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High Performance Thermoplastics 1
Dimensional molding shrinkage of athermoplastic part is a typical phenomenonrelated to the injection molding process,caused by the volumetric shrinkage, duringand after molding cycle.For this reason, cavities, from which part ismolded, have to be measured consideringthis important aspect, so that the part initself has its desired measures.However, the shrinkage entity is difficult tobe evaluated because it is linked to manyconcomitant factors such as materialfeatures, part geometry and transformationconditions.Purpose of this experimentation is toanalyze the interact ion betweenproduct-process variables and moldingshrinkage property.After introducing terms and definitions(in tabular form), the first section concernsthe material typology (chemical structureand filling process); the second oneanalyses the influence of part geometry,underlining, above all, the part thickness;the third section, concerns transformationconditions.Among transformation conditions, it isoften important to analyze some parametersjointly. Injection molding is, in fact, atechnology based on the combination ofdifferent physical properties such astemperature, speed, pressure and time.Tests have been performed, in mostcases, on semi-crystalline resins(prevalently PA66). These are very sensitiveto shrinkage phenomena and to allconnected parameters, unlike amorphousresins.The exposition is supplemented, dependingon the circumstances, with schedules, graphsor explanation diagrams. Otherwise curveshave been obtained keeping constanttransformation parameters.Different typologies of test specimens havebeen used (specified from time to time); forthe study of transformation parameters,PLATE ISO 294-3 D2 TYPE is prevalentlyused. It is provided with cavity transducer,which allows important studies abouteffective pressure load.Using different size and thicknesses testspecimens, the obtained results underlinesimilar trends; however these trends can havesensitively different values. IN
TRO
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2
RM Medium molding shrinkage(RL+ RT)/2
[%]It defines in percentage the medium shrinkage entity:
RMmin; RMmed; RMmax
RD Differential shrinkageRT-RL
[%]
It defines the difference between RT and RL; theobtained value is inversely proportional to the partplanarity:
RDmin; RDmed; RDmax
WL Side warpage parallel to theinjection flow
((Ln-Lm min)/Tn)*10
[10- 2
mm/cm]
It defines the side warpage entity parallel to the flow,which is how many hundredths of millimeters ofbending are obtained for each centimeter of platelength.The obtained value is inversely proportional to thepart planarity
WT Side warpage orthogonal to theinjection flow
((Tn-Tm min)/Ln)*10
[10- 2
mm/cm]
It defines the side warpage entity orthogonal to theflow, which is how many hundredths of millimeters ofbending are obtained for each centimeter of platelength.The obtained value is inversely proportional to thepart planarity
S Planarity index
Proportional calculus asfunction of RD e W (100for RD and W= 0,0 forRD=1 and W= 4)
Data Definition Calculus Practical meaning
Ln Part nominal length parallel to theinjection flow
Tn Part nominal length orthogonal tothe injection flow
Lm Real part measure parallel to theinjection flow
Tm Real part measure orthogonal to theinjection flow
RL Molding shrinkage parallel to theinjection flow
((Ln-Lm)/Ln)*100
[%]
It defines in percentage shrinkage entity parallel tothe injection flow:
RLmin; RLmed; RLmax
RT Molding shrinkage orthogonal to theinjection flow
((Tn-Tm)/Tn)*100
[%]
It defines in percentage the shrinkage entity orthogo-nal to the injection flow:
RTmin; RTmed; RTmax
DATA
RD, differential shrinkage
VALUE
-0.20÷0.20
0.20÷0.40
0.40÷0.60
0.60÷0.80
PLANARITY
EXCELLENT
GOOD
MIDDLE
SCARCE
WARPAGE
>1.00 VERY BAD
WL, WT, side warpage
0÷1
1÷2
2÷3
3÷4
VERY LOW
LOW
MIDDLE
HIGH
>4 VERY HIGH
S, dimensional stability
00÷30
30÷50
50÷70
70÷90
90÷100
DIMENSIONALSTABILITY
VERY BAD
SCARCE
MIDDLE
GOOD
EXCELLENT
[A] Used terms and definitions
[B] Practical meaning of differential shrinkage and Side warpage
It defines a significant value of a part dimensional sta-bility considering RD, WL and WT
High Performance Thermoplastics 3
At room temperature, parts, molded withthermoplastic resins, may have some areas inwhich macromolecules tend to arrangethemselves in parallel one to each other(ordered), alternated in region, in which arearranged disorderly. The first one percentage(crystalline), in comparison with the secondone (amorphous) determines the crystallinepolymer degree. In practice, there are amorphousresins (up to 0%) and semi-crystalline resins(up to 70%).This condition is extremely important for theshrinkage phenomenon. In fact, among semi-crystalline resins, over glass-transition temperature,macromolecules, arranged in the ordered
areas, start untying themselves from theirstructure, obtaining a higher and highermobility. As soon as the fusion temperature isreached, macromolecules are completely freeand the entire mass acquires a totally amorphousstructure.This phenomenon is associated with an importantspecific volume increase [C]. This is the typical polymer condition beforebeing injected into the cavity mold. As it cools,macromolecules tend to organize themselvesaccording to their own nature: they recover theprimary crystalline percentage. In the newreordered areas, the free space among moleculesis lower than the amorphous areas: a concretespecific volume reduction (“shrinkage”) is thusobtained.
