Document No. : CL-F-SKF Version: vG2 · Document No.: CL-F-SKF Version G2.0 Original Date: 09-15-2009 Revised Date: 04-19-2013 1. General Information 1.1. Scope of Document This delivery

Program book/Guidelines forSKF Lubrication Systems – SKF Products

Document No. : CL-F-SKF

Version: vG2.0

Original Date: 9-15-2009Revision Date: 04-19-2013

Central Manufacturing EngineeringSKF Lubrication Solutions

Page No.: 2 of 59Document No.: CL-F-SKF Version G2.0Original Date: 09-15-2009Revised Date: 04-19-2013

Document Management Information

The controlled version of this document is the one stored on the GMPT CETC Machinery and EquipmentSpecifications web site. Any printed copy is an uncontrolled copy. The user shall verify with the web site that he/she isin fact using the appropriate version for the specific project he/she is working on.

Any questions or comments regarding this document should be directed to the GM Buyer Manufacturing Engineerresponsible for the project.

RevisionDate

VersionNo. Document Name Revision

ParagraphAffected Revised By

09-15-2009 G1.0 CL-F-SKF First Version Released All SKF

11-01-2010 G1.1 CL-F-SKF Filtration level changed to 10micron from 25 micron on severalunits. Updated several partnumbers. Added float switch

3.4.1, 3.4.2,3.5.3,3.5.5,3.6.35.21, 5.22,5.23, 5.24,5.29, 5.32,5.33, 5.34

Dan Schultz

08-16-2012 G1.2 CL-F-SKF Level switch technical clarificationstating W1 is for NLGI 2 greaseand W2 is for NLGI 000, 00, 0,and 1

5.19, 5.20 R. Reynolds

04-19-2013 G2.0 CL-F-SKF Added clear plastic reservoirs.

Added more oil+air /mist productsAdded new piston pump option.Secondary 4mm plastic lines.Quick connect fittings, 4mm

Added note "EngineeringApproval Required" to Series 170System

3.5.1, 3.5.23.3.4 - 3.3.73.7.33.11, 5.423.10, 5.41

3.3.5

R. Reynolds



Contents

1. GENERAL INFORMATION......................................................................................... ...........................................5

1.1. Scope of Document........................................................................................... .................................................5

1.2. Voltage specifications for AC motors..................................................................... .........................................5

2. TECHNICAL, PROJECT AND SALES SUPPORT CONTACTS.................................................... ......................6

2.1. Technical Support......................................................................................... .....................................................6

2.2. Project and Sales Contacts……………………………………………………......................…........................ .....7

3. PRODUCT OVERVIEW…………………………………………………………………....………................................8

3.1. Piston distributor system…………………………………………………...........………..................................... .8

3.2. Progressive feeder system……………………………………………………….............................................. ....9

3.3. Oil Air Lubrication…………………………………………………………........…….............................................1 0

3.4. Pumps……………………………………………………………………............……..............................................11

3.5. Gear and piston pump units with reservoir for oil…………………………....……................................ ........11

3.6. Pump units for fluid grease…………….…………………………………....................................................... ...11

3.7. Piston pumps electrically powered for fluid grease and grease…….........…................. ...........................12

3.8. Control and monitoring units……………………………………..............………............................................. .12

3.9. Filters………………………………………………………………….............……..................................................1 3

3.10. Quick Connect Fittings for secondary plastic lines............................................. ........................................13

3.11. Secondary distribution lines - 4 mm plastic tubing................................................... ..................................13

4. SAMPLE LUBRICATION CHARTS………………………………………………………...…...................................14

4.1. Single line parallel piston distributors……………………………………....…........................................ ........14

4.2. Single line series progressive system………………………………......………............................... ...............15

4.3. Grease nipple lubrication…………………………………………..........…............................................... ..........16

5. TECHNICAL DATA / FORMATION……………………………………………………….....…….............................17

5.1. 320 Metering units for oil and fluid grease with solderless tube connection.................. ..........................17

5.2. 320 Metering units for oil and fluid grease with quick connectors…...........…….............. .........................18

