EngineSpeedrev/min kWm

441481402441

Note : -. The engine performance corresponds to ISO 3046, BS 5514 and DIN 6271. -. Ratings are based on ISO 8528. → Prime power available at variable load. The permissible average power out put (during 24h period) shall not exceed 70% of the prime power rating. → Standby power available in the event of a main power network failure. No overload is permitted. The permissible average power out put (during 24h period) shall not exceed 70% of the Standby power rating.

◎ MECHANICAL SYSTEM ◎ FUEL CONSUMPTIONㅇEngine Model P158LE-S ㅇPrime Power (lit/hr) 1,800 rpmㅇEngine Type V-type 4 cycle, water cooled 32.5

Turbo charged & intercooled (air to air) 55.2ㅇCombustion type Direct injection 82.1ㅇCylinder Type Replaceable wet liner 111.5ㅇ Number of cylinders 8 ㅇStandby Power (lit/h 1,800 rpmㅇBore x stroke 128(5.04) x 142(5.59) mm(in.) 34.8ㅇDisplacement 14.618(892.0) lit.(in3) 59.5ㅇCompression ratio 14.6 : 1 89.9ㅇFiring order 1-5-7-2-6-3-4-8 122.7ㅇInjection timing 16° BTDC (60Hz) / 12° BTDC ( 50Hz )ㅇCompression pressure Above 28 kg/cm2(398 psi) at 200rpm ◎ FUEL SYSTEMㅇDry weight Approx. 961 kg (2,119 lb) ㅇInjection pump Bosch in-line “P” typeㅇDimension 1,484 x 1,389 x 1,161.5 mm ㅇGovernor Electric type (LxWxH) (58.4 x 54.7 x 45.7 in.) ㅇFeed pump Mechanical typeㅇRotation Counter clockwise viewed from Flywheel ㅇInjection nozzle Multi hole typeㅇFly wheel housing SAE NO.1 ㅇOpening pressure 285 kg/cm2 (4,054 psi)ㅇFly wheel Clutch NO.14 ㅇFuel filter Full flow, cartridge type

ㅇUsed fuel Diesel fuel oil

◎ MECHANISM ◎ LUBRICATION SYSTEMㅇType Over head valve ㅇLub. Method Fully forced pressure feed typeㅇNumber of valve Intake 1, exhaust 1 per cylinder ㅇOil pump Gear type driven by crankshaftㅇValve lashes at cold Intake 0.3mm (0.0118 in.) ㅇOil filter Full flow, cartridge type

Exhaust 0.4mm (0.0157 in.) ㅇOil pan capacity High level 28 liters ( 7.40 gal.) Low level 26 liters ( 6.86 gal.)

◎ VALVE TIMING ㅇAngularity limit Front down 35 deg.Close Front up 35 deg.

ㅇIntake valve 36 deg. ABDC Side to side 35 deg.ㅇExhaust valve 27 deg. ATDC ㅇLub. Oil Refer to Operation Manual

81.5109.7

25%50%75%

100%

25%50%75%

100%

99.5 1,500 rpm

28.254.0

1,500 rpm25.949.374.0

◎ POWER RATING

Type ofOperation

Prime PowerStandby Power

1800

Opening 24 deg. BTDC 63 deg. BBDC

Prime PowerStandby Power

1500

Engine Power

Ps600

546600

654

P158LE-S G-DRIVE

Printed in October 2005 PS-P158LE-S-DDOOSAN Infracore

◎ COOLING SYSTEM ◎ ENGINEERING DATAㅇCooling method Fresh water forced circulation ㅇWater flow 433 liters/min @1,500 rpmㅇWater capacity 20 liters ( 5.28 gal.) ㅇHeat rejection to coolant 37.2 kcal/sec @1,500 rpm (engine only) ㅇHeat rejection to CAC 16.1 kcal/sec @1,500 rpmㅇPressure system Max. 0.9 kg/cm2 ( 12.8 psi) ㅇAir flow 29.3 m3/min @1,500 rpmㅇWater pump Centrifugal type driven by belt ㅇExhaust gas flow 82.6 m3/min @1,500 rpmㅇWater pump Capacity 508 liters ( 134.2 GPM)/min ㅇExhaust gas temp. 560 °C @1,500 rpm

at 1,800 rpm (engine only) ㅇWater flow 508 liters/min @1,800 rpmㅇThermostat Wax – pellet type ㅇHeat rejection to coolant 41.7 kcal/sec @1,800 rpm

