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DISTILLERY & SLOP / VINASSE FIRED CO-GENERATION PLANT PROFILE
AVANT-GARDE SYSTEMS AND CONTROLS (P) LTD
(AN ISO 9001:2015 CERTIFIED ORGANISATION & ASME “S” STAMP HOLDER)
No: 67A, Poroor Kundrathur High Road, Poroor,
Chennai - 600 116, India Tel: + 91 -44 -4598 1200 / 2482 8717 – 22
Fax: + 91 -44 -24828531 Email: [email protected]
Website: https://avantgarde-india.com
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❖ ESTABLISHMENT – AVANT-GARDE ENGINEERS AND CONSULTANTS (P) LTD - 1990 AVANT-GARDE SYSTEMS AND CONTROLS (P) LTD - 1995
❖ MULTI DISCIPLINARY TEAM COMPRISE OF MORE THAN 200 WORKFORCE
> 25 Years
15 - 25 Years
5 - 14 Years
< 5 Years
❖ P.S. SANKARANARAYANAN, MANAGING DIRECTOR
CONTACT PERSON
YEARS OF
EXPERIENCE
STAFFING
INCEPTION
12% 10%
22%
56%
0
5
10
15
20
25
30 Business …
Project …
Process & …
Civil & Structural
Mechanical
Plant Design & …
Material Handling
Thermal Design
Electrical & …
Quality / Inspection
Site Services
Administration
Accounts
IT & Software …
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ENGINEERING SERVICES PROVIDED FOR DISTILLERY
Feasibility Report for Distillery installation in existing Sugar Plants
Feasibility Report for Distillery installation in new Sugar Plants or stand alone plants
Detailed Project Report for Distillery installation in new Sugar plants or stand alone plants
Detailed Project Report for Distillery installation in existing Sugar plants or stand alone plants
Plant layout, project design and equipment layout
Distillery plant automation
Detailed engineering of Electrical, Mechanical, Instrumentation, Civil & Structures for Distillery plant & ETP of distillery plant
Piping for process area, steam distribution
Instrumentation - DCS, PLC, Micro-processor
Plant Building Design
Civil works, foundation design for plant, equipment, TG, chimney etc
Structural design and engineering.
SLOP fired steam generator design and engineering
Waste Water Treatment to ensure ‘Zero’ Liquid Effluent Discharge from the Distillery
Third party inspection services
Procurement engineering for Distillery plant & machinery
Distillery turnkey consultancy services
Site supervision services
Engineering software development PROCUREMENT SERVICES
Vendor rating
Preparation of Specification for bought out items
Evaluation of offers received.
Preparation of Draft Purchase Order.
Vendor Drawing Review.
Expediting Services OTHER SERVICES
Project Engineering and Co-Ordination Services
Inspection Services
Supervision of Erection and Commissioning
Performance Testing Services
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DISTILLERY PLANT TURNKEY CONSULTANCY EXPERIENCE
I. DISTILLERY PROJECTS WITH EFFLUENT TREATMENT SYSTEM
A. LIST OF COMMISSIONED PROJECTS
S.No Project Description
1. Mumias Sugars Company Ltd, Mumias Kenya
80 KLPD Multi product Distillery with Slop fired Boiler and 2 MW back pressure Turbogenerator system
2. Madhucon Sugar and Power Industries Limited., Andhra Pradesh
65 KLPD Multi product Molasses & Grain based distillery with Slop fired Boiler and 2.3 MW back pressure Turbogenerator system