5.3. 340 Piston distributors for oil with solderless tube connection………...........…….................. ..................19

5.4. 340 Piston distributors for oil with quick connectors…………………...….................................... ..............20

5.5. 340 Piston distributors for fluid grease with solderless tube connection........................ .........................21

5.6. 340 Piston distributors for fluid grease with quick connectors…..............…................... .........................22

5.7. 350 Piston distributors for oil with solderless tube connection……....………....................... ...................23

5.8. 350 Piston distributors for oil with quick connectors…………....................................... ............................24

5.9. 350 Piston distributors for fluid grease with solderless tube connection................... .............................25



5.10. 350 Piston distributors for fluid grease with quick connectors…………...………................... ..................26

5.11. 390 Piston distributors for oil with solderless tube connection………………..……....................... ...........27

5.12. 390 Piston distributors for fluid grease with solderless tube connection…..……............... .....................28

5.13. VPG progressive feeder…………………..……………………………………......……….................................. .29

5.14. VPBG progressive feeder………………………………………………………......………..................................3 0

5.15. VPKG progressive feeder……………………………………………………………..……..................................31

5.16. VPG-VEN Zone control valve……………………………………………………………….……………………….32

5.17. Oil + Air unit………………………………………………………………………………….…................................33

5.18. MV Mixing valves for oil+air lubrication MV20x-20-V58-VS…………………………......................... ...........34

5.19. KFG1-5W1-V57+924 Piston pump electrically operated for grease NLGI 2 "only"........ ...........................35

5.20. KFG1-5W2-V57+924 Piston pump electrically operated for grease NLGI 000, 00, 0, and 1.....................36

5.21. MFE5 – Units for oil…………………………………………………...………………......…..................................37

5.22. MFE5 – units with reservoir for oil……………………………………………………...…..................................38

5.23. MFE5-BW7-V59-*………………………...……………………………………………….........................................39

5.24. MFE2 – units for fluid grease…………………………………………………………..…....................................40

5.25. MFE2-KW6F-V58E* for fluid grease…………………………………………………….…..................................41

5.26. KFB1 lube unit for fluid grease with 1 liter reservoir…………………………………............................ ........42

5.27. P-886-BW* units for oil…………………………………………………………………..……................................43

5.28. Float switch for minimum level with pre-warning WS35-S30+XXX…………………......................... ..........44

5.29. Float switch for minimum level with pre-warning WS35-2-XXX-V71………………………………………....45

5.30. Float switch for fluid grease BK6.U117-V57…………………………………………............................. ..........46

5.31. 176-190-000 digital pressure switch………………………………………………………..................................47

5.32. Flow monitor, micro flow, electronic GS30* - GS40* - 171-*00-***……………............... .....................…….48

5.33. 169-460-185 Filter 25 m……………………………………………………………………………………….…48

5.34. 169-460-185-V57 Filter; 10 m……………………………….................................…………...……….………….49

5.35. 169-460-260-V57 Filter; 3 m………...................................………………………………………………............50

5.36. SL-33 Injectors......................................................................................... .......................................................51

5.37. VCM - Mist type lubrication................................................................................ ............................................52

5.38. Series 170 System for part lubrication with internal controls.................................. ..................................53

5.39. VSR System for part lubrication with external controls....................................... ......................................54

5.40. LGTPN Spray Nozzle Assemblies for oil/air.......................................................... .......................................55

5.41. Quick Connect Fittings for Secondary lines, 4 mm plastic.......................................... ..............................56

5.42. WVN Secondary Distribution Lines, 4 mm plastic tubing............................................. ..............................57

5.43. 80130 Piston pump electrically operated for grease....................................... ............................................58

5.44. 80131 Piston pump electrically operated for grease....................................... ............................................59



1. General Information1.1. Scope of Document

This delivery specification covers basic conditions for the design of lubrication systems for manufacturing equipmentand production facilities. This standard promotes machine uptime, system commonality, operating functionality andreduced central lubrication equipment lifecycle costs.

1.2. Voltage specifications for AC motors

Voltage specifications may vary from plant to plant.Consult the responsible GMPT Controls Engineer for the correct voltage in compliance with the projectrequirements.



