DMU 600 P XXL Milling Machines - DMG Mori Aktiengesellschaft · feed speed (X / Y / Z-axis) + Rack and pinion drive (X / Y-axis), ball screws (Z / W-axis) + Consistent high precision

www.dmgmori.com

Universal and HSC milling machines for

5-sided / 5-axis large-part manufacturing

XXL Milling MachinesDMU 600 P

DMU 600 FD

DMU 600 G linear

02

Die & moldAluminum mold making tool for vehicle hoods

Dimensions: 78.7 × 86.6 × 17.7 in.

The incredibly stable 5-axis gantry machines deliver unmatched dynamics and precision. In addition to drilling and milling machining, these FD machines can also perform turning machining in a single setup. Long travels and up to 40 t. on table loads make the XXL milling machines highly versatile. For maximum output, a double table configuration is also available, enabling setup during machining.

DMU 600 P / FD and DMU 600 G linear

The new 5-axis machining standard.

Applications and parts

Machine and technology

Control technology

Technical specifications

02

03

Tool and mold makingVehicle bumper mold

Energy technologyPelton wheel

AerospaceCritical part

Mechanical engineeringSpiral bevel gear

03

04

Size intelligently defined - dynamic machining of large components (up to 40 tons): the new DMU 600 P perfectly complements our successful series of large-part universal machines (210, 270 and 340). The DMU 600 G linear, with its gantry design, has been specifically developed for tool / mold making and aerospace applications.

DMU 600 P portal machinewith 236.2 in. travel for up to

40 t. workpieces

+ Portal design offers unmatched precision and dynamics with up to 118.1 in. / s2

+ Bed and column are made with EN-GJS-600-3 (GGG60) cast iron for exceptional static temperature stability and damping properties

+ Impressive performance with max. 1,843.9 ft. / lbs.

DMU 600 P

+ Modular concept based on the proven portal design

+ Max. 1,181.1 ipm. rapid traverse / feed speed (X / Y / Z-axis)

+ Rack and pinion drive (X / Y-axis), ball screws (Z / W-axis)

+ Consistent high precision thanks to water-cooled machine design and drive features

+ Optional vertically adjustable cross rail (W-axis)



ê Highlights

Control technology


The XXL Series for all sizes and applications

Massive!

04

05

Designed for highly dynamic

(milling) finishing machining

with demanding contours

+ Direct Drive technology in in all axes for the best dynamics and surface quality (linear drives in X / Y / Z axes; torque drive in A-axis; C-rotary axes)

DMU 600 G linear

+ Z-axis ram with adjustable travel (max. 78.7 in.)

+ Y-axis crossbeam with 137.8 in. travel (177.2 in. optional)

+ X-axis with 236.2 in. travel (expandable)

+ Consistent high precision thanks to water-cooled machine and drive elements (i.e. thermal shield technology)

+ Highly accurate with contactless drive (wear-free) 5-year warranty for linear motors

+ High closed loop control bandwidth (no gear meshing frequencies)

+ Less contour error vs. rack and pinion drive technology (approx. –30 %)

DMU 600 G linear high-gantry machine

05

06

Guaranteed rigidity and stability deliver exceptional precision thanks to large cast iron components and comprehensive cooling features. In fact, the entire feed drive is cooled for even greater workpiece accuracy.

DMU 600 P

Limitless!



ê DMU 600 P

Control technology


Maximum rigidity and temperature stability

+ Portal is embedded in the foundation and bolted to the machine bed

+ Optimal portal design through FEM + Modal analysis

+ Larger dimensions with enhanced temperature stability

+ Machine bed, column and crossbeam made with EN-GJS-600-3 (GGG60) for exceptional damping properties

07

All significant heat sources are liquid-cooled

+ All drive motors

+ Supplemental X-axis drive assembly cooling

+ Changeable milling heads, swivel axes, and main drive (structure, drive and component cooling)

+ Z-axis: ball screws and ram guide track bearings

+ Ram guideways

+ Adaptive cooling loop adjusts to environmental conditions

+ Modern machine enclosure isolates outside temperature influence

Primary heat source compensation

08

The DMU 600 G linear is designed and built to achieve the best possible surface quality through the use of innovative contactless linear motor drive technology. It features optimal static and dynamically rigid structural characteristics and constant temperature stability through comprehensive heat regulation of critical machine components. More efficient needs-based cooling technology also reduces overall energy consumption.

DMU 600 G linear

Unique precision thanks to linear motors!

Constant precision via comprehensive heat management throughout the machine

+ Feed axes cooling: precision cooling for critical components and cooling bands for secondary elements

+ Linear guide rail cooling (X- / Y- / Z-axis)

+ Main spindle cooling incl. sensor-based spindle compensation

+ Temperature Thermal Control (TTC) package*: thermal shield, coolant temperature regulation, and component cooling

+ Geometric stability via structural cooling: prevents component warping from temperature gradients

+ Energy efficient cooling features

+ Option for connecting to autonomous on-site cooling units * Optional



ê DMU 600 G linear

Control technology


08

Temperature control

Consistently high precision thanks to liquid-cooled machine and critical drive components

Machine design

+ High static and dynamic rigidity through FEM-optimized machine components made of EN-GJS-600-3 (GGG60) _ Crossbeam _ X-axis beds _ Ram _ Y / Z-slides

XXL Center – World’s most advanced XXL machine production facility at DECKEL MAHO in Pfronten, Germany.