3. S.V. Sugar Mills Limited, Tamil Nadu
Avant-Garde have provided Lender’s Engineers services for 100 KLPD Distillery plant which includes Distillery with Bio- Gas, Evaporation system, Boiler, etc., This project has been commissioned and performing well
4. Dhanalakshmi Srinivasan Sugars Private Ltd, Tamil Nadu
60 KLPD Multi product Distillery with Slop firing system
5. DSCL Sugar (DCM Shriram), Uttar Pradesh
160 KLPD Multi product Distillery with Slop firing system
6. Triveni Engineering and Industries Ltd., Sabitgarh
160 KLPD Multi Product Distillery with SLOP firing system
7. Dalmia Bharat Sugar and Industries Ltd., Nigohi
60 KLPD Multi product Distillery with Slop Cogeneration
8. Dalmia Bharat Sugar and Industries Ltd., Jawaharpur
120 KLPD Distillery plant expansion with Slop Cogen
9. Gobind Sugar Mills Limited, Uttar Pradesh
100 KLPD Multi product Distillery with Slop firing system
10. DSCL Sugar (DCM Shriram), Ajbapur, Uttar Pradesh
225 KLPD Multi Product Distillery with SLOP firing system
11. Gularia Chini Mills (A Unit of Balrampur Chini Mills), Lakhmipur Kheri, U.P
160 KLPD Multi product Distillery with Slop firing system
12. KPR Sugar Mills (P) Ltd, Coimbatore 90 KPLD molasses Multi Product Distillery with Slop firing system
13. Parle Biscuits (P) Ltd, Bahraich, U.P 60 KLPD Distillery plant with Slop firing system
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B. LIST OF PROJECTS UNDER VARIOUS STAGES OF IMPLEMENTATION
S.No Project Description
1. Triveni Engineering and Industries Ltd., Muzaffarnagar
160 KLPD Multi Product Distillery with SLOP firing system
2. Rajarambapu Patil Sahakari Sakhar Karkhana Limited, Maharashtra
45 KLPD Distillery with Slop firing system
3. Lokmangal Mauli Industries Limited., Maharashtra
120 KLPD Multi product Distillery with Slop firing system
4. Coromandel Sugars Ltd, Karnataka 45 KLPD Multi product Distillery with Slop firing system
5. Wave Industries Limited, Uttar Pradesh
120 KLPD Multi Product Distillery with SLOP firing system
6. Indian Sucrose Ltd., Punjab 120 KLPD Multi product Distillery with Slop Cogeneration
7. Yadu Sugars Ltd., Uttar Pradesh 120 KLPD Multi product Distillery with Slop Cogeneration
8. Saraswati Sugar Mills Ltd, Haryana 100 KLPD molasses-based distillery with slop fired cogeneration plant
9. Magadh Sugar & Energy Ltd (Unit Bharat Sugar Mills) - – KK Birla Group of Sugar companies
90 KLPD molasses-based distillery with slop fired cogeneration plant
C. LIST OF BANKABLE DETAILED PROJECT REPORTS
S.No Project Description
1. Dhanalakshmi Srinivasan Sugars Private Ltd, Tamil Nadu
60 KLPD Multi product Distillery with Slop firing system
2. Dharani Sugars and chemicals Ltd, Unit-III, Tamil Nadu
75 KLPD Multi product Distillery with Slop firing system
3. Manakula Vinayagar Sugars Private Ltd, Pondicherry
30 KLPD Multi product Distillery with Slop firing system
4. Nava Bharat Ventures Limited, Andhra Pradesh
45 KLPD Multi product Distillery with Slop firing system and 60 KLPD Multi product & Grain/Cassava based distillery with DDGS System