2. Technical, Project and Sales Support Contacts2.1. Technical Support

North America Europe East Asia

Company SKF Lubrication Systems USA,Inc.

SKF Lubrication SystemsGermany

SKF Lubrication SystemsJapan Ltd.Hishie 2-chome 16-20

Address 2115 Aluminum Ave Motzener Str.35/37 Higashi-Osaka-City

Hampton, VA. 23661 D-12277 Berlin 578-0984 OsakaPhone 757-951-0370 011-49-30-72002-152 011-81-729-645055Website www.skf.com/lubrication www.skf.com/lubrication www.skf.jp/lubrication

Local Support Frank Casinelli Uwe Lipinski Frank Allgeier

Offic e 757-951-0370 011-49-30-72002-323 011-81-729-645055Mobile 248-982-7411 n/a n/a

Fax 757-951-0369 011-49-30-72002-481 011-81-729-651258

E-mail [email protected] [email protected] [email protected]

Brazil P.R. ChinaCompany SKF Lubrication Systems Brazil SKF Lubrication Systems China

Address Estrada do Ingai, 11370 4th Floor, Shi Yan Building, No.501 Jin Wan Road

Lote Area B1, Setor A - BairroIngai

Jinquiao Export ProcessingZonePudong, 201206 ShanghaiP.R. China

Phone + 55 11 4619 93 40 +86 21 58 34 53 55Website www.skf.com/lubrication www.skf.com/lubrication

Local Support Mario Ramacciotti n/aOffice +55 11 4619 91 11 +86 21 58 34 53 55

Mobile n/a n/aFax +55 11 4619 91 99 +86 21 58 99 24 92E-mail [email protected] n/a

mailto:[email protected]



mailto:[email protected]?subject=GM%20Powertrain%20Project%20book



2.2. Project and Sales Contacts

North America Europe East Asia

Company Morrell Inc.SKF LubricationSystems USA, Inc.

SKF Lubrication SystemsGermany

SKF LubricationSystems Japan Ltd.

Address 3333 Bald Mountain Rd. 2115 Aluminum Ave. Motzener Str. 35/37 Hishie 2-chome 16-20Auburn Hills, MI. 48326 Hampton, VA. 23661 D-12277 Berlin Higashi-Osaka

578-0984 OsakaPhone (248) 373-1600 (757) 951-0370 011-49-30-72002-152 011-81-729-645055Website www.morrellinc.com www.skf.com/lubrication www.skf.com/lubrication www.skf.jp/lubricationProjectContact Dale Pioch Frank Casinelli Andreas Garlipp Frank Allgeier

Office (248) 377-3580 (757) 951-0370 011-49-30-72002-413 011-81-729-645055Mobile (248) 373-0612 (248) 982-7411 NA NAFAX (248) 373-0612 (757) 951-0369 011-49-30-72002-261 011-81-729-651258E-Mail [email protected] [email protected] [email protected] [email protected]

ProjectContact

Dennis Gibbons

Office (989) 792-3311Mobile (586)242-6422FAX (959)792-5393E-Mail [email protected]

BrazilCompany SKF Lubrication Systems

BrazilAddress Estrada do Ingai, 11370

Lote Area B1, Setor A-Bairro Ingai

Phone +55 11 4619 93 40

Website www.skf.com/lubrication

ProjectContact Franklin Dias

Office +55 11 4619 93 40Mobile +55 11 9480 55 37Fax +55 11 4619 91 99Email [email protected]

http://www.morrellinc.com/

http://www.skf.com/lubrication

http://www.skf.com/lubrication

http://www.skf.jp/lubrication









3. Product Overview3.1. Piston distributor system

SectionNo.

Section Title Symbol SKF – No. Remark GM – No.