Maximum precision and contour accuracy

+ Constant precision via contactless drive (wear-free) with 5-year warranty for all linear motors

+ Optimal drive rigidity thanks to linear motors (continuous)

Linear motor (axial dynamics)

Jolt in. / s³ 3x greater (vs. rack & pinion drive)

Path acceleration in. / s² 2x greater (vs. rack & pinion drive)

Kv factor in. / (min. × in.) 3x greater (vs. rack & pinion drive)

Axis speed in. / min. 45 (30 with rack & pinion drive)

Linear motor (axial precision)

Kv factor in. / (min. × in.) 3x greater (vs. rack & pinion drive)

Positioning / circularity in. 2x less (vs. rack & pinion drive)

Further enhancing proven technology: dynamic linear drives from DMG MORI are well suited for all machining environments.

Highest standards for consistently

dynamic machining

+ Direct connection to the rigid machine body

+ Impressive surface quality with no gear meshing frequencies from the drivetrain

+ High closed-loop regulated bandwidth

+ Enhanced axis parameters (vs. conventional drive technology)

Linear motors + Optimal surface quality with contactless

drive elements

+ Unbeatable precision

+ Maximum machine utilization thanks to maintenance-free motors

+ Significant expertise in linear drive technology development: over 30 machine types produced by DMG MORI

Versatile A ram and milling head for every requirement.

+ Modular concept based on the proven portal design

+ Portal design for maximum precision and dynamics (max. 118.1 in. / s²)

+ Single-piece EN-GJS-600-3 (GGG60) cast iron substructure / bed

+ Portal embedded in the foundation and bolted to the machine bed for maximum rigidity

DMU 600 P

Up to 40 t. parts and 708.7 in. travel (59.1 in. ram travel).

+ Ram with 23.6 in. cross-section (nominal) and max. 59.1 in. travel (1,843.9 ft. / lbs. torque)

+ 40 t. maximum workpiece weight

+ Rack & pinion drive (X / Y-axis), ball screws (Z / W-axis)

+ Fast installation thanks to the flexible modular design



ê Modular concept

Control technology


13

DMU 600 P DMU 600 FD

Travel (X / Y / Z) in. 236.2 / 165.4 (189.0)* /49.2 (59.1)*

236.2 / 165.4 (189.0)* /49.2 (59.1)*

W-axis in. 63.0 (78.8)* 63.0 (78.8)*

Table size in. 196.8 × 110.2 196.8 × 110.2 / ø 126.0

Load weight lbs. 55,115.5 (88,184.9)* 55,115.6 (77,161.8)*

Workpiece dimensions, max. in.

* Optional ** Passage without changeable milling head

max. 236.2

Gantry 137.8

max. 118.1

102.

3**

(118

.1**

)*

102.

4**

(118

.1**

)*

max. ø 196.8 (236.2 × 118.1)

Gantry 137.8

Gantry / Crossbeam / X-slides Ram (Z-axes) / Milling heads (changeable)

Ram (Z-axes) for milling heads (changeable)

Changeable heads

Tool magazine

Tables

Fixed table196.9 × 110.2 in.Double table configuration

Milling / turning table*ø 126.0 in.

Tool storage with 268 tools

Chain magazine(max. 180 tools)

* Optional

Y = 165.4 in.(189.0 in.)*

DMU 600 P modules

Milling head changer3 – 6* pockets

Z = 49.2 in.(59.1 in.)*

W = 63.0 in.*(78.7 in.)*

39.4 in.

C-axis

X = 236.2 in.

Basic assembly with W-axis*

13



ê Modular concept

Control technology


14

+ Modular concept based on proven XXL modules

+ High-gantry design for greater dynamics

+ Y-crossbeam and X-travel made with a single piece of EN-GJS-600-3 (GGG60)

+ Foundation and side walls made with special concrete

+ Flexibly changeable milling heads with C- / A- and C- / B-kinematics (similar to DMU 600 P)

+ Ram featuring optimized interfering contours with max. 78.7 in. travel and 1,065.8 ft. / lbs.

+ Selection of clamping plates with max. 21.3 psi. point load

+ Machine adapted for wet and dry machining

+ Contactless linear drives in all linear axes with a 5-year warranty and 1,771.6 in. / min. axial speeds

+ Integrated C-axis with n × 360° and Direct Drive

+ C-axis integrated into ram (with Direct Drive) available as optional continuously turning axis

DMU 600 G linear

Impressive dynamic precision.

Chain magazine / Head changing station Ram (Z-axes) Milling heads (changeable)

Z Ram (Z-axes) for milling heads (changeable)

Chain magazine (30 / 60* / 120* / 180* tools)

Milling head changing station with 2 – 5* storage pockets

Gantry / Crossbeam / Chip conveyor

Table

Clamping plate 9.8 × 16.4 ft.

Clamping plate 13.1 × 16.4 ft.*

Chip conveyor

DMU 600 G linear

Travel (X / Y / Z) in. 236.2 / 137.8 (177.2)* /59.0 (78.7)*

W-axis in. –

Table size in. 196.9 × 118.1

Point load lbs. /ft.2 3,072.2

Load, max. lbs. / ft. 20,159.1

Workpiece dimensions, max. in.

* Optional ** Passage without changeable milling head

DMU 600 G linear modules

196.9 (n+1)*

Gantry 185.0 / 224.4*

118.1 (157.5)*

98.4

(118

.1**

)*

15

Z = 3.1 in.* Z = 2.7 in.* Z = 2.3 in.

