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RE 29123, edition: 2019-07, Bosch Rexroth AG Features Reliable – proven and robust design ▶ Safe The control spool of the pilot control valve is in the “fail safe” position when the unit is switched off The control spool of the main valve is in the spring- centered central position and/or in the offset position High quality – control spool and sleeve of the pilot control valve in servo quality Flexible – suitable for position, velocity and pressure control Precise – high response sensitivity and little hysteresis IO-Link interface, optional Contents Features 1 Ordering code 2, 3 Symbols 4 Function, section 5, 6 Pilot oil supply 7, 8 Technical data 8 … 12 Electrical connections and assignment 13 Block diagram/controller function block 14 Characteristic curves 15 … 32 Dimensions 33 … 38 Accessories 39 Further information 40 Size 10 … 35 Component series 4X Maximum operating pressure 350 bar Rated flow 60 … 1500 ml/min Digital interface, IO link for I4.0 H8153 Directional control valves, pilot-operated, with electrical position feedback and integrated electronics (OBE) Type 4WRLE RE 29123  Edition: 2019-07 Replaces: 2018-10

Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

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Page 1: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

RE 29123, edition: 2019-07, Bosch Rexroth AG

Features

Reliable – proven and robust design Safe

– The control spool of the pilot control valve is in the “fail safe” position when the unit is switched off

– The control spool of the main valve is in the spring-centered central position and/or in the offset position

High quality – control spool and sleeve of the pilot control valve in servo quality

Flexible – suitable for position, velocity and pressure control

Precise – high response sensitivity and little hysteresis IO-Link interface, optional

Contents

Features 1Ordering code 2, 3Symbols 4Function, section 5, 6Pilot oil supply 7, 8Technical data 8 … 12Electrical connections and assignment 13Block diagram/controller function block 14Characteristic curves 15 … 32Dimensions 33 … 38Accessories 39Further information 40

Size 10 … 35 Component series 4X Maximum operating pressure 350 bar Rated flow 60 … 1500 ml/min Digital interface, IO link for I4.0

H8153

Directional control valves, pilot-operated, with electrical position feedback and integrated electronics (OBE)Type 4WRLE

RE 29123 Edition: 2019-07Replaces: 2018-10

Inhalt

Features 1Contents 1Ordering code 2Ordering code 3Symbols 4Function, section: Symbol E. and W. 5Function, section: Symbol V and V1- 6Pilot oil supply (schematic illustration) 7Pilot oil supply 8Technical data (For applications outside these values, please consult us!) 8Technical data (For applications outside these values, please consult us!) 9Technical data (For applications outside these values, please consult us!) 10Technical data (For applications outside these values, please consult us!) 11Technical data (For applications outside these values, please consult us!) 12Electrical connections and assignment 13Block diagram/controller function block 14Characteristic curves: Flow characteristic “L” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 15Characteristic curves: Flow characteristic “L” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 16Characteristic curves: Flow characteristic “L” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 17Characteristic curves: Flow characteristic “P” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 18Characteristic curves: Flow characteristic “P” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 19Characteristic curves: Flow characteristic “P” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 20Characteristic curves: Flow characteristic "M" (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 21Characteristic curves: Flow characteristic "M" (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge) 22Characteristic curves (measured with HLP46, ϑoil = 40 ±5 °C) 22Characteristic curves: Size 10 (measured with HLP46, ϑoil = 40 ±5 °C) 23Characteristic curves: Size 10 (valid for HLP46, ϑoil = 40 ±5 °C) 24Characteristic curves: Size 16 (measured with HLP46, ϑoil = 40 ±5 °C) 25Characteristic curves: Size 16 (valid for HLP46, ϑoil = 40 ±5 °C) 26Characteristic curves: Size 25 (measured with HLP46, ϑoil = 40 ±5 °C) 27Characteristic curves: Size 25 (valid for HLP46, ϑoil = 40 ±5 °C) 28Characteristic curves: Size 27 (measured with HLP46, ϑoil = 40 ±5 °C) 29Characteristic curves: Size 27 (valid for HLP46, ϑoil = 40 ±5 °C) 30Characteristic curves: Size 35 (measured with HLP46, ϑoil = 40 ±5 °C) 31Characteristic curves: Size 35 (valid for HLP46, ϑoil = 40 ±5 °C) 32Dimensions: Size 10 (dimensions in mm) 33Dimensions: Size 16 (dimensions in mm) 34Dimensions: Sizes 25 and 27 (dimensions in mm) 35Dimensions: Size 35 (dimensions in mm) 36Dimensions 37Dimensions 38Accessories (separate order) 39Further information 40

Page 2: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

2/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Ordering code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

4 WRL E J – 4X / / 24 *

01 4 main ports 4

02 Directional control valve, pilot-operated WRL

03 With integrated electronics (OBE) E

04 Size 10 10Size 16 16Size 25 25Size 27 27Size 35 35

05 Symbols e.g. E, E1-, W6- etc.; possible version see page 4

Rated flow (∆p = 5 bar/control edge)06 – Size 10

60 l/min (only symbol E, E1-, W6-, W8-, V, V1-) 60100 l/min 100– Size 16200 l/min (only symbol W6- and W8-) 200250 l/min (only symbol E, E1-, V, V1- and Q3-) 250– Size 25350 l/min (only symbol W6- and W8-) 350400 l/min (only symbol E, E1-, V, V1- and Q3-) 400– Size 27430 l/min (only symbol W6- and W8-) 430600 l/min (only symbol E, E1-, V, V1- and Q3-) 600– Size 351000 l/min (only symbol E, E1-, V, V1-) 10001200 l/min (only symbol W6- and W8-) 12001500 l/min (only symbol E, E1-, V, V1- and Q3-) 1500

Flow characteristic07 Linear L

Linear with fine control range (available for NG 10, other sizes on request) PProgressive with linear fine control (only symbol Q3-) M

08 Overlap jump (opening point 5% with covered valve; only symbols E, E1-, W6-, W8-) J

09 Component series 40 … 49 (40 … 49: unchanged installation and mounting dimensions) 4X

Seal material (observe compatibility of seals with hydraulic fluid used, see page 10)10 NBR seals M

FKM seals V

Pilot oil flow11 External pilot oil supply, external pilot oil return XY

Internal pilot oil supply, external pilot oil return PYInternal pilot oil supply; internal pilot oil return PTExternal pilot oil supply, internal pilot oil return XT

Page 3: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Directional control valve | 4WRLE 3/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Ordering code

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16

4 WRL E J – 4X / / 24 *

12 Without damping plate without desi-gnation

With damping plate D

13 Supply voltage 24 V 24

Interfaces of the control electronics14 Command value input ±10 V A1

Command value input 4 … 20 mA F1IO-Link interface L1Command value ±10 mA, actual value 4 ... 20 mA, release (connector 6+PE) C6

15 Without electronics protection membrane without desi-gnation

With electronics protection membrane -967

16 For further details, see the plain text *

Page 4: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

A B

P

a ab b0 0

T

A B

P

= E= E1-

= W6-= W8-

= V= V1-

= Q3-

T

4/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Symbols

Notice: Representation according to DIN ISO 1219-1. Hyd-

raulic interim positions are shown by dashes. For information on the "switch-off behavior", refer

to the technical data on page 10.

