DIGITAL CONTROLSYSTEMS

Allengine&turbinetypesandpowerranges

Electronicfuelinjectioncontrols

Controlsforconventionalinjection

Marine,locomotive,vehicleandstationaryapplications

Widerangeofsystemcomponents

Allcomponentsfromonesupplier

For Diesel, Gas & Dual-Fuel Engines,Generators & Turbines

Engine & Turbine Management

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Proven reliability

High flexibility

Long life cycle

High performance

One configuration software for all systems

All components from one supplier

Any size, type or make of machine

DIGITAL CONTROL SYSTEMSComprehensive rangeHEINZMANN‘s digital control systems are acknowledged for their high flexibility, which meets all customer needs and requirements. They are known for their long life cycle and proven reliability and can be used for any size, type or make of machine. All digital control units in the HEINZMANN range offer excellent governing performance.

Our strength is customised solutions tailored to your particular application, which we offer besides our standard system solutions. This includes solutions for electronic fuel injection as well as for conventional injection. They are used for marine, locomotives, power management and industrial vehicles.

HEINZMANN develops, produces and distributes all system components like controls, actuators, injectors and sensors. With the HEINZMANN DcDesk configuration & visualisation software the user can configure and adjust the entire range of our digital controls. This grants optimal adaption to multiple applications. Thus our customers benefit from a wide range of complete solutions from one supplier.

SYSTEM SOLUTIONSAlongsidethecontrolunitasthecoreofeverycontrolsolutionHEINZMANNdeliversallsystemcomponentsconsistingofactuatorsorinjectorsandawiderangeofsensorsandpick-ups.ThusHEINZMANNcontrolsystemscoverenginesofanypowerrange,combiningacontrolunitwithanadequateactuatororinjector.Thecontrolsdifferincontrollableenginepowerrangeandnumberandtypeofinputsandoutputs.

Theconventionalsolutionsareavailablewithrotary,linearorelectro-hydraulicactuators,providingapositionfeedbackforaccurateactuatorcontrol.

AllsystemsperformexternalcommunicationviaCANprotocol.Mostofthecontrolunitsareavailableindifferentdegreesofprotectionfordirectmountingorswitchcabinetinstallation.TheyguaranteeeconomicalandindividualsolutionsforOEMs,packagersandretrofitcustomers.

All engine types: diesel, gas, dual-fuel engines and gensets

All turbine types: gas, water and steam

Governing, control & monitoring: speed, load, ignition, knock, emission and electric power generation

Application range: power generation, locomotive, marine, industrial vehicles

Benefits MODULAR UNIVERSAL CONTROLS

XIOSWithXIOS,HEINZMANNpresentsanentirelynewgenerationofcontrollerandmonitoringunit.

Unlikeconventionalcontrollers,theapplication-specificconfigurablemodularXIOSpackageoffersapreviouslyunmatchedbreadthoffunctionsandfeatures.XIOSisbasedonadvancedcontroltechnology:torelievetheCPU,alogicchip(FPGA)developedbyHEINZMANNtakescontrolofallI/Ofunctionality,leavingmorecomputingpowerforPLCfunctionsorprocessorintensiveregulationtasks.Specificadaptiontoapplicationisachievedbyavarietyofplugonmodulestailoredfordifferenttasks.

Theresultisascalable,veryflexibleandcosteffectivecontrolunit,whichfeaturesvariousandnumerousI/Os.Additionalfactorsarecustomconfigurationandmultifunction.XIOScontrolsandmonitorsmanifolddifferenttypesofengines,suchasdiesel,gasanddual-fuelenginesplusgeneratorsandturbines.

Multifunctional and modular universal engine controller and expanded I/O system

XIOS UC 1

ELECTRONIC FUEL INJECTION CONTROLS

DARDANOS MVC seriesTheDARDANOSunitsaredesignedasuniversalspeedcontrollersforengineswithelectronicallycontrolledinjectionsystems.Thesecontrolunitsdrivesolenoidactivateddieselandgasinjectionsystems.Injectiontiminganddurationcanbemappedaccordingtoenginedesigner’srequirements.