Standard

SK50 / HSK100 and HSK63

X = 236.2 in.

Crossbeam Y = 177.2 in.*

* Option

Z = 2.3 in.

Y = 137.8 in.

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ê 5-axis machining

Control technology


In addition to maximum long-term accuracy through a stable gantry design, accessibility to the work area and setup station is also optimized thanks to the large operator doors and fully enclosed work area. These features help the DMU 600 Series set new standards in 5-sided machining as well as simultaneous 5-axis machining.

Z-axes ram for changeable milling heads

Integrated C-axis (standard) with Direct Drive technology (optionally available with ±185° or continuously rotating axes / n × 360°).


5-axis machining – DMU 600 gantry milling machine with changeable milling heads.

Simultaneous 3- to 5-axis machining

+ Changeable milling head intake via ram featuring 49.2 (59.1 to 78.7)* in. travel (Z-axis), integrated C-axis, and ±185° (optional 360° continuous turning) swivel range

+ Gear-driven vertical milling head for 3-axis roughing with 1,065.8 (1,843.9**) ft. / lbs. of torque

+ Gear-driven angular milling heads (i.e. 31.5 in. length)

+ B-axis head for simultaneous 5-axis milling _ Torque configuration with 1,065.8 ft. / lbs. _ Integrated 28,000 rpm. motor spindle featuring 28.0 ft. / lbs. torque

or 12,000 rpm. motor spindle with 221.3 ft. / lbs. torque

+ A-axis motor spindle head for simultaneous 5-axis milling of max. –30° negative angles _ Integrated 28,000 rpm. motor spindle with 28.0 ft. / lbs. torque

or 12,000 rpm. motor spindle with 221.3 ft. / lbs. torque

* Optional ** DMU 600 P

C-axis Main drive

Insertion diameter 15.0 in.

Insertion diameter 9.8 in.

1 2

17

Head changing station with storage pockets

+ 2 storage pockets in the base model (gantry) / max. 3 storage pockets (portal)

+ Modularly expandable to 5 storage pockets (gantry), max. 6 storage pockets (portal)

+ Optimal space utilization via positioning below crossbeam (gantry) or to the side of the longitudinal axes (portal)

+ Reliable protection against contamination with individually controlled compartments (no interfering contours in the work area)

Collar bearing Collar bearing B-axis MSP B-axis MSP B-axis gear

Milling heads

Tool interface SK50 / HSK100 SK50 / HSK100 SK50 / HSK100 HSK63 SK50 / HSK100

Length in. 13.8 27.6 31.5 31.5 26.0

Speed U/min 6,000 6,000 12,000 28,000 6,000

Torque ft. / lbs. 1,065.8 1,065.8 221.3 28.0 1,065.8

Power hp. 67.1 67.1 56.3 36.2 67.1

Main drive

Main drive required Main drive not required

A-axis MSP* A-axis MSP Vertical head MSP Vertical head MSP

Milling heads

Tool interface SK50 / HSK100 HSK63 SK50 / HSK100 HSK63

Length in. 40.2 – 35.4 27.6

Speed U/min 12.000 28.000 12.000 28.000

Torque ft. / lbs. 221.3 28.0 221.3 28.0

Power hp. 56.3 36.2 56.3 36.2

Main drive

Main drive required Main drive not required * Only for DMU 600 P

1: Storage tray / pockets2: Head changing: ram

in changing position

DMG MORI gearMILL® –

for diverse gear milling machining

18

DMG MORI gearMILL® enables complete gantry machining of wide ranging gear types. Max. 196.8 in. gears and 236.2 in. long racks can be machined efficiently.


Gear milling – with standard tools and machines.



ê Custom solutions

Control technology


Highlights

Quick and flexible machining:

+ Standardized tools

+ Standardized machines

+ Eliminates complex conversions

+ Soft and hard machining on one machine

+ Complete machining on one machine in one setup (includes milling, drilling, and turning)

+ Electronic balancing on the machine (FD Series)

+ Gear wheels up to 196.8 in.

Spur gear package

External teeth: straight, angled, and herringbone

Bevel gear package

Angle = < > 90°:Spiral, straight

Flank form: ZA / ZN / ZI

DMG MORI gearMILL® highlights

+ Enter gear cutting parameters

+ Calculate tooth spacing geometry

+ Optimize tooth root geometry

+ Custom contact pattern models

+ Generate complete 5-axis milling programs

+ Machine simulation Design module: calculate tooth spacing geometries Measuring module: populate measuring data CAM module: semi-automatic CNC program generation Training module: basic courses, individual lessons, on-site workshops, orientation and integration support

1 2 3 4 5 6 7 8 9 10

MillingTurningDrillingTapping

SetupReclamping

MillingTurningDrillingTapping

Unclamping

Machine 1

TurningSetup

ReclampingTurning Setup

MillingDrillingTapping

SetupReclamping

MillingDrillingTapping

SetupPrecision turning

Unclamping

Machine 1 Machine 2 Machine 3

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16 years of milling / turning technology experience and over 1,000 machines sold

+ Complete machining on one machine in one setup (includes milling, drilling, and turning)

+ Powerful milling / turning table

+ Minimized per part costs with maximum precision thanks to fast machining and low logistics expenses (fewer machining steps and no idling)

+ Exclusive DMG MORI Milling / Turning Cycles

+ Higher output and precision with fewer setup steps

+ Smaller investment cost and better floor space utilization by using only one machine