3.1.1. Single line parallelsystemspiston distributorsfor oilwith quick connector

320-401-3-VS320-402-3-VS320-403-3-VS320-406-3-VS320-410-3-VS320-416-3-VS

342-1XX-000-V57*343-1XX-X00-V57*345-1XX-XXX*

352-0XX-000-VS-V57*353-0XX-X00-VS-V57*355-0XX-XXX-VS-V57*

0,01 cm³0,02 cm³0,03 cm³0,06 cm³0,10 cm³0,16 cm³

see drawing

3.1.2. Single line parallelsystemspiston distributors for oilwith solderless tubeconnection

320-401-3320-402-3320-403-3320-406-3320-410-3320-416-3

342-4xx-000-V57*343-4xx-x00-V57*345-4xx-xxx-V57*

352-0xx-000-V57*353-0xx-x00-V57*355-0xx-xxx-V57*

392-00x-000-V57*393-0xx-x00-V57*

0,01 cm³0,02 cm³0,03 cm³0,06 cm³0,10 cm³0,16 cm³

see drawing

3.1.3. Single line parallelsystemspiston distributorsfor fluid greasewith quick connectors

321-403-2-VS321-406-2-VS321-410-2-VS

342-9xx-000-V57*343-9xx-x00-V57*345-9xx-xxx-V57*

352-1xx-000-VS-V57*353-1xx-x00-VS-V57*355-1xx-xxx-VS-V57*

0,03 cm³0,06 cm³0,10 cm³

see drawing



3.2. Progressive feeder system

SectionNo.

Section Title Symbol SKF-No. Remark GM – No.

3.2.1 Progressive feedersection feeder

VPG-3-xxxVPG-4-xxxVPG-5-xxxVPG-6-xxxVPG-7-xxxVPG-8-xxxVPG-9-xxxVPG-10-xxx

3.2.2 Progressive feederSection feeder

(for gantries only)

VPKG-3-xxxVPKG-4-xxxVPKG-5-xxxVPKG-6-xxxVPKG-7-xxxVPKG-8-xxxVPKG-9-xxxVPKG-10-xxx

3.2.3 Progressive feederBlock feeder

(for manual grease-nipplesystems only)

VPBG-3-xxxVPBG-4-xxxVPBG-5-xxxVPBG-6-xxxVPBG-7-xxxVPBG-8-xxxVPBG-9-xxxVPBG-10-xxx

SectionNo.


3.1.4. Single line parallelsystem piston distributorsfor fluid greasewith solderless tubeconnection

321-403-2321-406-2321-410-2

342-5xx-000-V57*343-5xx-x00-V57*345-5xx-xxx-V57*

352-1x0-000-V57*353-1xx-x00-V57*355-1xx-xxx-V57*

392-1xx-000-V57*393-1xx-x00-V57*

0,03 cm³0,06 cm³0,10 cm³

see drawing

3.1.5 Single line injectorsystem for fluid grease.Available with singleoutlet or up to 5 outlets.

85351-185351-285351-385351-485351-5

Output:adjustablefrom .016 ccto .049 cc

see drawing



G

3.2.4 Zone control valve VPG-VEN-S1-V57+924

SectionNo.

Section Title Symbol Remark GM – No.

3.2.5 Blockage indicator for VPG VPG-UE16-2VPG-UE32-2VPG-UE50-3VPG-UE63-2VPG-UE80-2VPG-UE100-2

16 bar32 bar50 bar63 bar80 bar100 bar

3.2.6 Cycle indicatorAuxiliary equipmentPin 1: :+24VPin 3: 0VPin4: output

177-300-094177-300-095177-300-097

VPGVPKGVPBG

3.3. Oil Air Lubrication

SectionNo.


3.3.1 Oil+air mixing valves MV202-20-V58-VSMV203-20-V58-VSMV204-20-V58-VSMV205-20-V58-VSMV206-20-V58-VSMV207-20-V58-VSMV208-20-V58-VS

3.3.2 Oil+air unit See drawings OLA**..V58+***

3.3.4 Oil micron unit for Oil Mist lubrication See drawings VCM-KW2

3.3.5Series 170 System for partlubrication with internal controlsEngineering Approval Required !!

See drawings 170-GD-***EngineeringApprovalRequired !!

