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Unique Opportunity to Purchase a 2.000.000 Ton / Year Plate Mill. State-O-The-Art Plate Mill with Building Construction and Cranes. Capacity: 2.000.000 Ton / Year Product: Shipbuilding Plate Plate Width: 1.200 - 4.100 mm Thickness: 5 - 180 mm Max. Length: 25 Meter Shipbuilding Grades: A, B, D and E; A32-36; D 32-36; E 32-36; AH 32-36; DH 32-36; EH 32-36 • Mfg. “VAI DAVY”, installed 1997 • Revamp 2008 - 2013 at cost of USD 130 Million • Weight of Machinery & Equipment: 44.000 Ton • Building Construction (232.000 M²) • Weight 41.000 Ton • Overhead Cranes, Roll Grinders, Knife Grinder, Spare Parts
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UNIQUE OPPORTUNITY TO PURCHASE A2.000.000 TON / YEAR PLATE MILL
DUE TO THE REORGANIZATION OF
POHANG, SOUTH KOREA
“...WAS RANKED IN THE TOP 5 PRODUCERS OF STEEL PLATE IN THE WORLD ”
IN CONJUNCTION WITH
TURNKEY OPPORTUNITY, AVAILABLE NOW!
FOR SALE BY PRIVATE NEGOTIATION
STATE-OF-THE-ART PLATE MILL WITH BUILDING CONSTRUCTION AND CRANES
CAPACITY: 2.000.000 Ton/Year
PRODUCT: Shipbuilding Plate
PLATE WIDTH: 1.200 --- 4.100 mm
THICKNESS: 5 --- 180 mm
MAX. LENGTH: 25 Meter
• BUILDING CONSTRUCTION (232.000 M²)
• WEIGHT 41.000 Ton
• OVERHEAD CRANES, ROLL GRINDERS, KNIFE
GRINDER, SPARE PARTS
• MFG. “VAI DAVY”, INSTALLED 1997
• REVAMP 2008 - 2013 AT A COST OF
USD 130 MILLION
• WEIGHT OF MACHINERY & EQUIPMENT:
44.000 TON
FOR AN INSPECTION, PLEASE CONTACT: Robert Bouland at +31 6 51 741 363 [email protected]
FOR AN INSPECTION, PLEASE CONTACT: K.T. Kang at +82 10 2545 0466 [email protected]
#1 Shear Line
#2 Shear Line
ROLL SHOP
CB #1CB #2
Plant Layout
SCRAP STORAGE
• BUILDING CONSTRUCTION (232.000 M²)
• WEIGHT 41.000 Ton
• OVERHEAD CRANES, ROLL GRINDERS, KNIFE
GRINDER, SPARE PARTS
REHEATING FURNACE
Type Walking Beam Type Furnace Size W 9m X L 50m X H 4.2m Capacity 235 Ton/Hr Slab Size (Thickness) 120~300mm Slab Size (Width) 1,200~2,000mm Slab Size (Length) 2,350~4,000mm Burner 80EA(10EA/Zone x 8Zone) Fuel LNG Capacity 25 pcs per line, Total 100 pcs Installed Year / Supplier 1998 / Nippon Steel, Japan Revamp 2008, Fuel Change Bunker C -> LNG
(2) Reheating Furnaces
Type Rack and Pinion
Stroke 1,400mm(Maintenance) + 5,325mm(Working)
Max. Speed 0.25m/sec Max. Slab Weight 15ton Installed Year / Supplier 1998 / Davy, England
Type Loadcell(LU-AD-10T, 4-Position)
Digital Indicator KS-7200, KUBOTA
Weighing Size W 1,528mm X L 3,200mm Weighing Capacity 20,000 kg Installed Year / Supplier 2011 / Incheaon Scale, Korea
Depiler Pusher Weighing Machine
FURNACE EXTRACTOR & DESCALER
Type High pressure water injection Size W 5,890mm X L 7,835mm
4550ℓ/min / 228bar No. of heads at Top / Bottom 2EA(Top) / 2EA (Bottom) Nozzle injection pressure 213 bar Distance Nozzle and Slab 140 mm Installed Year / Supplier 1998 / Davy, England
Descaler
Type Rack and Pinion
Stroke 4,750mm(Maximum), 4,400mm(Minimum)
Max. Speed 0.6m/sec Max. Slab Weight 15 Ton Installed Year / Supplier 1998 / Davy, England
(4) Furnace Extractors
Type CCD Camera Module & Main Control Processor & HMI