+ Oil mist filter and shatter-proof viewing panes (come standard)

+ Combined tool measuring

+ Heavy (max. 77,161.8 lbs.) and long (max. 196.9 in.) workpieces

+ Electronic balancing

Maximum productivity with complete machining on

FD Series gantry machines

Complete machining process:1 machine4 machining steps 300% greater productivity

Conventional machining process:3 machines10 machining steps

DMU 600 FD – complete machining process

Single-purpose machine – conventional machining process



ê Tool handling

Control technology


Tool magazine DMU 600 P / FD DMU 600 G linear

HSK-A63

Chain magazine (30 pockets) – Standard

Chain magazine (60 pockets) –

Chain magazine (120 / 180 pockets)

SK50 (HSK-A100)

Chain magazine (30 / 60 pockets) –

Chain magazine (120 pockets) Standard

Chain magazine (180 pockets)

Tool storage (max. 238 pockets) –

Changeable milling heads

Storage pocket for changeable milling heads (standard) 3 2

Storage pocket for changeable milling heads (optional) 6 5

Magazine type Chain magazine Tool storage

Toolholder HSK-A63 / SK50 (HSK-A100) SK50 (HSK-A100)

Dimensions (occupied adjacent pockets), in. ø 4.3 ø 5.5

Dimensions (unoccupied adjacent pockets), in. ø 9.8 ø 15.7

Dimensions (drilling bar), in. ø 9.8 × 15.7 ø 5.9 × 23.6

Length (tool), in. 25.6 35.4

Weight, lbs. 33.1 / 66.1 to 176.4

Chip-to-chip time (HSK), sec. 10 15

Options 30 / 60 / 120 / 180 to max. 268

20


Innovative tool and milling head handling.

Chain magazine with tool changer

+ 30 – 180 tools

+ 25.6 in. tool length

+ 4.3 in. tool diameter (9.8 in. / unoccupied adjacent pockets)

+ 4-point grip tool changer (for SK50 / HSK100 & HSK63 interface)

+ Positioned under the crossbeam

Tool storage

for up to 268 tools weighing 176.4 lbs. (per tool)

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22



ê Application examples

Control technology



Spindles for special materials and applications.

Motor spindle: 28,000 rpm. // 36.2 hp. // 28.0 ft. / lbs. (100% DC)

Workpiece material Aluminum

Material removal rate 100.0 in.3/min.

Tool Face mill ø 1.7 in. (3 cuts)

Spindle speed 10,000 min. (Vc = 51,889.7 ipm.)

Feed rate 307.1 ipm. (Fz = 0.01 in.)

Cutting depth / width 0.2 / 1.4 in.

Vertical head gear: 6,000 rpm. // 80.5 hp. // 1,843.9 ft. / lbs. (100% DC)

Workpiece material Steel (Ck45)



Spindle speed 500 min. (Vc = 9,842.5 ipm.)



Torque spindle: 12,000 rpm. // 56.3 hp. // 221.3 ft. / lbs. (100% DC)

Workpiece material Steel (Ck45)



Spindle speed 1,000 min (Vc = 19,685.0 ipm.)



23


Application examples

Standard machining of a cable drum

Industry Mechanical engineering Spindle 12,000 rpm.

Tool Angular face mill ø 4.9 in. Power 56.3 hp.

Material S 235 JR (ST37) Torque 221.3 ft. / lbs.

Machining focus: 5-sided machining NC controlled B-axis (with gear spindle), roughing and finishing (no post-machining work required)

Complete machining of a cylinder block

Industry Energy technology Spindle 6,000 rpm.

Tool Drilling bar ø 13.4 in. Power 71.1 hp.

Material EN-GJL-250 (GG25) Torque 1,065.8 ft. / lbs.

Machining focus: 5-sided machining NC controlled B-axis (with gear spindle), special heads used

Roughing of a compressor housing

Industry Energy technology Spindle 445 rpm.

Tool Face milling head D 3.9 in. Power 71.1 hp.

Material EN-GJS-400-15 (GGG40) Torque 1,065.8 ft. / lbs.

Machining focus: 5-sided machining NC controlled B-axis (with gear spindle)

Standard machining of a 210 machine bed

Industry Mechanical engineering Spindle 6,000 rpm.

Tool Milling head ø 3.9 in. Power 71.1 hp.

Material EN-GJS-600-3 (GGG60) Torque 1,065.8 ft. / lbs.

Machining focus: 3-axis machining (incl. straight attachment)Complete machining in one setup

Finishing of a mold insert

Industry Die & Mold Spindle 28,000 rpm.

Tool Spherical cutter ø 0.08 in. Power 36.2 hp.

Material 40CRMnNiMo8-6-4 Torque 28.0 ft. / lbs.

Machining focus: 3+2-axis machiningNC controlled B-axis (with motor spindle for finishing), complete machining in one setup



ê Performance diagrams

Control technology


46.9 hp. S6/40%

36.2 kW S1/100%

35.4 ft. / lbs. S6/40%

28.0 ft. / lbs. S1/100%

20 63 400

1,00

0

2,50

0

6,30

0

28,0

00

53.6

21.5

13.4

5.4

1.7

0.8

737.5

232.3

92.2

36.9

9.2

3.7

Spe

ed(r

pm.)

Power(hp.)

Torque(ft. / lbs.)

6,91

2

71.1 hp. 100%

99.2 hp. 40%

20 50 350

1,00

0

2,50

0

6,00

0

107.367.1

13.4

6.7

2.7

1.3

0.8

1475.1737.6

368.8232.3

73.8

18.4

7.4

3.7

Spe

ed(r

pm.)