5. HRUDAI Bio Tech Private Limited, Andhra Pradesh
60 KLPD Grain based Distillery Plant
6. Hemarus Technologies Ltd, Maharashtra
45 KLPD Multi product Distillery with Slop firing system
7. Sunil HiTech Engineers Ltd, (Gangakhed Sugar & Energy Private Ltd), Maharashtra
60 KLPD Multi product Distillery with Slop firing system
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S.No Project Description
8. Lokmangal Agro Industries Limited, Distillery division, Maharashtra
80 KLPD Multi product Distillery expansion system with bio digestion, bio- gas introduction and bio composting.
9. Alkoplus Producers Private Limited., Maharashtra
Conversion of Distillery from Grain to Molasses and Slop fired Cogeneration Project
10. Bhoruka Power Corporation Ltd (Bhagyalaxmi SSK Ltd) Karnataka
45 KLPD Multi product Distillery with Slop firing system
11. Sri Chamundeswari Sugars Limited, (Hemavathy SSK Ltd) Unit-II, Karnataka
50 KLPD Multi Product Distillery with bio- composting
12. Alagawadi Bireshwar Sugars Pvt. Ltd, (GMR Group), Karnataka
100 KLPD Multi product Distillery with Slop firing System
13. Shree Basaveshwar Sugars Ltd, Karnataka
60 KLPD Multi product Distillery with Slop firing system
14. Coromandel Sugars Ltd, Karnataka 45 KLPD Multi product Distillery with Slop firing system
15. C.F. Energy & Biofuels Private Ltd, Gadag, Karnataka
175 KLPD Sweet Sorghum / Sugar cane molasses based distillery with Slop firing system
16. Gobind Sugar Mills Limited, Uttar Pradesh
60 KLPD Multi product Distillery with Slop firing system
17. Concast Beverages Pvt. Ltd, West Bengal
45 KLPD Grain based Distillery Plant
18. Nzoia Sugars Company Ltd, Bungoma, Kenya
Two phases of 45 KLPD Multi product Distillery with Slop firing system and other ETP system
19. Kakira Sugars Limited, Uganda 60 KLPD Multi product Distillery with Slop firing and other ETP systems
20. SBEC Sugar Ltd, Malakpur, U.P 60 KLPD Distillery with Slop firing and other ETP systems
21. Saraswati Sugar Mills Limited, Haryana
90 KLPD Distillery with Slop fired Cogeneration Plant
22. India Potash Ltd, Chennai 45 KPLD Distillery with Slop Cogen in UP
23. Radico Khaitan Ltd., Rampur, Uttar Pradesh
Distillation, Evaporation, CPU & Slop fired boiler & Ext. Condensing TG for 200 KLPD distillery
24. Radico NV Distilleries Maharashtra Ltd., Aurangabad
Distillation, Evaporation, CPU & Slop fired boiler & Ext. Condensing TG for 130 KLPD distillery
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D. DETAILED ENGINEERING SERVICES FOR PIPING, ELECTRICAL,
CIVIL, INSTRUMENTATION PACKAGES AND ADDITION OF
THERMIC FLUID HEATERS
S.No Project Description
1. Dalmia Chini Mills Ltd, Unit-I, Jawaharpur, Uttar Pradesh
45 KLPD Distillery (Electrical & piping Engineering services)
2. A.B.Grains and Spirits Ltd, Batala, Punjab
Power plant for 120 KLPD grain based Distiller
3. Triveni Engineering Industries Ltd, Uttar Pradesh
160 KLPD Distillery (Electrical & Piping engineering services)
4. Nanglammal Distilleries Ltd (Unit of Mawana Sugars), Uttar Pradesh
130 KLPD Distillery (Electrical & Piping engineering services)
5. Sri Ambika Sugar Mills Ltd, Tamil Nadu
60 KLPD Distillery (Biomass fired boiler and 2 MW back pressure TG Power plant for the distillery and piping engineering)
6. GMR Industries Ltd, Haliyal, Karnataka
45 KLPD Distillery (Piping and Electrical Engineering services)
7. Alkoplus Producers Private Limited., Maharashtra
Installation of Thermic Fluid Heater for 60 KLPD AA plant
8. Lokmangal Agro Industries Limited., Maharashtra
Installation of Thermic Fluid Heater for 300 KLPD AA Plant.