Gauging Size W 5,500mm X L 6,500mm X T 20-380mm Line Speed Max. +/- 240mpm Static Accuracy Width, Length +/- 2.0mm Installed Year / Supplier 2015 / Palmatech, Korea
Width Gauge
Partial Listing Only, Please Visit Our Website For Complete Lot Catalog
www.hilcoind.com
ROLLING MILLS: ROUGHING & FINISHING
Type CCD Camera Module & Main Control Processor & HMI
Gauging Size W 5,500mm X L 6,500mm X T 20-380mm Line Speed Max. +/- 240mpm Static Accuracy Width, Length +/- 2.0mm Installed Year / Supplier 2015 / Palmatech, Korea
Type 4-High Reversing Mill Rolling Force Max. 9000 Ton Work Roll 1,120Φ X 4,300 mm(BL) X 8882(TL), 48Ton Back Up Roll 2,150Φ X 4,300 mm(BL) X 9560(TL), 160Ton Speed 45 ~ 110 rpm Main Motor AC 8,000KW X 2 Each Installed Year / Supplier 1998 / Davy, England
Revamped Main Motor change DC5,000KW->AC8,000KW (2011,T-Meic,Japan)
Roughing Mill
Type 4-High Reversing Mill (Work Roll Shifting)
Rolling Force Max. 9000 ton Work Roll 1,120Φ X 4,600 mm(BL) X 8970(TL), 49Ton Back Up Roll 2,150Φ X 4,300 mm(BL) X 9560(TL), 160Ton Speed 45 ~ 110 rpm Main Motor AC 8,000KW X 2 Each Installed Year / Supplier 1998 / Davy, England
Revamped Main Motor change DC5,000KW->AC8,000KW (2008,T-Meic,Japan) Work Roll Shift (2009, SMS, Germany)
Finishing Mill
HOT LEVELER & COOLING BED
Type 4-High Reversing Leveler Support Roll Roll Diameter (400Φ) X Barrell Length (4,000mm) , 2 Each
Levelling Size T 5~50mm / L 4,200mm Levelling Temperature 450 ° ~ 900 °
Work Roll Roll Diameter (280Φ) X Barell length (4,350mm) Levelling Speed Max. 60m/min
(WR : Top 4 Each, Bottom 5 Each) Levelling Capacity 3,000ton (At Maximum Size)
Hold Down Roll Roll Diameter (400Φ) X Barrell Length(4,350mm) , 2 Each Installed Year / Supplier 2008 / Taechang, Korea
Hot Leveler
Automatic Shape Measuring Device
Cooling Bed
Type Walking Beam Type x 2 Each Moving Speed 18m/min (1.3m/sec) Speed / 1Cycle 1,400mm / 36sec
Transferable Plate Size #1 C/B : W 56m x L 95m #2 C/B : W 38m x L 76m
Installed Year / Supplier 1998 / Davy, England
Type Rolling Down Cut Plate Thickness 4.8 ~ 50mm Plate Width 1,000 ~ 4,150mm Feeding length 1,100mm Cutting Force Approx. 4,600kN Pinch Roll Type Single (8 Each) Align Type Magnet Shifting Max. Capability 800 plates/day Installed Year / Supplier 1998 / SMS, Germany
Automatic Shape Marking Machine
SHEARING
Type Rolling Down Cut Plate Thickness 6 ~ 40mm Plate Width 1,200~4,150mm Knife Size (Top) H 170mm x T 100mm x L 4,400mm Knife Size (Bottom) H 150mm x T 100mm x L 4,400mm Hold Down Device 4 Each
Installed Year / Supplier 1998 / SMS, Germany
Crop Shear
(2) End Shears
Type Rolling Down Cut Plate Thickness 4.8 ~ 50mm Plate Width 1,000 ~ 4,150mm Feeding length 1,100mm Cutting Force Approx. 4,600kN Pinch Roll Type Single (8 Each) Align Type Magnet Shifting Max. Capability 800 plates/day Installed Year / Supplier 1998 / SMS, Germany
(2) Double Side Shears
Steel Plate Volume 2 million tons per year
Dongkuk Steel produces 2 million tons of steel plates per year on the “VAI DAVY” Platemill. Dongkuk was ranked in the top 5 producers of Steel Plate in the world.
