Directions for Installing Evolution 3000 Add-On

Hired-Hand, Inc. • 1733 Co Rd 68 • Bremen, AL 35033 • Phone 256-287-1000 • Fax 256-287-2000 Sheet Part No. 4801-5308 (Rev 3-02) Page 1 of 8

STEP 1

Ventilation Kits

Power Ventilation Cut-Out

Natural Ventilation Cut-Out

Cut out the label around the switch opening and the bolt holes with a small knife.

Description These instructions are for installing Ventilation Kits in the Evolution 3000 Controller. Three kits are discussed: The Power Ventilation Kit (Part No. 6450-5101), the Natural Ventilation Kit (Part No. 6450-5102) and the Ventilation Expansion Kit (Part No. 6450-5104). The installer will also need the Evolution Owners Manual (Part No. 4801-5307) for wiring diagrams external to the Ventilation Kits. Contents of Ventilation Kits Those items included in each kit are indicated in the right hand columns with an “X”.

ITEM - DESCRIPTION HHI Part Number Quan.

Power Vent Kit (6450-5101)

Natural Vent Kit (6450-5102)

Vent Expan. Kit (6450-5104)

PCB167 EV Curtain Relay Board 6407-1516 1 X X X

Conn TBLK 3 pos Magnum 3006-5082 2 X X

Conn TBLK 3 pos EBY 3006-5077 2 X

Conn TBLK 4 pos EBY 3006-5078 2 X

Inlet Machine SWX Assy. 6407-6017 1 X X X

NUT Machine 6-32 hx z 1001-1461 4 X X X

EV I/O Curtain Card Harness 1903-4010 1 X

EV I/O Curtain Nat. Card Harness 1903-4023 1 X Module Static Pressure 3591-2252 1 X

SCRW 10-32X1/2 PAN SL M/S Z 1004-3056 2 X

HRNS EV Setra 1903-4011 1 X

Owners Manual Vent Add-On 4801-5308 1 X X X

CTRL tubing 1/8” pvc clr 25’ 6407-0156 1 X

KIT Static Pressure Control 6450-0125 1 X

Vent Expansion Harness 1903-4029 1 X

Tools Required Screw Driver Small Knife Wrench Set Nut Driver Kit

Drill with Bits Meas. Tape Socket Set 5/16” and ¼” Nut Driver

Directions First, remove all electrical power from the Evolution 3000 cabinet and

interconnected equipment containing voltages that may be fed back into the Evolution 3000. (Unless otherwise noted, the following steps are for any of the Ventilation kits.)

Directions for Installing Evolution 3000 Add-On Ventilation Kits

Hired-Hand, Inc. • 1733 Co Rd 68 • Bremen, AL 35033 • Phone 256-287-1000 • Fax 256-287-2000 Sheet Part No. 4801-5308 (Rev. 3-02) Page 2 of 8

STEP 3

STEP 2

STEP 4

STEP 5

Connector to Switch panels

Ventilation Board PCB 167

Holes for Standoff

Top of enclosure

Harness to I/O Board

Switch Panels - Natural Ventilation Harness Assembly and the Power Ventilation Harness Assembly (6407-6017)

Natural Ventilation Board (PCB 167)

Input/Output Board (PCB 169)

Power Ventilation Board (PCB 167) (or)

Open the Evolution front panel and locate the outlined location for the Power or

Natural Ventilation switches as illustrated on the previous page. Using a small knife, cut the Evolution label around the opening and around the four bolt holes.

Locate the Inlet stage switch panels and harness assemblies shown at the

right and install in the Evolution cut-outs from the step above. Attach with four 6x32 hx z nuts (1001-1461) supplied.

Locate the Printed Circuit Board (PCB 167) in the Add-On

Kit. They are the same for either the Natural or Power Ventilation. See Figure 1 on page 4 of this document for the location of these boards in the lower right corner of the Evolution Cabinet. Press the boards over the nylon standoffs until a “click is heard” indicating the boards are fastened into the standoffs. Insure that the board is placed so that the connector to the Ventilator switch panel is at the TOP. Next, connect the cable from the Ventilation Switches to the Ventilation Board.

(For the Natural or Power Vent Kits) Locate the harness that connects between the Ventilation Board (PCB 167) and the Input/Output Control Board (PCB 169). See Figure 1 on page 4 of this document for the location of the boards. Connect the harnesses from the Ventilation boards (PCB

167) to the Relay Control on the Input/Output Control Board (PCB 169) as shown below.

