DISASSEMBLY/REASSEMBLY …dtp-autojet.ru/data/files/2016_CR_Injectors_repair.pdf · delphi injectors disassembly/reassembly cod. item description cod. item ... bh piezo injector nut

DISASSEMBLY/REASSEMBLY RECONDITIONING/CALIBRATING COMMON RAIL INJECTORS EQUIPMENT

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VRS. 1.2-28_11_16 www.ditex.it – [email protected] 1

Made by DITEX TECHNOLOGIES S.R.L.

Copyrights reserved. This brochure can be neither partly nor totally copied, without the official written autorization of DITEX TECHNOLOGIES S.R.L. DITEX TECHNOLOGIES S.R.L. with holds the right to apply eventual modifications to the text of this document, without any previous advise.

This equipment can be used in completion of our test systems

COMMON-RAIL INJECTORS DISASSEMBLY/REASSEMBLY

RECONDITIONING/CALIBRATING


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DISASSEMBLY/REASSEMBLY STANDARD EQUIPMENT COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION

DX

7516

5

DX75165 Giuditta Press + Basis Kit

DX

7508

3

Clamping device to fix CR injectors on a conventional vice

during disassembly and reassembly

RECONDITIONING/CALIBRATING STANDARD EQUIPMENT COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION

DX

7594

9

Mini drill set to clean and lap critical surfaces

DX

7562

0

Trickytec Calibration device to check lift

travel on multibrand injectors

+ Basis kit to fix different

Injector types

DX

7568

0 D

X75

681

DX75680 Microscope to inspect critical

surfaces after cleaning or lapping

+ DX75681

Microscope light

DX

7548

0 D

X75

470

DX75480 Ball seat reconditioner

+ DX75470

Kit for setting shims grinding

DX

7519

4

Kit for lapping tightening surface holder/nozzle on CR Injectors

DX

7539

1 D

X75

392

DX75391 Digital micrometer gauge

+ DX75392

Micrometer gauge holder


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BOSCH CRI INJECTORS – 1 – 1MI – 1.2 – 2.1 – 2.2

DISASSEMBLY/REASSEMBLY

COD. ITEM DESCRIPTION COD. ITEM DESCRIPTION

DX

7523

8

Siemens plate and various applications plates

(Different thickness and diameter) for Guiditta Press

DX75165

DX

7321

1

Tool to remove injector valve bolt

DX

7535

2 D

X75

358

DX75352 Dynamometric wrench with

male connection 10/100 Nm

+ DX75358

½^ Ratchet connection with female connection

size 16mm

DX

7324

7

Valve extractor

DX

7535

7 D

X75

356

Open spanner with female connection

16mm

DX75357 size 29 DX75356 size 30

DX

7324

9

Sinterised gasket extractor

DX

7525

0 D

X75

351

DX

7534

6 D

X75

369

Closed spanner with female connection

16mm

DX75250 size 13 DX75351 size 15 DX75346 size 19 DX75369 size 22

DX

7322

9

Tool to insert sealing rings on

CR Injectors

DX

7536

0

Amagnetic tweezer

DX

7532

2 D

X75

344

DX75322 Octagonal Socket wrench to

disassembly Injector nut (273 Daily type)