Power(hp.)

Torque(ft. / lbs.)

1065.8 ft./lbs. 100%

1492.8 ft./lbs. 40%

1,18

5

3,15

0

1,70

0

42.0

105.9

213.2298.7

56.3 hp. 100%

221.3 ft./lbs. 100%

69.7 hp. 40%

317.2 ft./lbs. 40%

20 50

1,00

0

2,50

0

6,30

0

12,0

00

67.1

26.8

13.4

6.7

2.7

1.3

1.2

737.6

368.8

184.4

73.8

36.9

18.4

7.4

3.6

Spe

ed(r

pm.)

Power(hp.)

Torque(ft. / lbs.)

69.7 hp. 40%

56.3 hp. 100%

206.5 ft./lbs. 100%

298.0 ft./lbs. 40%

15,0

00

1,00

0

1,31

01,

710

100

10,0

00

67.1

60.3

53.6

46.9

40.2

33.5

295.0

258.1

221.3

184.4

Spe

ed(r

pm.)

Power(hp.)

Torque(ft. / lbs.)

147.5

110.6

73.8

36.9

26.8

20.1

13.4

6.7

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DMU 600 P / FD and DMU 600 G linear: changeable milling heads

Speed / Toolholder / Power / Torque (100 % DC) DMU 600 P DMU 600 FD DMU 600 G linear

Vertical head (gear-driven)6,000 rpm. // SK50 // HSK-A100 // 71.1 hp. // 1,065.8 ft. / lbs.6,000 rpm. // SK50 // HSK-A100 // 80.5 hp. // 1,843.9* ft. / lbs.

Angular milling head (gear-driven)3,000 rpm. // SK50 // HSK-A100 // 53.6 hp. // 516.2 ft. / lbs.

B-axis head (gear-driven)6,000 rpm. // SK50 // HSK-A100 // 71.1 hp. // 1,065.8 ft. / lbs.

Vertical head (motor spindle)28,000 rpm. // HSK-A63 // 36.2 hp. // 20.7 ft. / lbs. 15,000 rpm. // HSK-A100 // 56.3 hp. // 206.5 ft. / lbs. 12,000 rpm. // SK50 // HSK-A100 // 56.3 hp. // 221.3 ft. / lbs.

B-axis head (motor spindle)28,000 rpm. // HSK-A63 // 36.2 hp. // 28.0 ft. / lbs. 12,000 rpm. // SK50 // HSK-A100 // 56.3 hp. // 221.3 ft. / lbs. 15,000 rpm. // HSK-A100 // 56.3 hp. // 206.5 ft. / lbs.

A-axis head (motor spindle)28,000 rpm. // HSK-A63 // 536.2 hp. // 28.0 ft. / lbs. 12,000 rpm. // SK50 // HSK-A100 // 56.3 hp. // 221.3 ft. / lbs.*

Optional * Only for DMU 600 P / FD

Motor spindle (HSK-A63)

28,000 rpm. // 36.2 hp. // 28.0 ft. / lbs.

Main drive / Collar bearing

6,000 rpm. // 71.1 hp. // 1,065.8 ft. / lbs.


Performance diagrams

Motor spindle (SK50 / HSK-A100)

12,000 rpm. // 56.3 hp. // 221.3 ft. / lbs.

Motor spindle (HSK-A100)

15,000 rpm. // 56.3 hp. // 206.5 ft. / lbs.

Universal The DMU 600 P can be configured with multiple tables for complete 5-axis machining of large parts (75 t. / 708.7 × 118.1 × 137.8 in.).

25

26

The gantry series of machines can be equipped with a SIEMENS 840D solutionline control (featuring the new ERGOline® panel, 21.5˝ monitor and CELOS®) or aHEIDENHAIN TNC 640 control (featuring the 19˝ ERGOline® panel). Many exclusive software cycles for enhanced machining are also available: ATC, MPC, 3D quickSET® and DMG Virtual Machine.

DMU 600 P / FD und DMU 600 G linear

Effective CNCs for reliable and precise machining.



Control technology

ê DMG MORI Technology Cycles


Machining efficiency package

Reliable and efficient for optimal machining

Refined milling strategies

Simple programming of frequently used machining

Safe and immediate tool retraction in critical situations

Faster programming

Fewer program errors & machining interruptions

3D quickSET®

Quick and easy for unrivaled precision

Toolkit to check and correct the kinematic accuracy of 4- and 5-axis machine configurations

All head variants and table axis configurations

L measuring touch

probe package

Expanded surveying capabilities with L measuring sensor

Web pocket & groove measuring

Inaccessible area measuring

Single-point measuring

Manual and automatic calibration packages

Interpolated turning

Face and recess machining (no milling / turning table)

Circular machining on the inner and outer part perimeter

Spindle situated perpendicular to direction of movement

Exclusive DMG MORI Technology Cycles

STANDARD

27

HEIDENHAIN TNC 640

+ Highly detailed 3D simulations

+ Newly optimized TNC user interface

+ HSCI – HEIDENHAIN Serial Controller Interface

+ Fastest program generation via plain-text programming

+ CollisionMonitoring (DCM)

+ ATC*, 3D quickSET®*

+ Powerful processor (Intel i7-3, dual-core)

+ Newly optimized ADP movement guidance for improved surface quality and faster machining (0.5 ms block processing)