With symbol E1–, V1– and W8–:P → A: qV max B → T: qV/2P → B: qV/2 A → T: qV max

Version simple detailed

"XY"

"PY"

"PT"

"XT"

Page 5: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Directional control valve | 4WRLE 5/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Function, section: Symbol E. and W.

The valve type 4WRLE is a pilot-operated directional control valve with electrical position feedback and integrated electronics (OBE).

Set-upThe valve basically consists of 3 main assemblies:

Pilot control valve (1) with control spool and sleeve, return spring, control solenoid and inductive position transducer (optionally with electronics protection membrane (5) and damping plate (4))

Main valve (2) with centering spring and position feedback

On-board electronics (OBE) (3) with analog (6) or IO-Link interface

FunctionWhen the integrated electronics (OBE) are switched off or inactive, the control spool of the pilot control valve is spring-operated in the “fail-safe" position. The control spool of the main valve is in its spring-centered central position. The integrated electronics (OBE) compare the specified command value to the position actual value of the main valve control spool. In case of control deviations, the control solenoid will be activated. Due to the changed magnetic force, the pilot control spool is adjusted against the spring. The flow, which is activated via the control cross-sections, leads to an adjustment of the main control spool. The stroke/control cross-section of the main control spool is regulated proportionally to the command value. The pilot oil supply in the pilot control valve is either internal via port P or external via port X. The feedback can be internal via port T or external via port Y to the tank.

Control solenoid shut-offIn case of the following errors, the control solenoids are

de-energized by the integrated electronics (OBE), the pilot control spool is set to its “fail-safe” position and unloads the pilot oil chambers of the main valve. Operated by the spring, the main valve control spool will move to the central position.

Falling below the minimum supply voltage Only at interface “F1”:

– Falling below the minimum current command value of 2 mA (includes cable break of the command value line (current loop)).

Only at interface “L1”: – Enable inactive, communication interruption (watchdog)

– In case of internal IO-Link error Only at interface “C6”:

– Additionally, release inactive

Damping plate "D"The damping plate (4) reduces the acceleration amplitudes on the on-board electronics (frequencies >300 Hz).

Notice:Using the damping plate is not recommended for applications with mainly low-frequency excitation <300 Hz.

Electronics protection membrane "-967"To prevent condensate formation in the housing of the integrated electronics (OBE), an electronics protection membrane (5) can be used. Recommended for use outside industry-standard conditions with high ambient air humidity and significant cyclic temperature changes (e.g. outdoors).

Notice:Pilot-operated 4/3 directional control valves with positive overlap are functional in controlled or regulated axes. The overlap in the de-energized state is approx. 20% of the control spool stroke.While the electrical supply voltage is switching off, the drive may be accelerated for a short time in functional direction P to B.

For sectional drawing see page 6.

Page 6: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

3

5 B T

T A BP

A

4

6

6/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Function, section: Symbol V and V1-

The valve type 4WRLE is a pilot-operated directional control valve with electrical position feedback and integrated electronics (OBE).

Set-upThe valve basically consists of 3 main assemblies:

Pilot control valve (1) with control spool and sleeve, return spring, control solenoid and inductive position transducer (optionally with electronics protection membrane (5) and damping plate (4))

Main valve (2) with centering spring and position feedback

On-board electronics (OBE) (3) with analog (6) or IO-Link interface

FunctionWhen the integrated electronics (OBE) are switched off or inactive, the control spool of the pilot control valve is spring-operated in the “fail-safe" position. The control spool of the main valve is in its spring-centered offset position at approx. 6% of the stroke in direction P to B/A to T. The integrated electronics (OBE) compare the specified command value to the position actual value of the main valve control spool. In case of control deviations, the control solenoid will be activated. Due to the changed

magnetic force, the pilot control spool is adjusted against the spring. The flow, which is activated via the control cross-sections, leads to an adjustment of the main control spool. The stroke/control cross-section of the main control spool is regulated proportionally to the command value. In case of a command value presetting of 0 V, the electronics adjust the control spool of the main valve to central position.The pilot oil supply in the pilot control valve is either internal via port P or external via port X. The feedback can be internal via port T or external via port Y to the tank.

Control solenoid shut-offIn case of the following errors, the control solenoids are de-energized by the integrated electronics (OBE), the pilot control spool is set to its “fail-safe” position and unloads the pilot oil chambers of the main valve. Operated by the spring, the main valve control spool will move to the offset position (approx. 6% P → B/A → T).

Falling below the minimum supply voltage Only at interface “F1”:

– Falling below the minimum current command value of 2 mA (includes cable break of the command value line (current loop)).

Only at interface “L1”: – Enable inactive, communication interruption (watchdog)

– In case of internal IO-Link error Only at interface “C6”:

– Additionally, release inactive

Damping plate “D” and electronics protection membrane “-967” see page 5.

Notice:Pilot-operated 4/3 directional control valves are only functional in the active control loop and do not have a locking basic position when deactivated. Consequently "external isolator valves" are required in many applications and must be taken into account regarding the switch-on/switch-off order.While the electrical supply voltage is switching off, the drive may be accelerated for a short time in functional direction P to B.

Page 7: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

P

P

T

T

3

1

6

P

P

T

T 1

26

P

P

T

T1

6

P

P

T

T 1

2

6

P

T

P T

5

6

4

Directional control valve | 4WRLE 7/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Pilot oil supply (schematic illustration)

Further explanations on page 8.

NG10 NG16

Pilot oil supplyExternal: 2, 3, 5 closedInternal: 2, 3, 5 open

Pilot oil returnExternal: 1, 4 closedInternal: 1, 4 open

NG25 NG27

NG351 Plug screw M6 according to DIN 906, wrench size 3

– pilot oil return2 Plug screw M6 according to DIN 906, wrench size 3

–pilot oil supply3 Plug screw M12 x 1.5 according to DIN 906, wrench

size 6 –pilot oil supply

4 Plug screw 1/16-27 NPTF, SW4 – pilot oil return

5 Plug screw 1/16-27 NPTF, SW4 –pilot oil supply

6 Housing cover main stage (position transducer side)

Page 8: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

8/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Version "XY"External pilot oil supply External pilot oil returnIn this version, the pilot oil is supplied from a separate control circuit (external).The pilot oil return is not directed into channel T of the main valve but is separately directed to the tank via port Y (external).