+ DX75344

Octagonal Socket wrench to disassembly Injector nut

Ø 16



DX

7324

3 D

X73

195

DX73243 Special Tool to fine grinding

internal surface on injector body +

DX73195

DX

7571

5 D

X75

394

DX

7321

8

DX75715 Dial Gauge Holder

+ DX75394

Digital Micro Dial Gauge 0.000

+ DX73218

Dial Gauge Holder to measure ball lift


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BOSCH CRIN INJECTORS



DX

7523

8



DX75165

DX

7321

1

Tool to remove injector valve bolt

DX

7535

2 D

X75

358

DX75352 Dynamometric wrench with male

connection 10/100 Nm

+ DX75358


size 16mm

DX

7324

7

Valve extractor

DX

7535

7 D

X75

356


16mm

DX75357 size 29 DX75356 size 30

DX

7322

9

Tool to insert sealing rings on

CR Injectors

DX

7525

0 D

X75

351

DX

7534

6 D

X75

369


16mm

DX75250 size 13 DX75351 size 15 DX75346 size 19 DX75369 size 22

DX

7532

5

Solenoid socket wrench for CRIN

DX

7536

0

Amagnetic tweezer



DX

7324

3

DX73243 Special Tool to fine grinding

internal surface on injector body

DX

7539

4 D

X73

218

DX75394 Digital Micro

Dial Gauge 0.000 +

DX73218 Dial Gauge Holder to measure ball

lift


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BOSCH CRIN2 CRIN3 INJECTORS



DX

7523

8



DX75165

DX

7536

0

Amagnetic tweezer

DX

7535

2 D

X75

358



+ DX75358


size 16mm

D

X75

095

Valve extractor CRIN2 CRIN3

DX

7535

7 D

X75

356


16mm

DX75357 size 29 DX75356 size 30

DX

7322

8

Tool to insert sealing rings on CR Injectors

CRIN2

DX

7535

1 D

X75

346

DX

7536

9


16mm

DX75351 size 15 DX75346 size 19 DX75369 size 22

DX

7540

1 D

X75

402

Valve nut key CRIN2

DX75401 size 10 DX75402 size 12

DX

7549

9 D

X73

288

DX75499 Solenoid socket wrench

12 faces +

DX73288 Tool to insert sealing rings on

CR Injectors CRIN3

DX

7532

6

Solenoid socket wrench for CRIN2 CRIN3



DX

7319

6

Special Tool to fine grinding internal surface on injector body

DX

7321

6 D

X75

394


+ DX75394



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DELPHI INJECTORS



DX

7523

8



DX75165

DX

7536

0

Amagnetic tweezer

DX

7535

2 D

X75

358



+ DX75358


size 16mm

DX

7538

2

Anti-leakage liquid

DX

7535

1


16mm

DX75351 size 15



DX

7571

5 D

X75

394


+ DX75394



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DENSO INJECTORS



DX

7521

5

Denso plate kit for Guiditta Press DX75165

DX

7536

0

Amagnetic tweezer

DX

7535

2 D

X75

358



+ DX75358


size 16mm

D

X75

314

Tool to remove internal bolt

G2 - G3

DX

7535

4 D

X75

346

DX

7536

9


16mm

DX75354 size 14 DX75346 size 19 DX75369 size 22

DX

7531

6

Disassembly tool for Denso injector nut

Ø 14

DX

7535

9


16mm

DX75359 size 27

DX

7530

2

Disassembly tool for Denso X2 type



DX

7539

4


DX

7503

4

Tool to measure armature lift

on G2 (side) type

DX

7503

3

Tool to measure armature lift on G2 (side) type

DX

7503

2

Tool to measure armature lift on X2 type


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CAT/PERKINS INJECTORS



DX

7522

8

Giuditta press plate Ø14

DX

7477

3

Caterpillar nut wrench

DX

7577

1

Solenoid tightening tool

D

X75

774

Inside nut tool kit

DX

7577

2

Disassembly wrench


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SCANIA/CUMMINS XPI-ISX-QSK INJECTORS



DX

7508

6

Cummins Scania disassembly clamp tool

DX

7577

9

Cummins solenoid tightening wrench

DX

7577

5

Injector body assembly tool

DX

7578

7

Press tool Ø9,5

DX

7577

6

Centering tool

DX

7578

8

Nozzle nut adaptor


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CUMMINS XPI-ISC-ISL INJECTORS



DX

7508

5

Cummins disassembly clamp tool

DX

7577

8

Centering tool

DX

7577

7

Injector body assembly tool

DX

7577

9

Cummins solenoid tightening wrench


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CRIN 4.2 BOSCH (DOUBLE COIL) INJECTORS



DX

7506

5

Giuditta plate for Bosch Double Coil

Detroit Diesel/ Mercedes

DX

7535

6


Ø30

DX

7506

6

Nozzle nut wrench for Bosch Double Coil


DX

7537

3


Ø37

DX

7506

7

Body nut wrench for Bosch Double Coil


DX

7537

9

Dynamometric wrench with male connection

60-300 Nm

DX

7506

8

Solenoid wrench for Bosch Double Coil



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BOSCH PIEZO INJECTORS



DX

7523

8



DX75165

DX

7535

1 D

X75

369


16mm

DX75351 size 15 DX75369 size 22

DX

7535

2 D

X75

358



+ DX75358


size 16mm

DX

7534

4

Octagonal Socket wrench to disassembly Injector nut

Ø 16

DX

7538

3

Bosch Anti-leakage liquid

DX

7531

7

Disassembly tool for BH Piezo Injector nut

Ø 15



DX

7546

0

Refilling/Calibrating Piezo Injectors Kit 5 PCS


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VDO CONTINENTAL SIEMENS INJECTORS



DX

7523

8



DX75165

DX

7535

1


16mm

DX75351 size 15

DX

7535

2 D

X75

353

DX

7535

8

Dynamometric wrench with male connection

DX75352 (10/100 Nm) DX75353 (2/25 Nm)

+ DX75358


size 16mm

DX

7536

0

Amagnetic tweezer

DX

7537

1 D

X75

359


16mm

DX75371 size 25 DX75359 size 27

DX

7532

4

Siemens wrench (4 teeth)



DX

7503

5

Tool to calibrate exagonal shim on VDO II° generation


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37019 PESCHIERA DEL GARDA (VR) ITALY - LOC. MANDELLA - Tel. +390456401191 Fax +390457552215

Documents

DISASSEMBLY/REASSEMBLY …dtp-autojet.ru/data/files/2016_CR_Injectors_repair.pdf · delphi injectors disassembly/reassembly cod. item description cod. item ... bh piezo injector nut