* Optional

SIEMENS 840D solutionline

+ Simple interactive program with identical ˝look & feel˝ for turning and milling machining

+ SINUMERIK Operate user interfacee

+ Quick-view simulation of complex parts

+ Efficient tool management

+ Comprehensive 5-axis functionality with wide ranging corrective options

+ Advanced Surface* – for maximum surface quality, ideally suited for tool and mold making applications

* Optional

HEIDENHAIN iTNC 530

+ Shop floor or DIN / ISO programming

+ Fastest program generation via plain-text programming

+ Graphical programming

+ Compatible with new software

+ 3D workpiece simulation

+ smarT.NC – user-friendly interface

+ Wide selection of standard-equipped cycles

+ Efficient tool management

+ DXF Converter*

+ AFC – Adaptive Feed Control*

* Optional

Machine Protection Control

(MPC)

Machine protection via quick shutoff function

Vibration sensor on the milling spindle

Quick shutoff function with learning capability

Process monitoring via bar graphs

Milling spindle bearing condi-tion diagnosis

Grinding

Unbeatable surface quality

Grinding via universal milling machine

Inner, outer and face grinding

Grinding wheel dressing cycle

Spindle Growth Sensor (SGS)

Greater precision by spindle displacement measuring

Axial displacement measuring of rotors versus stator in real-time

Displacement compensation via the CNC control

Application Tuning Cycle

( ATC)

Process optimization with the push of a button

Process-specific feed drive tuning

Faster machining and unbeatable part quality (subject to workpiece weight)



Control technology

ê CELOS®


ERGOline® panel with a 21.5˝ multi-touch display on a SIEMENS control.

Easy

User-friendly control interface for the latest high-tech machine tools from DMG MORI.

Familiar

Consistent management, documentation and visualization of jobs, procedures and technical data.

Compatible

Compatible with PPS / ERP systems, CAD / CAM products and all CELOS® APPs.

28

Simplified machining with seamless machine and IT systems integration.

Just like a smartphone – direct access via the ˝APP MENU˝ to all available applications.

SMARTkey®

Personalized access to the machine and control.

CELOS® APPs – 3 examples:


– from the idea to the finished product.

29

CELOS® provides a consistent user interface for all high-tech DMG MORI machines. It also delivers comprehensive management, documentation, and visualization of job processes and machine data while the growing portfolio of APPs (16 currently) simplifies preparation and systematic job automation.

JOB MANAGERSystematic job planning, management, and preparation.

+ Machine-specific development and configuration of new orders

+ Clearly organized storage of all machining-relevant data and documents

+ Simple visualization of orders, including the NC program, resources, etc.

JOB ASSISTANTJob-specific processing.

+ Menu-guided machine setup and interactive order processing

+ Reliable error prevention via notification windows and confirmation steps

TOOL HANDLINGFaster setup with post-machining magazineconfiguration analysis for subsequent jobs.

+ Display job-specific tool requirements with automatically generated loading list

+ Automatically generated tool unloading list, based on subsequent job requirements

30





Control technology


ê Options

ê Pumps and accessories

Machine type DMU 600 P DMU 600 FD DMU 600 G linear

Work area

X / Y / Z-axis in. 236.2 × 165.4 (189.0)* × 49.2 (59.1)*

236.2 × 165.4 (189.0)* × 49.2 (59.1)*

236.2 (n × 39.4)* × 137.8 (177.2)* × 59.1 (68.9 / 78.7)*

W-axis 63.0 (78.7)* 63.0 (78.7)* –

Gantry passage

Horizontal in. 137.8 137.8 185.0 (224.4)*

Vertical in. 102.4 (118.1)* 102.4 (118.1)* 98.4 (108.3 / 118.1)*

Distance (spindle center – table center)

Milling head (horizontal) in. Upon request Upon request Upon request

Milling head (vertical) in. (center head intake) (center head intake) (center head intake)

Table rigid table milling / turning table rigid table

Table size in. 196.9 × 110.2 ø 126.0 integr. (in 196.9 × 110.2) –

Table load, max. lbs. 55,115.6 (88,184.9)* 55,115.6 (77,161.8)* –

Milling / turning table (milling / turning) rpm. – 170 –

Table size in. – 196.9 × 118.1

Table load, max. lbs. / ft.2 // lbs. / ft. – 3,072.24 // 20,159.0

5-axis options

Changeable milling head as NC-controlled B-axis

Swivel range (0 = vert. / 180 = horiz.) degrees ± 180 ± 180 ± 180

Rapid traverse and feed rate rpm. 30 30 30

Changeable milling head as NC-controlled A-axis – –

Swivel range (0 = vert. / –90 = horiz.) degrees –120 / +135 –120 / +135 –120 / +135


Ram with integrated C-axis Standard Standard Standard

Turning range // rapid traverse and feed force degrees // rpm. ±185 (optional 360° continuous) // 40 ±185 (optional 360° continuous) // 40 ±185 (optional 360° continuous) // 40

Main drive

Changeable milling head with integrated motor spindle rpm. 12,000* 12,000* 12,000

Power (40 / 100 % DC) // Torque (40 / 100 % DC) hp. // ft. / lbs. 69.7 / 56.3 // 317.2 / 221.3 69.7 / 56.3 // 317.2 / 221.3 69.7 / 56.3 // 317.2 / 221.3

