Embed Size (px)
Citation preview
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
02 NEW // CTX alpha / beta / gamma – 25% performance increase
06 NEW // CTV 250 – The key to success in vertical turning
12 NEW // DMF 180 / 260 – The new Travelling Column Milling Centres
14 NEW // DMU 210 P – New 5-axis Mega-Milling Centre from DECKEL MAHO
16 NEW // DMG ECOLINE – The new DMC 55 H ECO
28 NEW // DMC 75 H duoBLOCK® – Top performance in the ISO 50 class
35 NEW // LASERTEC 20 FineCutting – Perfect precision for laser fine-cutting
20
08JOURNAL 02
DMG – innovative technologies
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Get the latest DMG News online atwww.dmguk.com
CTX alpha / beta / gamma25% performance increase
technical data CTX beta 800: Swing diameter: 700 mm, Chuck diameter: 250 (315*) mm, Bar feed: 65 (76*) mm, Cross travel X: 300 mm, Longitudinal travel Z: 850 mm, Vertical travel Y: ± 60 mm,
Guideway size 45, Rapid traverse speed X / Y / Z: 30 / 22.5 / 30 m/min, Main drive power (40 / 100% DC): 34 / 25 kW, Torque (40 / 100% DC): 380 / 280 Nm, Max. rotational speed (Main spindle): 5,000 rpm,
Driven tools: 12 (16*) , DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*). Technical data for the entire series is
available online at www.dmguk.com * Optional
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
2
.
.
.
CTX alpha 300 / 500
alpha
CTX beta 1250 TC
CTX beta 500 / 800 / 1250
CTX beta 500 / 800 / 1250 linear
beta
CTX gamma 1250 TC
CTX gamma 2000 TC
CTX gamma 1250 / 2000
CTX gamma 1250 / 2000 linear
gamma
Turn & Mill –
Complete machining
with a turning / milling
spindle
Lathes with driven
tools and expansion
options
CTX alpha 300 from £ 59,900.–V3 (with driven tools) with Siemens 840D solutionline
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CTX beta 800 linear from £ 113,900.–V3, with linear drive in the X-axis with Siemens 840D solutionline
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
_ More power and stability – from high-tech lathes
with driven tools all the way to turn-mill centres
_ New Design: More visibility into the work area,
the best ergonomics and high quality materials
_ DMG ERGOline® Control with a 19" screen and
impressive shop-floor programming
_ Complete machining: Travelling column with a
turning / milling spindle
_ Larger work area for increased turning length and
turning diameter
turning ctx cnc universal lathes
3
CTX alpha / beta / gamma Highlights _ DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline
with ShopTurn or Heidenhain Plus iT with DINPlus
_ Innovative spindle motors: Water-cooled for high performance and
excellent thermal stability due to the separation of the motor and spindle
_ Large guideways and a wide distance between guideways as a solid
basis for uninterrupted and powerful chip removal
_ Modular machine design for workpiece dimensions up to 2,000 mm in length
and machining diameters of 700 mm ranging from universal to complex
machining with a Y-axis and a counter spindle
_ Expansion and application options up to a 16x turret for more tools and
greater machining complexity
01 Complete machining with a counter spindle 02 DMG ERGOline® Control with 3D-simulation 03 Wear-free linear drive 04 Y-axis machining with driven tools
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
04
03
0201
Perfection with linear drive technologyCTX beta linear / CTX gamma linear
_ Higher precision – glass scales in the X and Y-axis, positioning
scatter band < 1 μm, roundness at the workpiece ≤ 1 μm
_ Increased productivity and dynamics – 60 m/min rapid traverse,
1 g acceleration, 20% faster during positioning
_ High availability – wear-free motor, no maintenance
CTX gamma 1250 from £ 190,900.–V3 (with driven tools) with Siemens 840D solutionline
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .
4
01
01 Travelling column on the Z-axis with a B-axis turning / milling spindle 02 Disk magazine with 24 or 36 stations 03 Powerful 12,000 rpm turning / milling spindle
CTX beta TC / CTX gamma TC Turn & Mill – Complete machining with aturning / milling spindle and a tool magazine
technical data CTX beta 1250 TC: Max. machining diameter: 390 mm, Max. machining length: 1,250 mm, Max. bar diameter: 65 (76*) mm, Max. drive power (40 / 100% DC): 34 / 25 kW,
Max. torque (40 / 100% DC): 380 / 280 Nm, Max. milling / turning spindle rotational speed 12,000 (18,000*) rpm, Max. milling / turning drive power (40% DC): 22 kW, Y-axis / B-axis: ± 100 mm / ± 110 degrees,
Tool magazine disk, Number of tools: 24, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn, Heidenhain Plus iT with DINPlus (TurnPlus*) * Optional
CTX beta 1250 TC / CTX gamma 1250 TC / 2000 TC Highlights
_ Turning / milling spindle with a NC-controlled B-axis
and torque motor
_ Sturdy travelling column mounted horizontally on
the Z-axis for optimal application of force
_ No vibration due to the traversing of the entire travelling
column in Y
_ Y-stroke up to 400 mm
_ Turning length up to 2,000 mm, turning diameter
up to 630 mm (700 mm with a 120x chain magazine)
_ Disk magazine CTX beta TC with 24 or
CTX gamma TC with 36 stations and an optional
120x chain magazine (CTX gamma TC)
_ Up to 770 Nm torque on the main and counter spindles
_ Maximum sturdiness and precision due to the thermo-
symmetrical design and active cooling of the main and counter
spindles, motor consoles and turning / milling spindle
_ Linear scales in all slide axes in the standard version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
02
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
5
NEW // Turn-Mill Technology Centre Bielefeld –Grand opening end of September 2008
CTX beta 1250 TC from £ 178,900.–. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
03
AVL Schrick GmbH //Up to 40% time savings due to turning /milling complete machining
With its more than 300 employees, AVL Schrick GmbH functions
as a high-tech supplier and key competency partner for the international automotive
industry. The company portfolio includes the development and manufacturing of
high-performance engine components, such as camshafts, crankshafts, cylinder
blocks and cylinder heads, as well as the design and production of complete
combustion engines for a diverse range of applications. Company references
include many well-known automotive manufacturers and customers from the
industry, as well as a number of racing teams, for example from Formula One,
German Touring Car or NASCAR racing. One of the factors for the success for the
company are clearly its innovative power and competency in engine technology,
with a soft spot for problem-solving, a high degree of reliability, flexibility and
especially adherence to delivery dates, and finally high product quality with regard
to dimensional accuracy, surface quality and purity of components.
Accordingly, the demands on chip removal production are high, the sector
in which AVL Schrick GmbH will manufacture anything that has been developed
internally or that is demanded externally from a customer. To meet these demands
in the precision manufacturing of crankshafts and long camshafts for high-per-
formance engines, the company acquired a GMX 400 linear turning / milling centre
from GILDEMEISTER last fall. It is already clear that the option for technology
integration has lead to time-savings of up to 40%, in comparison to sequential
manufacturing on several lathes and milling machines with the added benefit
of increased efficiency and minimised reject rates.
01 Working area of the GMX 400 linear with a B-axis, tailstock and a quill 02 Milling of crankshaft piston pins
03 Crankshaft for car racing and exclusive luxury sports cars 04 Dr. Stephan Wittkop, Production Manager
(left) and Marc Ditinger, Production Engineer in charge of “valve gear components and crankshafts”
AVL SCHRICK GmbH, Walter-Freitag-Str. 16, 42899 Remscheid, Germany
T: +49 (0) 2191 / 950-0, F: +49 (0) 2191 / 950-115, [email protected], www.avl-schrick.com
01 02
0403
_ Key competency in technology
and complete machining
_ Ongoing machine and technology
presentations
_ Focus on process and technology
development
_ Specifically-targeted advancement
of machines and options
Your DMG contact partner:
Thomas Bobbert,
Tel.: +49 (0) 52 05 / 74 31 69,
World Premiere // CTV 250The formula for success in vertical turning –Now up to a 220 mm workpiece diameter
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CTV 160 / 250 Highlights _ DMG ERGOline® Control with a 19" screen and Siemens ShopTurn*,
for fast and simple program generation with 3D-simulation
_ All X, Y*, Z, C axes are arranged at the top – leads to a large Y-axis
(± 90 mm for eccentric boring and milling applications)
_ Large Z-axis stroke allows machining with low retooling
requirements for short and long workpieces, for workpiece heights
from 5 to 210 mm and diameters up to 160 / 220 mm
_ Standard automation: simple and flexible with up to 48 pockets,
with easy height adjustment for various workpiece lengths and
automatic workpiece centreing
_ Chip-to-chip time < 5 seconds (CTV 160)
_ Excellent stability, guideway size 45, for heavy utilisation in
day-to-day production
_ Small footprint of approx. 5.3 m2
_ Optimal accessibility – wide and high door with a large viewing glass
_ Internal workpiece control via touch probes*
_ Simple transport: Forklift ready
_ Best maintenance and service-friendliness
* Optional
Perfection with linear drive technologyCTV 160 linear / CTV 250 linear
_ Better precision – positioning scatter band < 1 μm
_ Increased productivity and dynamics – reduction of loading
and unloading time, 60 m/min rapid traverse and 1g acceleration
_ Best process safety – wear-free operation
NSK Europe, Harkortstraße 15, 40880 Ratingen, Germany
T: +49 (0) 2102/481-0, [email protected], www.eu.nsk.com
NSK – Driven by perfection
In order to fulfill the demands of global, highly specialised machine tool
manufacturers such as the GILDEMEISTER Group, NSK focuses its research
efforts on four key areas of competency:
Modeling and simulation
Experimentation and testing
Tribology and lubrication technology
Materials and processing
New materials such as our SHX-steel are the result. This anti-friction
bearing steel is employed in the bearings of the main spindles of DMG
machines and leads to long machine life at maximum rotational speeds
even under extreme operational stress.