3.3.6 VSR System for part lubrication withexternal controls See drawings VSR-GD-***

3.3.7 LGTPN Spray Nozzle Assembliesfor oil/air See drawings

LGTPN-*-NY-**-***LGTCN-*-NY-**-***LGTFN-*-NY-**-***

pinpointconefan

http://www.skf.com/medialibrary/asset/0901d1968005024e

http://www.skf.com/medialibrary/asset/0901d1968005024e



3.4. Pump units without reservoir for oil

SectionNo.


3.4.1 Oil gear, gerotor and vanepumps

See drawing MFE*-V58-+***MF2-V58+***FLMF*-V58+***143-012-***+***

3.4.2 Fluid grease gear pumps MFE2-F-***-V58+***

3.4.3 Piston pump for pistondistributor pneumaticallyoperated for oil

P-886 30cm³/stroke

3.5. Gear and piston pump units with reservoir for oil

3.6. Pump units for fluid grease

SectionNo.


3.6.1 Gear pump unit with 3L clearreservoir for fluid greasefor Parallel systems with pistondistributors(The signal of level switch must beevaluated as pre-warning signal.The machine has to be switched offafter 300 working cycles by PLC)(Minimum-level)

Seedrawing

MFE2-KW3F-V58E+***

3.6.2 Gear pump unitwith 6L clear reservoir for fluidgrease for piston distributor

Seedrawing

MFE2-KW6F-V58E+***

3.6.3 Compact unit for gantriesfor fluid grease. With Walther quickdisconnect.

Seedrawing

KFB1-M-W-S2+924

SectionNo.


3.5.1 Oil gear pump units for piston-distributor with clear reservoir

Seedrawing

MFE5-KW3-V59+***MFE5-KW6-V59+***

3.5.2 Oil gear pump units for progressivefeeder with clear reservoir

MF2-KW6-V59+***MFE2-KW3-V59+***

3.5.3 Oil gear pump units for pistondistributor with metal reservoir

Seedrawing

MFE5-BW*-V59+***

3.5.4 Oil gear pump units for progressivefeeder with metal reservoir

MF*-BW*-V59+***MFE*-BW*-V59+***

3.5.5 Oil piston pump units for assemblylubrication

Seedrawing

P-886-BW*-V59

http://www.skf.com/medialibrary/asset/0901d19680077053



L

PF

3.7. Piston pumps electrically powered for fluid grease and grease

SectionNo.


3.7.1 Piston pumps withcapacitive level switch forfluid grease

See drawing KFG1-5W2-V57+924KFG3-5W2-V57+924

2 kg5 kg

3.7.2 Piston pumps withmechanical level switch forgrease:

See drawing KFG1-5W1-V57+924KFG3-5W1-V57+924KFA1-M-W-V57+924

2 kg5 kg1 kg

3.7.3 Piston pump with reservoirfor single line parallelsystems for up to NLGI 2grease. Pump includesreservoir, pressure switchand relief valve.

See drawing 8013080131

4 liter8 liter

3.8. Control and monitoring units

SectionNo.


3.8.1 Level switch for oil WS35-S-XXX-V71WS35-S30+***

3.8.2 Level switch for fluidgrease

BK6.U117-V57

3.8.3 Oil pressure switch,electronic

176-190-000IFM: PN7002

3.8.4 Flow monitor micro flow,electronic

GS30**GS40**171-100-***171-200-***

http://www.skf.com/medialibrary/asset/0901d19680050344



3.9. Filters

SectionNo.


3.9.1 Oil filter 169-460-185 25 µm

3.9.2 Oil filter 169-460-087-V57 10 µm

3.9.3 Oil filter foroil + air systems

169-460-260-V57 3 µm

3.10. Quick Connect Fittings for Secondary lines, 4 mm

SectionNo.


3.10.1 Push to connect fittings for4 mm O.D. plastic tubing;elbows, swivel banjos, andstraight adapters

see drawing

3.11. Secondary Distribution Lines - 4 mm plastic tubing

SectionNo.