Integrated gear spindle for changeable milling heads rpm. 6.000 6.000 6.000

Power (100 % DC) // Torque (100 % DC) hp. // ft. / lbs. 71.1 // 1,065.8 (80.5 // 1,843.9) 71.1 // 1,065.8 (80.5 // 1,843.9) 71.1 // 1065.8*

SK50 tool changer – tool magazine pockets 120 – 180 / chain 120 – 180 / chain 30 / 60 / 120 / 180 / chain

Linear axes (X / Y / Z / W) ipm. 925.2 / 1,181.1 / 1,181.1 / 393.7 925.2 / 1,181.1 / 1,181.1 / 393.7 1,771.7 / 1,771.7 / 1,771.7

P max. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 in. 0.0006 / 0.0006 / 0.0003 0.0006 / 0.0006 / 0.0003 0.0006 / 0.0006 / 0.0003

Control

ERGOline® panel with a 19˝ display and 3D control SIEMENS 840D solutionline,

HEIDENHAIN iTNC 530,HEIDENHAIN TNC 640

SIEMENS 840D solutionline FD SIEMENS 840D solutionline,HEIDENHAIN iTNC 530,

HEIDENHAIN TNC 640ERGOline® panel with a 21.5˝ multi-touch display and CELOS® SIEMENS 840D solutionline SIEMENS 840D solutionline FD SIEMENS 840D solutionline

/ * Optional, – Not available

Machine type DMU 600 P DMU 600 FD DMU 600 G linear

Work area

X / Y / Z-axis in. 236.2 × 165.4 (189.0)* × 49.2 (59.1)*

236.2 × 165.4 (189.0)* × 49.2 (59.1)*

236.2 (n × 39.4)* × 137.8 (177.2)* × 59.1 (68.9 / 78.7)*

W-axis 63.0 (78.7)* 63.0 (78.7)* –

Gantry passage

Horizontal in. 137.8 137.8 185.0 (224.4)*

Vertical in. 102.4 (118.1)* 102.4 (118.1)* 98.4 (108.3 / 118.1)*

Distance (spindle center – table center)

Milling head (horizontal) in. Upon request Upon request Upon request

Milling head (vertical) in. (center head intake) (center head intake) (center head intake)

Table rigid table milling / turning table rigid table

Table size in. 196.9 × 110.2 ø 126.0 integr. (in 196.9 × 110.2) –

Table load, max. lbs. 55,115.6 (88,184.9)* 55,115.6 (77,161.8)* –

Milling / turning table (milling / turning) rpm. – 170 –

Table size in. – 196.9 × 118.1

Table load, max. lbs. / ft.2 // lbs. / ft. – 3,072.24 // 20,159.0

5-axis options

Changeable milling head as NC-controlled B-axis

Swivel range (0 = vert. / 180 = horiz.) degrees ± 180 ± 180 ± 180


Changeable milling head as NC-controlled A-axis – –

Swivel range (0 = vert. / –90 = horiz.) degrees –120 / +135 –120 / +135 –120 / +135


Ram with integrated C-axis Standard Standard Standard

Turning range // rapid traverse and feed force degrees // rpm. ±185 (optional 360° continuous) // 40 ±185 (optional 360° continuous) // 40 ±185 (optional 360° continuous) // 40

Main drive

Changeable milling head with integrated motor spindle rpm. 12,000* 12,000* 12,000

Power (40 / 100 % DC) // Torque (40 / 100 % DC) hp. // ft. / lbs. 69.7 / 56.3 // 317.2 / 221.3 69.7 / 56.3 // 317.2 / 221.3 69.7 / 56.3 // 317.2 / 221.3

Integrated gear spindle for changeable milling heads rpm. 6.000 6.000 6.000

Power (100 % DC) // Torque (100 % DC) hp. // ft. / lbs. 71.1 // 1,065.8 (80.5 // 1,843.9) 71.1 // 1,065.8 (80.5 // 1,843.9) 71.1 // 1065.8*

SK50 tool changer – tool magazine pockets 120 – 180 / chain 120 – 180 / chain 30 / 60 / 120 / 180 / chain

Linear axes (X / Y / Z / W) ipm. 925.2 / 1,181.1 / 1,181.1 / 393.7 925.2 / 1,181.1 / 1,181.1 / 393.7 1,771.7 / 1,771.7 / 1,771.7

P max. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 in. 0.0006 / 0.0006 / 0.0003 0.0006 / 0.0006 / 0.0003 0.0006 / 0.0006 / 0.0003

Control

ERGOline® panel with a 19˝ display and 3D control SIEMENS 840D solutionline,

HEIDENHAIN iTNC 530,HEIDENHAIN TNC 640

SIEMENS 840D solutionline FD SIEMENS 840D solutionline,HEIDENHAIN iTNC 530,

HEIDENHAIN TNC 640ERGOline® panel with a 21.5˝ multi-touch display and CELOS® SIEMENS 840D solutionline SIEMENS 840D solutionline FD SIEMENS 840D solutionline

/ * Optional, – Not available


OptionsDMU 600 P DMU 600 FD DMU 600 G linear

Table options

NC rotary table – –

Ram

Ram with integrated C-axis (continuous 360º rotation)

Toolholder

HSK-A63 / BT 40 / CAT 40 –

HSK-A100 / BT 50 / CAT 50 (HSK for turning / milling machines comes standard)

Automation / Measuring / Monitoring

3D quickSET®

Measuring sensor (wireless)

Blum laser tool measuring in the work area (NT hybrid)

Tool break control (mechanical)

Combined tool measuring in the work area, laser system for milling tools, and 3D sensor for turning tools

– –

Status light (4-color)

Coolant / Chip disposal

Fully protected machine cabin

Machining package featuring 660.4 gal. coolant tank, paper band filter, and 580.2 psi. internal coolant supply

1,160.3 psi. internal coolant supply system (frequency-regulated)

Coolant temperature control for internal coolant supply system

Rinsing gun with pump (14.5 psi. / 40 l / min.)