Based in Europe and Japan, NSK manufactures highly precise and
extremely reliable spindle bearings for the world market.
turning ctv vertical lathes6
technical data CTV 250: Chuck diameter: 250 mm, Swing diameter: 320 mm, X-axis: 650 mm, Y-axis: +90 / -65 mm, Z-axis: 300 mm, Rotational speed: 5,000 rpm, Rapid traverse X: 60 m/min,
Drive power (40 / 100% DC): 32 / 25 kW, Torque (40 / 100% DC): 360 / 280 Nm, Tool stations (Driven*): 12 (12), Rotational speed of driven tools: 4,000 rpm, Power of driven tools (VDI 40): 11.7 kW,
Torque of driven tools (VDI 40): 28 Nm, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopTurn*. Technical data for the entire series is available online at
www.dmguk.com * Optional
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THK U.K.,1 Harrison Close, Knowlhill, Milton Keynes MK5 8PA, United Kingdom
T: +44-1908-30-3050, F: +44-1908-30-3070, www.thk.eu
THK Pioneer of Linear Motion TechnologyWorld Market Leader and Trendsetter
THK stands behind innovation and the development of trendsetting machine
technology. Our aim is for continuous and cooperative growth in partnership
with our customers.
THK’s patented Caged Technology ensures the highest precision together with
smooth movement and increased lifetime. Caged Technology significantly improves
performance with benefits for energy saving and the global environment.
Reliable delivery is guaranteed by our global network and optimally located pro-
duction facilities. Our commitment to quality is assured through certified quality
testing technology.
Take advantage of our expertise and service – worldwide!
7
01
01 The large work area of the CTV 250 with turret and multi-function
02 Automation with up to 48 pockets and automatic workpiece centering
Maximum process-safety for the automotive and supply industries
_ Manufacturing competency for workpieces in the
transmission, motor and chassis industries
_ Greatest productivity and repeat accuracy in serial manufacturing
_ Surface qualities equal to bevel quality
_ Best machine stability – ideal for hard machining
_ Large lot sizes and short cycle times
_ Chain-linking of 2x CTV with integrated workpiece handling
and a turnaround station for complete machining
01 02
turning ctv vertical lathes
Pragati Automation Pvt. Ltd., 19&20, 12th Cross, 4th Phase, Peenya Industrial Area, Bangalore-560058, India
T: +91-80-2836 1543, F: +91-80-2836 1549, [email protected], www.pragati-automation.com
Pragati // A partner for machine tool manufacturers – worldwide
Pragati is a leading manufacturer of tool revolvers and automatic tool changers with a global customer
base. Over 23,000 revolver heads and 4,000 automatic tool changers currently in operation attest to
the quality, reliability and the competitive prices of our products. Revolver heads and automatic tool
changers are available in various sizes, meeting the demands of every machine tool manufacturer.
Tool revolvers: Fast indexing • High repositioning accuracy
• Electromechanical operation • Simple control • Available in six sizes
Automatic tool changers: Available for vertical machining centres
with tapers 30, 40 and 50 • Magazine capacities for 20, 24 and 30 tools
• Short tool-exchange times • Modular design for easy maintenance
8
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
MSL – Multi-Slide CNC Automatic Turning for complete machining of workpieces from 5 mm to 60 mm ø
technical data MSL 42: Axes: 6, Max. bar diameter: 42 mm, Rotational speeds up to: 5,000 rpm, Drive power (S3 30 min, 60% DC / S1): 7.5 / 5.5 kW, Rapid traverse of the axes (Z4): 15 m/min (30 m/min),
Axis acceleration: 5 m/s2, Radial stroke X1 / X2 / X3 / X4: 60 / 60 / 60 / 130 mm, Axis stroke Z2 / Z3 / Z4: 80 / – / 340 mm, Control: Fanuc 31i
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MSL 42 from £ 66,900.–6-axis version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MSL 42 / MSL 60 Highlights _ A machine for highly efficient serial production of workpieces
made from brass, aluminium and machining steel
_ Compact design, low space requirements in production
_ Better workpiece quality: Optimal surface quality and higher precision
_ Up to four tools in simultaneous operation
_ MSL 42-6 / MSL 60-6: Six NC axes, two NC compound slides
_ MSL 42-7 / MSL 60-7: Seven NC slides, three NC compound slide,
revolver with an integrated pick-up spindle, three tools for rear-sided
machining and up to 14 tools are possible
_ Advantages of the 7-axis version: NC tool-adjustment for compound slides
2 – 3 and turret, top performance with CNC interior turning, radial boring
_ Excellent process safety and sturdiness due to CNC adjustment
01 Automotive industry / Control bushing, 30 seconds 02 Automotive industry / Connecting element, 30 seconds 03 Hydraulics industry / Connecting element, 45 seconds
04 Hydraulics industry / Adapter, 25 seconds 05 Six NC axes, up to four tools in simultaneous operation 06 7-axis version with a turret and rear-sided machining
03
01
05
Tool revolvers
Automatic tool changers
04
02
9
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
SPEED linear series Highlights _ Thread whirling with the best surface quality and precision,
35% longer tool service life
_ Linear drives in axes X1 and X3
_ Up to 11 axes in simultaneous operation for
maximum productivity
_ 40 m/min rapid traverse and 10 m/s2 axis acceleration
_ Chasing device for a significant reduction of idle times:
Short setup times and simple operation
_ Two C-axes and up to 20 rotating tools
_ Maximum productivity: Up to three tools in
simultaneous operation
_ Up to 46 tools available
SPEED linear series –CNC Swiss-type Automatic Lathes with linear drive and 1 g acceleration
01 Bone screw / Medical technology, 60 seconds 02 Connecting shaft / Automotive industry, 55 seconds
03 Dental screw / Medical technology, 99 seconds 04 Guideway / Textile industry, 52 seconds
SPEED linear series from £ 86,900.–. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .technical data SPEED 20-8 linear: Max. turning diameter: 20 (25) mm, Max. rotational speed: 10,000 rpm, Drive power
(S2 30 min, 100% DC): 5.5 / 3.7 kW, Rapid traverse speed X / Y / Z: 40 m/min, Fixed tools: 21, Driven tools: 12, Control: Fanuc 310is
06
As a market leader for components in the machine tool sector, Bürener
Maschinenfabrik GmbH (bmf) focuses on lasting customer relationships as
well medium and long-term growth. Highlights of our product range:
_ Chip conveyors: All-round device for chip disposal
_ Cooling equipment: Cleaning system for coolant / lubrication treatment
_ Chip breakers: Power package for chip breakup and disposal
Our products are based on consistent standardisation, while they are available as
individualised products (numerous variations), in modular design (various sizes)
and with flexible options (different designs).
01 Chip conveyor 02 Coding system 03 Cooling system and paper band filter 04 Chip breaker
01 02 03 04
Bürener Maschinenfabrik GmbH // Technology with ideas for state-of-the-art machine tools
Bürener Maschinenfabrik GmbH, Fürstenberger Straße 37, 33142 Büren, Germany
T: +49 (0) 29 51 / 604-0, F: +49 (0) 29 51 / 604-111, [email protected], www.bmf.de
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
03
01 02
04
turning sprint cnc automatic lathes10
SPRINT linear seriesHigh-tech automatic turning with the fastest machines in their class
GMC 42 linear – CNC Multi-Spindle Turning Centre with up to 56 controlled axes with two CPUs in the standard version
technical data GMC 42 linear / ISM: Max. bar diameter: 42 mm, Drum indexing time: 1 second, Number of spindles: 6, Spindle-circle diameter: 280 mm, Compound slide longitudinal travel: 100 mm,
Side slide travel: 80 (120) mm, Longitudinal slide travel: 180 (220) mm, Max. rotational speed: 5,000 rpm, Main drive power (100% DC): 15 kW, Control (Two CPUs in the standard version): 2 x Siemens 840D powerline.
Technical data for the entire series is available online at www.dmguk.com
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bar loading magazineSACO 42-6 integrated from £ 53,900.–
technical data SPRINT 42 linear: Axes: 6 + 2, Max. bar diameter: 42 mm, Rotational speeds up to: 6,500 rpm, Max. drive power (40 / 100% DC): 7.5 / 5.5 kW, Rapid traverse of the axes: 40 m/min,
Axis acceleration: 10 m/s2, Z1-axis stroke: 120 mm, DMG SlimLinePanel with a 15" screen: Fanuc 160iT. Technical data for the entire series is available online at www.dmguk.com
Automation:
Automatic loading and unloading system with a
6-axis robot and 2x pallet system and workpiece
weight up to 2 kg
11turning sprint cnc automatic lathes
GMC 42 linear Highlights _ Bar diameters up to 42 mm and up to 51 Nm torque
_ Better dynamics due to a faster X, Z and W-axis
_ Patent pending for multi-function device for the tool turret,
radial boring device or 90° boring device*
_ High accuracy with process-capable H5-tolerance, as well
as a Y-axis and and turret
_ Two CPUs in the standard version: Up to 56 controlled axes
with the Siemens 840D powerline
_ Six integrated, oil-cooled and independently rotating synchronous
spindle motors with a power output of 15 kW (100% DC)
_ Up to 50 m/min rapid traverse and up to 2 g acceleration
_ Up to seven CNC-controlled axes for every spindle position
_ Dual counter spindle with synchronous motors for highly complex
rear-sided machining with four tools, three of which are driven
(optional for GMC 35 / 42 linear)
* Optional
SPRINT 65 linear Highlights _ The ideal solution for manufacturing complex or simple
workpieces with short cycle times
_ Optimal chip disposal and user-friendly work area
_ Easy programming with DMG Control Technology
_ Three completely independent turrets with driven tools
for job time reductions of up to 38%
_ Two integrated motor spindles
_ Y-axis in the standard version for machining on the main and
counter spindles
_ Version for rear-sided machining with the gantry is available
SPRINT 42 linear Highlights _ Linear drive in X1 for speed and accuracy
_ Tool wear control and sister tool system for speed and
accuracy (optional)
_ Two Y-axes and two C-axes in the standard version,
for the main and counter spindles
_ Linear tool mount for a reduction of idle times
_ DMG SlimLinePanel with a 15" screen
_ Fastest machine on the market
01 Medical technology / Bone screw, SPRINT 20 linear: 32 seconds 02 Automotive industry / Adaptor housing, SPRINT 42 linear: 45 seconds 03 + 04 Hydraulics industry / Valve housing, SPRINT 65 linear –
rear-sided machining with the gantry 05 Work area design, SPRINT 50 linear
01 Dual counter spindle with synchronous motors for highly complex rear-sided machining
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
01 02
04 0503
SPRINT 65 linear available for immediate delivery!
