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149 Glasgow Road Wellheads Road Wishaw Farburn Industrial Estate Lanarkshire Dyce, Aberdeen ML2 7QJ AB21 7HG Tel 01698 355711 Tel 01224 723434 Fax 01698 359299 Fax 01224 723545 Fleming Close Woodland House Segensworth East Unit 2, Hall Dene Way Fareham Seaham Grange Ind Est Hampshire Seaham PO15 5SB SR7 0PU Tel 01489 588398 Tel 0191 521 4111 Fax 01489 588381 Fax 0191 521 1616

E-mail sales@mbairsystems.co.ukwww.mbairsystems.co.ukwww.spray-finishing.co.uk

Notes

Product Finishingmb air systems are proud to be authorised distributors of ITW Industrial Finishing Equipment, World Leader in all types of Industrial Spray Finishing Equipment and accessories.

Incorporating the world leading brands of Binks, Devilbiss & Ransburg, they produce “cutting edge” high technology Spray Finishing equipment for the supply and application of all sprayed materials for all major manufacturing Industries and Markets.

Binks, Devilbiss, Ransburg, and Gema have been manufacturing spray equipment for all of your finishing requirements for over 100 years.

We at mb air systems can manufacture spraybooth equipment, as well as designing fully automated robotic spraying systems delivered to exact specifications.

Finishing Equipment Technologies include:-Sprayguns - Manual and Automatic - Conventional , HVLP, Compliant, Airless and Air Assist typesPressure Feed Cups and Tanks - Stainless, Mild and AluminiumPumps - Diaphragm and Reciprocating types - low-high pressure, Airless/Air Assisted AirlessElectrostatic Sprayguns - Liquid paint - Manual and automatic all typesPowder Spray Booths - Manual and AutomaticElectrostatic applicators - Liquid Paint atomisers - Bells and DiscsElectronically controlled ReciprocatorsSpray Booth FiltersOperator Protection SystemsPaint/Material control and feed equipmentCompressed air control productsHoses and Accessories2K Mixing Equipment

Advance HD by DeVilbissITW DeVilbiss has announced the introduction of a completely new range of Industrial Spray Guns. World-renowned spray gun performance has long established DeVilbiss as the standard by which all other sprayguns are judged. That benchmark is now significantly raised with the introduction of the Advance HD (High Demand) range by DeVilbiss. Following wide-ranging consultation, Advance is the gun Spray Operators helped design. Above all, sprayers demanded a smaller, lightweight, easier to handle gun to reduce operator fatigue, coupled with high performance atomisation to optimise paint transfer efficiency and spray all of today’s materials, including low, medium, high solids & 2K solvent OR waterborne types

Advance HD – Naturally comfortable...Light weight with a lighter trigger action and increased finger room. Advance HD is perfectly balanced and naturally comfortable thanks to the fit and feel of the contoured handle design. It greatly reduces operator fatigue and significantly lessens the chances of RSi or finger problems. Comfort that pays off by increasing productivity wherever DeVilbiss Advance HD spray guns are used, whether it’s a small finishing operation or a high volume production line.

DeVilbiss Advance HD Compliant Mid Size Spray Gun Range

• Robust, Lightweight and work friendly design for High Demand outputs• Balanced air valve design for lighter trigger pull and improved air flow• Trans-Tech Compliant and HVLP air caps provide superior finish with the best possible paint savings and transfer efficiency• Contoured handle design – Greatly reduces RSi and operator fatigue• Stainless Steel tips, needles and fluid passageways as standard• CE marked and fully ATEX approved.

DeVilbiss Advance HD Conventional Mid Size Spray Gun Range

• Wide range of conventional atomisation air caps provide a superior finish• Robust, Lightweight and work friendly design for High Demand outputs• Stainless Steel tips, needles and fluid passageways as standard• Contoured handle design – Greatly reduces• RSi and operator fatigue• CE marked and fully ATEX approved

DeVilbiss SRi HD Gravity Spray Gun• A small scale fine finish spray gun with many practical uses throughout general industry, ergonomically styled for comfort.• Choice of HVLP or Trans-Tech® Compliant air caps provide superb atomisation of both solvent and waterbased materials• Stainless steel fluid tips & needles• Balanced air valve design for lighter trigger pull and improved air flow• Lightweight, strong, cast aluminium gun body• SRi is supplied as standard with a quality screw top gravity feed cup with 125mls capacity• Optional inexpensive semi-disposable cups are available

VectorITW Ransburg expands the Vector line of manual electrostatic spray guns with the introduction of the Vector AA90 air-assisted airless gun.