For this reason, the higher is the densityand the crystalline areas extension, thehigher will be the mold shrinkage.In the amorphous resins, on the contrary, thecooling has the only effect to cool the structure,without any molecular reorganization. Theresulting low shrinkage is practicallycaused by the reduction of specific volume,due to drop in temperature.The crystalline degree of the part is alsoinfluenced by other contingent factors, relatedto the filling processes (for example nucleations),to the part geometry (especially thickness), tothe transformation conditions (temperaturesand pressures).
Summarizing, in relation to technicalThermoplastics, it is necessary to considerthese variables:⟩ Derived from material:
• Resin nature;⇒ Semi-crystalline;⇒ Amorphous.
• Composition:⇒ Reinforcements;⇒ Mineral fillers;⇒ Filling processes.
⟩ Derived from part:• Mold geometry.
⟩ Derived from process:• Transformation parameters.
2 - S H R I N K A G E P H E N O M E N O N
Semi-crystalline Semi-crystalline structure
Amorphous structureWeight increase
Semi-crystallinestructure
Volumetric shrinkagedue to cooling
+Molecular organization
High shrinkage
PolymerSpecific weight connected
to temperature
Before Transformation(Granulate, in hopper)
Heating effect(Melt mass, in
plasticizing barrel)
Cooling effect(In the mold cavity)
Mold shrinkage(Influenced factors)
Amorphous Amorphous structure Amorphous structureWeight increase
Amorphous structure
Volumetric shrinkage onlydue to cooling
Low shrinkage
[C] Resume
TEMPERATURE
TEMPERATURE
VO
LUM
EV
OLU
ME
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· Semi-crystalline resinsSemi-crystalline resins have a highshrinkage tendency during the cooling(1.2÷2.5% on the neat resins); theyorientate themselves on the injection flow,allowing the creation of differentialshrinkage (RD) and/or warpages(WL-WT) easier, above all if theyare filled with anisotropic fillers,such as glass and carbon fibers.
· Amorphous resinsAs amorphous resins have notmolecular regularities, which haveto be restored during the cooling,they have lower shrinkages(0,4÷1.0%) and they are moredimensionally stable.In the table D it is reported aresume about molding shrinkageindicative values of the most impor-tant neat resins, in their normaltransformation conditions.The diagram 1 represents the RL-RTcorrelation and allows to finddifferences between the two chemi-cal natures. In this diagram it ispossible to notice the diagonal brokenline, which corresponds to RD=0 (any
warpage connected to the differential shrinkage).The positioning along this directrixmeans planarity and dimensional stability.