01
d
milling dmf travelling column milling machines12
SKF Kompetenz-Zentrum für Werkzeugmaschinen, Julius-Hölder-Straße 4, 70597 Stuttgart-Degerloch, Germany
T: +49 (0) 711-758651-0, F: +49 (0) 711-758651-99, www.skf.com, www.snfa.de, www.vogelag.de
SKF, SNFA and VOGELWe show our colours at the AMB 2008
In the context of our strategic realignment, SKF officially opened the new centre
for machine tools last April in Stuttgart Degerloch. The centre is the result
of pioneering cooperation – and positions its existing expertise in the centre
of the market, close to our customers.
At the AMB we are focusing on customer-specific solutions for all
components of machine tools, such as:
• Bearings for thread drives, especially for ball screw drives
• Lubrication assembly in 24 V DC or ATEX designs
• Minimal quantity lubrication with a focus on retrofitting, systems integration
and user-friendliness
• Measuring and monitoring system as well as services for tool spindles
World Premiere // DMF 180 / 260 linearTravelling Column Milling Centres
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
The new DMF generation machines with a thermo-symmetrical travelling column and a
new work area design make 5-axis machining with large travels of 700 mm in Y and Z possible, due to the
integrated NC rotary table and swivel milling head as a controlled B-axis. The DMF 180 / 260 linear with a
linear drive in the X-axis offers maximum dynamics and precision for the most demanding applications.
technical data DMF 260 linear: Travel X / Y / Z: 2,600 / 700 / 700 mm, Speed range: Standard 8,000 rpm, Optional 14,000 rpm or 18,000 rpm, Rapid traverse X / Y / Z: 80 m/min, max. Acceleration: 8 m/s2,
Tool magazine: 30 / 60* / 120*, Max. machine weight: 2,150 kg, Table size: 2,900 x 700 mm, DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline or Heidenhain iTNC 530
* Optional
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
d
a
b
c
e
13milling dmf travelling column milling machines
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMF 180 / 260 Highlights _ Precision: Excellent stability due to the machine bed made from mineral
composite and thermo-symmetrical travelling column and high precision
due to linear drives
_ Efficiency: Linear drives with 80 m/min rapid traverse
and short tool-exchange times
_ Flexibility: Work area separator wall, integrated NC tables
and universal options
_ New Design with large viewing windows and good access to the work area
_ DMG ERGOline® Control with a 19" screen and
Siemens 840D solutionline or Heidenhain iTNC 530
The new travelling column designLinear drive in the X-axis, rapid traverse up to 80 m/min –
Standard machine with ball screw drives and 40 m/min rapid traverse
Spindle as fixed head or B-axis, spindle rotational speed 8,000 rpm or
optional 14,000 rpm or 18,000 rpm
Large work area with 700 mm in Y and Z
Work table with an integrated C-axis (optional)
Glide-along tool magazine for short chip-to-chip times
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
HYDAC INTERNATIONAL GMBH, Industriegebiet, 66280 Sulzbach/Saar, Germany
T: +49 (0) 6897 / 509-01, F: +49 (0) 6897 / 509-577, [email protected], www.hydac.com
HYDACComponents, Systems and Service for Machine Tools
Compact power units
Cooling systems
Filters, filter elements and filter systems
Accumulator technology
Fluid sensor technology and condition monitoring
to record machine and fluid data: Pressure, fluid level, temperature,
oil contamination, oil ageing and water content
02 03 04
01 Standard version with a ball screw drive in the X-axis 02 Dynamics version with the linear drive in the X-axis 03 Integrated NC rotary table and swivel milling head 04 DMG ERGOline® Control with a 19" screen
a
b
c
d
e
01
a
b
c
e
14
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
World Premiere // DMU 210 PThe new Mega-Milling Centre – Larger, more powerful and more precise
technical data DMU 210 P: Travel X / Y / Z: 1,800 / 2,100 / 1,250 mm, Speed range: 10,000 rpm, Optional 6,300, 12,000, 18,000 or 30,000 rpm, Rapid traverse feed rate X / Y / Z: 60 / 40 / 40 m/min,
Tool magazine: 60, Optional 120 / 180, Max. machine weight: 8,000 kg, Table size: ø 1,700 mm, DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline, Heidenhain iTNC 530 or MillPlus iT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
milling dmu p cnc universal milling machines for 5-sided / 5-axis machining
DMG AUTOMATION – Greatest expertise for efficient automation in every production process
DMG AUTOMATION GmbH
Your contact partner: Volker Duttlinger, [email protected]
DMG AUTOMATION GmbH, Seemühle 5A, 78183 Hüfingen, Germany
Tel.: +49 (0)771 / 60 00 - 0
DMG AUTOMATION applications stand out due to the low setup
time it has an operational rate of more than 97%, it is easy to use, has a compact
design for high productivity results. The range of automation technology extends from
mechanical and pneumatic feeding systems to loading portals with 6 or 7-axis robots.
In order to offer optimal solutions at the lowest possible price, standardised automation
solutions are available for numerous machines in the DMG product range.
Your benefits
_ Cost-effective automation solutions compared with machine investment cost
_ Productivity increases due to workpiece loading parallel to production time
_ Space-saving setup and optimal access
_ Planning, construction, manufacturing, installation and service of the entire
system from a single supplier
15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
DMU 210 P Highlights _ New Design: DMG ERGOline® Control with a 19" screen, maximum ease-of-use,
good access and greater visibility into work area
_ Up to 150 mm longer travel in the linear axes and up to 1,800 x 2,100 x 1,250 mm (X / Y / Z)
_ Up to 100% greater axis dynamics and faster rotary axes, B axis: 30 rpm and C-axis with 20 rpm
_ Gantry design: Large vertical travel of 1,480 mm, vertically traversable cross-beam with hydraulic
weight compensation for superb precision and dynamics
_ 60% greater table load capacity: Now 8,000 kg, table diameter 1,700 mm
_ Larger and heavier tools: 650 mm / 250 mm / 30 kg (length / ø / weight)
DMU 340 P / DMC 340 U: Workpiece weights up to 20 t_ 5-axis machining up to 16 t in the standard version and travels up to 2,800 x 3,400 x 1,600 mm (X / Y / Z)
_ NC-controlled swivel milling head as a B-axis or optional A-axis
_ Thermo-symmetrical design and 3-point support for fast setup and excellent long-lasting precision
_ Also available in a milling / turning configuration for maximum turning diameters of 3,400 mm
_ 5X torqueMASTER® power spindle with 6,300 rpm, 44 kW and 1,550 Nm torque as an option
PH 150-8:
Rotary pallet magazine with eight pockets
and a pallet weight up to 150 kg
from £ 36,900.–
Automation WH 10:
Automatic loading and unloading system with a 6-axis robot,
a 2x pallet system and a workpiece weight up to 10 kg
from £ 56,900.–
Standardised automation solutions at unbeatable prices
5-axis machining on the gantry machine
dmg ecoline16
ThePerfect DMG machines at a very reasonable price NEW // DMC 55 H ECO
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
DMC 55 H ECO Highlights _ Siemens 840D powerline
_ Large, easily accessible work area (X / Y / Z = 560 / 600 / 600 mm)
_ Wheel magazine with 45 pockets and short chip-to-chip time of 3.9 seconds
_ Fast and powerful motor spindle with 12,000 rpm (optional 18,000 rpm),
110 Nm and 20 kW (40% DC), short run-up and stopping times
_ Reduced idle times: 50 m/min feed and rapid traverse velocity
_ Pallet size 400 x 400 mm
Machine Design_ Machine configuration in the duoBLOCK® design
_ Excellent rigidity, precision, and minimum space requirements
due to the FEM optimised duoBLOCK® design
_ Large static masses and weight-optimised moving components
for optimal machine dynamics
_ 3-point support due to the sturdy machine bed and simple crane-hook hauling
Options
_ Scraper band conveyor with 500 l
_ Coolant-lubricant package: Cooling unit 600 l, paper band filter,
internal coolant supply 15 bar / 23 l/min through the spindle core (AD),
chip conveyor, roof rinsing unit for work area 300 l/min
_ Production package: Cooling unit 980 l, paper band filter, internal coolant
supply 40 bar / 23 l/min through the spindle core (AD), chip conveyor,
roof rinsing unit for work area 300 l/min, rotating viewing glass
_ NC rotary table with pallet mount, maximum load 500 kg
_ Direct measuring system
_ ShopMill for the Siemens 810D powerline
Universal Lathe
Max. swing diameter: 330 mm, Longitudinal travel
Z: 450 mm, Bar capacity ø: 51 mm, Max. rotational
speed: 5,000 rpm, Main drive power (40% DC):
16.5 kW, Max. torque (40% DC): 166.5 Nm,
Control: Siemens 810D with ShopTurn or
Fanuc 0i-TC with Manual Guide i
£ 41,500.–
CTX 310 ECO CTX 510 ECO DMC 1035 V ECODMC 635 V ECO
Universal Lathe
Max. swing diameter: 680 mm, Longitudinal travel Z:
1,050 mm, Bar capacity ø: 76 mm, Max. rotational
speed: 3,250 rpm, Main drive power (40% DC): 33 kW,
Max. torque (40% DC): 630 Nm, Control: Siemens 810D
with ShopTurn or Fanuc 0i-TC with Manual Guide i
£ 58,100.–
Vertical Machining Centre
Traverse path X / Y / Z: 635 / 510 / 460 mm,
Max. rotational speed: 8,000 rpm, Main drive power
(40% DC): 83 kW, Max. torque (40% DC): 83 Nm,
Control: Siemens 810D with ShopMill or
Fanuc 0i-MC with Manual Guide i
£ 41,500.–
Vertical Machining Centre
Traverse path X / Y / Z: 1,035 / 560 / 510 mm,
Max. rotational speed: 8,000 rpm, Main drive
power (40% DC): 83 kW, Max. torque (40% DC):
83 Nm, Control: Siemens 810D with ShopMill
or Fanuc 0i-MC with Manual Guide i
£ 52,900.–
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Complete information about the DMG ECOLINEis available online at www.dmgecoline.com!