Vector AA90 is a rugged, yet lightweight spray gun designed with the painter in mind. The Gun combines superior air assisted airless atomisation technology with powerful electrostatic features, all in one gun. This integration results in a comfortable, lightweight gun with superior spray patterncharacteristics, unmatched ‘on gun’ fan pattern adjustability with extraordinary high transferefficiencies.

Vector AA90 is available with an extensive selection of air cap and fluid tip combinations to ensureoptimum performance is achieved with the coating materials you are using today and in the future.Electrostatic power with flexibility The gun is available in classic or cascade technology able to spray solvent or waterborne coatings.

You select the system most suited for your application.

• Typical Applications in General Industry• General Metal spraying• Commercial & Off road vehicles• Aerospace industry• Truck & Trailers/chassis• Rail and passenger carriages• Metal furniture

Vector Solo 85KV, 65KV & AAA-90VECTOR SOLO – Cordless Gun a new innovation from the World’s leader in Electrostatictechnology.

Ransburgs World Famous Electrostatic Technology comes up with a new Cordless Gun that stands out – And Alone – in the liquid coating Industry.

Vector Solo is the result of years of work to develop a cordless electrostatic gun worthy of theRansburg name and the quality radition we’ve upheld world wide.

This new low pressure spray gun represents an extraordinary accomplishment representingsignificantly improving paint atomisation, ransfer efficiency, durability and operator comfort with complete compliance with European Environmental Legislation.

Advantages of Vector Solo

• Easily maintained: modular design is easy to repair • LED style voltage indicator light: operator can easily tell if high voltage is on or off• Flexible electrode: eliminates permanent deformation of the wire• Ergonomic Balance: reduces operator fatigue• Replaceable cascade: cascades are replaceable easily• Uses minimal air consumption to drive the power source• Low motor speed: reduces vibration transmitted to the handle.

AA4000MThe all new Binks AA4400M air assisted airless spray gun has been designed with the operator and environment in mind. This new gun will handle the toughest spray jobs in all industrial markets whilst providing the best fit, feel and the comfort operators demand. The spray gun is available with either HVLP or Trans-Tech© air caps operating at lower fluid and air pressures than competitors to achieve an exceptionally fine finish with superior paint savings and lower energy consumption.This very versatile hand gun is ideal for spraying wooden products, furniture, heavy plant, commercial vehicle chassis, agricultural machinery, aircraft etc. Operator fatigue and the risk of RSi are considerably reduced due to the lightweight, light trigger pull and gun styling.

Binks Raptor MaxAir Assisted Airless & Airless Spray Packages Fully Complete and ready to Spray.

Featuring three Binks MX pumps with ratios of 12, 31 and 32:1 Stainless steel pump’s, fully assembled and complete with hoses and the new Binks AA4400M AAA or Airless A3500 Spray Guns.

The Binks Raptor MAX range of tripod, cart and wall mounted spray packages feature the ALL NEW Binks Stainless Steel MX Pump line equipped with the ALL NEW BinksAA4400M Air Assisted Airless Spray Gun or Binks A3500 Airless Spray Gun.

The Raptor MAX outfits have been designed to provide users with a low cost, robust industrial spray outfit, able to apply a wide range of industrial coatings and providing

Cobra 1 & 2The NEXT GENERATION of automatic spray guns for General Industrial Applications.DeVilbiss COBRA guns are the latest development in automatic spray guns, resulting from the very best market research along with “cutting edge” engineering development, this DeVilbiss automatic spray gun is the best option to atomise and apply most industrial spray materials for a very wide range of General Industrial Applications. This is a completely new design of auto spray Gun, purpose made to provide a long working life in tough working conditions. The Gun uses the very latest advances in atomising Technology to provide users with a cost effective air atomising automatic spray gun with many unique and patented features and benefits.