Minimal lubrication internally via spindle center & externally via the nozzles

Oil and mist emulsion mist filter system

Air blast cooling via spindle center

iTNC 530 / TNC 640 control systems (optional)

Application Tuning Cycle (ATC)

Electronic hand wheel (iTNC 530 / TNC 640)

User console for tool magazine loading station

Active Chatter Control (ACC)

SIEMENS 840D solutionline (optional)

Electronic hand wheel (SIEMENS 840D)

User console for tool magazine loading station

DECKEL MAHO MDynamics package

General options

Remote camera system

Shatter-proof safety glass viewing pane

Operating mode 4 ˝Processor monitoring during machining˝

Standard, Optional, – Not available

10 30 50 70 90 110

130

150

6.7

5.4

4.0

2.7

1.3

Tim

e(m

in.)

Power(hp.)

Unregulated accumulator

Regulated accumulator

Necessary cooling power

145.

0

290.

1

435.

1

580.

2

6.6

5.3

4.0

2.6

1.3

Pre

ssur

e(p

si.)

Flow rate(gal./min.)

High efficiency features.

Efficient machine cooling + DMG MORI utilizes intelligent cooling features that

consume only the required amount of energy

+ Average output reduced by 30 – 50% Approximately 13.4 hp. savings (2.7 hp. cooling system)

Frequency-regulated coolant pumpsThe high-pressure coolant pump uses 22% of the energy required for a machining process (representative data). This results in coolant heating that must be re-cooled with additional energy. Facts

+ Needs-based pressure / volume delivers cooling lubricant most efficiently

+ For small tools, the pressure can be reduced because high pressure does not increase the amount of cooling lubricant distributed

Conventional technology

+ Pressure reduction with proportional valve technology does not save energy because the pump output is not adjustable

The DMG MORI advantage

+ Variable speed high pressure pumps draw only the exact energy required

Savings when using tool: 37.5 cents / hour

Spherical cutter 0.5 in.

Drill 0.5 in.

Insert mill 1.6 in.

Face mill 3.1 in.

Solid drill 2.4 in.

End mill 0.2 in.

StandardP = 580.2 psi.Q = 1.8 gal. / min.Pel = 5.4 hp.

Needs-basedP = 145.0 psi.Q = 1.6 gal. / min.Pel = 2.0 hp.

Typical savings

7,200 kWh* $2,000 / year)

* 24h / day, 300 days / year, 14 cents / kWh

Greater cooling efficiency = higher overall energy savings.

KFW subsidy: for reinvestments that result in 30% energy savings (compared to existing systems) New investment: 15% greater energy savings (vs. industry average)

654.4

549.6

392.

8

339.

112

7.4 17

5.6

247.2 250.4 52.0

47.2

226.

0

259.

5 (2

76.6

)



Control technology


ê Floor plans


Floor plansDMU 600 P (with complete housing)

Side view

DMU 600 P (with complete housing & 120-pocket chain magazine)

Top view Footprint: 1,785.7 ft.²

Total maximum mass (varies by machine configuration)

113.

5 (1

33.1

)

47.210

9.5

(129

.2)

271.

7 (2

95.3

)

241.

5 (2

61.2

)

471.3

485.8

325.

8 (3

65.2

)

35

DMU 600 G linear (with complete housing)

Side view

DMU 600 G linear (with complete housing & 180-pocket chain magazine)

Top view Footprint: 1,659.8 ft.²

Total maximum mass (varies by machine configuration)

DMG MORI USA2400 Huntington Blvd, Hoffman Estates, IL 60192Tel: (847) 593-5400, Fax: (847) [email protected], www.dmgmori.com

DMG MORI Lifecycle Services

24 / 7 Hotline & Service Network The combined worldwide resources of DMG MORI benefit customers through a broad range of solutions designed to maximize performance - training, software, servicing, retrofitting, and pre-owned machine sourcing.

DMG MORI Manufacturing USA, Inc.

Our Davis, California location offers North American customers numerous benefits:

+ Reduced delivery times

+ Customized and price-competitive solutions

+ Access to engineers and developers

+ Direct factory support for machines and software

+ Assembled in the USA

+ Efficient logistics and freight

DMG MORI USA Headquarters2400 Huntington Blvd, Hoffman Estates, IL 60192Tel: (847) 593-5400, Fax: (847) 593-5433

To locate your nearest DMG MORI Technology Center, please visit:www.dmgmori.com

Spare Parts Service – always available through our global network.

Fast delivery: All orders are processed centrally and parts are shipped from the nearest global DMG MORI Spare Parts Center – for quick and dependable delivery.

+ $140 million spare parts inventory

+ Over 95% shipping within 24 hours

+ Original spare parts direct from the factory

+ Spare parts availability for many early models

1-855-364-6674

Support around the clock!

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Documents

DMU 600 P XXL Milling Machines - DMG Mori Aktiengesellschaft · feed speed (X / Y / Z-axis) + Rack and pinion drive (X / Y-axis), ball screws (Z / W-axis) + Consistent high precision