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ShopMill software for easy programming with 3D-simulation
Visual support for service and maintenance
17dmg ecoline
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
DMC 55 H ECO
Horizontal Machining Centre
Traverse path X / Y / Z: 560 / 600 / 600 mm,
Max. rotational speed: 12,000 rpm, Torque
(40% DC): 110 Nm, Pallet size: 400 x 400 mm,
Control: Siemens 810D powerline
£ 144,900.–
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
DMC 55 H ECO standard equipment // Horizontal Machining Centre with CNC Siemens 810D powerline control, SlimLinePanel with 15" TFT-screen, pick-up tool changer with wheel magazine (45 magazine pockets ISO 40), NC workpiece table 360 x 1° with pallet mount, rotary pallet changer with two palletsand chip basin with integrated coolant tank
Extensive tool management
Powerful 12,000 rpm motor spindle, large work area with a rotary pallet changer
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMC 55 H ECO £ 144,900.–. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SANDVIK COROMANT TOOL PACKAGE
_ £ 1,690.–
_ Four high-quality milling tools from the CoroMill® series
_ Four tool fittings (optional ISO 40, BT40, CAT40)
_ 30 high-performance milling cutting inserts
Greater efficiency in your production!
Free starting application when you buy
a DMC 55 H ECO!
NEW
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
milling dmu cnc universal milling machines18
DMU monoBLOCK® seriesUnparalleled 5-axis machining plus automation for all industries
DMU monoBLOCK® Highlights _ Compact design for low space requirements, best ergonomics
and excellent access to the work area
_ Load up to 800 kg for 5-axis milling
_ In the standard version: Fully enclosed safety cabin, chip conveyor,
250 l coolant tank, CollisionMonitoring, simultaneous 5-axis milling
for the DMU 40 monoBLOCK® – unique in this class
_ From heavy-duty chip removal to HSC machining, motor spindles
with up to 42,000 rpm and HSK-A63 fittings in the program
Innovations_ Optimised, B-axis transmission with slanted gears for the greatest
precision and best surface quality
_ Trailing cable installation integrated into the milling head, as
well as internal energy supply (no chip build-up, no collisions)
_ Fast rotary axes with up to 60 rpm rapid traverse and feed
DMU 40 monoBLOCK® – The ideal machine for safe-guarding your future, having the added value of 5 axis education of your workforce
_ Perfect ergonomics due to the new design: Excellent access
to the work area and better visibility
_ DMG ERGOline® Control with a 19" screen and state-of-the-art
DMG Control Technology with 3D-simulation
_ Milling with five axes in the standard version
_ State-of-the-art technology
_ Low investment cost
_ Low space requirements due to the compact design
_ Simple integration
technical data DMU 40 monoBLOCK®: Travel X / Y / Z: 450 / 400 / 480 mm, Main drive: 12,000* rpm, Torque / Drive power (40% DC): 130 Nm / 15 kW, Rapid traverse speed and feed X / Y / Z: 30 m/min,
Acceleration X / Y / Z: 7 / 8 / 6 m/s2, B-axis – rapid traverse and feed: 35 rpm, Acceleration: 40 rad/s2, NC rotary table – clamping surface: ø 450 mm, Rapid traverse and feed: 60 rpm, Acceleration: 52 rad/s2, Max. load: 250 kg,
Drum indexing time: 16 pockets, DMG ERGOline® Control with a 19" screen and 3D-software: Heidenhain iTNC 530, Heidenhain MillPlus iT V600. Technical data for the entire series is available online at www.dmguk.com
* Optional: 18,000 / 24,000 / 30,000 / 42,000 rpm
DMU 40 monoBLOCK® from £ 128,900.–5-axis version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMU 60 monoBLOCK® from £ 105,900.–3-axis version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMG seat – Practical and ergonomical: £ 1,850.–Seat height easily adjustable due to incremental angle adjustment,
as original equipment or for retrofit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19milling dmu cnc universal milling machines
01 5-axis simultaneous milling on a pinion 02 Optional tool magazine with 60 pockets 03 DMC 60 T with a fast rotary pallet changer
01 02 03
The DMU monoBLOCK® series in the new design:
DMU 40 / 60 / 80 / 100 monoBLOCK® with travels from 450 to 1,250 mm
Automation_ Preparation of the machine available with automation
interface or as a turnkey automation solution
_ Workpiece handling up to 25 kg with robot and
automatically opening work area door
_ Pallet handling for flexible production with up to 200 kg,
with a robot and pallet shelf, e.g. image, PH 50-20 of
the DMG AUTOMATION with 20 storage positions and
handling weight up to 50 kg
_ Pallet handling up to 400 kg workpiece weight, with the
DMC 60 T monoBLOCK®, fast rotary pallet changer and
RS3 rotary magazine (five pallets in the system)
quickSETquickSET MonitoringollisionollisionMonitoring Application Tuning Cycle
DMU monoBLOCK® – 5-axis performance for every application
Medical_ The monoBLOCK® design with maximum
stability allows high chip removal values
during the machining of high-strength materials
_ The high precision of the compact monoBLOCK®
design contributes to the best surface quality
during the finishing of implants made from
titanium or other medical materials
Mould makingATC: Machining with the software tool
“Application Tuning Cycle”
_ Easy tuning of the feed drives at the
press of a button
_ Smoothing with maximum chip removal
at the shortest machining times
_ Best surface quality
_ Minimum machining time combined with
maximum quality – also in relation to
workpiece weight
Machine construction_ 5-axis and 5-sided complete machining
in a single setup
_ 150° B-axis for the machining of negative
angles up to 30°
_ Wide range of options – the right solution
for every application
_ Unique universality: Motor spindles from
10,000 rpm to 42,000 rpm for use in heavy duty
machining all the way to HSC machining
_ From fixed table to NC workpiece unit –
we always have a solution
Aerospace_ 5-axis simultaneous milling – for the
DMU 40 monoBLOCK® in the standard version
_ For every application we offer appropriate
machine kinematics, such as a NC rotary table
integrated into the fixed table or NC attachment
table, a B-axis with 30° negative angles for the
machining of turbine vanes, NC workpiece unit
for the machining of blades, or a combination of
a 2x workpiece units and B-axis with a swivel
range +50° / -50°
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
Hip shaft made from titanium Automotive industry mould insert Plate for bottling plant Blade
milling dmu cnc universal milling machines20
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
DMU 50 / 70 – State-of-the-art technology for entry into 5-axis machining
technical data DMU 50: X / Y / Z-axis: 500 / 450 / 400 mm, Main drive (40 / 100% DC): 13 / 9 (19 / 14) kW, Rotational speeds up to: 10,000 (14,000*) rpm, Rapid traverse X / Y / Z: 24 m/min, Swivel rotary table:
ø 630 x 500 mm, Swivel range: +5 / -110°, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline with ShopMill, Heidenhain iTNC 530, Heidenhain MillPlus iT V600 * Optional
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMU 50 /70 Highlights _ New Design: Excellent access and better visibility into the work area
_ DMG ERGOline® Control with a 19" screen and 3D-software for easy
visual programming
_ High-performance motor spindle with up to 14,000 rpm*, 100 Nm and 18.9 kW
_ Various table options, from fixed to swivel rotary table with digital drives for
automated 5-axis machining
_ High workpiece weights and maximum precision due to large roller bearing
diameters in both rotary axes of the integrated swivel rotary table
(workpiece weights up to 350 kg)
* Optional
01 Swivel rotary table with digital drives 02 Flexible machining with three to five axes 03 Tool changer with 16 pockets in the pick-up magazine 04 DMG ERGOline® Control with a 19" screen and 3D-simulation
01 Linear drive in the X-axis 02 Fast NC swivel rotary table with machining angles up to -12°
01 02 03 04
DMU 50 from £ 69,900.–5-axis version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMU 70 from £ 97,900.–5-axis version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DMU 50 eVo linear Highlights _ Dynamic NC swivel rotary table* with high rapid traverse speeds,
40 rpm in the B-axis and 50 rpm in the C-axis
_ B-axis for negative machining angles up to -12°
_ 5-sided and up to 5-axis simultaneous machining
_ Linear drive in the X-axis for greater power and precision
_ High rapid traverse speeds up to 80 m/min in the X-axis and
10 m/s2 in all linear axes
_ High-performance motor spindle with standard-equipped 18,000 rpm,
35 kW and spindle options of 24,000 rpm* and 42,000 rpm*
* Optional
DMU 50 / 70 eVo linear –5-axis technology with linear drive and machining angles to -12°
01 02
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21milling dmc v vertical machining centres
DMC 635 / 835 / 1035 V – With impressive automation and an 18,000 rpm motor spindle
DMC 635 / 835 / 1035 V Highlights _ New Design: Excellent ease-of-use, good access and
better visibility into the work area and low space requirements
_ DMG ERGOline® Control with a 19" screen and Siemens 840D solutionline,
Heidenhain iTNC 530 or Fanuc 32i
_ Standard 10,000 rpm motor spindle, with an optional increase
to either a 14,000 or 18,000 rpm motor spindle
_ Automatic workpiece handling with a robot*
_ Magazine for 20 tools with a fast double gripper
_ Reduced idle times due to 30 m/min rapid traverse and short chip-to-chip
times with 1.6 second tool-exchange time
_ Best rigidity, maximum precision and minimum space requirements due
to the die-cast bed in the C-frame design
_ High availability and process safety due to proven high-tech components
_ Large work area for the machining of workpieces up to 1,000 kg (DMC 1035 V)
* Optional
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
DMC 635 V from £ 53,900.–with Siemens 840D solutionlinefrom £ 55,900.– with Heidenhain iTNC 530
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .technical data DMC 635 V: X / Y / Z-axis: 635 / 510 / 460 mm, Speeds up to: 10,000 (14,000* / 18,000*) rpm, Main drive (40 / 100% DC): 13 / 9 kW, Torque (40 / 100% DC): 83 / 57 Nm, Rapid traverse
speed X / Y / Z: 30 m/min, Tool magazine: 20 (30*) pockets, Max. workpiece weight: 600 kg, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline, Heidenhain iTNC 530, Fanuc 32i.