• Removable ST ST Spray Head for fast and easy maintenance• Control of Spray Performance and fluid flow is unequalled with the Fluid Adjusting Knob• Stainless Steel – For Water Borne & Solvent Based materials• Tried & Tested atomisation technology – Compact• “Common Spares” - Reduced inventory• Wide range of Fluid tips & Air Caps in both Trans Tech (Compliant/HVLP) • Conventional technologies provide the best performance on ALL applications• Independent Fan, Atomising & Triggering Air – Important for Robotic applications• Manual adjusting knobs for control of Fan & Atomising air• Exceptional DeVilbiss Spray Performance – “As Standard”

DeVilbiss COBRA1 is a completely new design of automatic spray gun, purpose made to provide a longworking life in tough working conditions. The gun uses the very latest advances in atomising technology to provide users with a cost effective air atomising spray gun with many unique, patented features and benefits.

Devilbiss COBRA 2 is a highly sophisticated automatic gun that can be detached from its mounting block in a few seconds via the easy thumb release mechanism, for fast and easy maintenance and serviceability. This special feature from DeVilbiss dramatically reduces production downtime.

AA4400ABinks AA4400A is ideally suited for medium to high production multi-gun spray finishing lines.

Binks AA4400A combines the best features of HVLP and Air Assisted Airless atomisation to provide a finely atomised “soft spray” to produce the very best spray finish with the highest possible transfer efficiencies, resulting in significant paint savings and compliance with the toughest EPA regulations.

AA4400A is a highly sophisticated automatic AAA gun that can be detached from its mounting block in a few seconds via the simple hexagonal key release mechanism, for fast and easy maintenance and serviceability.

This unique feature from Binks dramatically reduces production downtime.

Binks AA4400A is ideally suited for multi-gun finishing equipment such as rotary machines, reciprocators, robots, fixed and chain-on-edge type systems located in medium to high production environments.

• “Quick detach” head from base for reduced downtime• Unique air cap design produces “softer fine spray” for superior finishes• Air cap has optional 15° indexing for precision finishing• Adjustable “on gun” fan pattern controls• St St gun head and fluid passages• Fluid filter in gun head• Manual or remote gun controls• Tungsten carbide needle and seat• Paint re-circ option in head or base plate

Magic Flow 2k Mixing SystemsThe “cutting edge” 2K system for all types of applications. MagicFlow guarantees the accurate and reliable mixing and metering of two component materials.

• Universal 2K Electronic Mixing Unit• Easy to control with repeatable results• Wide Field of Application• Easy Installation and Commissioning• Integrated Colour Change Sequencer• Touch Screen Control• Integrated VOC-Calculator• Paint Level Control (up to 32 paints/colours)

Designed as a “Plug and Spray” machine, the Magic Flow is the best System to ensure repeatability whilst complying with the toughest EPA legislation. The mixing ratios can be stored in a wide range of up to 50 recipes and the icon guided touch screen allows easy communication between operator and machine. The precise dosing will always ensure a perfect finish.

MagicFlow for all applications – including high and low pressure with solvent or water based paint and materials – Binks MagicFlow is the best solution

Spares EtcFull range of accessories available including; * Breathing Masks * Hoses * Filter Media * Visor Covers * Service Kits * Replacement Nozzles & Tips

GreenSpray from ITW FinishingThe focus at ITW Industrial Finishing is to bring innovation to the spray finishing industry with our Binks, DeVilbiss and Ransburg products.Through our GreenSpray programme, that focus includes our efforts to conserve resources in the three core areas of the industrial finishing business.

1 Customer Operations2 Product Design and Research3 Corporate Operations

ECO TI PS FOR FINISHERS• Lowering the inlet pressure to a conventional spray gun results in annual air cost savings of

approximately £300 per gun. • Increasing your spray gun transfer efficiency by 20% (better technique, lowered air pressures, more

efficient guns) can reduce your annual coatings costs by £12,000 (£10/litre @ 25 l/per day).• Replace an airless or air assisted fluid tip when the pattern shrinks by 10% and coating costs could be

reduced by up to 30%.• Back flushing a low pressure spray system will save about £5 in coating costs each time (based on 25’

of 3/8” hose at £10/litre).• Ransburg Solo electrostatic guns save up to 30% on your coating costs – product investment pay back

in just 3 months.• A spray gun operator can use the technique of triggering to potentially save £12,000 per gun annually

(at £10/litre coating cost).• Be sure to inspect air hose regularly. A 1/4” air leak can cost £5,000 per year in energy costs.• Lower overspray equals lower spray booth operating and cleaning costs – could save £2,000 per

annum.