4
2.1 THE MATERIAL2.1.1 - RESIN CHEMICAL NATURE
Semi-crystalline resins
LATENE
LATAMID 6
LATAMID 66
LATER
LATAN
PP
PA6
PA66
PBT
POM
1.50÷2.00
1.25÷1.50
1.35÷1.70
2.00÷2.40
1.85÷2.35
1.80÷2.30
1.35÷1.75
1.65÷2.20
2.20÷2.40
1.85÷2.50
PRODUCT RESIN RL [%] RT [%] RD [%]
0.20÷0.30
0.10÷0.40
0.10÷0.60
0.05÷0.25
0.05÷0.25
LARPEEK PEEK 1.60÷1.85 1.90÷2.15 0.15÷0.40
Amorphous resins
LASTILAC
LARIL
LATILON
LASULF
LAPEX R
ABS
PPOm
PC
PSU
PPSU
0,45÷0.60
0,60÷0.80
0,65÷0.80
0.80÷1.00
0.90÷1.10
0,45÷0.60
0,60÷0.80
0,65÷0.80
0.80÷1.00
0.90÷1.10
0.00÷0.10
0.00÷0.10
0.00÷0.10
0.00÷0.10
0.00÷0.10
[D] - Shrinkage of the most important neat polymers- plate 120 x 80 x 3.5 mm
[1] RL RT data scattering of the most important neat polymers
High Performance Thermoplastics 5
· Filler/reinforcement typeglass fibre, carbon fibre, mica:
these fillers underline remarkablythe differential shrinkage (RD) phe-nomenon in semi-crystallineresins. Because of their form(length is much higher than dia-meter) fibers tend to arrangethemselves parallel to the injectionflow. This causes an across shrin-kage, which is much higher thanthe along flow. Fiber orientation isalso connected to the form factor(Ln/Tn) between the two senses.This is demonstrated by the diffe-rential shrinkage (RD) entity [2],which is an important element forthis phenomenon.Thanks to their chemical structure,amorphous resins are affected onlyin part by shrinkage differences.They keep excellent planarity levels[7].
mineral fillers, glass beads:they are isotropic in shape; theyare arranged homogeneous in themelt mass, without followingpreferential flows. They grant lowdifferential shrinkages RD [2]and low warpages WL-WT. Forthis reason, their use is availablein those applications, which needgood or excellent planarity anddimensional stability (only insemi-crystalline resins).
2.1.2 - FILLER PROCESSES, REINFORCEMENTS, FILLERS
[2] Differential Shrinkage RD as function of flow length-breadth relation, on rectangular plates
1.45÷1.75 1.40÷1.60 0.00÷0.30 1.00÷1.20 2.30÷2.50
RT [%]
0.65÷0.95
0.70÷1.25
0.70÷1.05
0.80÷0.90
1.10÷1.40
RM [%]
0.40÷0.75
0.70÷0.90
0.70÷0.85
0.70÷0.80
0.90÷1.20
RD [%]
0.50÷0.65
0.65÷1.00
0.15÷0.40
0.00÷0.25
0.30÷0.50
WL
[10- 2
mm/cm]
4.90÷5.30
1.20÷1.60
1.00÷1.20
0.55÷0.75
2.60÷3.10
WT
[10- 2
mm/cm]
2.10÷2.50
1.45÷2.70
1.25÷2.10
0.70÷0.90
3.00÷3.50
[E] - Shrinkage values with different filler reinforcement typologies (30%) - PA66; plate 120 x 80 x 3,5 mm
REINFORCEMENT
CARBON FIBER
GLASS FIBER
BLEND GLASS FIBER/MINERAL FILLER
TALC
ARAMID FIBER
GLASS BEADS
RL [%]
0.15÷0.40
0.30÷0.45
0.35÷0.40
0.65÷0.75
0.80÷1.00
1.40÷1.55
[3] RL RT data scattering of the most important reinforcement types (30%) - PA66;plate120 x 80 x 3.5 mm
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s Blend mineral fillers/glass fibers,milled glass fibers:have an intermediate behaviourbetween the two above situations,as a function of percentagere lat ions among di f ferentcompounds [2].In the table E it is reported aresume about molding shrinkageindicative values of products filledwith the most important type offillers and reinforcements, used inThermoplastics. The diagram 3,which represents the RL-RTcorrelation, underlines data scatteringand allows to individuate differencesamong different typologies.In this case too, the diagonalbroken line, which corresponds toRD=0 (any warpage connected tothe differential shrinkage) is areference for the excellent planaritysituation.
· Reinforcement/Filler quantityConnected to the resin typologythe filler percentage influences onthe longitudinal RL, across RT,medium RM and differential RDshrinkage. In the graph 4 it isreported the value trend oflongitudinal RL and across RTshrinkage, connected to the glassfiber percentage (PA66). It ispossible to notice that over 30%longitudinal variations are rather low.