Range of EFI controls, 6, 8 and up to 24 cylinders

DARDANOS MVC 01-24

DARDANOS MVC 03-8

DARDANOS MVC 04-6

Common rail componentsHEINZMANNdeliversthefullpackageforcompletecommonrailinjectionsystemslikeHDP-K4plusinjectors,high-pressurepumps,railsandhigh-pressurepipes.

For further information please refer to the leaflet ODYSSEUS Common Rail Solutions.

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DIGITAL CONTROLSHEINZMANNdigitalcontrolunitsforconventionalinjectionareuniversallyapplicablefordieselengines,gasenginesandotherprimemovers.Inadditiontotheirbasicpurposeofspeedcontrol,thesegovernorsarecapableofperformingamultitudeofothertasksandfunctions.CombinedwithHEINZMANN‘spowerfulandprovenactuatorstheyofferreliablesystemsforenginecontrolandmanagement.

PRIAMOS DC 1-03 / DC 1-04Digitalcontrolformediumandlarge-sizedenginesandturbinesinaIP55enclosurethatcandriveHEINZMANN’smostpowerfulactuatorsratedupto300Nmtorque.ConfigurablewithprogramsoftwareDcDesk.IthasassignableI/Oswithdedicatedcableharness.ExternalcommunicationviavariousCANprotocols.WiththePRIAMOSvariantDC1-04amaximumofeven3actuatorscanbecontrolled.

Speed control unit for medium and large engines and turbines

DC 1-03

HELENOS DC 2-02HEINZMANN’sdigitalcontrolformedium-speedenginesandturbines.TheHELENOSunitformsthecorecontrolofapplication-dedicatedsystemsformarine,locomotiveandturbineapplications.ExternalcommunicationviavariableCANprotocolsandModbus.

Speed control series for medium speed engines and turbines

DC 2-02

ORION seriesORIONisagenerationofHEINZMANNdigitalcontrolsystemsforsmallandmedium-sizedengineswithanoptimalprice-performanceratioandhighefficiency.

ORION DC 7

HEINZMANN’sDC7isadigitalspeedcontrolforindustrialvehicleapplication.Robustandenduring,resistanttoanysubstanceinengineenvironment.Besidesspeedcontrolitprovidesvariousadditionalfunctions.

Speed control for on and off-road vehicle diesel engines

DC 7

ORION DC 9

DC9isahighlyefficientandflexiblebutstillcost-effectivespeedcontrolunitwithfirst-ratecontrolperformanceonsmallandmedium-sizedcombustionengines.

Speed control for small and medium-sized engines

DC 9

ORION DC 10

TheORIONDC10controlunitwithprotectiondegreeIP66ismeantfordirectenginemounting.Smallinsize,extremelyenduringwithtailor-madefunctionalitybuteconomicallyadvantageous,itisidealforspeedcontrolofsmallcombustionengines.

Speed control for direct mounting at small combustion engines

DC 10

ORION DC 12

DC12isHEINZMANN’slatestmemberoftheORIONfamilyandcanbeusedforsmallandmedium-sizedhigh-speedengines.

Thishighlyefficientspeedgovernorisbasedona16-bitmicroprocessor.Smallinsizeitisintendedfordirectenginemounting.

Speed control for direct mounting at small and medium-sized engines, 4Q-operation

DC 12

Viking35TheViking35ECUoftheHEINZMANNsubsidiaryREGULATEURSEUROPA,alongwithitsVikingVisionuserinterface,providesthecoreplatformforcombinedenginemanagement.WithitslargeandexpandablerangeofconventionalI/Osandcommunicationports,Viking35ismorethanjustagovernor;itcanbeprogrammedtodoallenginemanagementfunctionsandcontrolassociatedplant,inoneintegratedandcosteffectivepackage.TheViking35ECUiscomplementedbyarangeofhydraulicactuators,specificallythe2231servoactuator,whichprovidesaballheadmodeformanualspeedsettingintheeventofpowersupplyfailure.

Speed control and engine management system for propulsion, traction and genset application

Viking35

PANDAROS DC 6HEINZMANN’ssmallbutpowerfuldigitalcontrolforhigh-speedengines,whichdrivesHEINZMANNactuatorsratedupto30Nmtorque.