II. SLOP FIRED CO-GENERATION PLANT IN DISTILLERY PLANTS
A. LIST OF COMMISSIONED PROJECTS
S.No Project Description
1. Rajashree Sugars and Chemicals Ltd, Gingee, Tamil Nadu
Slop fired boiler and back pressure TG for 60 KLPD Multi product distillery
2. EID Parry India Ltd, Sivaganga Unit, Tamil Nadu
Slop fired boiler and back pressure TG for 60 KLPD Multi product distillery
3. Sunil HiTech Engineers Ltd, (Gangakhed Sugar & Energy Private Ltd), Maharashtra
Slop fired boiler for 60 KLPD Multi product distillery
4. Shri Ambalika Sugar Pvt Ltd, Maharashtra
Slop fired boiler and back pressure TG for 45 KLPD Multi product distillery
5. Daund Sugars Limited, Ahmednagar, Maharashtra
Slop fired boiler and back pressure TG for 110 KLPD Multi product distillery
6. Bannari Amman Sugars Ltd, Nanjangud, Karnataka
Slop fired boiler and back pressure TG for 80 KLPD Multi product distillery
7. GMR Industries Ltd, Haliyal, Karnataka
Slop fired boiler for 45 KLPD Multi product distillery
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S.No Project Description
8. Vijayanagar Sugars Ltd, Andhra Pradhesh
Slop fired boiler and back pressure TG for 130 KLPD Multi product distillery
9. Shri Datta SakharKarkhana, (A Unit of Dalmia Bharat Sugar and Industries Limited) Kolhapur Maharashtra
Slop fired boiler and back pressure TG for 60 KLPD Multi product distillery
10. Mankapur Chini Mills Ltd, Uttar Pradesh.
Slop fired Boiler and back pressure TG for 100 KLPD Multi product Distillery
11. Balrampur Chini Mills Ltd, Uttar Pradesh. (Babnan Unit)
Slop fired Boiler and back pressure TG for 100 KLPD Multi product Distillery
12. Blue Nile Distilleries Limited Study and evaluation of 63 KLPD grain based distillery with 1.8 MW CPP for the purpose of acquisition from M/s. Empee Distilleries, Andhra Pradesh
13. Godavari Biorefineries Limited, Sameerwadi, Karnataka
Slop fired Boiler and back pressure TG for 200 KLPD Multi product Distillery
14. Dhanalakshmi Srinivasan Sugars Private Ltd, Tamil Nadu
Slop fired Boiler and back pressure TG for 60 KLPD Multi product Distillery
15. DSCL Sugar (DCM Shriram), Uttar Pradesh
160 KLPD Multi product Distillery with Slop firing system
16. Dalmia Bharat Sugar and Industries Ltd., Nigohi
Slop fired Boiler and back pressure TG for the proposed 60 KLPD Distillery Plant
17. Triveni Engineering and Industries Ltd., Sabitgarh
SLOP fired boiler & Ext. Condensing TG for 160 KLPD multi product distillery
18. Gobind Sugar Mills Limited, Uttar Pradesh
Slop fired Boiler and back pressure TG for the proposed 100 KLPD Distillery Plant