Technical data for the entire series is available online at www.dmguk.com * Optional
01 Standard-equipped with a 10,000 rpm motor spindle 02 Fast double gripper on the 20x tool magazine 03 Automatic workpiece handling with a 6-axis robot
01 02 03
AutomationAutomatic loading and unloading system
with a 6-axis robot and 2x pallet system
and a workpiece weight up to 10 kg
from £ 56,900.–
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
milling hsc high-speed cutting precision centres22
HSC 20 / 55 / 75 / 105 linear5-axis High-Speed Cutting Precision Centres with linear drives > 2 g
technical data HSC 55 linear: Travel X / Y / Z: 450 / 600 / 400 mm, Spindle speed: Standard 28,000 rpm, Rapid traverse X / Y / Z: 80 m/min, Max. acceleration: > 2 g,
Number of tools in the magazine (standard / optional): 16 / 30, 60, 120, Max. workpiece weight: 600 kg, DMG ERGOline® Control with a 19" screen and 3D-software: Heidenhain iTNC 530
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
igus® GmbH, Spicher Str. 1a, 51147 Köln, Germany
T: +49 (0) 2203 / 9649-800, F: +49 (0) 2203 / 9649-222, [email protected], www.igus.de
igus®
Complete systems // Worldwide // With warranty
igus® ReadyChain® and ReadyCable®. At your location, quickly and
fully committed to your needs.
We do all the work for you and deliver complete E-chain systems® tailored
to your requirements, from the igus® plant to any place in the world.
Your benefits: Increase cash-flow // Keep capacities flexible // Reduce cycle
times // Turn 30 – 100 orders into a single one // Reduce inventory to zero //
Worldwide service and warranty
All 2008 innovations at www.igus.de/neu
01 E4 / 4 light – sturdy due to patented form-locking rearward handle 02 ReadyChain® fully tailored
to your needs for machine tools 03 Chainflex® CF77 / CF78: oil-resistant, halogen-free and flame-resistant
04 ReadyCable® – custom-tailored cables, tested and with warranty
01 02
03 04
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
23milling hsc high-speed cutting precision centres
HSC 55 linear Highlights _ Perfect accuracy with speed due to linear drives in all axes
_ 28,000 rpm HSC spindle with HSK-A63 in the standard version:
Excellent stability during chip removal, longer tool service life,
lower tool costs and better surface finish
_ Optimal chip disposal and graphite machining – entire drives
and guideways outside the work area
_ Thermo-symmetrical design – superb long term accuracy
_ Optional 5-axis machining with a gantry drive and a swivel rotary table
_ DMG ERGOline® Control with a 19" screen and 3D-software
Heidenhain iTNC 530
HSC 20 linear Highlights _ Excellent dynamics with > 2 g in X / Y / Z (linear / torque technology
in all axes)
_ Precise with a high degree of contour accuracy and workpiece precision
in the μm range
_ Flexible due to 5-axis complete machining of all materials
_ Stable due to gantry in monoBLOCK® design (2.3 t)
_ Compact with a footprint of only 3.5 m2
_ Automated due to integrated linear magazine LM 100 for all clamping
systems with a maximum of 99 pallet positions*
_ Unique combination of premium technology and an attractive price
_ Innovative due to combination of ULTRASONIC* and HSC on a single machine
* Optional
technical data HSC 20 linear: Travel X / Y / Z: 200 / 200 / 280 mm, Spindle speed: 42,000 rpm (in standard), Rapid traverse X / Y / Z: 40 m/min, Number of tools in the magazine
(standard / optional): 24 / 60, DMG ERGOline® Control with a 19" screen and 3D-software: Siemens 840D solutionline, Heidenhain iTNC 530
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HSC 55 linear from £ 134,900.–3-axis version
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
03
01 02
04
01 Embossing tool made from carbide, ø 40 x 25 mm, HSC 20 linear 02 Mould insert for the automotive
industry, 330 x 220 x 150 mm, HSC 55 linear 03 Graphite electrode, 40 x 15 x 15 mm, HSC 20 linear
04 Piston valve for the automotive industry, 700 x 300 x 200 mm, HSC 75 linear
Fanuc GE CNC UK Ltd. 15, Basset Court, Loake Close, Grange Park Northampton, NN4 5EZ, United Kingdom
T: (+44) 1604 744 130, [email protected], www.fanucge.co.uk
Fanuc GE CNCBest machine utilisation due to maximum availability
Worldwide, satisfied FANUC customers appreciate maximum reliability
and precision. Two million controls delivered so far confirm this fact, as
well as statistics showing that errors occur at the earliest after 10 years.
Only FANUC CNC control technology gives you the assurance that you
will always achieve the performance maximum for your DMG machine.
Best machine utilisation, excellent availability, and easy operation lead
to maximum productivity – today and in the future. Most of all, you will
still be able to get spare parts 25 years from now. Guaranteed.
DMG ERGOline® Control with Fanuc Manual Guide i
HSC 20 linear from £ 115,900.–3-axis version
NEW // Now also with the Heidenhain iTNC 530!
The duoBLOCK® series – The most productive 5-axis centres in their class
DMC 60 U duoBLOCK® Highlights _ The 200% machine: 100% production plus 100% 5-axis complete machining
_ Highest productivity: 5-sided / 5-axis machining for production
_ Best manufacturing capability due to the vertical chain magazine with chip-to-chip times of up to
3.7 seconds and a fast NC-controlled rotary pallet changer with max. 8 second tool-exchange time
_ Maximum process safety: Production package, 980 l coolant tank, internal coolant supply
(40 bar) in the standard version, perfect chip disposal due to steeply slanted guideway covers
_ Linear axes: 60 m/min rapid traverse / feed, rotary axes: Up to 35 rpm
_ RS5* / RS10* rotary pallet magazine with up to 12 pallets in the production cell
* Optional
technical data DMC 60 U duoBLOCK®: Travel X / Y / Z: 600 / 700 / 600 mm, Main drive: 12,000* rpm, Torque / Drive power (40% DC):
121 Nm / 28 kW, Rapid traverse speed and feed X / Y / Z: 60 m/min, Tool fitting: CAT40**, Number of magazine pockets: 60, Pallet size (NC rotary table):
ø 630 x 500 mm, Rapid traverse and feed: 40 rpm, Max. load: 600 kg, DMG ERGOline® Control with a 19" screen and 3D-software: Heidenhain iTNC 530,
Heidenhain MillPlus iT, Siemens 840D solutionline. Technical data for the entire series is available online at www.dmguk.com * Optional 18,000 / 24,000 rpm ** HSK-A63
milling dmc u cnc universal machining centres for 5-sided / 5-axis machining24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
_ Maximum stability due to
machining in the area of the
axis rotation centre
_ Planetary gearing for running
smoothness and the best surface
quality
_ CAT50 / HSK-A100 fitting starting
at 800 mm travel
_ In combination with the
duoBLOCK® – excellent dynamics
during 5x milling and the best
surface results
B-axis
5-axis solutions without
The 5-axis centres of the duoBLOCK® series
DMU P / DMC U 60 / 80 / 100 / 125 / 160 with travels
from 600 to 1,600 mm and a max. load up to 4,000 kg
25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
_ 5-axis solution combined with the
NC rotary table for heavy duty
machining with up to 8,000 rpm,
32 kW and 1,100 Nm torque
_ Ideally suited for utilisation for
tools with large diameters and a
large number of edges
_ CAT50 or HSK-A100 tool fittings
5X torqueMASTER® A-axis............................................
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
limits: The right combination for every application
Turning / Milling NC swivel rotary table
_ Large machining angles
_ 5-axis machining with negative
angles up to 30°
_ 5-axis simultaneous milling also in
combination with clamping tower
(leading to excellent chip disposal)
_ Ideal machine kinematics for
manufacturing, e.g. for centrifugal
compressors
_ Effective chip disposal due
to the horizontal spindle
_ Well-suited for the machining
of negative angles
_ Also available with a fast rotary
pallet changer
_ 5-axis complete machining with
integrated lathe technology, milling
and turning in a single setup
_ FD drive with DirectDrive
technology for milling and turning
_ Table speeds up to 1,200 rpm
_ Torque up to 6,200 Nm
_ Output up to 47 kW
_ Electronic balancing
_ Max. FD table load 3,000 kg
quickSETquickSET MonitoringollisionollisionMonitoring Application Tuning Cycle
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
26 milling dmu p / fd cnc universal milling machines for 5-sided / 5-axis machining
Franz Kessler GmbH, Franz-Kessler-Str. 2, 88422 Buchau, Germany
T.: +49 (0) 75 82 809-0, F: +49 (0) 75 82 809-170, [email protected], www.franz-kessler.de
In June 2008, Franz Kessler GmbH celebrated a remarkable anniversary: 50 years
ago, Franz Kessler shipped the first main spindle motor to what was then the
Friedrich Deckel AG. This was the beginning of a very successful partnership between
DECKEL MAHO GILDEMEISTER and Franz Kessler – a win-win situation for
both companies.