MARKING MACHINES AND ULTRA SONIC TESTING
Main Marking Dot Spray
(Marking Head stand-by during plate moving)
Side & Color Marking Color Marking: Paint Spray Marking (non-contact) Side Marking: Bar-Code letter and printed by IJP
Stamping Marking Air Pressed stamping by pin
Thickness 5mm ~ 200mm
Width 900 mm ~ 4,300mm
Length 3,000mm~25,000mm
Speed 0 mpm ~ 90 mpm
Temperature -15 ° ~ 300 °
Installed Year / Supplier 2008 / Marktech, Korea
(2) Marking Machines
Type Pulse Reflection Type Plate Length 2,400mm - 25,000mm Plate Width 1,200mm - 4,100mm Plate Thickness 6mm - 75mm Inspection velocity 36m/min = below 0.6m/s Plate Temperature 5 °- 100 ° Installed Year / Supplier 2008 / NDT, Germany
Ultra Sonic Tester
PRESS LEVELER
Rolling Force Max. 2,500ton Ram Head Size Ram Head SizeΦ1,250
Operation range Hor : 4,200mm (±2,100mm), Vert : 550mm
Press speed Max. 4mm/sec Thickness 40 ~ 200mm Width 900 ~ 4,200mm Length 3 ~ 25m Installed Year 2012 / KOJIMA, Japan
Press Leveler
Type Ion-Chamber (Cs-137, 1.85TBq, 50ci x 3 )
Measure Thickness 4mm - 180mm Measure Width 900mm - 4300mm Measure Length 3000mm - 25000mm Material Temperature 500 ° - 1200 ° Speed -8m/s - +8m/s Installed Year 2013 / IMS, Germany
Thickness Gauge (FM)
Type Ion-Chamber (Cs-137, 1.85TBq, 50ci x 3 )
Measure Thickness 4mm - 180mm Measure Width 900mm - 4300mm Measure Length 3000mm - 45000mm Material Temperature -15 ° - 300 ° Speed -2m/s - +2m/s Installed Year 2013 / IMS, Germany
(3) Thickness Gauges (SL)
MEASUREMENT AND PLASMA CUTTING
Type CCD Camera Module , Laser Module & Main Control Processor & HMI
Measure Width 1200mm ~ 4,300mm Measure Length 2,500mm ~ 25,000mm
Measure Height PL+4mm ~ PL+200mm PL : Pass Line
Line Speed -2m/s ~ +2m/s (+) Forward
Surface Temperature -15 ° - 300 ° Accuracy ±3mm Installed Year / Supplier 2008 / Palmatech, Korea
(2) Integrated Measurement Gauges
Type CCD Camera Module , Laser Module & Main Control Processor & HMI
Measure Width 1200mm ~ 4,300mm Measure Length 2,500mm ~ 25,000mm
Measure Height PL+4mm ~ PL+200mm PL : Pass Line
Line Speed -2m/s ~ +2m/s (+) Forward / Static Accuracy ±3mm Surface Temperature -15 ° - 300 °
Installed Year / Supplier 2008 / Palmatech, Korea
(2) Final Flatness Gauges
Model LEADERGRAPH-6000C Rail Span / Length 6,000mm / 45m
Effective Cutting Size 4.5mm-200mm (T) × 41,000mm(L)×5,000mm(W)
Cutting speed 0 - 12,000mm/min
Speed without cutting 24,000mm/min
Installed Year / Supplier 2011 / Koike, Korea
(2) Plasma Cutting Machines
Any inquires can be directed to Robert Bouland at [email protected],
Ernst Rost Onnes at [email protected] and K.T. Kang at [email protected]
AUXILIARY MACHINES
Type CCD Camera Module , Laser Module & Main Control Processor & HMI
Measure Width 1200mm ~ 4,300mm Measure Length 2,500mm ~ 25,000mm
Measure Height PL+4mm ~ PL+200mm PL : Pass Line
Line Speed -2m/s ~ +2m/s (+) Forward
Surface Temperature -15 ° - 300 ° Accuracy ±3mm Installed Year / Supplier 2008 / Palmatech, Korea
Max. Diameter of Roll 2,500mm Max. Length of Grinding 10,000mm Size of Grinding Wheel 914 × 100mm Max. Roll Weight 180,000kg Machine Weight 173ton
Installed Year / Supplier 1998 / Davy, England
Model MD 500 Dimensions W 3645mm X L 13,450mm X H 2,955mm Working Capacity W 850mm X L 5,200mm X H 750mm Grinding Wheel Size 457mm X 203mm X 100mm Spindle Speed 1400rpm
Installed Year / Supplier 2008 / REFORM, Germany
(3) Roll Grinders
Knife Grinder
Equipment Model HD 425-2-7L (2200mm × 11000mm) BUR Roll Diameter Max. 2,150mm , Min. 2,000mm WR Roll Diameter Max. 1,120mm , Min. 1,020mm Barrel Length BUR 4,300mm , WR 4,300mm Overall Length of Roll BUR 9,560mm , WR 8,554mm Roll Weight BUR 161ton , WR 45ton Installed Year / Supplier 2008 / Pomini, Italy
Revamped in 2008 by SMS SIEMAG:• Finishing Mill equipped with CVC® Plus Technology• Finishing Mill, new Hydraulic Adjustment, to increase Rolling Force to 90MN• Roughing -& Finishing Mills: Technology Control Systems (Level 1), Process Models (Level 2) for pass schedule calculation, profile and flatness control (PFC), pacing system and material tracking
IN CONJUNCTION WITHwww.hilcoind.com
Robert Bouland at +31 6 51 741 363 [email protected]
K.T. Kang at +82 10 2545 0466 [email protected]
Revamped in 2011 by SMS SIEMAG:• Roughing Mill: Slipper-Type Spindles
Plate Width:1.200 - 4.100 mm Thickness:5 - 180 mmMax. Length:25 Meter
USAGE EXAMPLES
STRUCTURAL STEEL PLATE
STEEL PLATE FOR SHIPBUILDING
STEEL PLATE FOR LINE PIPE
WEATHERING & CORROSION RESISTANT STEEL