Version "PY"Internal pilot oil supply External pilot oil returnWith this version, the pilot oil is supplied from channel P of the main valve (internal).The pilot oil return is not directed into channel T of the main valve but is separately directed to the tank via port Y (external).In the subplate, port X is to be closed.

Version "PT"Internal pilot oil supply Internal pilot oil returnWith this version, the pilot oil is supplied from channel P of the main valve (internal).The pilot oil is directly returned to channel T of the main valve (internal).In the subplate, ports X and Y are to be closed.

Version "XT"External pilot oil supply Internal pilot oil returnIn this version, the pilot oil is supplied from a separate control circuit (external).The pilot oil is directly returned to channel T of the main valve (internal).In the subplate, port Y is to be closed.

Notice:The modification of the pilot oil supply may only be performed by authorized specialists or at the factory.The maximum admissible operating parameters must be obser-ved, see page 9.

Pilot oil supply

Technical data (For applications outside these values, please consult us!)

GeneralSize NG 10 16 25 27 35Installation position AnyAmbient temperature range °C -20 … +60Maximum storage time years 1 (if the storage conditions are observed; refer to the operating

instructions 07600-B)Sine test according to DIN EN 60068-2-6

Without damping plate 10 ... 2000 Hz / maximum of 10 g / 10 cycles / 3 axes With damping plate 1) 10 ... 2000 Hz / maximum of 10 g / 10 cycles / 3 axes

Noise test according to DIN EN 60068-2-64

Without damping plate 20 … 2000 Hz / 10 gRMS / 30 g peak / 30 min. / 3 axes With damping plate 1) 20 ... 2000 Hz / 10 gRMS / 30 g peak / 24 h / 3 axes

Transport shock accor-ding to DIN EN 60068-2-27

Without damping plate 15 g / 11 ms / 3 shocks / 3 axes With damping plate 1) 15 g / 11 ms / 3 shocks / 3 axes

Shock according to DIN EN 60068-2-27

With damping plate 1) 35 g / 6 ms / 1000 shocks / 3 axes

Weight kg 9 12 19 21 80Maximum relative humidity (no condensation) % 95Maximum solenoid surface temperature °C 120 (individual operation)MTTFd value according to EN ISO 13849 years 75 (for further details see data sheet 08012)Conformity CE according to EMC directive 2014/30/EU, tested according

to EN 61000-6-2 and EN 61000-6-3 RoHS directive 2015/65/EU REACH ordinance (EC) no. 1907/2006

1) Not recommended for applications with mainly low-frequency excitation < 300 Hz

Page 9: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Directional control valve | 4WRLE 9/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

HydraulicSize NG 10 16 25 27 35Maximum operating pressure

Ports A, B, P – External pilot oil supply bar 350 270 350 – Internal pilot oil supply bar 280 270 280

Port X bar 280 270 280 Ports T, Y bar 250 210 250

Minimum pilot pressure (pilot control valve) bar 10Maximum flow l/min 300 800 1250 1850 4700Rated flow (∆p = 5 bar/control edge) 2) l/min 60/100 200/250 350/400 430/600 1000/1200/

1500

Pilot oil flow 3) Symbol E, W l/min 2.4 3.5 7.5 23 Symbol V, Q3- l/min 4.5 11.5 22 29

Maximum leakage flow (inlet pressure 100 bar)

Symbol E, E1- – Main valve l/min 0.06 0.13 0.17 0.61 – Main valve + pilot control valve

l/min 0.14 0.28 0.42 1.01

Symbol W6-, W8- – Main valve l/min 0.12 0.26 0.35 1.23 – Main valve + pilot control valve

l/min 0.2 0.41 0.6 1.63

Maximum zero flow (inlet pressure 100 bar)

Symbol V, V1- – Main valve l/min 1.7 2.3 2.8 3.3 7.2 – Main valve + pilot control valve

l/min 1.85 2.6 3.2 3.7 7.65

Symbol Q3- – Main valve l/min 0.4 1.6 1.8 2.2 1.6 – Main valve + pilot control valve

l/min 0.55 1.9 2.2 2.6 2.05

Flow unloading central position ∆p = 5 bar/control edge A→T B→T A→T B→T A→T B→T A→T B→T A→T B→T Symbol W6- l/min 2.8 2.8 4 4 6 6 6 6 25 25 Symbol W8- l/min 2.8 1.4 4 2 6 3 6 3 25 12.5

Pilot oil volume 0 ... 100% cm3 1.3 2.9 6.8 6.8 33.2Hydraulic fluid See table page 10Viscosity range Recommended mm2/s 20 … 100

Maximum mm2/s 10 … 800Hydraulic fluid temperature range (flown-through) °C -20 … +70Maximum admissible degree of contamination of the hydraulic fluid; cleanliness class according to ISO 4406 (c)

Class 18/16/13 4)

Technical data (For applications outside these values, please consult us!)

Explanation of the footnotes see page 10.

2) Flow for deviating ∆p (control edge):

qx = qVnom x ∆px5

3) At port X and Y with stepped input signal from 0 ... 100% (pilot pressure 100 bar)

4) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components.

Available filters can be found at www.boschrexroth.com/filter.

Page 10: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

10/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Static/dynamicSize NG 10 16 25 27 35Hysteresis % < 0.1Response sensitivity % < 0.05Range of inversion % < 0.08Manufacturing tolerance qVmax % ≤ 10Actuating time for 0 … 100% at X=210 bar

Symbols E, E1-, W6-, W8- ms 25 37 36 36 55

Switch-off behavior (after electric shut-off)

Symbols E, E1-, W6-, W8- Pilot control valve in fail-safe position, main valve moves to overlapped spring-centered central position

Symbol V, V1- Pilot control valve in fail-safe position, main valve moves to spring-centered "offset position" (approx. 6%, P→B/A→T)

Symbol Q3 Pilot control valve in fail-safe position, main valve moves to spring-centered "offset position" (P blocked, A/B to port T open)

Temperature drift (temperature range 20 °C … 80 °C) %/10 °C Zero shift < 0.25Zero compensation Ex plant

±1%

Technical data (For applications outside these values, please consult us!)

Hydraulic fluid Classification Suitable sealing materials

Standards Data sheet

Mineral oils HL, HLP NBR, FKM DIN 51524 90220Bio-degradable Insoluble in water HETG FKM

ISO 1538090221HEES FKM

Soluble in water HEPG FKM ISO 15380Flame-resistant Water-free HFDU (glycol base) FKM

ISO 12922 90222HFDU (ester base) FKMHFDR FKM

Containing water HFC (Fuchs: Hydrotherm 46M, Renosafe 500; Petrofer: Ultra Safe 620; Hough-ton: Safe 620; Union: Carbide HP5046)

NBR

ISO 12922 90223

Important notices on hydraulic fluids: For further information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us.