A number of specific product developments deserve special mention here:
• 1993 marks the beginning of the age of directly driven motors spindles
• In 1999, the so-called company spindle was introduced, a product that set
the benchmark for the entire sector and which is still proving its quality
and reliability daily with more than 5,000 spindles sold overall
• In 2000, the first lathe motor spindle with a synchronous motor was delivered
to GILDEMEISTER GmbH. This product is being continually improved and
used, for example, in the new CTX alpha, beta and gamma machines
• Another milestone was reached in 2003, when Franz Kessler decided to
expand the product range of motor spindles to include all turning axes of the
machine tool. Here too, the first projects were developed in cooperation with
DECKEL MAHO. The DMC 75 / 105 V machines are equipped with rotary
tables as well as with complete swivel axes from Franz Kessler
• The most recent development at Franz Kessler is the entry into high-speed
spindle technology. For the HSC machines of the GILDEMEISTER Group,
a 42,000 rpm spindle was recently introduced, and a 60,000 rpm spindle is
currently being tested
In the interval in which these technological advances were made, Franz Kessler
has become the largest supplier of the GILDEMEISTER Group. The fact that
Franz Kessler recently earned the Supplier of the Year award for the third time
surely delights all 550 employees at the Bad Buchau location and the 70 em-
ployees at the subsidiary in Gamfior, Italy, and provides an additional incentive
to do everything possible in the future to expand this supply partnership for
the mutual benefit of both companies.
01 Franz Kessler, development partner of the GILDEMEISTER group 02 The world’s best selling universal motor spindle, the “Kessler – company spindle”
03 Entry into HSC technology: Motor spindle with 42,000 rpm 04 Swivel spindle and rotary table from Franz Kessler
01 02 03 04
Franz Kessler // Partner in development for 50 years
DMU 60 FD duoBLOCK® Highlights _ Mill turn machining in a single setup with DirectDrive technology,
speeds up to 1,200 rpm and a single drive for both milling and turning
_ Electronic balancing on the machine with Heidenhain MillPlus iT
or Siemens 840D solutionline
_ 5-axis simultaneous machining with an NC rotary table and NC-controlled
B-axis in the standard version
_ duoBLOCK® design for the highest precision, excellent dynamics and
optimum access to the work area
_ Production package: 600 l coolant tank, 40 bar internal coolant supply through
the spindle centre, paper band filter, chip conveyor and rotating viewing glass
_ Vertical chain magazine with horizontal tool exchange and 40 tool pockets
(optional 60 / 120 / 180 pockets)
_ Work area housing designed as a safety cabin with safety glass windows
_ HSK-A63 tool fittings (level unit) for maximum sturdiness during milling
and turning operations
World Premiere // DMU 60 FD duoBLOCK® –Milling / Turning Centres with DirectDrive up to 1,200 rpm
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The FD machining centres: DMU FD / DMC FD 60 / 80 / 125 / 160 / 200 / 340
Travels from 600 to 3,400 mm and maximum loads up to 7,000 kg
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
27
01 Administrative offices in Roth, Germany 02 Efficient complete machining on the DMC 80 FD 03 Pump housing 04 Precision
workpiece 05 Wolfgang Krüger, Managing Director of the SPECK PUMPEN Walter Speck GmbH & Co. KG in Roth, Germany
Set-up time reduction and maximum process safety // DMG Virtual Machine accelerates the production of complex components for the crude-oil industry
Increased efficiency, safety and speed for turning and milling. As a result of the DMG
Virtual Machine, lengthy setup procedures and the risk of cost-intensive collisions are now a thing of the
past. Now, the Eckelmann company in Bad Bodenteich, Germany, is among those benefiting from these
advantages. The manufacturing of highly complex components for the oil-producing industry demands the
utilisation of the most advanced manufacturing devices. Complex drill heads are manufactured on a
DMC 125 U duoBLOCK®, for example.
The DMG Virtual Machine, with its control and programming capabilities here, provides an optimal
manufacturing tool. In day-to-day operations, this means: Significant reduction of setup times and
maximum process safety. “The production run-up time for new workpieces is noticeably reduced and the
machine can be used for the actual manufacturing process even more efficiently this way,” explains
H. Sudakewitsch, Managing Director of the Eckelmann company.
DMG Virtual Machine Highlights _ Simulation software – maximum process safety through
collision and work area monitoring at a ratio of 1:1
_ Up to an 80% reduction of setup and changeover times
_ Authentic representation of your machine, including
exact work area display
_ Complete availability of all cycles, NC and PLC functionality
_ Shop-floor programming at a ratio of 1:1
_ Actual job time computation through PLC integration
_ Ideal tool for education and training
Your DMG contact partner: Christian Gundelach
Product Manager, DMG Virtual Machine
Tel.: +49 (0)52 05 / 74 31 55
01 Hardy Sudakewitsch and Gundolf Hilmer of the Rolf Eckelmann Company at the DMC 125 U 02 + 03 Full-size simulation of machine and the manufacturing process with complete PLC functionality at a ratio of 1:1
Rolf Eckelmann Maschinenbau, Industriestraße 18, 29389 Bad Bodenteich, Germany
T: +49 (0) 5824 / 96548-0, F: +49 (0) 5824 / 96548-29, [email protected], www.rolf-eckelmann.de
SPECK PUMPEN Walter Speck GmbH & Co. KG, Regensburger Ring 6-8, 91154 Roth, Germany
T: +49 (0) 9171 / 809-0, F: +49 (0) 9171 / 809-10, [email protected], www.speck-pumps.de
02 0301
Considering that Walter Speck GmbH & Co. KG in Roth, Germany produced more
than 200,000 pumps and pump systems last year for diverse industries and applications, one would
probably expect that the required components could be manufactured in serial production. This is
not at all the case, however: The average lot size usually does not exceed 50 – 100 units, while single-
digit lot sizes are the exception rather than the rule. This naturally requires production geared to
highly flexible chip removal, and here the company puts its trust in high-tech cooperation with DMG.
Apart from the excellent overall performance of all DMG machines in operation, SPECK is especially
impressed with the capabilities for technology integration, for example with the machines of the
DMC FD duoBLOCK® series or the GMX 400 linear Turning / Milling Centre.
SPECK PUMPEN // Perfect high-tech performance in all technology sectors
01
03 04 05
02
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
World Premiere // DMC 75 H duoBLOCK®
High performance in the ISO 50 class –Motor spindles up to 52 kW and 430 Nm
milling dmc h horizontal machining centres28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .technical data DMC 65 H duoBLOCK®: Work area: 700 x 700 x 700 mm, Pallet size: 500 x 500 mm, Pallet load: 600 kg, Max. workpiece diameter / Height: 800 / 1,000 mm, Rapid traverse / Feed:
60 m/min, Main drive – max. rotational speed: 12,000 rpm, Power (40 / 100% DC): 20 / 20 kW, Torque (40 / 100% DC): 110 / 84 Nm, Tool fitting: CAT40 (HSK-A63), DMG ERGOline® Control with a 19" screen and
Siemens 840D solutionline or Heidenhain iTNC 530. Technical data for the entire series is available online at www.dmguk.com
Tool changer: Vertical chain for ISO 50
_ Vertical chain magazine with short chip-to-chip times due to utilisation
of a cam-controlled swivel blade-exchanger
_ 3.9 second chip-to-chip time
_ Max. tool length 650 mm, max. tool diameter 280 mm
(skimming bridge ø 400 x 280 mm)
_ Max. tool weight 30 kg, 40 pockets in the standard version
_ 40 / 60 / 90 / 120 pockets as a single chain
_ 180 / 240 pockets as a dual chain
DMC 75 H duoBLOCK® Highlights _ Entry into heavy-duty machining: Motor spindle with powerful torque and
a high output – 10,000 rpm, 288 Nm, 44 kW in the standard version, with
optional 12,000 rpm, 430 kW and 52 Nm (CAT50) or an optional HSK-A100
_ Short pallet-exchange times due to effective pallet-exchange technology
_ A solid and sturdy base construction due to the evolved machine design
_ Chip disposal through the rear (space saving design)
_ Optimised access to the magazine and chip disposal as well as faster and
easier maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
29milling dmc h horizontal machining centres
01 RS5 rotary magazine 02 Powerful motor spindle up to 430 Nm 03 Maximum process safety
due to steeply-slanted, fully closed covers and optimal chip disposal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
02 03
DMC 55 / 65 H duoBLOCK® Highlights _ High-end CNC control with DMG ERGOline® Control with a 19" screen
_ Large static masses and weight-optimised moving components for
optimal machine dynamics
_ 3-point support due to a sturdy machine bed
_ Direct measuring systems in the standard version
_ Linear guideways (roller guideways) with increased precision
_ Central lubrication in the linear guideways and ball screw drives
_ Slanted covers and cabin slants for optimal chip disposal
_ Excellent accessibility to the work area due to a large work area door
_ NC rotary table with 1,550 Nm torque
Spindle Technology
_ Slim design for optimal accessibility
_ Highest possible process safety due to active spindle cooling
_ Highly dynamic synchronous spindles: 12,000 rpm or 18,000 rpm with 110 Nm //
NEW: 10,000 rpm with 236 Nm, 42 kW (40% DC), power milling CK45 (steel)
ø 100 mm milling head: Cutting depth 4 mm, 650 cm3 chip removal volume
DMC 80 / 100 / 125 H duoBLOCK® Highlights _ Transmission spindle with 1,240 Nm, 44 kW and 8,000 rpm
Power milling CK45 (steel) ø 160 mm milling head: Cutting depth 6 mm,
1,200 cm3 chip removal volume
_ Motor spindle with 430 Nm, 52 kW and 12,000 rpm
_ Large work area: Max. pallet size 800 x 800 mm,
max. load 1,500 kg
_ Powerful feed force up to 16 kN in the linear axes
_ Max. tool length 650 mm, max. tool diameter 280 mm
(skimming bridge ø 400 x 280 mm)
_ Chain magazine with 60 pockets in the standard version
_ Expansion of the chain magazine to 120 / 180 pockets (optional)
_ Wall magazine with 240 / 300 / 354 tool pockets (optional)
DMC 60 / 80 H linear Highlights _ Highly dynamic linear drives in all axes
_ Accelerations up to 1.6 g and rapid traverse speeds of 100 m/min
_ Superb precision due to linear drives (circular contour accuracy
at ø 300 mm: Quadrant transitions < 2 μm)
_ NC rotary table with up to 90 rpm, DirectDrive technology (optional)
_ Motor spindle accelerates to 18,000 rpm in 1.6 seconds, with optional
24,000 rpm
_ Wheel magazine with 45 pockets in the standard version, optional
vertical chain magazine for 60 / 80 / 120 / 180 tools with a fast double
gripper and short chip-to-chip times of only 2 seconds,
or a wall magazine with up to 354 pockets
RS5 and RS10 rotary magazine for the DMC 55 / 65 H duoBLOCK®
_ RS5: five pallet storage positions, seven pallets in the entire system
_ RS10: 10 pallet storage positions, 12 pallets in the entire system
_ Compact and cost-efficient solution, width: 3.3 m, length: 2.8 m
_ Pallet load up to 600 kg (DMC 65 H duoBLOCK®)
_ Alternative to conventional pallet magazine systems
_ Chuck hydraulics can be easily integrated
_ Pallet management integrated into the NC control
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
01
performance partnership30
HEIDENHAIN controls are universal and yet simple to
operate. Their rapid and accurate path control ensures
high-quality surfaces and very short machining times,
even for complex workpieces.