Opening temp. 71°C ㅇHeat rejection to CAC 20.3 kcal/sec @1,800 rpm Full open temp. 85°C ㅇAir flow 34.7 m3/min @1,800 rpm

ㅇCooling fan Blower type, plastic ㅇExhaust gas flow 94.4 m3/min @1,800 rpm 915 mm diameter, 7 blade ㅇExhaust gas temp. 530 °C @1,800 rpm

ㅇMax. permissible restrictions◎ ELECTRICAL SYSTEM -.Intake system 220 mmH2O initialㅇCharging generator 24V x 45A alternator 635 mmH2O finalㅇVoltage regulator Built-in type IC regulator -.Exhaust system 600 mmH2O max.ㅇStarting motor 24V x 7.0kWㅇBattery Voltage 24V ◆ CONVERSION TABLEㅇBattery Capacity 200 AH (recommended) in. = mm x 0.0394 lb/ft = N.m x 0.737 ㅇStarting aid (Option) Block heater PS = kW x 1.3596 U.S. gal = lit. x 0.264

psi = kg/cm2 x 14.2233 kW = 0.2388 kcal/s in3 = lit. x 61.02 lb/PS.h = g/kW.h x 0.00162 hp = PS x 0.98635 cfm = m3/min x 35.336 lb = kg x 2.20462

※ Speccifications are subject to change without prior notice

P158LE-S G-DRIVE

Printed in October 2005 PS-P158LE-S-DDOOSAN Infracore

Head office 7-11, Hwasu-Dong, Dong-Gu, Incheon, Korea TEL : 82-32-760-1437, 1964 FAX : 82-32-760-1964 Seoul Office Doosan Infracore Co. Ltd., 22nd Floor, Doosan Tower, 18-12, Euljiro 6-ga, Jung-gu, Seoul, Korea. TEL : 82-2-3398-8521~8535 FAX : 82-2-3398-8509 Web site : www.doosaninfracore.com

HCI 534C/544C - Technical Data Sheet

HCI534C/544CSPECIFICATIONS & OPTIONS

STANDARDSNewage Stamford industrial generators meet therequirements of BS EN 60034 and the relevant sectionof other international standards such as BS5000, VDE0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359.Other standards and certifications can be considered onrequest.

VOLTAGE REGULATORS

SX440 AVR - STANDARDWith this self-excited system the main stator providespower via the Automatic Voltage Regulator (AVR) to theexciter stator. The high efficiency semi-conductors ofthe AVR ensure positive build-up from initial low levelsof residual voltage.The exciter rotor output is fed to the main rotor througha three-phase full-wave bridge rectifier. The rectifier isprotected by a surge suppressor against surgescaused, for example, by short circuit or out-of-phaseparalleling.The SX440 will support a range of electronicaccessories, including a 'droop' Current Transformer(CT) to permit parallel operation with other acgenerators.If 3-phase sensing is required with the self-excitedsystem, the SX421 AVR must be used.

SX421 AVRThis AVR also operates in a self-excited system. Itcombines all the features of the SX440 with,additionally, three-phase rms sensing for improvedregulation and performance. Over voltage protection isprovided via a separate circuit breaker. An engine reliefload acceptance feature is built in as standard.

MX341 AVRThis sophisticated AVR is incorporated into theStamford Permanent Magnet Generator (PMG) controlsystem.The PMG provides power via the AVR to the mainexciter, giving a source of constant excitation powerindependent of generator output. The main exciteroutput is then fed to the main rotor, through a full wavebridge, protected by a surge suppressor. The AVR hasin-built protection against sustained over-excitation,caused by internal or external faults. This de-excitesthe machine after a minimum of 5 seconds.An engine relief load acceptance feature can enable fullload to be applied to the generator in a single step.If three-phase sensing is required with the PMG systemthe MX321 AVR must be used.We recommend three-phase sensing for applicationswith greatly unbalanced or highly non-linear loads.

