0656 Electronic Overload System

The 4.3” or 7” display is the perfect complement to the BROSA overlo-

ad system. Here, all relevant data and operating states are displayed

in a visually appealing way.

The BROSA System Configurations Tool (BSCT) enables the individual configuration of applications on the

PC. Various modules can be linked with each other in order to implement overload protection according

to customer requirements. Amongst others, CAN, constants, curves, mathematical and logical operands,

multiplexers, comparators and digital inputs and outputs are available. The BSCT enables the creation of

application files which can then be transferred to the system via a serial interface (RS 232). The BSCT soft-

ware comes with a dongle.

Alternatively, the following services can be added to BROSA:

1. Creation of the project (application) and its documentation consisting of:

• System configuration • Visualized software design

• Software description

2. Accompanying commissioning on site

• Support during installation on site

• Calibration of the system with provided test weights

• Preparation of acceptance report

Other services such as compatibility checks of third-party products on request.

AccessoriesDisplays

Housing Dimensions

BSCT

Services

Display 4.3” Display 7” Display

LxBxH 48x142x98mm 56x224x145mm

Resolution 480 x 272 px (WQVGA), 15:9 800 x 480 px (WQVGA), 15:9

Connection CANopen CANopen

Supply voltage 9-36 V DC 9-36 V DC

Operating temperature -30 to +65°C -30 to +65°C

Protection class IP 65/66 IP 65/66

ISO 9001:2015ISO 14001:2015 94/9/EC

© BROSA AG • Dr. Klein Straße 1 • D-88069 Tettnang • Tel 0049 (0)7542 93 35 0 • Fax 0049 (0)7542 93 35 35 • info@brosa.net • www.brosa.netThe data provided is for product description only and should not be construed as a warranted property in the legal sense. Changes due to technical developments are reserved. Issue 2019/03

The BROSA 0656 Electronic System used as an overload sys-

tem for gantry, port, container, rotating tower and indoor cra-

nes detects sensor signals such as loads, angles, heights and

wind speed. These signals can be used to calculate the load

to ensure shutdown of the system in an emergency. Further-

more, up to 4 load spectrum recorders with 10 load ranges

each are available as options. These comply with guidelines

FEM 9.511 and FEM 9.755.

The overload system can be used in category 2 PLd accor-

ding to EN 13849 or SIL2 according to EN 61508.

The customer-specific data can optionally be conveniently

read via a colour display with a diagonal of 4.3” or 7”. Furt-

hermore, direct communication by the 0656 Electronic Sys-

tem with a higher-level crane PLC is possible via CANopen

(Safety), PROFIBUS (PROFIsafe) or PROFINET (PROFIsafe).

Data loggers and customer-specific interfaces can also be in-

tegrated on request. The 0656 Electronic System comes with

the FlexLim (Safe) firmware installed, which makes it possible

to parametrize defined applications on site very easily by the

commissioning engineer via PC. Commissioning at BROSA

can be ordered as an additional service. The 0656 Electronic

System is supplied in a robust IP67/69k certified housing and

can be mounted in the control cabinet as well as in exposed

locations. Connection is possible for individual customers via

a terminal strip or via modules or interfaces.

The BROSA System Configurations Tool (BSCT) enables OEM

users to design individual configurations on the PC and then

download them to the system via a serial interface (RS 232).

Alternatively, BROSA can also create the application for you

as an additional service.

Description Technical Data

Document No.1035059TD0

Item number 1035059

Description 0656 FlexLim Safe

Input signals typ. 8x CANopen (Safety)

Supply voltage 24 V DC (10-30 V DC)

Analog outputs 2x 4-20 mA

Digital inputs 8x 24 V

Digital outputs 8x switching capacity typ. 24 V / 500 mA

1x safety output typ. 24 V / 500 mA

Interfaces 1 x PROFINET IO (PROFIsafe) Slave

1 x PROFIBUS DP (PROFIsafe) Slave

1 x CANopen (Safety) Slave

1 x Bluetooth

1 x RS 485

1 x RS 232

System-configuration via RS 232-USB converter with PC, terminal program

Housing Cinch MODICE SE

Electrical connection Plug with crimp contacts (0.5 mm²)

Protection class IP67 / IP69k

Operating temperature -40 to 80°C

Short circuit protection Yes

Reverse polarity protection Yes

EMC CISPR 25 / EN 55025

DIN ISO 11452-4

DIN ISO 11452-5

DIN ISO 11452-2

DIN 40839 T1 / ISO7637-2

EN 61000-4-2

EN 61000-4-4