Digitalisation in Service and Additive Manufacturing of ...€¦ · Digitalisation in Service and Additive Manufacturing of Spare Parts Aleš Prešern - Varna, 07.06.2018 Confidential©

Digitalisation in Service andAdditive Manufacturing ofSpare PartsAleš Prešern - Varna, 07.06.2018

siemens.com/digital-services-energyConfidential © Siemens Energy, Inc 2017

© Siemens AG 2018June 07, 2018Page 2 A. Prešern

What is digitalisation, anyway?


MindSphere –The cloud-based, open IoT operating system from Siemens

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100101110010 MindConnect

Connecting Products, Plants, Systems and Machineswith MindConnect

MindApps

Powerful Industry Applications and Digital Services

MindSphere

Open IoT Operating System (PaaS)

Confidential © Siemens Energy, Inc. 2017Page 3 January 2018 PS Digitalization

Mindsphere


Digital Solutions for your business today

Confidential © Siemens Energy, Inc. 2017Page 4 January 2018 PS Digitalization

Mindsphere

Dig

italS

ervi

ces

DigitalSuite

AvailabilityServices & Solutions

PerformanceServices & Solutions

Risk and ComplianceServices & Solutions

∅ My Product Advisor My Spares Advisor My Asset Monitor

ServicesFlex LTP

Power Diagnostic Center

Performance Optimization Services

Remote ServicesRemote Outage Service

Virtual Guidance

Remote Diagnostic Services & myConnect

Cyber Security Services

Cyber Security Consulting, ManagedServices, Professional Services, Products

On-premise SolutionsInstrumentation & Edge Solutions

On-premise SolutionsFleet Center Solutions

Combustion Optimization Solutions

On-premise EmissionsOptimization Solutions

AdvisorsmyHealth (small turbines)

My Health Advisor (large turbines)

Emissions Optimization AdvisorsMy Auto Tuner

AdvisorsMy StartUp Advisor

My Performance Advisor

Digital Lifecycle Services (Alarm Opt)

Transparency Applications

Covering

Units

Plants

Fleets


Remote Diagnostic Services: Monitoring Rotating Equipment

Asset Monitoring.

Turn your data into value.

Monitor the complete range of your rotating equipment tohelp identify a potential problem before it impacts youroperations.

Protect your plant operations

Optimization

Identify potential issues BEFORE they impactoperations


Real-time monitoring and analysis to increase operating lifeand cut maintenance costs

Frequencies

Signal

Instrumentation & Edge Services collect data from field devicessuch as sensors and rely on the processing speed of edgetechnology to run real-time analytics.

Continuous real-time monitoring of vibrations and processes, basedon extremely sensitive measurement, combined with in-depthanalysis of deviations can help reduce maintenance costs andavoid unnecessary tripping.

Instrumentation & Edge Services include:ƒ MACHINERY PROTECTION: Reliably detect undesirable

machine states to avoid unnecessary tripping

ƒ MACHINERY MONITORING & ANALYSIS: Detect abnormalmachine performance and its root-cause at an early stage

ƒ PROCESS MONITORING & ANALYSIS: Draw upon archivedplant experience to recognize anomalies long before theyreach a critical point


Confidential © Siemens Energy, Inc. 2017

Example: GenAdvisorThe Generator Monitoring Platform by Siemens


Confidential © Siemens Energy, Inc. 2017

Example: GenAdvisor


Virtual Guidance: the Siemens augmented reality solution

Satisfy the need of expertise know-how at short notice, atany time and in countries with travel restrictions.

Makes it possible to provide guidance in field-service,industrial manufacturing, training and aftermarket service.

Augmented Reality lets you experience a simulated realityin which you can talk and interact as if you were standingnext to each other.

Our expertise is at your disposal - no matter whereyou are.

Keep your turbine up and running –AUGMENTED REALITYbrings the experience of the expert to your site


myHealth: Easy overview of your connected units

myHealth provides a transparent and easy way to manageperformance logs and planned outages, and to browsenotifications issued for your equipment.

The state-of the art interactive Trend Explorer tool showssensor data from key instrumentation to help youunderstand your asset performance.

Provides the possibility to post comments with yourfeedback on the information provided.

Total transparency on assets

Have your important OPERATIONAL KPIsat your hand - any time

AssetOverview


Asset Monitor: Asset monitoring at a point of need

Asset Monitor is able to:

ƒ Visualize current versus historical comparativeKPIs

ƒ Compare unit and plant fleet data

ƒ Turn data insights into actions for preventativemaintenance, proactive planning, and plantimprovements

1 2 3Evaluation and benchmarkof asset performance overtime for different units inthe fleet

Graphical visualization of plantasset data and KeyPerformance Indicators (KPIs)for early issue detection

Detailed visualizationand trending of modelbased corrected resultsof asset data


Connect: A common data collectorfor a secure data collection

For secure Remote Diagnostic Service, we developed astandardized data collector solution.