High-speed engine controls for small engines

DC 6

PANDAROS DC 6.200TheDC6.200isHEINZMANN’slowcurrentversionofdigitalPANDAROScontrols.Withassistingactuatorsystemsofhydraulictypeforinstancetorquesupto20Nmarepossible.DC6.200hardwareiswelladaptedforsmallactuatorcurrentsthereforeitcomprisesanappropriatesoftwareversion.

Low current high-speed engine control for small engines

DC 6.200

DC 8HeartofthedigitalcontrolDC8isaveryrapidandhighlypowerfulmicroprocessor.

DC8providesspeedgovernorfunctionsaswellaspositionerabilities.BesidesthatDC8canbeappliedasperipheralmoduleincontrolsystemstoextendI/Oabilitiesofmaincontrolleranddriveanotheractuator.

Speed control with positioner abilities

DC 8

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GENERATOR CONTROLS

XIOSGenSet

ThenovelXIOSGenSetcontrollerisanall-rounderforanygeneratorsystemapplication:itcombinesallrelevantbenefitsofacombustionenginespeedgovernorwithageneratorcontrol.

Onlyonecentralcontrollerisneededforcontrolandmonitoringoftheentiregensetsystem.

All in one engine & generator control

XIOSGenSet

THESEUS DGM-02HEINZMANN’sdigitalgeneratorcontrol,managementandprotectionsystem.Suitableforstand-aloneandmains-paralleloperationwithrealkWandreactivekVARloadmanagementfunctionsforsoftloading,loadsharingandimport/exportcontrol.ExternalcommunicationviaCANprotocolsorModbus.

Range of generator controls

THESEUS DGM-02

INTEGRATED GOVERNORSTherangeofintegratedgovernorscombinesthefunctionalityofHEINZMANNactuatorsandspeedgovernorsinacompactunit,therebyensuringflexibilityinmountingpositionsandinterchangeabilitywithotherproprietaryunits.

DG 2080.11CombinationofdirectactingStG2080actuatorandDC11digitalgovernor,deliveringprecise,fastcontrolatlowconsumption.

Direct mounted acutator with integrated speed controller

DG 2080.11

ORION DG 3005.10 / DG 3010.10 CombinationofactuatorStG3005/3010withspeedcontrollerDC10fordirectmountingonsmallenginesandapplicableinmanyfieldsofusee.g.operatingbutterflyvalves,pumprods,etc.

Speed control unit for small engines integrated in actuator

DG 3005.10

ORION DG 3010.10 / DK50DG3010.10/DK50fromtheORIONseriesisintendedforuseonsmallandmedium-sizedgasengines.

Throttle valve with integrated positioner

DG 3010.10

StG EC 40 / StG EC 250Combiningthecapacitiesandfeaturesofbrushlessactuatorswiththefacultiesofahigh-gradedigitalspeedcontroller,thesegovernorsaredesignedforapplicationsthatrequirebothlargeregulatingpowersandoutstandingcontrolperformance.

Alargenumberofinputsandoutputsofferagreatvarietyofcontroloptionsandallowstoinvolvealotofrelevantsignalsinthecontrolfunctions.

Í 40/250NmÍ Powersupply24VDC/48VDCÍ DegreeofprotectionIP66

Enhanced torque positioner

StG EC 40

DUAL-FUEL CONTROLS

ARTEMIS series ARTEMISDual-FuelControlSystemsarebasedonHEINZMANN’sprovengasenginecomponentsandensureaperfectgas-airmixturequalityandhighconversionratios.Thegasvalvecontrolledvariantaswellasthegasmixerbasedsystemsaresuitableforstationaryapplicationsaswellasheavy-dutyvehicles.

Two variants of dual-fuel controls customisable for any engine type and application

Range of dual-fuel ECUs

GAS ENGINE CONTROLS

KRONOS air-fuel ratio control systemsTheKRONOSproductsystemscomprisedifferentsolutionsforair-fuelrationcontrolaswellasspeedloadcontrol.Youaresuretofindasolutiontomeetyourrequirements,independentofenginesize,specificapplication,operationaldemandsandemissionrequirements.

KRONOS 20 electronically controlled system

KRONOS20isanelectronicallycontrolledAFRtrimcontrolsystemthatallowsspeed/loaddependentlambdavaluestobesetwithinacertainrange,therebyimprovingtheenginebehaviourunderalloperatingconditions.Inclosedlooplambdaismaintainedbytheengineoutputsignal.Variationsinambientconditions(suchasgasqualityandpressure)arefullycompensated.