There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.

Bio-degradable and flame-resistant – containing water: If components with galvanic zinc coating (e.g. version "J3" or "J5") or parts containing zinc are used, small amounts of dissolved zinc may get into the hydraulic system and cause accelerated aging of the hydraulic fluid. Zinc soap may form as a chemical reaction product, which may clog filters, nozzles and solenoid valves - particularly in connection with local heat input.

Flame-resistant – containing water: – Due to the increased cavitation tendency with HFC hydraulic fluids, the life cycle of the component may be reduced by up to 30 % as compared to the use with mineral oil HLP. In order to reduce the cavitation effect, it is recommended - if possible specific to the installation - to back up the return flow pressure in ports T to approx. 20 % of the pressure differential at the component.

– Dependent on the hydraulic fluid used, the maximum ambient and hydraulic fluid temperature must not exceed 50 °C. In order to reduce the heat input into the component, the command value profile is to be adjusted for proportional and high-response valves.

Page 11: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Directional control valve | 4WRLE 11/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Technical data (For applications outside these values, please consult us!)

Electrical, integrated electronics (OBE) – Interface “L1”Relative duty cycle % 100 (continuous operation)Protection class according to EN 60529 IP 65 with mounted and locked plug-in connectorsSupply voltage Valve amplifier VDC 24

– Pin 2 VDC min. 18 / max. 30 – Pin 5 VDC 0

IO-Link interface VDC 24 – Pin 1 VDC min. 18 / max. 30 – Pin 3 VDC 0

Maximum current con-sumption

Valve amplifier A 2 IO-Link interface mA 50

Maximum residual ripple Vpp 1.3Maximum current consumption mA 50Minimum process cycle time ms 0.6Bit rate COM3 kBaud (kbit/s) 230.4Required master port class Class BResolution A/D transformer bit 12 (110% valve opening)

D/A transformer bit 12 (110% valve opening)Functional ground Provide via valve blockAdjustment Calibrated in the plantDirective IO-Link Interface and System Specification Version 1.1.2

Electrical, integrated electronics (OBE) – Interface “A1” and “F1”Relative duty cycle % 100 (continuous operation)Protection class according to EN 60529 IP 65 with mounted and locked plug-in connectorsSupply voltage VDC 24

Terminal A VDC min. 19 / max. 36 Terminal B VDC 0

Maximum admissible residual ripple Vpp 2.5Maximum power consumption VA 40Fuse protection, external AT 2.5 (time-lag)Input, version "A1" Differential amplifier, Ri = 100 kΩ

Terminal D (UE) VDC 0 … ±10 Terminal E VDC 0

Input, version "F1" Load, Rsh = 200 Ω Terminal D (ID-E) mA 4 … 20 Terminal E (ID-E) Current loop ID-E feedback

Maximum voltage of the differential inputs against 0 V D → B; E  → B (max. 18 V)Test signal, version "A1" LVDT

Terminal F (UTest) V 0 … ±10 Terminal C Reference 0 V

Test signal, version "F1" LVDT signal 4 … 20 mA on external load 200 … 500 Ω maximum Terminal F (IF-C) mA 4 … 20 Terminal C (IF-C) Current loop IF-C feedback

Functional ground and screening See page 13 (EMC-compliant installation)Adjustment Calibrated in the plant, see valve characteristic curves page 15 … 32

Page 12: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

12/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Electrical, integrated control electronics (OBE) – Interface “C6”Relative duty cycle % 100 (continuous operation)Protection class according to EN 60529 IP 65 with mounted and locked plug-in connectorsSupply voltage VDC 24

Terminal A VDC min. 19 / max. 36 Terminal B VDC 0

Maximum admissible residual ripple Vpp 2.5Maximum power consumption VA 40Fuse protection, external AT 2.5 (time-lag)Input Load, Rsh = 200 Ω

Terminal D (ID-E) mA 0 … ±10 Terminal E (ID-E) Current loop ID-E feedback

Test signal LVDT signal 4 … 20 mA on external load 200 … 500 Ω maximum Terminal F (IF-B) mA 4 … 20 Terminal B (IF-B) Current loop IF-B feedback

Functional ground and screening See page 13 (EMC-compliant installation)Adjustment Calibrated in the plant, see valve characteristic curves page 15 … 32

Technical data (For applications outside these values, please consult us!)

Page 13: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

FA

B

E C

D

PE

12

3

5

4

P24

C/Q

N24

L-

L+2

143

5

Directional control valve | 4WRLE 13/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Electrical connections and assignment

Command value: Positive command value (0 … 10 V or 12 … 20 mA) at D and reference potential at E cause flow from P → A and B → T.

Negative command value (0 … –10 V or 12 … 4 mA) at D and reference potential at E cause flow from P → B and A → T.

Connection cable: Up to 20 m cable length type LiYCY 7 x 0.75 mm2

Up to 40 m cable length type LiYCY 7 x 1.0 mm2

EMC-compliant installation: – Apply screening to both line ends – Use metal mating connector (see page 39)

Alternatively up to 30 m cable length admissible – Apply screening on supply side – Plastic mating connector (see page 39) can be used

Notice:Mating connectors, separate order, see page 39 and data sheet 08006.

Notices: M12 sensor/actuator connection line, 5-pole; M12 connector/bush, A-coded, without shield, maximum cable length 20 m. Observe the voltage drop over the cable. Wire cross-section at least 0.34 mm2.

Mating connectors, separate order, see page 39 and data sheet 08006.

Communication and parameter description see data sheet 29400-PA

Connector pin assignment “L1” (M12-5, A-coded, class B)

Power 1Voltage supply

Power 2Additional

Voltage supply

Pin Signal Allocation interface L11 L+ Voltage supply IO-Link2 P24 Voltage supply valve electronics and

power part (current consumption 2 A)3 L- Reference potential pin 1 1)

4 C/Q Data line IO-Link (SDCI)5 N24 Reference potential pin 2 1)

1) Pin 3 and 5 are linked with each other in the valve electronics. The reference potentials L- and N24 of the two supply voltages must also be linked with each other on the power supply unit side.