6
[4] Longitudinal and across shrinkage connected to the fiberpercentage PA66; plate 120 x 80 x 3,5 mm
[5] Medium shrinkage RM connected to the filler percentage.PA66 with glass fiber (LATAMID 66), mineral filler (KELON A) andPC (LATILON); plate 120 x 80 x 3,5 mm
[6] Differential shrinkage RD connected to the filler percentage.PA66 with glass f iber (LATAMID 66), mineral f i l ler(KELON A) and PC (LATILON); plate 120 x 80 x 3,5 mm
The graph 5 describes, connectedto the filler percentage, mediumshrinkages RM of a PA66 (withglass fiber and mineral filler) andof a PC (glass fiber). Thanks tothe amorphous structure, PC(glass fiber) has low values. Onthe contrary, in a PA66 thevolumetric shrinkage ispractically constant, for thesame percentage and evenchanging the filler typology.But it is associated to a differentdifferential shrinkage RD [6],maximum in the range of 20÷30%.In the table F it is reported (seedefinitions) S dimensional stabilitymedium values of the most
High Performance Thermoplastics 7
· Additives Thermoplastic materials contain specificadditives to ensure or improve importantfeatures such as self-extinguish, lubrication,stabilization and pigmentation. Their presencehas an effect on the shrinkage behaviour.In the table G it is reported a resume ofshrinkage values, obtained with the mostimportant types of self-extinguish compounds.
important neat resins, with 30%glass fiber or mineral filler. In thiscase too, the material chemicalstructure plays an important role;amorphous resins, even whenthey are filled, keep excellent orgood dimensional stability values.Semi-crystalline resins can reachthe same level only with mineralfillers. This phenomenon isdescribed in the histogram 7.
The diagram 8 describes the RL-RT correlation,underlines data scattering and allows to indi-viduate differences between various typologies.In this case too, it is possible to compare valueswith the broken line (RD=0), as in theprevious cases.
Semi-crystalline resins
LATENE
LATAMID 6
LATAMID 66
LATER
LATAN
PP
PA6
PA66
PBT
POM
60÷75
68÷78
72÷80
55÷65
60÷70
40÷50
52÷67
57÷71
38÷52
45÷55
PRODUCT RESIN NEAT RESIN 30 % GLASS FIBER 30 % MINERAL FILLER
71÷80
69÷80
72÷82
68÷79
-
LARPEEK PEEK 60÷70 51÷66 -
Amorphous resins
LASTILAC
LARIL
LATILON
LASULF
LAPEX R
ABS
PPOm
PC
PSU
PPSU
85÷95
80÷90
85÷95
85÷95
85÷95
78÷89
75÷83
80÷82
80÷91
80÷88
-
-
-
-
-
[F] - Dimensional stability of the most important polymers with 30% of glass fiber and 30% of mineral filler - plate 120 x 80 x 3,5 mm
[7] Dimensional stability (S) of the most important polymers with30% of glass fiber and 30% of mineral filler. Plate 120 x 80 x 3,5 mm
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2.2 THE PART GEOMETRY
Injection-molded parts representa mix view of situations,comparable to a whole ofgeometric elements, variablein form, complexity, size andsurface. Thickness and flowlength, runner size and gategeometry play an importantrole: they influence directlythe pressure entity, which isproduced during the fillingphase. The obtained shrinkageis the consequence of amore or less load loss, verifiedduring the process.
