore (7.5HP with 24" Blade)
9
10
11
12
Models & Specifications
Blade Capacity: 20” & 24” Maximum Depth of Cut: 8” & 10” Respectively Arbor Size: 1” Blade Drive: Matched set of premium gripnotch V-belts Electric Models:
Mod
el
Mak
e
HP
Phas
es
Vol
tage
Her
tz
Am
ps
RPM
at
Mot
or
Out
put
Shaf
t
RPM
at
Bla
de
Shaf
t
Bla
de
Size
CC850-E1-20 5 1 230 23 20”
CC850-E3-20 5 3 230/460 13.4/6.7 20”
CC875-E1-20 7.5 1 230 32 20”
CC875-E1-24 7.5 1 230 32 24”
CC875-E3-20 7.5 3 230/460 20.4/10.2 20”
CC875-E3-24 7.5 3 230/460 20.4/10.2 24”
CC875-E3-20-575V 7.5 3 575 8 20”
CC875-E3-24-575V
Baldor
7.5 3 575
60
8
1800 2100
24”
Gas Models:
Mod
el
Mak
e
HP
Fuel
C
apac
ity
Oil
Cap
acity
Air
C
lean
er
RPM
at
Mot
or
Out
put
Shaf
t R
PM a
t B
lade
Sh
aft
Bla
de
Size
CC809H-20 9 @ 4000RPM 20”
CC813H-20 13 @ 4000 RPM 20”
CC813H-24
Honda
13 @ 4000 RPM
.95 Gal. .63 Qts. Cyclone 3600 2100
24”
13
NOTES
14
NOTES
15
333 Prospect Street, Elyria, Ohio 44035 (440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com Printed in U.S.A.
EQUIPMENT AND PARTS WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer. In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly. Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
Cover PageTable of ContentsFrame Group DwgFrame Group Parts ListEngine Group DwgEngine Group Parts List 1Engine Group Parts List 2Wiring 5HPWiring 7.5HPWiring 7.5HP, 575VModels & SpecificationsWarranty