Contact Interface assignment"A1" (6 + PE) "F1" (6 + PE) "C6" (6 + PE)

A 24 VDC supply voltageB GND GND, reference potential actual

value/enableC Reference potential actual value Reference potential actual value Enable input 24 VDC

(high ≥ 11 V, low ≤ 5 V)D Command value ±10 V

(Re > 100 kΩ)Command value 4 … 20 mA

(Re = 200 Ω)Command value ±10 mA

(Re = 200 Ω)E Reference potential command value Reference potential command value Reference potential command valueF Actual value ±10 V

(Ri ≈ 1 kΩ)Actual value 4 … 20 mA

(Load max. 500 Ω)Actual value 4 … 20 mA

(Load max. 500 Ω)FE Functional ground (directly connected to the valve housing)

Page 14: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

M12

EMV

FE

L+ L- P24

L24

C/Q

DAC

ADC

A BF CD E PE

6+PE

EMV

EMV

EMV

FE

0 V

24 V

DC24

VDC

0 V

FEEMV

EMV

EMV

24 V

DC

0 V

A BF CD E PE0 V

24 V

DC

0 V

24 V

DC

0 V

24 V

DC

=≈

=≈

UU

UU

U/I U

U/I U

Gx

Zw

UI

1)2)

U

U+U

s–U

s

M0

+URe

f–U

Ref

–Us

+Us

+Us

–Us

BA

T

a 0 b

P

BA

T

a 0 b

P

14/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Block diagram/controller function block

1)

Posi

tion

tran

sduc

er, p

ilot

cont

rol v

alve

2)

Posi

tion

tran

sduc

er, m

ain

valv

e

Not

ices

:

Elec

tric

al s

igna

ls p

rovi

ded

via

cont

rol e

lect

roni

cs

(e.g

. act

ual v

alue

) m

ust

not

be u

sed

for

switc

hing

off

sa

fety

-rel

evan

t m

achi

ne fu

nctio

ns.

The

sett

ing

of t

he p

oten

tiom

eter

at

the

fact

ory

mus

t no

t be

cha

nged

.

Inte

rfac

e “A

1”/”

F1”

Inte

rfac

e “C

6”In

terf

ace

“L1”

Valv

e am

plifi

erVa

lve

Com

man

d va

lue

Com

man

d va

lue

Mic

ro-

cont

rolle

r

Enab

leEn

able

Enab

leEn

able

Logi

cO

n/O

ffO

utpu

t st

age

Run/

stop

Posi

tion

cont

rolle

r

Out

put

stag

e

Out

put

stag

e st

atus

Out

put

stag

e st

atus

Com

man

d va

lue

Com

man

d va

lue

Actu

al

valu

e

Pow

er

supp

ly u

nit

Supp

lyO

utpu

t st

age

Actu

al

valu

e

Und

er-

volta

ge

dete

ctio

n

Cable break detection4 … 20 mA

Cab

le b

reak

de

tect

ion

Posi

tion

cont

rolle

rM

ain

stag

e

Osc

illat

or

+act

ual

valu

e–a

ctua

l va

lue

Actu

al v

alue

WA

mai

n st

ages

Cur

rent

lim

itatio

n

Com

pari

son

Dem

odul

ator

Posi

tion

cont

rolle

rPi

lot

Com

pari

son

4 …

20

mA

Und

er-

volta

ge

dete

ctio

n

Com

man

d

valu

e

stan

dar-

diza

tion

Editi

onPo

sitio

n ac

tual

va

lue

Actu

al v

alue

Actu

al

valu

e

Com

man

d va

lue

refe

renc

eC

omm

and

valu

e re

fere

nce

Com

man

d va

lue

refe

renc

e

Actu

al v

alue

re

fere

nce

Enab

le

refe

renc

eEn

able

Actu

al v

alue

re

fere

nce

Actu

al v

alue

re

fere

nce

Inve

rse-

pola

rity

pr

o-te

ctio

n

Inve

rse-

pola

rity

pr

o-te

ctio

n

Inve

rse-

pola

rity

pr

o-te

ctio

n

Inve

rse-

po

lari

ty

prot

ectio

n

Hou

sing

Hou

sing

Hou

sing

A-coded, Class B

Page 15: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

3

4

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

0

300

600

900

1200

1500

0

200

400

600

800

1000

0

120

240

360

480

600

0

80

160

240

320

400

0

50

100

150

200

250

NG10 NG10 NG16 NG25 NG27 NG35 NG35

1

2

4

3

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

0

300

600

900

1200

1500

0

200

400

600

800

1000

0

120

240

360

480

600

0

80

160

240

320

400

0

50

100

150

200

250

NG10 NG10 NG16 NG25 NG27 NG35 NG35

Directional control valve | 4WRLE 15/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Flow characteristic “L” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Flow/signal function

Symbol E

Symbol E1-

Flow

in l/

min

→Fl

ow in

l/m

in →

← Stroke in % →

← Stroke in % →

← ID-E in mA →

← ID-E in mA →

← UD-E in V →

← UD-E in V →

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

Page 16: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

34

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

0

240

480

720

940

1200

0

86

172

258

344

430

0

70

140

210

280

350

0

40

80

120

160

200

NG10 NG10 NG16 NG25 NG27 NG35

1

23

4

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

0

240

480

720

940

1200

0

86

172

258

344

430

0

70

140

210

280

350

0

40

80

120

160

200

NG10 NG10 NG16 NG25 NG27 NG35

16/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Flow characteristic “L” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Flow/signal function

Symbol W6-

Symbol W8-

Flow

in l/

min

→Fl

ow in

l/m

in →

← Stroke in % →

← Stroke in % →

← ID-E in mA →

← ID-E in mA →

← UD-E in V →

← UD-E in V →

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

Page 17: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

34

10080604020-100 -80 -60 -40 -20 0

0

124 20

2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

0

300

600

900

1200

1500

0

200

400

600

800

1000

0

120

240

360

480

600

0

80

160

240

320

400

0

50

100

150

200

250

NG10 NG10 NG16 NG25 NG27 NG35 NG35

1

23

4

10080604020-100 -80 -60 -40 -20 0

0

12

24

36

48

60

0

20

40

60

80

100

0

300

600

900

1200

1500

0

200

400

600

800

1000

0

120

240

360

480

600

0

80

160

240

320

400

0

50

100

150

200

250

0

124 20

2 4 6 8 10-2-4-6-8-10

NG10 NG10 NG16 NG25 NG27 NG35 NG35

Directional control valve | 4WRLE 17/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Flow characteristic “L” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Flow/signal function

Symbol V

Symbol V1-

Flow

in l/

min

→Fl

ow in

l/m

in →

← Stroke in % →

← Stroke in % →

← ID-E in mA →

← ID-E in mA →

← UD-E in V →

← UD-E in V →

1 P–A2 B–T3 P–B4 A–T

1 P–A2 B–T3 P–B4 A–T

Page 18: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

34

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

NG10 NG10

1

23

4

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

NG10 NG10

18/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Flow characteristic “P” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Flow/signal function

Symbol E1-

Flow

in l/

min

→Fl

ow in

l/m

in →

← Stroke in % →

← Stroke in % →

← ID-E in mA →

← ID-E in mA →

← UD-E in V →

← UD-E in V →

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

Symbol E

Page 19: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

34

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

NG10 NG10

1

2

4

3

10080604020

1)