8
[8] RL RT data scattering of the most important self-extinguishingagents. PA66 25% glass fiber; plate 120 x 80 x 3,5 mm
[9] Longitudinal, across and medium shrinkage connected to the part thick-ness - PA66 30% glass fiber; plate ISO 294-3 60 x 60; pressure in cavity at400 bar
RT [%]
0.75÷1.00
0.75÷1.15
1.00÷1.30
1.20÷1.40
RM [%]
0.50÷0.70
0.55÷0.85
0.70÷0.95
0.80÷1.00
RD [%]
0.40÷0.65
0.20÷0.70
0.40÷0.90
0.70÷1.00
WL
[10- 2
mm/cm]
0.60÷1.50
1.80÷2.50
2.30÷3.00
0.80÷2.00
WT
[10- 2
mm/cm]
1.30÷2.50
3.00÷4.00
1.50÷2.50
1.25÷2.50
[G] - Type of self-extinguishing influence- PA66 25% glass fiber; plate 120 x 80 x 3,5 mm
ADDITIVE
Polymeric self-extinguishing agentAlogen self-extinguishing agentSelf-extinguishing agent with
Melamine saltSelf-extinguishing agent with
red phosphorus
RL [%]
0.25÷0.40
0.35÷0.55
0.45÷0.65
0.35÷0.45
High Performance Thermoplastics 9
[10] Longitudinal, across shrinkage connected to the part thicknessand glass fiber percentage; PA66; plate 120 X 80 x 3,5 mm
[11] Differential shrinkage connected to the part thickness and glassfiber percentage - PA 66; plate ISO 294-3 60 x 60; cavity pressure 600 bar
[12] Warpage connected to the part thickness and glass fiber percentage- PA66; plate 120 x 80 x 3.5 mm
Differential shrinkage RD[11] describes a trend, whichis proportional to the thick-ness and reaches maxi-mum values around 20÷30%(see graph 6).
According to the sideWarpage trend WM [12] it isobtained higher and highervalues for the majorthickness because of a lit-tle increase for the lowestthickness.
2.2.1 - THICKNESSES
The results in the graph 9describe the strictly connectionbetween molding shrinkage (atthe same circumstances) andpart thickness. Moldingshrinkage is directly proportionalto thickness (it doubles withthickness doubling). The phenomenon reducesitself lenghting the flow pathor elevating the filler level. In the example [10] it is possibleto notice that, increasing thefiber percentage, the variationbetween the shrinkage measuredon the major and minorthickness tends to 0 (in thecase of across sense [RT]).
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s 2.2.2 - FLOW LENGHT, PART GEOME-TRY, INJECTION SECTION
The analysis has been carried outon 7 different types of moulded parts,with different thicknesses, flows andinjection sections. As it is possi-ble to notice [H, 13], there is a widerange o f data, in the longitudi-nal sense RL (0,19÷0,91%) and inthe across RT sense (0,78÷1,48%).The high result scattering (it hasnot been possible to indiv iduateany pract ica l correlation betweenthe independent variables and theobtained results) brings to the con-clusion that every object, with itsown geometries, has particular behav-iours of molding shrinkage. Theseare difficult to reproduce on testspecimens with different shapes,excepting through precise flowsimulation analyses.
2.3 TRANSFORMATION PARAMETERS
The material shrinkage beginsduring the holding pressureapplication and continues throughthe cooling phase, until thecomplete part solidification atroom temperature. These are thebasic phases; the pressure on thepart reduces the shrinkage of thesame, conditioning the entity.The best instrument to analyzethis aspect is the PVT diagram[I, L]: it studies the correlationamong temperature, specific
10
TESTSPECIMEN SHAPE SIZE INJECTION
[mm]VOLUME
[cc]
GATEAREA[cm2]
Test specimen Rectangular
Rectangular
Rectangular
Rectangular
Rectangular
Base
Cover
125
120
120
110
60
80
80
12.7
80
80
55
60
80
80
3.2
3.5
2.0
1÷2
2.0
0.5÷6
2.5÷
Side 3.0 x 10
Laminar 1 x 80
Laminar 1 x 80
Side 2 x 12
Laminar 0,75 x 60
Capillar
Capillar
5.1
33.6
19.2
9.1
7.2
24.4
30.6
0.30
0.8
0.8
0.24
0.45
0.03
0.03
RL[%]
0.32
0.43
0.30
0.19
0.54
0.74
0.91
RT[%]
2.04
1.48
1.38
0.78
1.07
1.05
1.12
RM[%]
1.18
0.94
0.83
0.49
0.81
0.90
1.02
RD[%]
1,72
1,05
1,08
0,59
0,53
0,31
0,21
Plate
Plate
Plate
Plate ISO 294 type D2
Box
Box
[H] - Test specimens used for the measurement and obtained results; PA66 30% glass fiber
[13] Longitudinal, across and medium shrinkage calculatedon different types of test specimens-PA 66 30% glass fiber
[I] Diagram PVT in the molding injection cycle of a PA66
High Performance Thermoplastics
in the cavity [14], which decreases with the holdingpressure application. This is caused by theprogressive gate and part solidification. Because ofthe higher and higher part viscosity, there is alower transmission of hydraulic pressure, appliedby the screw (load loss).As soon as the gate solidification is reached (timeis variable in function of its section), cavity pressureis null and any further holding pressureapplication is irrelevant.