MX321 AVRThe most sophisticated of all our AVRs combines all thefeatures of the MX341 with, additionally, three-phaserms sensing, for improved regulation and performance.Over voltage protection is built-in and short circuitcurrent level adjustments is an optional facility.

WINDINGS & ELECTRICAL PERFORMANCEAll generator stators are wound to 2/3 pitch. Thiseliminates triplen (3rd, 9th, 15th …) harmonics on thevoltage waveform and is found to be the optimumdesign for trouble-free supply of non-linear loads. The2/3 pitch design avoids excessive neutral currentssometimes seen with higher winding pitches, when inparallel with the mains. A fully connected damperwinding reduces oscillations during paralleling. Thiswinding, with the 2/3 pitch and carefully selected poleand tooth designs, ensures very low waveformdistortion.

TERMINALS & TERMINAL BOXStandard generators are 3-phase reconnectable with 12ends brought out to the terminals, which are mountedon a cover at the non-drive end of the generator. Asheet steel terminal box contains the AVR and providesample space for the customers' wiring and glandarrangements. It has removable panels for easyaccess.

SHAFT & KEYSAll generator rotors are dynamically balanced to betterthan BS6861:Part 1 Grade 2.5 for minimum vibration inoperation. Two bearing generators are balanced with ahalf key.

INSULATION/IMPREGNATIONThe insulation system is class 'H'.All wound components are impregnated with materialsand processes designed specifically to provide the highbuild required for static windings and the highmechanical strength required for rotating components.

QUALITY ASSURANCEGenerators are manufactured using productionprocedures having a quality assurance level to BS ENISO 9001.

The stated voltage regulation may not be maintained inthe presence of certain radio transmitted signals. Anychange in performance will fall within the limits ofCriteria 'B' of EN 61000-6-2:2001. At no time will thesteady-state voltage regulation exceed 2%.

NB Continuous development of our products entitles usto change specification details without notice, thereforethey must not be regarded as binding.

Front cover drawing typical of product range.

2

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321 MX341

VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT

CONTROL SYSTEM SELF EXCITED

A.V.R. SX440 SX421

VOLTAGE REGULATION ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION

RATED POWER FACTOR

STATOR WINDING

WINDING PITCH

WINDING LEADS

STATOR WDG. RESISTANCE

ROTOR WDG. RESISTANCE

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED

BEARING DRIVE END

BEARING NON-DRIVE END

WEIGHT COMP. GENERATORWEIGHT WOUND STATORWEIGHT WOUND ROTORWR² INERTIASHIPPING WEIGHTS in a cratePACKING CRATE SIZE

TELEPHONE INTERFERENCECOOLING AIRVOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138kVA BASE RATING FOR REACTANCE VALUES 450 450 450 450 525 550 581 594

Xd DIR. AXIS SYNCHRONOUS 3.27 2.95 2.74 2.44 3.94 3.69 3.57 3.35X'd DIR. AXIS TRANSIENT 0.18 0.16 0.15 0.13 0.18 0.17 0.16 0.15X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.10 0.13 0.12 0.12 0.11Xq QUAD. AXIS REACTANCE 2.66 2.40 2.23 1.98 3.12 2.92 2.82 2.65X''q QUAD. AXIS SUBTRANSIENT 0.26 0.24 0.22 0.20 0.34 0.32 0.31 0.29XL LEAKAGE REACTANCE 0.07 0.06 0.06 0.05 0.08 0.07 0.07 0.07X2 NEGATIVE SEQUENCE 0.19 0.17 0.16 0.14 0.23 0.22 0.21 0.20X0 ZERO SEQUENCE 0.11 0.10 0.09 0.08 0.11 0.10 0.10 0.09