As cyber security is a critical topic in our service delivery,the data collector covers the latest security requirementsincluding applicable IEC 62443 and ISO27001 securityrequirements.

Collecting data safely and securely in order to deliverremote diagnostic service

EASY DATA COLLECTION at customer site coveringthe highest security standards

Data Security


In the age of Digitalization, Industrial Cyber Securityis becoming the new attack frontier

2010

2013

20142015

2016

2017

Stuxnet attack ruins 20% of Iran’snuclear centrifuges by taking control

over Siemens Simatics in power plants

German steel mill with massivephysical damage after attack

on steel furnace

Havex virus hits industrial controlsystems and SCADA of ~1,000 energy

firms (GER and CH amongst others)

BlackEnergy trojan infected SCADAsystems of Ukrainian power grid withtotal outage for 225,000 customers

Wanna Cry and NotPetya attacks disrupt ITand OT systems worldwide by encryptingharddisk data

Iran has detected and removedmalicious software from two of itspetrochemical complexes.


Ukraine DSO Attack, December 2015

• A blackout affecting 7 DistributionCompanies and 225.000 customers• Attack initially started with emailstargeted to utility staff, containing aninfected attachment and carried overseveral months to one year• Blackout on December 2015, furtherattack on a transmission substation onDecember 2016

The first publicly known cyber attack resulting directly in a blackout


Anatomy of an attack – How are the bad guys proceeding

Commonweaknesses

• Weak passwords• Configuration mistakes• Unpatched software• Social engineering

Typical initialattack vectors

- Infected email- Phishing- USB

Typical attack stepsƒ Reconnaissanceƒ Scanningƒ Exploitationƒ Pivotingƒ Exfiltration | Damageƒ Track covering


Cyber Security RegulationsEuropean Union – NIS Directive, July 2016

„NIS Directive“ ratified by EU parlament in July 2016,Transposition period: 21months (April 2018)


Siemens Advanced Security Monitoring applies best-in-classtechnologies and OT expertise to manage cybersecurity risk

Detect Investigate

Industrial environments facea range of cyber threats…

…Siemens provides advanced securitymonitoring to help manage risk

Respond

• 24 x 7 monitoring and detection• Industrial cyber expert analysts• 360°view of operational risk:

• Global threat intelligence• Asset visibility• Anomaly detection• Operational process data• Vulnerability management

Powered by:

Milford, OH, USA

Lisbon, PRTMunich, DEU

Shanghai, CHN

Serving Customerswith a Global Footprint

phishing unsecuredevices

hackers

…allowing customers tofocus on core operations

Value:

Cost Effective Securityvs. Insourcing

Benefits of Digitalizationwithout SacrificingSecurity

Access to IndustrialCybersecurity Experts

Custom Reporting,Notification & Alerts

Spare part 3D printing technology innuclear power plantsExample Project „Perun“, Krško NPPAleš PrešernVarna, 07.06.2018

Siemens.com© Siemens AG 2017


What is Additive Manufacturing?

© Siemens AG 2018June 07, 2018Page 20 A. Prešern2

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Additive ManufacturingTechnology overview


RaBuTir Process: Repair of the SGT-700 Burner

Source: VGB


The process:

Krsko 3D Print initiativePERUN Project

• get an obsolete part. NO drawings, NO manufacturer known. 40 years old.• reverse engineering⇓ 3D CAD Model• dummy printing• manufacturing in stainless steel• material testing (microstructure, chemical composition, mechanical destructive tests)• part 3D scanning, dimensional comparison• rotational balancing• CT scanning

.

Impeller for main Fire Protection Pump


3D Scanning & Reverse Engineering of components


3D Scanning & Reverse Engineering of components


Perun: Reverse engineering

Mechanical sensor was used to determine the shape of a blade. Points gained by mechanical sensor.

Digitalization of points

Cut-out of the first CAD model3D model as obtained directly through the CT scan process;erosion marks from the scanned original are clearly visible.


Perun: CT Scanning & Dummy Printing


Perun: Selective Laser Melt Processing

TEST pieces, printed together with the product


Reference confirmation


Krsko 3D Print initiativePERUN Project - Statements

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Krsko 3D Print initiativePERUN Project - Statements

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© Siemens AG 2018 siemens.com

If you can dream it, you can PRINT it.Additive Manufacturing @ Siemens

Contact:

Miroslav Halachev, [email protected]

Aleš Prešern, [email protected]

Documents

Digitalisation in Service and Additive Manufacturing of ...€¦ · Digitalisation in Service and Additive Manufacturing of Spare Parts Aleš Prešern - Varna, 07.06.2018 Confidential©