11
This is an important phenomenon because thederived molding shrinkage is directly connected tothe effective pressure in cavity.Moreover, some material features (fluidity) andsome transformation parameters (melt temperatureand/or mould temperature) allow more or lessload loss for the same applied pressure.
STEP MOLDING CYCLE PHASE
Filling startA
TEMPERATURE
Molding melt temperature
PRESSURE
Atmospheric pressure
VOLUME
Volume corresponds tothe highest expansion
Filling end- holding startB Constant (little decrease) Constant or little increase,till complete filling Little decrease
Highest pressure reached-partsolidification startC Constant (little decrease) It increases quickly It decreases quickly
Holding end- cooling pausestartD Decreases It decreases quickly Little decrease
Cooling pause- atmosphericpressure reachingE Decreases Atmospheric pressure is
reached Decreases
EjectionF Decreases Atmospheric pressure Decreases
Final stateG Room temperature Atmospheric pressure Final volume
[14] Hydraulic and cavity pressure during injection and holding phase;plate ISO 294-3 60 x 60 x 2.0 mm
[L] - Diagram phases in the injection molding
volume and pressure; it gives alsoimportant information about thematerial behavior, when it isheated/cooled under the pressureload effect.The volume difference, surveyedbetween A and G points, correspondsto the real value of moldingshrinkage.Some of the singular phases aregoing to be analyzed deeply.
2.3.1 INJECTION AND HOLDINGPHASE
· injectionIn this phase the material istransferred, through the nozzle,from the barrel to the mould. Thescrew works as piston and exertsa pressure on the polymer, whichincreases with slopes proportionalto the material viscosity andnozzle speed, until the switchingpoint [14]. The holding phasestarts. Any incorrect formulationof this parameter (advanced-delayed in comparison with theeffective mold filling), besidescreating different problems,influences on the pressure load incavity and consequently on theshrinkage entity.
· holdingDuring the holding phase, it isverified a difference between thepressure, applied by the screw(constant) and the real pressure
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s In the graph 15 and 16it is reported the medi-um shrinkage trend of aPA66, in function ofthe cavity pressure(in different times)and holding time.It is possible to noticethat shrinkage decreas-es with the pressureincrease and describes atemporal curve: beyonda certain point no realeffect exists any more.This time correspondsto the complete solidifi-cation of the injectionsection; screw pressurehas any more practicaleffect on the real pres-sure in the mould.
12
[15] Medium shrinkage connected to the cavity pressure with different typeof holding - Neat PA66; plate ISO 294-3 60 x 60 2,0 mm
[16] Medium shrinkage connected to the holding t ime - Neat PA66;plate ISO 294-3 60 x 60 x 2.0mm; cavity pressure 600 bar
[17] Side warpage connected to cavity pressure- Neat PA66; plateISO 294-3 60 x 60 x 2.0 mm
WM side warpage presents,on the contrary, a trendthat is inversely proportionalto the applied pressure [17],but it is directly proportionalto its duration [18].
2.3.2 - COOLINGIn semi-crystalline resins,if mould temperature andholding pressure time arecorrect, the part will reachthe highest crystalline leveland the cooling pause willensure the completesolidification of it.In this case, moldingshrinkage will be inverselyproportional both to thecooling time and to theapplied pressure [19].
High Performance Thermoplastics
[18] Side warpage connected to the holding t ime - Neat PA 66;plate ISO 294-3 60 x 60 x 2.0 mm; cavity pressure 600 bar
[19] Medium shrinkage connected to the cooling time with different cavitypressure values - Neat PA 66; plate ISO 294-3 60x60x2.0 mm
[20] Medium shrinkage connected to melt temperature - PA 6/66self-extinguishing halogen free; plate ISO 294-3 60 x 60x 2.0 mm;with or without adjustment of cavity pressure at 600 bar
13
2.3.2 TEMPERATURES · MeltMelt temperature has adirect effect on thepressure transmissionfrom the screw to thecavity (the higher is thetemperature, the higheris the material fluidity;consequently the higheris the transmittedpressure). If anyadjustment on theholding value is made tokeep constant cavitypressure, there will bean inversely relationbetween temperatureand shr inkage.