-100 -80 -60 -40 -20 0

0

124 5.5 7.0 8.6 10.1 11.6 12.4 13.9 15.4 17.0 18.5 20

-0.5 0.5 2 4 6 8 10-2-4-6-8-10

0

12

24

36

48

60

0

20

40

60

80

100

NG10 NG10

Directional control valve | 4WRLE 19/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Flow characteristic “P” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Flow/signal function

Symbol W8-

Flow

in l/

min

→Fl

ow in

l/m

in →

← Stroke in % →

← Stroke in % →

← ID-E in mA →

← ID-E in mA →

← UD-E in V →

← UD-E in V →

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

1) Step compensation

1 P–A2 B–T3 P–B4 A–T

Symbol W6-

Page 20: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1

2

34

10080604020-100 -80 -60 -40 -20 0

0

12

24

36

48

60

0

20

40

60

80

100

NG10 NG10

0

124 20

2 4 6 8 10-2-4-6-8-10

1

23

4

10080604020

1)

-100 -80 -60 -40 -20 0

0

12

24

36

48

60

0

20

40

60

80

100

NG10 NG10

0

124 20

2 4 6 8 10-2-4-6-8-10

20/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Flow/signal function

Characteristic curves: Flow characteristic “P” (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Symbol V1-

Flow

in l/

min

→Fl

ow in

l/m

in →

← Stroke in % →

← Stroke in % →

← ID-E in mA →

← ID-E in mA →

← UD-E in V →

← UD-E in V →

1 P–A2 B–T3 P–B4 A–T

1 P–A2 B–T3 P–B4 A–T

Symbol V

Page 21: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

0

100

200

300

400

500

12

3

4

1000

102 4 6 8-10 -8 -6 -4 -2 0

-75-80 5-100

0

100

200

300

400

700

500

600

12

3

4

1000

102 4 6 8-10 -8 -6 -4 -2 0

-75-80 5-100

0

25

75

50

100

125

12

3

4

1000-75-80 5-100

102 4 6 8-10 -8 -6 -4 -2 0

0

50

100

150

200

250

300

1

2

3

4

1000

102 4 6 8-10 -8 -6 -4 -2 0

-75-80 5-100

Directional control valve | 4WRLE 21/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Flow characteristic "M" (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Symbol Q3, version "400" Symbol Q3, version "600"

1 P–A2 B–T3 P–B4 A–T

Flow/signal function

← Stroke in % → ← Stroke in % →

Flow

in l/

min

Flow

in l/

min

Symbol Q3, version "100" Symbol Q3, version "250"

← Stroke in % → ← Stroke in % →

Flow

in l/

min

Flow

in l/

min

→← UD-E in V →

← UD-E in V →

← UD-E in V →

← UD-E in V →

Page 22: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

0

2000

500

1000

15001

2

3

4

1000

102 4 6 8-10 -8 -6 -4 -2 0

-75-80 5-100

pA—B

pP

UE

22/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Flow characteristic "M" (valid for HLP46, ϑoil = 40 ±5 °C; ∆p = 5 bar/control edge)

Symbol Q3, version "1500"

1 P–A2 B–T3 P–B4 A–T

Flow/signal function

← Stroke in % →

Flow

in l/

min

Characteristic curves (measured with HLP46, ϑoil = 40 ±5 °C)

XD-E [%] XD-E [%]

Pressure/signal characteristic curve

∆pA→B [%pp]

∆pB→A [%pp]

← UD-E in V →

Page 23: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

-501 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 100 200

-45

-35

-40

-30

-20

-10

-5-30

5

10 360

330

300

270

240

210

180

150

120

90

60

30

0

-15

-25

0 – 100 – 0

0 – 75 – 0

0 – 50 – 0

0 – 25 – 0

0 – 10 – 0

0 25 500

25

50

75

100

125

0 25 50

Directional control valve | 4WRLE 23/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Size 10 (measured with HLP46, ϑoil = 40 ±5 °C)

Transition function with stepped electric input signals

Symbols V and Q3-

Symbols V and Q3-

Stro

ke in

% →

Signal change in %

Time in ms →

Frequency response characteristic curves

Phas

e an

gle

in °

Ampl

itude

rat

io in

dB

Frequency in Hz →

Signal ±5%

Signal ±25%

Signal ±100%

Main valve, port P = 10 bar

Pilot control valve, port X = 210 bar

Page 24: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

6010 20 30 40 50 60 70 80 90 100 200 300

100

1

2

120

180170

240

300

24/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Size 10 (valid for HLP46, ϑoil = 40 ±5 °C)

Flow/load function (with maximum valve opening; tolerance ±10%)

Flow

in l/

min

Pressure differential in bar →

1 Maximum admissible flow2 Recommended flow

(flow velocity 30 m/s)

Page 25: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

-501 2 3 4 5 6 7 8 910 20 30 40 50 607080 100 200

-45

-35

-40

-30

-20

-10

-5-30

5

10 360

330

300

270

240

210

180

150

120

90

60

30

0

-15

-25

0 – 100 – 0

0 – 75 – 0

0 – 50 – 0

0 – 25 – 0

0 – 10 – 0

0 25 500

25

50

75

100

125

0 25 50

Directional control valve | 4WRLE 25/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Size 16 (measured with HLP46, ϑoil = 40 ±5 °C)

Transition function with stepped electric input signals

Symbols V and Q3-

Stro

ke in

% →

Time in ms →

Main valve, port P = 10 bar

Pilot control valve, port X = 210 bar

Signal change in %

Symbols V and Q3-

Frequency response characteristic curves

Phas

e an

gle

in °

Ampl

itude

rat

io in

dB

Frequency in Hz →

Signal ±5%

Signal ±25%

Signal ±100%

Page 26: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

10010 20 30 40 50 60 70 80 90 100 200 300

200

1

2

250

300

400450500

600

700800

26/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Size 16 (valid for HLP46, ϑoil = 40 ±5 °C)

Flow/load function (with maximum valve opening; tolerance ±10%)

Flow

in l/

min

Pressure differential in bar →

1 Maximum admissible flow2 Recommended flow

(flow velocity 30 m/s)

Page 27: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

-501 2 3 4 5 6 7 8 910 20 30 40 50 607080 100 200

-45

-35

-40

-30

-20

-10

-5-30

5

10 360

330

300

270

240

210

180

150

120

90

60

30

0

-15

-25

0 – 100 – 0

0 – 75 – 0

0 – 50 – 0

0 – 25 – 0

0 – 10 – 0

0 25 500

25

50

75

100

125

0 25 50

Directional control valve | 4WRLE 27/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Size 25 (measured with HLP46, ϑoil = 40 ±5 °C)