AFR control unit

KRONOS 20

KRONOS 30 full authority system

TheKRONOS30Misafullauthorityairfuelratiocontrolsystemincludingspeed/loadcontrol.Themodularconceptisveryflexibleandcanbeextendedtoaccommodateapplicationswithlargervariationsingas,engineandambientparameters.AtthecoreofthesystemthereisELEKTRA,ahigh-precisegasmeteringunitaspartofanairfuelratiocontrolsystem.Itisavailableindifferentconfigurations.Withitsintegratedcontrolleritcanbeextendedtoastand-alonelambdacontrolsystemforanygasquality.

Stand-alone lambda control system

ELEKTRA

StG EC 250

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ACTUATORSHEINZMANNprovidesawiderangeofactuatorsincludingdirectworkingactuators,actuatorswithgearsandactuatorswithintegratedpositioningelectronicsandbrushlessmotors.

HEINZMANN’slargerangeofactuatormodelscoverspracticallyanyapplicationandsector.Thismeansthatcustomersfindaproducttailoredtotheirexactrequirements.

For more information please refer to www.heinzmann.com or actuator leaflet.

KRONOS 40 injection based system

KRONOS40isaspeed/loadcontrolsystemforgasengineswithgasinjectionvalvescontrolledbysolenoidvalves.Thesystemcanhandlecylinderoutputsfrom100kWto1MWandupto20cylinders.

Direct gas injection with solenoid valve

EFI control unit

MEGASOL gas admission valve

PHLOX control units IC seriesPHLOXcontrolunitsarehighlyflexiblehigh-energycapacitysparkignitioncontroldevices.

ItsflexibilityandI/Opossibilitiesalloweasyintegrationintoanygasenginemanagementsystem.

Ignition control versions for 8, 12, 16 or 24 cylinders

Advanced spark ignition with FlexSpark Technology

PHLOX II control unit with ignition coils

ARIADNE knock controlUsedaspartofagasenginemanagementsystem,ARIADNEcanactonignitionAFRandloadgoverning,implementingareal-timeknockcontrol.Itoffersadvantagesintermsofengineprotection,performanceandcost.

Knock control unit

ARIADNE

COMMUNICATION TOOLS

DcDesk 6.0 configuration softwareHEINZMANN’SWindows®basedsoftwaretobeusedwithourdigitalcontrols.Itsupportssystemconfigurationandparametersettingsandallowsprogrammingcontrolfunctions.Additionally,itprovidesvariousdisplayandrecordingfunctionsasforexampleerrorlogstoassistmonitoringandsystemdiagnosis.

DcDesk

PANOPTES HMIPANOPTESstandsforHEINZMANN’sHumanMachineInterface(HMI)device.Thisdisplayandoperatingdeviceissuitableforintegrationincabinetdoorsandcontrolpanels.

PANOPTES HMI

Hand-held programmerHEINZMANN’scost-effectivealternativefordigitalcontrolaccessibilityforconventionalcontrolunits.Allcontrolparameterscanbeadjusted,allmeasurementscanbedisplayedinaneasyway.Itisalsohelpfulforafastdiagnosisoferrors.

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StG3005 53° 0.30Nm(spring) 0.18Nm 4Q 2Q 4Q 2Q 4Q