White Black

Yellow Red

Orange

Harness between PCB 167 and PCB 169


STEP 6

HIG

HLO

W

Red Black

White -

+

CO

M O

UT

EXE

(For the Vent Expansion Kit) Locate the harness that connects between the Ventilation Board (PCB 167) and the Input/Output Control Board (PCB 169). See Figure 1 on page 4 of this document for the location of the boards. Connect the harnesses from the Ventilation boards

(PCB 167) to the Relay Control on the Input/Output Control Board (PCB 169) as shown below.

(Power Vent Only) Mount the Static Pressure Transmitter (3591-2252) at the top left of the Evolution cabinet with two 10x32x1/2 pan screws (1004-3056) provided in kit.

STEP 7

Natural Ventilation Board (PCB 167)

Input/Output Board (PCB 169)

Power Ventilation Board (PCB 167) (or)

White

Red Black

12V SIG GND

STEP 8 (Power Vent Only) Cut two pieces of clear

PVC tubing 5.5” long from the 25 foot roll (6407-0156) provided with the kit. Install the two pieces of tubing from the pressure gauge to the fittings in the cabinet side. NOTE: The HIGH fitting is toward the front.

STEP 9 (Power Vent Only) Install the three-wire

harness (1903-4011) from the EV Input/Output board (PCB 169) to the Pressure Transducer as shown.

EV Input/Output Board (PCB 169)

White Black

Yellow Red

Orange

Harness between PCB 167 and PCB 169


STEP 11

STEP 10

STEP 12

.

EV Input/Output Board (PCB 169)

(Natural Vent Only) Install the terminal block for the Natural Ventilation auxiliary switch. See the wiring diagrams in the Evolution Owners Manual part No. 4801-5307 for the external wiring. See Figure 3.

(Power Vent Only) Install the Terminal Blocks for the Tunnel and Vent auxiliary switch. See the wiring diagrams in the Evolution Owners Manual part No. 4801-5307. See Figure 2.

Connect the PowerTraks to the PCB 167 Curtain cards using the supplied terminal blocks (3006-5082). See the Evolution Owners Manual Part No. 4801-5307 for wiring. See Figure 4.


Figure 1 Evolution 3000 Cabinet Circuit Board and Cable Locations

Input/ Output Board

Power Vent Board

Ventilation Switch

Assembly

Natural Vent Board

Aux Inputs

Sig. Sig. Sig. Sig. Sig.

Relay Control Tunnel Aux Inputs Tunnel Aux Inputs Relay Control VAR #1 VAR #2Power V entila tion Module Varia ble Module

HHnet TerminationNat ural Ventilation M odule

Close.Aux

Close.Aux

OpenU1

OpenU1

OpenAux

OpenAux

CloseAux

CloseAux

OpenU2

OpenU2

CloseU2

CloseU2

CloseU1

CloseU1Com Com Com Com+12V +12V

+12V +12V +12V

+12V

+12V ncDigital Input #1

Sensor 1Black Black Black Black Black Black Black Black BlackWhite

ShieldWhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Sensor 7 Sensor 8 Outside Local Network

Temp

eratu

re Se

nsor

s

Temperature Sensors

Wind Speed

B.Crider

Analog Input #2 Humidity Pressure HHnet

Shield

+12 VRelay Control

RLY 1RLY 2RLY 3RLY 4

J1J2

OpenU1

OpenU2

CloseU2Copyright (c) 2000

PCB 167 Rev ‘0’

Hired-HandB. CriderCOMUnit #1 (Vents)

Unit #2 (Vents)COM

Open

OpenClose

Close

D1D2D3D4

+12 VRelay Control


J1J2

OpenU1

OpenU2


PCB 167 Rev ‘0’


Unit #2 (Vents)COM

OpenOpen

CloseClose

D1D2D3D4

Static Pressure

Transducer


CloseAux. +12V +12VCom.

Auxilliary Inputs Relay Control Tunnel Aux. Input Vent Aux. Input Relay ControlVariable Module

HHNet TerminationPower Ventilation ModuleNatural Ventilation Module

Var #1 Var #2

OpenU1

OpenU1

OpenU2

OpenU2

OpenAUX

CloseAUX

OpenAUX Com

CloseAUXComCom.

CloseAux.

CloseU1

CloseU1

CloseU2

CloseU2

+ +- -

+12V GND ShieldLocal Network-

Sensor #1

Tem

pera

ture

Sens

ors Temperature SensorsBlack Black Black BlackBlack Black Black Black BlackWhite

ShieldWhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

Sensor #2 Sensor #3 Sensor #4 Sensor #5 Sensor #6 Sensor #7 Sensor #8 Outside

N.C.IN

N.C.OUT

N.O.IN

N.O.OUT

Auxilliary Alarm DC Power Supply+12V +5V

115 V

230 V

AC SupplyL1 L2

Figure 2 Connecting the PowerTrak Power Auxiliary Switches to Evolution 3000

PowerTrak

AUX SWITCH CONTROLLER AC IN

HO

T

NEU

T.