Transition function with stepped electric input signals

Symbols V and Q3-

Stro

ke in

% →

Time in ms →

Main valve, port P = 10 bar

Pilot control valve, port X = 210 bar

Signal change in %

Symbols V and Q3-

Frequency response characteristic curves

Phas

e an

gle

in °

Ampl

itude

rat

io in

dB

Frequency in Hz →

Signal ±5%

Signal ±25%

Signal ±100%

Page 28: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

28/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Size 25 (valid for HLP46, ϑoil = 40 ±5 °C)

Flow/load function (with maximum valve opening; tolerance ±10%)

Flow

in l/

min

Pressure differential in bar →

1 Maximum admissible flow2 Recommended flow

(flow velocity 30 m/s)

Page 29: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

-501 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 100 200

-45

-35

-40

-30

-20

-10

-5-30

5

10 360

330

300

270

240

210

180

150

120

90

60

30

0

-15

-25

0 – 100 – 0

0 – 75 – 0

0 – 50 – 0

0 – 25 – 0

0 – 10 – 0

0 25 500

25

50

75

100

125

0 25 50

Directional control valve | 4WRLE 29/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Size 27 (measured with HLP46, ϑoil = 40 ±5 °C)

Transition function with stepped electric input signals

Symbols V and Q3-Symbols V and Q3-

Stro

ke in

% →

Time in ms →

Main valve, port P = 10 bar

Pilot control valve, port X = 210 bar

Signal change in %

Symbols V and Q3-

Frequency response characteristic curves

Phas

e an

gle

in °

Ampl

itude

rat

io in

dB

Frequency in Hz →

Signal ±5%

Signal ±25%

Signal ±100%

Page 30: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

30/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Size 27 (valid for HLP46, ϑoil = 40 ±5 °C)

Flow/load function (with maximum valve opening; tolerance ±10%)

Flow

in l/

min

Pressure differential in bar →

1 Maximum admissible flow2 Recommended flow

(flow velocity 30 m/s)

Page 31: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

-501 2 3 4 5 6 7 8 910 20 30 40 50 60 70 80 100 200

-45

-35

-40

-30

-20

-10

-5-30

5

10 360

330

300

270

240

210

180

150

120

90

60

30

0

-15

-25

0 – 100 – 0

0 – 75 – 0

0 – 50 – 0

0 – 25 – 0

0 – 10 – 0

0 25 50 100750

25

50

75

100

125

0 25 50 10075

Directional control valve | 4WRLE 31/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Characteristic curves: Size 35 (measured with HLP46, ϑoil = 40 ±5 °C)

Transition function with stepped electric input signals

Symbols V and Q3-

Stro

ke in

% →

Time in ms →

Main valve, port P = 10 bar

Pilot control valve, port X = 210 bar

Signal change in %

Symbols V and Q3-

Frequency response characteristic curves

Phas

e an

gle

in °

Ampl

itude

rat

io in

dB

Frequency in Hz →

Signal ±5%

Signal ±25%

Signal ±100%

Page 32: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

1000

1200

1500

10 20 30 40 50 60 70 80 90 100 200 300

1

2

4700

4000

3300

2000

3000

32/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Characteristic curves: Size 35 (valid for HLP46, ϑoil = 40 ±5 °C)

Flow/load function (with maximum valve opening; tolerance ±10%)

Flow

in l/

min

Pressure differential in bar →

1 Maximum admissible flow2 Recommended flow

(flow velocity 30 m/s)

Page 33: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Rzmax 4

0,01/100

3

2

64

13

5

11

12

1

8.1

A B

B T A

F1 F2

F4 F3

T T1

P 10BAX Y

129 90 1546

22

25.5

31 105

111.

321

3 (2

36)

3587

49

17177248

70 6

1546

10827

13.5

73

78.2

Directional control valve | 4WRLE 33/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Dimensions: Size 10 (dimensions in mm)

Notices:The dimensions are nominal dimensions which are subject to tolerances.

Required surface quality of the valve contact surface

Item explanations can be found on page 37. Valve mounting screws and subplates, see page 12.

Page 34: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Rzmax 4

0,01/100

3

2

6

4

13

9

5

111

12

B T A

A B

T P 10

YBA

X

8.1

1546

F1

F6

F5 F2G1

G2F4 F3

241 15 46

1

27

28 154

3

22777304

393

4996

120

221

(244

)

4334

15829

1396

7

78.2

34/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Dimensions: Size 16 (dimensions in mm)

Required surface quality of the valve contact surface

Notices:The dimensions are nominal dimensions which are subject to tolerances.

Item explanations can be found on page 37. Valve mounting screws and subplates, see page 12.

Page 35: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Rzmax 4

0,01/100

L4

2

H1H2

H3H4

(H4*

)

111

12

B T A

L1L3

L2

B16 5

4

13

9

A B

8.1

F1

F6

F5 F2G1

G2

B2

H5

F4 F3

T P Y

BAX

10

7

4

4277Ø6

21

14

15 46

46 15

49

41

78.2

Directional control valve | 4WRLE 35/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Dimensions: Sizes 25 and 27 (dimensions in mm)

Required surface quality of the valve contact surface

NG L1 L2 L3 L4 H1 H2 H3 H4 H4* H5 B1 B225 19 364 191 274 46 126 150 251 274 120 118 195

27 20.5 371 198 277 50 140 164 265 288 124 120 200

Notices:The dimensions are nominal dimensions which are subject to tolerances.

Item explanations can be found on page 37. Valve mounting screws and subplates, see page 12.

Page 36: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Rzmax 4

0,01/100

113

11

B T A

6

5

12

4

9

A B

F1

F6

F5 F2G1

G2F4 F3

T P Y

X BA

10

8.1

46 15

111355 15 46

6090

225

4930

279

381

(404

)

43

5

55 32077524

Ø6201

45 147.6 1)

324

2220

3

78.2

36/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Dimensions: Size 35 (dimensions in mm)

Required surface quality of the valve contact surface

Notices:The dimensions are nominal dimensions which are subject to tolerances.

Item explanations can be found on page 37. Valve mounting screws and subplates, see page 12.

Page 37: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Directional control valve | 4WRLE 37/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

1 Pilot control valve2 Main valve3 Integrated electronics (OBE)4 Inductive position transducer (main valve)5 Name plate6 Identical seal rings for ports P, A, B, T

Identical seal rings for ports X, Y7 Space required for removing the mating connector

8.1 Mating connectors for version “A1”, “F1” and “C6”, separate order, see page 39 and data sheet 08006.

8.2 Mating connectors for version “L1”, separate order, see page 39 and data sheet 08006.

9 Locking pin10 Machined valve contact surface

Size 10: Porting pattern according to ISO 4401-05-05-0-05

Size 16: Porting pattern according to ISO 4401-07-07-0-05 Deviating from the standard: Ports P, A, B, T – Ø20 mm

Size 25 and 27: Porting pattern according to ISO 4401-08-08-0-05 Deviating from the standard: NG27: Ports P, A, B, T – Ø32 mm

Size 35: Porting pattern according to ISO4401-10-09-0-05 Deviating from the standard: Ports P, A, B, T – Ø50 mm 1)Position G1 according to DIN 24340 Form A

11 Damping plate "D"12 Dimension in () for version with damping plate "D"13 Electronics protection membrane "-967"

Dimensions

Page 38: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

38/40 4WRLE | Directional control valve

Bosch Rexroth AG, RE 29123, edition: 2019-07

Dimensions

Notice: The tightening torque of the hexagon socket head cap screws refers to the maximum operating pressure.