In the example [20] it isreported (for a PA6/66self-extinguish Halogen free)the medium shrinkage RMtrend connected to the Melttemperature, without andafter compensation, at 600 barin cavity. In the second case, there isnot any important variation;for th is reason Melttemperature is not directlyconnected to the shrinkage,but it has an effect on theshrinkage because it causesthe cavity pressureincrease.
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[22] Medium Across shrinkage connected to mould temperature-PA 66 30% glass fiber; plate ISO 294-3 60 X60 2.0 mm; with orwithout adjustment of cavity pressure at 400 bar
14
[21] Medium Longitudinal shrinkage connected to moldingtemperature. PA 66 30% glass fiber; plate ISO 294-3 60 x 60 x 2.0 mm;with or without adjustment of cavity pressure at 400 bar
· MouldThe material structure isvery important: semi-crystalline resins need atemperature higher thantheir glass transition. Underthis temperature level materialcould freeze in an improperamorphous structure. Theresult is a low moldingshrinkage [21, 22] but bythe time the part will recoverits original crystallinestructure, creating warpageproblems (post shrinkage).This phenomenon will berelevant when the partworking temperature ishigher than mold temperatureduring the transformation.
In amorphous resins, on thecontrary, mould heating ismade to improve the meltmass flow in the cavity,without having real effectson shrinkage properties.Mould temperature,moreover, has only a littleinfluence on the pressureload in cavity. This can beverified in the graph 21-22,in which there is a littledifference among theobtained curves, with orwithout adjustment at 400 bar.
High Performance Thermoplastics
Semi-crystalline resin ↑↑ ↑↑ 1,7
Shrinkage Warpage References(Graph number)
Resin features
Amorphous resin ↑↑ ↑↑ 1,7
Glass fibre reinforcement ↑↑ 3,4,6,7,10,11,12
Mineral filler ↑↑ 3,5,6
Self extinguishing agent ↑↑ ↑↑ 8
↑↑
Thickness ↑↑ ↑↑ 9,10,11,12
Flow length ↑↑ 2
Transformation parameters
Cavity pressure ↑↑ 15,17,19,20,21,22↑↑
Holding pressure time 15,16,18↑↑
Cooling time ↑↑ 19↑↑
Melt temperature ↑↑ 20
Mould temperature ↑↑ 21,22↑↑
↑↑ ↑↑↑↑
↑↑
↑↑
Mould geometry
Key
↑↑ == directly proportional
↑↑ == directly proportional, then stable
== directly proportional, then inversely proportional
== == stable
== inversely proportional
== inversely proportional, then stable
↑↑ ↑↑
↑↑
↑↑
↑↑
↑↑
↑↑
↑↑
↑↑
15
3 - S U M M A R Y
Hig
h P
erfo
rman
ce T
herm
opla
stic
s
ISO 294-1 Plastic - Injection moulding of testspecimens of thermoplastic materials; Generalprinciples, and moulding of multipurpose andbar test specimens
ISO 294-3 Plastics – Injection moulding oftest specimens of thermoplastic materials;Small plates
ISO 294-4 Plastics – Injection moulding oftest specimens of thermoplastic materials;Determination of moulding shrinkage
McCrum N.G., C.P. Buckley, C.B. Bucknall –Principles of Polymer Engineering
Pavan A, PVT relation in the polymertransformation. Issues of the XVI AIM SchoolConvention- Italian Association of macromoleculesscience and technology.
16
DISCLAIMER
LATI does not guarantee that the data contained in this brocure are current, complete and error-free.To double check the values, users are kindly requested to contact our technical or commercial offices.
LATI Industria Termoplastici S.p.A. declines all responsability arising from any improper use of the information described in this document.
4 – REFERENCES AND BIBLIOGRAPHICAL SOURCES
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yrig
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200
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SSVVEERRIIGGEE
SCANDILATITERMOPLASTICI AB
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UUNNIITTEEDD SSTTAATTEESSooff AAMMEERRIICCAA
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USA
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IITTAALLIIAA
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