19. Dalmia Bharat Sugar and Industries Ltd., Jawaharpur
SLOP fired boiler & Ext. Condensing TG for 120 KLPD multi product distillery
20. DSCL Sugar (DCM Shriram), Ajbapur, Uttar Pradesh
SLOP fired boiler & Ext. Condensing TG for 220 KLPD multi product distillery
21. Gularia Chini Mills (Unit of Balrampur Chini Mills) Lakhimpur Kheri, U.P
SLOP fired boiler & Ext. Condensing TG for 160 KLPD multi product distillery
22. KPR Sugar Mills (P) Ltd, Coimbatore Slop Cogen for 90 KLPD multi product distillery
23. Parle Biscuits (P) Ltd, Bahraich, U.P SLOP fired boiler & Ext. Condensing TG for 60 KLPD distillery
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B. LIST OF PROJECTS UNDER VARIOUS STAGES OF IMPLEMENTATION
S.No Project Description
1. Sakthi Sugars Ltd, Unit-1, Tamil Nadu Slop fired Boiler and TG for 135 KLPD Multi product Distillery
2. Sudalagunta Sugars Ltd, Andhra Pradesh
Slop fired Boiler and back pressure TG for 130 KLPD Multi product Distillery
3. Godavari Biorefineries Limited, Sakarwadi, Maharashtra
Slop fired Boiler and back pressure TG for 150 KLPD Multi product Distillery
4. Jay Mahesh Sugar Industries Limited, Pawarwadi, Maharashtra
Slop fired Boiler and back pressure TG for 100 KLPD Multi product Distillery
5. Athani Sugars Limited (Unit – II), Maharashtra.
SLOP Fired Cogeneration Plant for 90 KLPD Distillery
6. Jarandeshwar Sugar Mills Limited, Maharashtra
Slop fired Boiler and back pressure TG for 45 KLPD Multi product Distillery
7. Astoria Agro & Allied Industries Pvt Ltd, Maharashtra
Slop fired Boiler and back pressure TG for 45 KLPD Multi product Distillery
8. Lokmangal Agro Industries Limited, Solapur, Maharashtra
Slop fired Boiler and back pressure TG for 160 KLPD Multi product Distillery
9. Vikas Sahakari Sakhar Karkhana Ltd, Maharashtra (Unit – I)
Slop fired Boiler and back pressure TG for 2 X 30 KLPD Distillery Plant
10. Rajarambapu Patil Sahakari Sakhar Karkhana Limited, Maharashtra
Slop fired Boiler and back pressure TG for 100 KLPD Distillery plant
11. Jaywant Sugars Limited., Maharashtra Slop fired boiler and back pressure TG for 47 KLPD Distillery Plant
12. K.M Sugar Mills Limited., Uttar Pradesh
Slop fired boiler and back pressure TG for 55 KLPD Distillery Plant
13. Triveni Engineering and Industries Ltd., Muzaffarnagar
SLOP fired boiler & Ext. Condensing TG for 160 KLPD multi product distillery
14. Wave Industries Ltd., Uttar Pradesh SLOP fired boiler & Ext. Condensing TG for 120 KLPD multi product distillery
15. Triveni Engineering and Industries Ltd., Muzaffarnagar
80 KLPD Molases based Distillery with SLOP Slop Cogen
16. Indian Sucrose Ltd., Punjab 120 KLPD Multi product Distillery with Slop Cogeneration
17. Yadu Sugars Ltd., Uttar Pradesh 120 KLPD Multi product Distillery with Slop Cogeneration
18. Radico Khaitan Ltd., Rampur, Uttar Pradesh
Distillation, Evaporation, CPU & Slop fired boiler & Ext. Condensing TG for 200 KLPD distillery
19. Radico NV Distilleries Maharashtra Ltd., Aurangabad
Distillation, Evaporation, CPU & Slop fired boiler & Ext. Condensing TG for 130 KLPD distillery
Page | 11
S.No Project Description
20. Saraswati Sugar Mills Ltd, Haryana 100 KLPD molasses-based distillery with slop fired cogeneration plant
21. Magadh Sugar & Energy Ltd (Unit Bharat Sugar Mills) – KK Birla Group of Sugar companies
90 KLPD molasses-based distillery with slop fired cogeneration plant
GROUP COMPANY
Avant-Garde Engineers & Consultants (P) Limited, Chennai.
Avant-Garde Engineers & Consultants FZC, Sharjah, U.A.E
AFFILIATIONS & MEMBERSHIP
EXIM Bank, Power Finance Corporation and Asian Development Bank
CEAI – Consulting Engineers Association of India (CEAI is member of FIDIC International Federation of Consulting Engineers)
Consultancy Development Centre (CDC)
Registered with Indian Renewable Energy Development Agency (IREDA)
Enlisted with Power Finance Corporation of India and Asian Development Bank
IIT, Chennai – Industrial Associateship Scheme (IAS) Membership and Library Membership
Anna University – Industrial Associateship Scheme (IAS) Membership and Library Membership
BIS – Bureau of Indian Standards Library Membership
Institute of Engineers Fellow Membership – Directors (Chartered Engineers)
Indian Chamber of Commerce and Industry (ICCI)
Madras Chamber of Commerce and Industry (MCCI)
Indian Wind Power Association
Indian Welding Society
Institute of Fire Engineers
Bureau of Energy Efficiency (BEE)
Maharashtra Energy Development Agency
South Indian Sugarcane and Sugar Technologists Association
Sugar Technologist Association of India (STAI)
Engineering Export Promotion Council (EEPC)