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Digital ValidationNX ElectromechanicalNX ElectromechanicalSimulation
Siemens PLM Software
SPLM BENELUX
Agenda
Who is Siemens PLM
NX Simulation OverviewTopics
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Agenda
Who is Siemens PLM
NX Simulation OverviewTopics
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
The PLM Portfolio of Solutions
Intelligent, Open, Integrated (or Standalone)
Transforming Transforming Product Product
Development Development
Open Solution for Open Solution for Manufacturing Manufacturing Engineering Engineering Management Management
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Capturing and sharing Capturing and sharing product knowledge product knowledge
Evolve to 3D for Evolve to 3D for competitive competitive advantageadvantage Open software tools Open software tools
for standardization for standardization and interoperability and interoperability
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Siemens PLM CAE Heritage
20041985 1999 2003 20071967
nNX Nastran
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
FemapFemap
Siemens PLM CAE Heritage
20041985 1999 2003 20071967
nNX Nastran
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
FemapFemap
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Agenda
Who is Siemens PLM
NX Simulation OverviewTopics
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens Digital Simulation SolutionsIntegration deliver productivity
Digital Simulation Solutions that are pervasive throughout the product lifecycle and that affect and drive product
Integrated design and simulation
Integrated multi-discipline analysis
designs early
Siemens PLM Software
Simulation data and process management
Knowledge capture and re-use
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Obstacles
“Digital Simulation is increasingly seen as the key to development efficiency and increased profits…
… but has also become a process bottleneck for many companies.”
Geometry
Analysis Data Dust
Analysis
Vibration and shock test
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Clearance Analysis
ECAD Updates
PCB Thermal
Analysis
Transient PCB Heat Transfer
Analysis
Life Analysis
Cooling Analysis
YY- Stress PSD
RMS=19.7 MPa
Complete Multi-Discipline AnalysisA Single Environment For All Mechanical Tools
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
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YY- Stress PSD
RMS=19.7 MPa
Complete Multi-Discipline AnalysisA Single Environment For All Mechanical Tools
Access multiple CAE solutions within one
system, one user f
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
interface…NX
Major Causes of Electronic Failures
TemperatureDust
Humidity
Vibration
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Source: US Air Force Avionics Integrity Program Report
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Multi-physics and multi-discipline analysisFluid Flow & Heat Transfer Simulation : Product Set
NX Industry-specific & application-specific
General purpose CFD & heat transfer simulation capabilities
SPACESYSTEMSTHERMAL
ADVANCED THERMALADVANCED FLOWELECTRONICSYSTEMSCOOLING
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
THERMALFLOW
FE-based, finite volume CFDSteady state and transient
NX Flow Simulation : Overview
Internal and external fluid flows Automatic connection between disjoint fluid meshes for CFD within assembliesAutomated runtime fluid mesh creation including local mesh refinement and boundary layer mesh generationInlets/openings, fans, vents, screens, baffles, flow surfaces and porous blockages
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Linear and nonlinear flow boundary conditions
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Advanced Flow Capabilities
High speed highly compressible flows
Non-newtonian fluids (visco-plastic models, etc)
Additional turbulence models (SST, k-, etc)Additional turbulence models (SST, k , etc)
Moving & Multiple rotating frames of reference
Rigid body static motion
Active controllers for fan-driven flows
Particle tracking, scalars, transport of species
Dies, smoke, pollutants, etc
Cyclic symmetry and periodic boundary conditions
H d li t k (I l di 1 D t 3 D fl id
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Hydraulic networks (Including 1-D to 3-D fluid domains connections)
Humidity and condensation
HVAC ASHRAE Thermal Comfort Results
NX Thermal Simulation Overview
FE-based, finite difference scheme
Steady state and transient heat transfer
Co pled cond ction con ection and radiationCoupled conduction, convection, and radiation
Thermal couplings for disjoint parts and assemblies (including nonlinear thermal contact modeling)
Thermostats and heaters modeling
Hemicube-based radiation view factors calculation (using graphics hardware)
Automatic solver coupling with NX Flow for thermo-
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Automatic solver coupling with NX Flow for thermo-fluid multi-physics applications
Linear & nonlinear material properties
Linear & nonlinear boundary conditions
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Advanced Thermal Capabilities
Active heater controllersAdvanced thermo-optical propertiesMonte Carlo & advanced radiation optionsSolar heatingRadiative heat sourcesConvection couplingsMotion: Articulation & transient motionPeltier coolersElectric (Joule) heatingHydraulic duct networks
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Composite material multi-layer shellsAblation-Charring ModelingOpen architecture : user subroutinesParallel processing
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
10
NX PCB.xchange & NX ESC
From ECAD data to NX simulation results…
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
NX PCB.xchange & NX ESC
From ECAD data to NX simulation results…
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
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Spatially Varying Thermal Conductivity
PCB Assembly
Compute Conductivity
Review Discretization
Mod
elin
g
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Export ESC ModelObtain Temperature Results
Cooling analysis using NX Electronic Systems Cooling
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
12
Integrated Design and SimulationStrong, open geometry foundation
A strong and open geometry foundation is essential for CAE analysis.
The analyst should be able to
Build and modify geometry easily
Read and edit geometry from multiple CAD systems
Easily derive CAE model geometry from design geometry
Rapidly update the CAE model when design geometry is changed
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
NX delivers a user experience that is up to 100X faster
NX with Synchronous TechnologyEasily build and modify geometry
“THE BEST Integrated modeling solution available”
CAE analyst quickly makes the required
what-if changes
CAE analyst quickly makes the required
what-if changes
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
The efficiency savings of NX with ST benefits every CAE user
Gear casing Image courtesy of Courtesy of Nesys and Vergnet SA
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Strong, Open Geometry FoundationRapidly update CAE models
Challenge: Imported data
H t dit t ith t How to edit geometry without knowledge of feature history?
Solution: Use NX Synchronous
Technology to edit geometry features directly
Make changes in seconds
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
g Automatically update CAE
model when original design changes
NX with Synchronous TechnologyRapidly generate fluid volume
Deleting surfaces exterior surfaces to obtain exterior or interior volume
Smart Selector used to select internal surfaces (Pocket) – one click
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
14
Strong, Open Geometry FoundationQuick and easy geometry clean-up
Automated topology healing for selected faces or complete model.
0.02mm wide sliver
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
ESC Example
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
15
Integrated Multi-Discipline Analysis Response dynamics
Challenge
Understanding dynamic behavior of designs
Advanced forced dynamic response Transient Frequency FRF Random Shock Response DDAM
Fast interactive graphical interface
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Interactive dynamic analysis for deeper insight on system behavior
Fast interactive graphical interface
Rapid updates with geometry change
Knowledge Capture and AutomationCase Study: Automotive OEM – Process Automation
Challenge:
Balance the airflow in engine manifold
O ti i 10 d i i f Optimize a 10 day process requiring four CAE applications
Solution:
Completely replace existing CAE tools with NX Advanced FEM and NX Flow
Use Synchronous Technology to set up fluid domain geometry prior to meshing
A t t i NX O
© 2010. Siemens Product Lifecycle Management Software Inc. All rights reserved
Automate using NX Open
Result:
Pre-process, solve and post-process simulations in 6 hours
10 to 15 times process improvement