When replacing component series 3X with 4X, only the valve mounting screws listed here may be used (for size 16, a minimum screw length of 55 mm is admissible, as well). Prior to assembly, check the existing mounting bore on the block for sufficient screw-in depth.

Subplates (separate order) with porting pattern according to ISO 4401, see data sheet 45100.

Valve mounting screws (separate order) Size Quan-

tityHexagon socket head cap screws Material number

10 4 ISO 4762 - M6 x 45 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B Tightening torque MA = 13.5 Nm ±10%

R913043777

or4 ISO 4762 - M6 x 45 - 10.9

Tightening torque MA = 15.5 Nm ±10%Not included in the Rexroth delivery range

or4 ASME B18.3 - 1/4-20 UNC x 1 3/4“ - ASTM-A574

Tightening torque MA = 15 Nm [11 ft-lbs] ±10 %Not included in the Rexroth delivery range

16 2 ISO 4762 - M6 x 60 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B Tightening torque MA = 12.2 Nm ±10%

R913043410

4 ISO 4762 - M10 x 60 - 10.9-flZn/nc/480h/C Tightening torque MA = 58 Nm ±20%

R913014770

or2 ISO 4762 - M6 x 60 - 10.9

Tightening torque MA = 15.5 Nm ±10%Not included in the Rexroth delivery range

4 ISO 4762 - M10 x 60 - 10.9 Tightening torque MA = 75 Nm ±20%

or2 ASME B18.3 - 1/4-20 UNC x 2 1/4“ - ASTM-A574

Tightening torque MA = 15 Nm [11 ft-lbs] ±10 %Not included in the Rexroth delivery range

4 ASME B18.3 - 3/8-16 UNC x 2 1/4“ - ASTM-A574Tightening torque MA = 60 Nm [44 ft-lbs] ±10 %

25, 27 6 ISO 4762 - M12 x 60 - 10.9-flZn/nc/480h/C Tightening torque MA = 100 Nm ±20%

R913015613

or6 ISO 4762 - M12 x 60

Tightening torque MA = 130 Nm ±20%Not included in the Rexroth delivery range

or6 ASME B18.3 - 1/2-13 UNC x 2 1/4“ - ASTM-A574

Tightening torque MA = 110 Nm [81 ft-lbs] ±10 %Not included in the Rexroth delivery range

35 6 ISO 4762 - M20 x 90 - 10.9-flZn/nc/480h/C Tightening torque MA = 465 Nm ±20%

R913009160

or6 ISO 4762 - M20 x 90 - 10.9

Tightening torque MA = 610 Nm ±20%Not included in the Rexroth delivery range

or6 ASME B18.3 - 3/4-10 UNC x 3 1/2“ - ASTM-A574

tightening torque MA = 395 Nm [291 ft-lbs] ±10 %Not included in the Rexroth delivery range

Page 39: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Directional control valve | 4WRLE 39/40

RE 29123, edition: 2019-07, Bosch Rexroth AG

Accessories (separate order)

Valves with integrated electronics Interface Mating connectors 6-pole + PE Design Version Material number Data sheet„A1“, „F1“, „C6“

For the connection of valves with integrated electronics, round connector 6+PE, line cross-section 0.5 … 1.5 mm²

Straight Metal R900223890 08006Straight Plastic R900021267 08006Angled Plastic R900217845 –

Interface Cable sets 6-pole + PE Length in m Material number Data sheet„A1“, „F1“, „C6“

For the connection of valves with integrated electronics, round connector 6+PE, straight connector, shielded, potted-in mating connector, line cross-section 0.75 mm²

3.0 R901420483 080065.0 R901420491 0800610.0 R901420496 0800620.0 R901448068 –

IO-Link gatewaysDesignation Description Material numberS67E-PN-IOL8-DI4-M12-6P IndraControl S67E

PROFINET device in the plastic housing 8 IO-Link ports (4 x class A and 4 x class B), 4 digital inputs, 24 VDC, M12 quick connection technology

R911174436

S67E-S3-IOL8-DI4-M12-6P IndraControl S67E Sercos device in the plastic housing 8 IO-Link ports (4 x class A and 4 x class B), 4 digital inputs, 24 VDC, M12 quick connection technology

R911174437

Test and service devices Material number Data sheet

Service case with test device for proportional servo valves with integrated electronics (OBE) R901049737 29685

Page 40: Directional control valves, pilot-operated, with ... · Directional control valve 4WRLE 3/40 RE 29123, edition: 2019-07, Bosch Reroth AG Ordering code 01 02 03 04 05 06 07 08 09 10

Bosch Rexroth AG, RE 29123, edition: 2019-07

40/40 4WRLE | Directional control valve

Bosch Rexroth AG Industrial HydraulicsZum Eisengießer 197816 Lohr am Main, Germany Phone +49 (0) 93 52 / 40 30 20 [email protected] www.boschrexroth.de

© All rights reserved to Bosch Rexroth AG, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not release the user from the obligation of own judgment and verification.Please note that our products are subject to a natural process of wear and aging.

Further information

Hydraulic valves for industrial applications Data sheet 07600-B Subplates Data sheet 45100 Hydraulic fluids on mineral oil basis Data sheet 90220 Environmentally compatible hydraulic fluids Data sheet 90221 Flame-resistant, water-free hydraulic fluids Data sheet 90222 Flame-resistant hydraulic fluids - containing water (HFAE, HFAS, HFB, HFC) Data sheet 90223 Reliability characteristics according to EN ISO 13849 Data sheet 08012 Hexagon socket head cap screw, metric/UNC Data sheet 08936 General product information on hydraulic products Data sheet 07008 Installation, commissioning and maintenance of servo valves

and high-response valvesData sheet 07700

Assembly, commissioning and maintenance of hydraulic systems Data sheet 07900 Directional control valves, direct operated, with electrical position feedback

and IO-Link interfaceData sheet 29400-PA

Selection of filters www.boschrexroth.com/filter Information on available spare parts www.boschrexroth.com/spc Link hydraulics via IO-Link www.boschrexroth.com/io-link