DCM—the Dynamic Collision Monitoring feature of the
iTNC 530 protects the operator and the machine against
crash situations. A new feature: Now the fixtures can be
entered and graphically displayed.
AFC—the Adaptive Feed Control automatically adapts
the feed rate of the machine to the material removal rate.
Machine tools equipped with HEIDENHAIN
linear and angle encoders operate with greater
precision, reliability and efficiency. HEIDENHAIN
encoders provide measuring signals of high qual-
ity. This improves the quality of the manufactured
part surface, reduces vibration in the machine
frame, lessens auditory stress from velocity-
dependent motor noise and prevents additional
heat development in the motor. With its absolute
encoders for machine tools, HEIDENHAIN has set
new standards in terms of time and functionality,
and you produce accuracy from the very first part.
Mould making machining example
Mould and die making for milling is characterised
not only by high demands upon form accuracy,
it also makes high feed rates necessary in order
to shorten machining times. The first and last
milling paths must match in order not to lose the
time previously gained. The successful fulfillment
of changing manufacturing orders requires
machine tools with high thermal stability. Con-
sequently, feed axes must achieve the required
accuracy over the complete traverse range even
with strongly varying speeds and machining forces.
These targets can be met by using linear encoders
on machine tools.
The illustrated workpieces show the profile of the
Golden Gate Bridge. In order to visualise the linear
deviation resulting from thermal growth of the
recirculating ball screw, machining deliberately
began in the middle of the workpiece. Start and end
paths, therefore, lie side by side and clearly show the
thermal drift with an edge (see figure below, left).
The Golden Gate Bridge profile machined
with linear encoders does not show this
edge (see figure below, right).
Our DIADUR symbol shows you that
encoders from HEIDENHAIN in your
machine tool ensure a continually high
accuracy: www.heidenhain.de/accuracy.
HEIDENHAIN 3D-Touch Probes can do more than
enable you to align and measure your workpieces
exactly, you can also measure between working
stages and you can measure tools. Functional
readiness is indicated on the new 3D-Touch Probes
by a blinking LED.
DR. JOHANNES HEIDENHAIN GmbHHEIDENHAIN (G.B.) Limited, 200 London Road, Burgess Hill, West Sussex RH159RD, United Kingdom, T: +44(0)1444 247711, F: +44(0)1444 870024, [email protected], www.heidenhain.co.uk
HEIDENHAIN Scandinavia AB, Storsätragränd 5, 12739 Skärholmen, Sweden, T: +46 (8) 53193350, F: +46 (8) 53193377, [email protected], www.heidenhain.se
01 iTNC 530 – This HEIDENHAIN control increases the productivity of milling machines and machining centres 02 Linear and angle encoders from HEIDENHAIN make it possible to achieve accuracy from the first part
03 3D-Touch Probes from HEIDENHAIN stand for fast, time-saving workpiece alignment and tool measurement
HEIDENHAIN // High Productivity with HEIDENHAIN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
01 02 03
31performance partnership
Sauter Feinmechanik GmbHHigh-performance turret with integrated direct tool drive
Sauter Feinmechanik GmbH, Carl-Zeiss-Straße 7, 72555 Metzingen, Germany
T: (+49) 7123-926-0, F: (+49) 7123-926-190, [email protected], www.sauter-feinmechanik.com
Some are always ahead of their time. We have integrated an extremely compact
high performance motor into the tool disk. The tools are driven directly. No train of gears.
No belts. No vibration. And almost silently. Tool disk, motor and drive components
form a closed system and are consequently protected from all external influences. Your
benefit: even greater reliability. Due to its short and compact design, this turret
can easily be integrated into the lathe.
Siemens AG, Automation & Drives, Motion Control Systems, Frauenauracherstr. 80, 91056 Erlangen, Germany
T: +49 (0) 91 31-98-0, www.siemens.de/sinumerik, www.siemens.de/cnc4you, [email protected]
SINUMERIK®
Innovative platform for maximum productivity and availability
01 DMG ERGOline® Control 02 SINUMERIK® solution line 03 ShopMill 04 ShopTurn
04
02
03
SMW-AUTOBLOK® Spannsysteme GmbH, 88074 Meckenbeuren, Germany
T: +49 7542 405-0, F: +49 7542 405-171, [email protected], www.smw-autoblok.de
The SMW-AUTOBLOK® brand stands for innovative premium-quality clamp-
ing systems with outstanding power, precision, repeat accuracy, efficiency and handling. One
outstanding example is the self-centreing quill, which was invented in Meckenbeuren on Lake
Constance, and has since become a mainstay in the chip removal sector around the world. As
much as GILDEMEISTER trusts the highly advanced clamping systems from SMW-AUTOBLOK®
in its high-tech lathes, the folks in Meckenbeuren also consistently prefer machines from DMG
for their flexible production, above all the highly precise 5-axis universal centres of the DMU
duoBLOCK® and DMU series.
SMW-AUTOBLOK® and DMG // Exciting partnership with great benefits to the customer
01
SINUMERIK® stands for machine tool controls, drives and motors – a complete package of
tools for machine tool automation. The SINUMERIK® system platform perfectly meets the wide
range of demands from the workshop to manufacturing companies. The perfectly adjusted
components offer optimal, operator-friendly functionality and top performance.
SINUMERIK® solution line is the innovative CNC systems platform based on the SINAMICS
drive family. All components are marked by unique integration and compatibility, as well
as a unified look & feel. New for SINUMERIK® solution line: The extremely flexible Thin Client
design, and nearly maintenance-free operator panels with no hard drive, aerator or battery.
ShopTurn / ShopMill – The unique and integrated solution for universal turning and milling
of individual workpieces and small series with visual programming and unified look & feel.
Would you like to know more about ShopTurn and ShopMill? Visit us on the web at
www.siemens.de/cnc4you. Find out how easy it is to get from the
drawing to the finished workpiece.
01 Managing Directors, Eckhard Maurer and Fritz Rehm 02 NEF as a test bench in quality control
03 Production with DMU 50 04 Highly-precise components for high-tech clamping systems from
SMW-AUTOBLOK®
01 02
03 04
Linear technology on a large scale.
HIWIN GmbH, Brücklesbünd 2, 77654 Offenburg, Germany
T: +49 (0) 7 81 9 32 78- 0, F: +49 (0) 7 81 9 32 78- 90, [email protected], www.hiwin.de
OPEN MIND Technologies AGhyperMILL® – From turning / milling to 5AXIS simultaneous milling!
www.openmind-tech.com
hyperMILL® offers you everything you need for efficient and flexible manu-
facturing: 2D, 3D, HSC and 5AXIS milling strategies, a milling / turning module
and special applications. All functions are available from one simple user inter-
face. In addition, benefit from innovative post-processor technology, the CAD-
system hyperCAD®, CAD-integration and direct interfaces for smooth data import.
performance partnership32
Up until now it was only a dream, but now it is a reality: Higher productivity and simultaneously
higher precision in metal cutting and forming. The secret is the extremely fast PLC and CNC
in the IndraMotion MTX by Rexroth, making it suitable for fast utilisation both on the shop floor
and in serial production.
Open – Based on advanced Ethernet technology // Flexible design for individual adaptation
and expansion // Transparent access to all production processes and machine data
Complete – Comprehensive control package including innovative engineering tool //
All technology functions for metal cutting and forming are integrated
Powerful – Fast PLC and CNC cycle times for shortest production and idle times //
30% productivity increase resulting in lower unit costs // Highest precision through
intelligent drive technology
Safe – Safety technology integrated into the drive, certified according to EN 954-1 //
Optimal operator protection due to short reaction times
Bosch Rexroth AG is one of the world’s leading specialists in the field of drive and control technologies.