StG3010 50° 0.60Nm(spring) 0.36Nm 4Q 2Q 4Q 2Q 4Q

StG1 68° 0.9Nm 0.3Nm

StG2 68° 1.4Nm 0.45Nm

StG1.5 72° 1.5Nm 0.75Nm 4Q

StG3 72° 3Nm 1.5Nm 4Q

StG2010 36° 2Nm(spring) 1Nm 4Q 4Q 4Q 4Q

StG2010 68° 1.4Nm(spring) 0.7Nm 4Q 4Q 4Q 4Q

StG2040 36° 7.4Nm(spring) 3.7Nm 4Q 4Q 4Q 4Q 4Q 4Q

StG2040 68° 5.6Nm 3.4Nm 4Q 4Q 4Q 4Q 4Q 4Q

StG2080 36° 11Nm(spring) 5.5Nm 4Q 4Q 4Q 4Q 4Q 4Q

StG2080 68° 8.4Nm(spring) 4.2Nm 4Q 4Q 4Q 4Q 4Q 4Q

StG2120 68° 13Nm 4.3Nm 4Q 4Q

StG6-01 36° 4Nm 1.4Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q

StG6-02V 36° 6Nm 2Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q

StG10 36° 10Nm 3.3Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q

StG16 42° 15Nm 5Nm 4Q 4Q 4Q 4Q 4Q 4Q 4Q

StG30 42° 31.5Nm 10.7Nm 4Q 4Q 4Q 4Q 4Q

StG30.90 90° 31.5Nm 10.7Nm 4Q 4Q

StG40 42° 44Nm 14.5Nm 4Q 4Q 4Q 4Q

StG40.90 90° 44Nm 14.5Nm 4Q 4Q

StG64 42° 64Nm 21Nm 4Q 4Q 4Q 4Q

StG90 42° 90Nm 30Nm 4Q 4Q 4Q 4Q

StG180 42° 180Nm 60Nm 4Q 4Q

LA25 19.5mm 25N 20N 2Q 2Q 2Q

LA30 15.5mm 30N 24N 2Q 2Q 2Q

LA35 12.5mm 35N 28N 2Q 2Q 2Q

HP 03-03

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Diesel engine managementFormorethan100years,HEINZMANNhasbeendrivingforwardthetechnologicaldevelopmentsindieselenginemanagement.Eversince,ourexpertiseandinnovativenesshaveservedtooptimiseengineperformanceandreduceoperationalcostsaswellastheimpactontheenvironment.Well-knownmanufacturersworktogetherwithHEINZMANNtodevelopsophisticatedcontrolsystemsformedium-sizedandlargedieselengines.Dealingwithallenginetypesandtechnologies,wearespecialistsincontroltechnologyforbothmechanicalandelectronicinjection,andoffercompletecommonrailsystems.

Gas engine managementHEINZMANNoffersacompleteproductrangeforgasenginemanagement,bothasmodularcomponentsandasfullyintegratedenginemanagementsystems.Knownfortheirreliabilityanddurability,thesecontrolsystemsarehighlyflexibleandsuitableforanysize,typeormakeofgasengine.

Withstandardproductsaswellaswithapplication-tailoredsolutions,HEINZMANNseekstoprovidetheperfectsystemforeverycustomer‘srequirements.

APPLICATIONS Dual-fuel management Conversionfromdieseltodual-fuelcombustionhappensfortwomainreasons:Thereductionoffuelcostsandthereductionofemissions.HEINZMANNdual-fuelsystemsrelyonprovencomponentsandoffersolutionsforthespecificrequirementsofstationarygensets,compressorapplications,vehiclesandengines.Throughprecisecontrolofdieselandgasmeteringtheyensureoptimalperformanceinbothdieselanddual-fuelmode.

Turbine control TheHEINZMANNGroupincludestwoexperiencedspecialistsintubingcontrol.

HEINZMANNUKdevelops,producesandimplementscontrolsystemsworldwideforalltypesofturbines,inparticulargasturbines.InadditiontotheprovenHEINZMANNcontrollers,theseincludehardcomponentssuchasactuators,pumpsandvalves.

HEINZMANNAustraliafocusesonthecontrolofsteamturbinesandgeneratorcontrol.OneoftheirtopproductsisSi-TEC(SmartIntegratedTurbine&EngineControl),adigitalcontrollerwithfullyintegratedautomaticsynchroniserandkW/kVArgeneratorcontrolwithover4000installedsystemsworldwide.

TheconsistenttechnologicalapproachisbasedonthecomprehensiverangeofHEINZMANNactuationandgoverningcomponents,broughttogetherinsystemsforgoverningandfuelcontrol,supplementedbymonitoringandprotectionfunctions.Fullturnkeysolutionsforsafeareathroughtofullhazardousareasystemsaresupplied,installedandcommissioned.

Digital genset managementGensetmanagementsystemsbyHEINZMANNandgroupmemberREGULATEURSEUROPAarebasedaroundtheTHESEUSandViking35digitalcontrollers.Encasedintoindustrystandardpanels,systemsmayincorporatePLCs,HMIsandenhancementssuchasModbusandintegratedspeedcontrol.