Powder Coating - ITWGema Powder coating is increasingly accepted as the preferred finishing process for the future for many applications.

Increasingly stringent environmental regulations, rising costs in all areas, and demands by consumers for better quality and more durable products are among the challenges facing today’s finisher. Powder coating provides a solution to these challenges and others.

Powder coating is the technique of applying statically charged dry paint to a part which is then heated in an oven to melt and cure the paint. The final cured coating is the same as a 2-pack wet paint. The powdered paint is normally applied by using a powder feed system and gun to electro statically charge and spray the powder onto the part. For some uses, such as pipes, the part being coated is dipped into a fluidised bed of powder. The part is then placed in a curing oven. During the curing process a chemical cross-linking reaction is triggered and it is this chemical re-action which gives the powder coating many of its desirable properties.

Powder coating can produce much thicker coating than conventional liquid coatings without run-ning or sagging. Additionally awide range of effects are easily accomplished which would be im-possible to achieve with other coating processes.

Capital equipment and operating costs for powder coating lines are generally less than for conven-tional wet spray lines.

With one of the world’s largest installed bases of powder application equipment, ITW Gema brings the confidence and expertise that comes with being the global leader in powder coating equip-ment. Even after over 40 years in business, ITW continue to explore new ways to guarantee cus-tomers better cost effectiveness and quality.

ITW Gema have revolutionized the industry with products like theOptiFlex manual and automatic powder coating systems, advanced booth systems like the Magic Cylinder and Magic Compact, time saving products like the Colour Change Centre, and the dependability of the ZA Reciprocator.

Powder Coating - ITWGemaITW Gema Optiflex ModelsThe market leading ITW Gema Optiflex manual powder coating machine is available in a range of models to suit your application, and has several major benefits over its predecessors and competi-tors.

•ITW Gema Optiflex ‘B’ Box Feed machineWe recommend this machine were the operator requires frequent colour changes. The box feed machine is designed to use the powder directly from the manufacturer’s original carton. The inclined vibration table, together with the fluidizing suction tube allow complete emptying of the powder box, reducing waste. •ITW Gema Optiflex Upgrade machineDesigned to offer an economical upgrade path. This machine comes in a variety of forms and is designed to upgrade your existing gema easy or competitors machine to the latest optiflex model. It utilizes your existing stand and powder feed e.g. Vibrating bed whilst upgrading the gun, control drawer, and injector.

•ITW Gema Optiflex ‘S’ Stirrer machineThe stirrer machine is highly flexible and can handle all powder types including hard-to-fluidize and metallic powders. The hopper with stirrer arm can process powder amounts from a cup full to 10 kg without leaving residue. The unit is emptied via a valve located under the container. Rmaining powder can be emptied into the original powder box. •ITW Gema Optiflex ‘F’ Fluidised Hopper machineThe fluidised hopper machine is especially designed to process coating powders from a 50-li-tre container with fluidized bed. Ideal for medium to large production runs with infrequent colour changes, the hopper allows very uniform and gentle powder processing. •ITW Gema Optiflex ‘L’ Lab machineWe suggest this machine as the perfect solution for laboratory powder coating applications and short production runs designed for a maximum of 2.0 kg of powder. The 4-litre powder container with integrated ventilation guarantees perfect powder handling. •ITW Gema Optiflex ‘C’ Cup machineIdeal for coating of single parts, powder manufacturer tests, or touch up work. Powder is fed from a self-fluidizing, gun attached, 500 ml application cup. The cup is easily dissembled for cleaning.

ITW Gema Automatic Optigun

•OptiGun Automatic Powder Gun, with an integrated cascade power supply producing 100,000 volts of power, provides maximum charging at the tip of the gun, plus many other benefits as de-tailed in the literature.

SprayboothsWe at mb air systems can specify, design and manufacture spraybooth equipment, as well as designing fully automated robotic spraying systems delivered to exact specifications.

In recent years we have completed some projects utilising the latest in product finishing technology.

For more information please contact us.

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