Under the brand name of Rexroth the company supplies more than 500,000 customers with tailored
solutions for driving, controlling and moving machinery used in industrial and factory automation as well
as in mobile applications. As The Drive & Control Company, Bosch Rexroth develops, produces and sells
components and systems in more than 80 countries.
More information at: www.boschrexroth.com/mtx
01 With the user friendly machine control panel of the IndraMotion MTX
and a user-interface optimally adjusted to the machining process, the
operator has a complete overview over all processes 02 The intelligent
IndraDrives achieve highest precision and perfect surface quality
Bosch Rexroth AG //IndraMotion MTX – The fast CNC control
01
02
33milling ultrasonic advanced technologies
The ULTRASONIC series from DMG5-axis ULTRASONIC hard machining of advanced materials and milling at the highest level of perfection
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
technical data ULTRASONIC 20 linear: Traverse paths X / Y / Z: 200 / 200 / 280 mm, Max. rotational speed 42,000 rpm (HSK-32E / S); ULTRASONIC 50: Traverse paths X / Y / Z: 500 / 450 / 400 mm, Max. rotational
speed 10,000 rpm (HSK-63A / S); ULTRASONIC 70-5: Traverse paths X / Y / Z: 750 / 600 / 520 mm, Max. rotational speed 18,000 rpm (HSK-63A / S); ULTRASONIC 100-5: Traverse paths X / Y / Z: 1,000 / 1,000 / 1,000 mm,
Max. rotational speed 18,000 rpm (HSK-63A / S)
01 Technology combination: ULTRASONIC & milling on the entire ULTRASONIC series 02 Overlap of a rotating tool with additional oscillating kinematics 03 Equipment manufacturing: Mounting plate made from aluminium oxide
04 Precision tools: Carbide embossing tool out with chip guiding geometry 05 Medical technology: Cuvette made from glass with miniature bores for blood analysis 06 Dental: Dental bridge made from Yttrium-stabilised zirconium oxide
The ULTRASONIC series from DMG: ULTRASONIC 20 linear, ULTRASONIC 50 / 70-5 / 100-5 // ULTRASONIC
hard machining of the most miniature filigree components all the way to workpieces measuring 1,000 mm
ULTRASONIC series Highlights_ Technology integration: ULTRASONIC hard machining of advanced materials
(such as ceramics, glass, carbide) and HSC milling on a single machine
_ ULTRASONIC – HSK-32 / 63-actor system with max. 42,000 / 18,000 rpm
in the standard version (US frequency range: 16.5 – 30.5 kHz)
_ Maximum flexibility: 5-axis simultaneous machining with an integrated 4th / 5th axis
_ ULTRASONIC 20 linear with linear / torque technology in all axes
_ Up to a 3-fold productivity increase and reduced process forces due to the
overlap of tool rotation with an oscillating kinematic in Z with ULTRASONIC
_ An unparalleled range of materials ranging from soft and hard all the way
to advanced, can be processed on a single machine
_ Machining from filigree workpieces all the way to large workpieces measuring
up to 1,000 mm
_ Integrated automation LM 100 with max. 99 pallet positions (optional)
_ Siemens control with integrated ULTRASONIC user interface as well as ADC
and ACC for automatic feed adjustment
01 02 05 06
0403
Acoustic Control
Adaptive Control
30,0
00 x
/sec
.
max. 42,000 rpm
LM 100 from £ 46,900.–. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ULTRASONIC 20 linear from £ 153,900.–
DMG seat – Practical and ergonomically designed: £ 1,850.–Seat height easily adjustable due to incremental angle
adjustment, as original equipment or for retrofit
34SMW-AUTOBLOK®
Workholding for top-of-the-line machines
SMW-AUTOBLOK Workholding Ltd., Peterborough
T: (0 17 33) 39 43 94, [email protected], www.smw-autoblok.de
_ The most advanced technology, reliability and precision make
us the top supplier for the GILDEMEISTER Group
_ We deliver turnkey’s to all leading manufacturers of lathes
and turning centers all over the world
_ Our worldwide subsidiaries guarantee worldwide service
01 Shaft chuck with face driver 02 Steady rest
03 Power chuck, sealed 04 Quick jaw change power chuck
Pilz GmbH & Co. KGThe complete package for the safetyfunctions of your machine tool
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
T: +49 (0) 711 3409-0, F: +49 (0) 711 3409-133, [email protected], www.pilz.com
PNOZmulti – Modular safety system. Control-independent for input / output and
axis safety. Field bus integration and integrated diagnostic functions / PITmode –
Electronic mode selector for the safe selection of operating modes and control
functions // PSENcode – Safety switch for contact-free safety door monitoring //
PAScal – Computation software for the validation of safety functions according
to norms EN ISO 13849 or EN IEC 62061
a. hartrodt group of companiesGlobal Transport and Logistics
Worldwide Headquarters: a. hartrodt (GmbH & Co) KG, Hoegerdamm 35, 20097 Hamburg, Germany
P: +49 (0) 40 23 90-0, F: +49 (0) 40 23 90-319, [email protected], www.hartrodt.com
RENISHAWThe most advanced measuring technologyand the largest support network
Renishaw plc, New Mills, Wotton-under-Edge, Gloucestershire, GL12 8JR, United Kingdom
T: +44 1453 524524, F: +44 1453 524901, [email protected], www.renishaw.com
RMP600: Ultra high accuracy strain-gauge spindle probeTRS2: Rapid laser breakage detectionNC4: Compact laser toolsetter / breakage detectionProductivity+™ Active Editor Pro: Rapid PC-based probe cycle generationExperience – innovation – direct support through 51 offices worldwide
Can you afford to trust anything less?
Over more than two decades, the a. hartrodt Group has proven to be a reliable,
professional and customer-oriented service provider to the DMG Corporation.
With our global network of offices in more than 80 countries and over 120 years
of experience in all sectors of logistics, we provide excellent tailor-made transport
and logistics solutions from door-to-door.
Sea & Airfreight • Import / Export • Entire containers & consolidated cargo
• Project forwarding and heavy cargo • Warehousing & Distribution• Purchase
order management • Customs clearance • Transit insurance • Cross-trades
• Consultancy & Risk management • Documentation
01
03 04
02
35
LASERTEC 40 Highlights _ Now also with pulsed fiber laser 20 Watts
_ Still available: LASERTEC 40 with diode-pumped
laser with 12 Watts*
_ Option S for vertical walls**
_ X / Y / Z: 400 / 300 / 500 mm, scanning range: 60 x 60 mm
* Optional ** Depending on material
LASERTEC 20 FineCutting Highlights _ Precision machine with P3 (3-axis version) or P5
(5-axis version) with > 2 g acceleration (in the standard version)
_ Linear / torque technology in all five axes
_ Platform design of the HSC 20 linear, travels in
X / Y / Z: 200 / 300 / 280 mm
_ Minimum laser cutting gap of 20 μm
_ Workpiece accuracy < 5 μm (3-axis machining)
_ Application-dependent integration of various fiber laser
sources (20 Watts pulsed; 100 / 200 Watts cw)
_ DMG ERGOline® Control with Siemens 840D solutionline
and attractive LaserSoft software tools
01 PCD / CVD precision tool by TIROTOOL© with clearance angle 02 Precise fine cutting components for the watch industry 03 Fine stamping component with a material thickness of 1.5 mm 04 Bone saw for the medical industry
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
040301 02
01 02
World Premiere // LASERTEC 20 FineCuttingWith a fibre laser for PCD / CVD precision tools and fine-cuttingcomponents for the watch / stamping / medical industries
World Premiere // LASERTEC 40with a fibre laser: For coins, embossingtools, engravings and lettering
LASERTEC 40 from £ 76,900.–with 20 Watt pulsed fibre laser
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LASERSOFTLASERSOFT
LASERSOFTLASERSOFT
01 Laser engraving and lettering 02 Filigree cavities in an embossing tool
LASERTEC 20 FineCutting from £ 138,900.–3-axis version with 100 Watt fiber laser cw
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brochure – DMG: Brochure for customers and interested parties. Published by and responsible for the contents: DMG Vertriebs and Service GmbH. Design, layout, organisation, and photos by: Montfort Werbung, A-6833 Klaus. Circulation: 600,000 units. All lis ted prices as well as technical details are subject to change without notice. Goods are subject to prior sale. Prices are valid for delivery from the facility (exworks), excluding transport, installation and training. The machines depicted here may include some options, equipment and CNC alternatives available at additional charge. Our general terms and conditions apply.
DMG UK: Unitool House, 151 Camford Way, Sundon Park, Luton, Bedfordshire LU3 3AN
Tel.: +44 (0) 15 82 - 57 06 61, Fax: +44 (0) 15 82 - 59 37 00, [email protected], www.dmguk.com
MO
NTFO
RT
WERBUNG
12
DMG 24 / 7 Service Hotline – Expert service around the clock
Your benefits:
_ Service Hotline available around the clock
_ Instant, reliable support, 24 hours a day
_ Competent problem solving from our experts
_ More security for your production due to reduced downtimes
DMG 24 / 7 Service Hotline:
+44 (0) 20 30 24 15 14
DMG Spare Parts –Highest availability. Ultra-fast delivery.
_ State-of-the-art service centre in Geretsried, near Munich
_ More than 60,000 different items available
_ Spare parts availability over 95%
_ Maximum availability of spare parts even for old machine series
_ Fast and global delivery
_ Secure the productivity of your DMG machines
_ Large variety of DMG service products
DMG Original Spare Parts with maximum availability –Shortest shipping times, locally and globally
Order from a DMG location near you, as usual, or from the DMG 24 / 7 Service Hotline!
There are approximately 1,500 service
employees working for you around the globe!