Marine applicationsHEINZMANNoffersacomprehensiverangeofenginecontrolsystemforallkindofships.Fordecades,thegroupmembercompaniesHEINZMANNAutomationandREGULATEURSEUROPAhavesuppliedthecivilianandmilitaryshippingindustry.Theyofferstandardsolutionsaswellascustomer-specificdevelopmentprojects.ThequalityandreliabilityofHEINZMANNsystemsisvaluedbycustomers,andtheirsuitabilityforuseinshipsiscertifiedasamatterofcoursebywell-respectedclassificationsocieties.

Traction control systemsWithHEINZMANNandREGULATEURSEUROPA,thecorporategroupincludestwolong-standingspecialistsforcontrolofpropulsionenginesinrailtractionapplications.Availableforeithermechanicalorelectronicfuelinjection,thesetractioncontrolsystemsoperateindiesel-electricanddiesel-hydrauliclocomotivesworldwide.TheflexibleconfigurationandhighgoverningqualitymakeHEINZMANNsystemsasought-afterretrofitsolutionfordiesel-electriclocomotives.

Control systems for industrial vehiclesHEINZMANNsystemsmeetthechallengessetbythedemandingconditionsofuseencounteredbyconveyor,constructionandheavy-loadvehicles.Theproductrangeincludescommonrailsystems,solutionsfordual-fuelconversionandemissioncontrolsystemsfromCPKAutomotive.Thisishow,asanabsolutespecialistindieselenginemanagement,HEINZMANNhascometoshapetheenginetechnologyofthefuture.

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Australia Heinzmann Australia Pty Ltd

GeebungQLD4034

Phone:+61738683333info.au@heinzmann.comwww.heinzmann.com.au

ChinaHeinzmann Power Control (Jiaxing) Co. Ltd.JiashanPhone:+8657384661358hzm-china@heinzmann.com

GermanyCPK Automotive GmbH & Co. KGMünsterPhone:+492512394850info@cpk-automotive.comwww.cpk-automotive.com

Great BritainHeinzmann UK Ltd.MiddlesbroughPhone:+441642467484info@heinzmannuk.comwww.heinzmann-turbine-controls.com

Regulateurs Europa Ltd.Colchester,EssexPhone:+441206799556sales@regulateurseuropa.comwww.regulateurseuropa.com

HEINZMANNGroup

Quality & Precision since 1897

The Group started in 1897 with

Heinzmann GmbH & Co. KG,

and now includes

HEINZMANN UK,

HEINZMANN China,

HEINZMANN Korea,

HEINZMANN India,

HEINZMANN Australia,

HEINZMANN AUTOMATION,

REGULATEURS EUROPA,

and CPK Automotive as

member companies.

The HEINZMANN Group

operates numerous global

subsidiaries, including eight

production sites and an

international distributor

network.

Our product portfolio

comprises engine

management system

solutions, as well as exhaust

gas aftertreatment solutions,

for industrial combustion

engines and turbines. It also

encompasses automation

systems, primarily for the

shipping industry.

Further representations: www.heinzmann.com/representations

HEINZMANN Subsidiaries

Head OfficeGermanyHeinzmann GmbH & Co. KGSchönau

Phone:+49767382080info@heinzmann.dewww.heinzmann.com

IndiaHeinzmann India Private Ltd.PunePhone:+919822069508s.jog@heinzmann.in

KoreaHeinzmann / Regulateurs Europa Korea Pte. Ltd.UlsanPhone:+82522277673heinzmann@korea.com

The NetherlandsRegulateurs Europa B.V.RodenPhone:+31505019888sales@regulateurs-europa.comwww.regulateurseuropa.com

NorwayHeinzmann Automation ASNarvikPhone:+4776961080post@heinzmann.nowww.heinzmann.no

South AfricaHeinzmannStellenboschPhone:+27826898100diemont@worldonline.co.za

UkraineHeinzmann / Regulateurs EuropaKievPhone:+38443319675hzm-kiev@hzm.com.ua

USAHeinzmann / Regulateurs Europa America Inc.FortCollins,COPhone:+19704841863info.usa@heinzmann.com

Head office Subsidiaries Subsidiaries with production facilities Distributors and dealers

www.heinzmann .com