LOW

ER

GN

D.

HO

T

OU

T

CLO

SE

IN

OPE

N

IN

CO

M

UPP

ER

NOTE: If curtain is setup to pull curtain up to open, then reverse wires connected

to“Upper” and “Lower” terminals.

Inset A

PCB 169

Tunnel Aux. Input

Open AUX

Close AUX Com

Inset A Tunnel Auxiliary

Input

See Note below

Inset C

Inset C

Vent Aux. Input

Open AUX

Close AUX Com

Inset B Vent Auxiliary

Input

NOTE: Vent auxiliary connects the same as tunnel

Inset B


Figure 3 Connecting PowerTrak Natural Auxiliary Switches to Evolution 3000

PowerTrak


HO

T

NEU

T.

LOW

ER

GN

D.

HO

T

OU

T

CLO

SE

IN

OPE

N

IN

CO

M

UPP

ER


to 'Upper' and 'Lower' terminals.

CloseAux. +12V +12VCom.

Auxilliary Inputs Relay Control Tunnel Aux. Input Vent Aux. Input Relay ControlVariable Module

HHNet TerminationPower Ventilation ModuleNatural Ventilation Module

Var #1 Var #2

OpenU1

OpenU1

OpenU2

OpenU2

OpenAUX

CloseAUX

OpenAUX Com

CloseAUXComCom.

CloseAux.

CloseU1

CloseU1

CloseU2

CloseU2

+ +- -

+12V GND ShieldLocal Network-

Sensor #1

Tem

pera

ture

Sens

ors Tem

perature SensorsBlack Black Black BlackBlack Black Black Black BlackWhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

Sensor #2 Sensor #3 Sensor #4 Sensor #5 Sensor #6 Sensor #7 Sensor #8 Outside

N.C.IN

N.C.OUT

N.O.IN

N.O.OUT

Auxilliary Alarm DC Power Supply+12V +5V

115 V

230 V

AC SupplyL1 L2

PCB 169

Inset A

Inset C

Inset A Natural Auxiliary

Input

CloseAux.

CloseAux.Com. Com.

Auxiliary Inputs


PowerTrak


HO

T

NEU

T.

LOW

ER

GND

.

HO

T O

UT

CLO

SE

IN

OPE

N

IN

CO

M

UPP

ER

Figure 4 Connecting the PowerTrak to the Evolution 3000


to 'OPEN' and 'CLOSE' terminals. NOTE: Only 1 PowerTrak can be connected to each PowerTrak outlet. If

Additional PowerTraks are needed, the use of relay boxes are necessary to separate the load.

Inset A

Evolution 3000 Enclosure

Hired-Hand

Auxilliary A larm

Aux Inputs

Sig. Sig. Sig. Sig. Sig.

Relay Contro l Tunnel Aux Inputs Tunnel Aux Inputs Relay Contro l VAR #1 VAR #2Power Ventilation Module Variable Module

HHnet TerminationNatural Ventilation Module

DC Power Supply AC Supply+12V +5V L1 L2

Copyright (c) 2000PCB 169 Rev ‘0’

R

N.C.IN

Close.Aux

Close.Aux

OpenU1

OpenU1

OpenAux

OpenAux

CloseAux

CloseAux

OpenU2

OpenU2

CloseU2

CloseU2

CloseU1

CloseU1Com Com Com Com+12V +12V

+12V +12V +12V

+12V

+12V

N.C.OUT

nc

Digital Input #1

Sensor 1Black Black Black Black Black Black Black Black BlackWhite

ShieldWhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

WhiteShield

Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Sensor 7 Sensor 8 Outside Local Network

Tem

pera

ture

Sen

sors

Temperature Sensors

Wind Speed

B.Crider

Analog Input #2 Humidity Pressure HHnet

Shield

N.O.IN

N.O.OUT

+12 VRelay Control


J1J2

OpenU1

OpenU2


PCB 167 Rev ‘0’


Unit #2 (Vents)COM

Open

Open

CloseClose

D1D2D3D4

+12 VRelay Control


J1J2

OpenU1

OpenU2


PCB 167 Rev ‘0’


Unit #2 (Vents)COM

Open

OpenClose

Close

D1D2D3D4

Inset A Unit #2 Vents

Unit #2 Vents

COM Close Open

PCB – 167 Power Ventilation

Inset B

Inset B

NOTE: All PowerTrak Units Will Connect The Same.

Documents

Directions for Installing Evolution 3000 Add-On