3.11.1 Flexible 4 mm tubing forOil and Fluid Greases upto NLGI grade 00

WVN716-RO4X0.85 36 bar

3.11.2 Semi-Rigid 4 mm tubingfor Greases up to NLGIgrade 2

WVN715-RO4X0.85 72 bar



4. Sample lubrication charts4.1. Single line parallel piston distributors



4.2. Singe line series progressive system



4.3. Grease nipple lubrication



5. Technical data / information5.1. 320 Metering units for oil and fluid grease with solderless tube connection



5.2. 320 metering units for oil and fluid grease with quick connectors



5.3. 340 piston distributors for oil with solderless tube connection



5.4. 340 Piston distributors for oil with quick connectors



5.5. 340 Piston distributors for fluid grease with solderless tube connection



5.6. 340 Piston distributors for fluid grease with quick connectors



5.7. 350 Piston distributors for oil with solderless tube connection



5.8. 350 Piston distributors for oil with quick connectors






5.10. 350 Piston distributors for fluid grease with quick connectors



5.11. 390 Piston distributors for oil with solderless tube connection






5.13. VPG progressive feeder



5.14. VPBG Progressive feeder – for manual grease – nipple systems only



5.15. VPKG Progressive feeder



5.16. VPG-VEN Zone control valve



5.17. Oil + Air unit



5.18. MV Mixing valves for Oil+air lubrication MV20X-20-V58-VS



5.19. KFG1-5W1-V57+924 Piston pump electrically operated for grease NLGI 2 "only"



5.20. KFG1-5W2-V57+924 Piston pump electrically operated for grease NLGI 000, 00, 0, and 1



5.21. MFE5 – units for oil

MFE5-V59E+***



5.22. MFE5 – units with reservoir for oil

Voltage keys +*** depends on the plants/projects

MFE5-BW3-V59+***MFE5-KW3-V59+***MFE5-BW7-V59+***MFE5-BW16-V59+***MFE5-BW30-V59+***

Part no. A B C D E FMFE5-BW3-V59* 220x110 240 170 380 295 170MFE5-BW7-V59* 300x140 320 220 430 375 250MFE5-BW16-V59* 400x124 430 305 510 465 285MFE5-BW30-V59* 430x240 500 380 600 510 430



5.23. MFE5-BW7-V59+***



5.24. MFE2 – units for fluid grease

MFE2-KW3F-V58E+***MFE2-KW6F-V58E+***

Voltage keys +*** depends on the plants/projects



5.25. MFE2-KW6F-V58E* for fluid grease



5.26. KFB1 lube unit for fluid grease with 1 liter reservoir



5.27. P-886-BW* units for oil

Part no. A B C D E F G

P-886-BW7-V58* 300x140 270 223 343 219 145 320P-886-BW16-V58* 400x124 426 255 430 250 176 453P-886-BW30-V58* 430x240 490 397 520 324 250 500



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5.29. Float switch for minimum level with pre-warning WS35-2-XXX-V71



5.30. Float switch for fluid grease BK6.U117-V57



5.31. 176-190-000 Digital pressure switch



5.32. Flow monitor, micro flow, electronic GS30* - GS40* - 171-*00-***5.33. 169-460-185 Filter 25 m

http://www.skf.com/portal/skf_lub/home/skflibrary?contentId=867935&lang=en&wmode=asset&assetId=0901d19680126c89



5.34. 169-460-087-V57 Filter 10 m



5.35 169-460-260-V57 3 m



5.36. SL-33 Injectors



5.37. VCM - Mist type lubrication



5.38. Series 170 system for part lubrication with internal controls



5.39. VSR System for part lubrication with external controls



5.40. LGPTN Spray nozzle assemblies for oil/air



5.41. Quick Connect Fittings for secondary lines, 4 mm plastic



5.42. Secondary distribution lines - 4 mm plastic tubing



5.43. 80130 Piston pump electrically operated for grease, 4 liters



5.44. 80131 Piston pump electrically operated for grease, 8 liters

Documents

Document No. : CL-F-SKF Version: vG2 · Document No.: CL-F-SKF Version G2.0 Original Date: 09-15-2009 Revised Date: 04-19-2013 1. General Information 1.1. Scope of Document This delivery