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATEDT'd TRANSIENT TIME CONST.T''d SUB-TRANSTIME CONST.T'do O.C. FIELD TIME CONST.Ta ARMATURE TIME CONST.SHORT CIRCUIT RATIO

1395 kg 166 x 87 x 124(cm)

1355 kg 166 x 87 x 124(cm)

1 BEARING 2 BEARING

2250 Rev/Min

584 kg

HCI534C/544C

1.035 m³/sec 2202 cfm 1.312 m³/sec 2780 cfm

50 HzTHF<2%

60 HzTIF<50

473 kg

6.6149 kgm2

WINDING 311

502 kg

6.8928 kgm2

IP23

0.8

DOUBLE LAYER LAP

TWO THIRDS

12

1275 kg1263 kg584 kg

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

BALL. 6314 (ISO)

1/Xd

0.08s0.012s

2s0.017s

1.55 Ohms at 22°C

0.0065 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED

BALL. 6220 (ISO)

3

Winding 311HCI534C/544C

THREE PHASE EFFICIENCY CURVES

50Hz

4

Winding 311HCI534C/544C

THREE PHASE EFFICIENCY CURVES

60Hz

5

HCI534C/544CWinding 311

Locked Rotor Motor Starting Curve

MX SX

50Hz

60Hz

MX SX

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

346V 380V 400V 415V 440V

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

346V 380V 400V 415V 440V

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

6

3-phase 2-phase L-L 1-phase L-NVoltage Factor Voltage Factor x 1.00 x 0.87 x 1.30

380v X 1.00 416v X 1.00 x 1.00 x 1.80 x 3.20400v X 1.03 440v X 1.06 x 1.00 x 1.50 x 2.50415v X 1.05 460v X 1.12 10 sec. 5 sec. 2 sec.440v X 1.07 480v X 1.20

HCI534C/544C

50Hz 60Hz

The sustained current value is constant irrespectiveof voltage level

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated SpeedBased on star (wye) connection.

Max. sustained durationAll other times are unchanged

Instantaneous

SustainedMinimum

Sustained Short Circuit = 2,050 Amps

Sustained Short Circuit = 2,350 AmpsNote 1The following multiplication factors should beused to adjust the values from curve betweentime 0.001 seconds and the minimum currentpoint in respect of nominal operating voltage :

Note 2The following multiplication factor should be used to convert thevalues calculated in accordance with NOTE 1 to those applicableto the various types of short circuit :

Note 3Curves are drawn for Star (Wye) connected machines. For otherconnection the following multipliers should be applied to currentvalues as shown : Parallel Star = Curve current value X 2Series Delta = Curve current value X 1.732

50Hz

60Hz

100

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

RENT

(Am

ps)

SYMMETRICAL

ASYMMETRICAL

100

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

REN

T (A

mps

)

SYMMETRICAL

ASYMMETRICAL

7

Class - Temp Rise

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220

Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 400 445 400 400 450 500 450 450 478 512 478 478 495 520 495 495

kW 320 356 320 320 360 400 360 360 382 410 382 382 396 416 396 396

Efficiency (%) 94.5 94.3 94.8 94.9 94.0 93.8 94.4 94.6 93.8 93.7 94.2 94.4 93.6 93.6 94.1 94.3

kW Input 339 378 338 337 383 426 381 381 408 437 406 405 423 444 421 420

Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 481 500 531 538 525 550 581 594 550 581 613 625 569 600 631 644

kW 385 400 425 430 420 440 465 475 440 465 490 500 455 480 505 515

Efficiency (%) 94.3 94.4 94.4 94.5 94.0 94.1 94.1 94.2 93.8 93.9 93.9 94.0 93.6 93.7 93.7 93.9

kW Input 408 424 450 455 447 468 494 504 469 495 522 532 486 512 539 549

TD_HCI5C.GB_08.02_01_GB

Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

DIMENSIONS

HCI534C/544CWinding 311 0.8 Power Factor

RATINGS

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NBTel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100Website: www.newage-avkseg.com

© 2002 Newage International Limited.Reprinted with permission of N.I. only.Printed in England.

50Hz

60Hz