DoubleSideCooledModule

FF400R07A01E3_S6

FinalDataSheetV3.3,2017-07-28

AutomotiveHighPower

2

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

1Features/Description

VCES = 700VIC nom = 400A

TypicalApplications DescriptionThe HybridPACKTM DSC S1 is a very compacthalf-bridge module targeting hybrid and electricvehicles.The module is based on Infineon’s long-termexperience developing IGBT power modules andTrench-Field-Stop IGBTs including matching diodeswith enhanced softness. Additionally, on-dieintegrated current sensor and temperature sensorallow precise monitoring of IGBT state. Thesefeatures enable enhanced protection and intelligentcontrol of the system.

The innovative and small package is designed forDouble Sided Cooling (DSC) with superior thermalperformance. The low stray inductance andincreased blocking voltage support the design ofsystems with a very high efficiency. Furthermore,new material combinations and assemblytechnologies enable best thermal and electricalperformance at highest reliability and mechanicalrobustness.

• AutomotiveApplications• HybridElectricalVehicles(H)EV

ElectricalFeatures• IncreasedBlockingVoltageCapabilityto700V• IntegratedCurrentSensor• IntegratedTemperatureSensor• LowInductiveDesign• LowSwitchingLosses• Tvjop=150°C• Short-time extended Operation Temperature Tvjop=175°C

MechanicalFeatures• 2.5kVAC1minInsulation• Doublesidedcooling• Compactdesign• RoHScompliant

ProductName OrderingCodeFF400R07A01E3_S6 SP001171964

3

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

2IGBT,Inverter2.1MaximumRatedValuesParameter Conditions Symbol Value UnitCollector-emittervoltage Tvj = 25°C VCES 700 V

ContinuousDCcollectorcurrent TC = 75°C, Tvj max = 175°C IC nom 400 A

Repetitivepeakcollectorcurrent tP = 1 ms ICRM 800 A

Totalpowerdissipation TC = 25°C, Tvj max = 175°C Ptot 1500 W

Gate-emitterpeakvoltage VGES +/-20 V

2.2CharacteristicValues min. typ. max.

Collector-emittersaturationvoltage IC = 400 A, VGE = 15 VIC = 400 A, VGE = 15 VIC = 400 A, VGE = 15 V

VCE sat

1.651.902.00

2.30V

Tvj = 25°CTvj = 125°CTvj = 150°C

Gatethresholdvoltage IC = 4.85 mA, VCE = VGE VGEth 5.00 5.80 6.50 VTvj = 25°C

Gatecharge VGE = -15 V ... 15 V QG 2.90 µC

Internalgateresistor RGint 0.0 ΩTvj = 25°C

Inputcapacitance f = 1 MHz, VCE = 25 V, VGE = 0 V Cies 18.0 nFTvj = 25°C

Reversetransfercapacitance f = 1 MHz, VCE = 25 V, VGE = 0 V Cres 0.50 nFTvj = 25°C

Collector-emittercut-offcurrent VCE = 450 V, VGE = 0 V ICES 0.1 mATvj = 25°C

Gate-emitterleakagecurrent VCE = 0 V, VGE = 20 V IGES 400 nATvj = 25°C

Turn-ondelaytime,inductiveload IC = 400 A, VCE = 300 VVGE = -8/+15 VRGon = 3.6 Ω

td on

0.060.060.06

µsTvj = 25°CTvj = 125°CTvj = 150°C

Risetime,inductiveload IC = 400 A, VCE = 300 VVGE = -8/+15 VRGon = 3.6 Ω

tr0.080.080.08

µsTvj = 25°CTvj = 125°CTvj = 150°C

Turn-offdelaytime,inductiveload IC = 400 A, VCE = 300 VVGE = -8/+15 VRGoff = 3.6 Ω

td off

0.430.440.48

µsTvj = 25°CTvj = 125°CTvj = 150°C

Falltime,inductiveload IC = 400 A, VCE = 300 VVGE = -8/+15 VRGoff = 3.6 Ω

tf0.040.040.05

µsTvj = 25°CTvj = 125°CTvj = 150°C

Turn-onenergylossperpulse IC = 400 A, VCE = 300 V, LS = 25 nHVGE = -8/+15 VRGon = 3.6 Ωdi/dt = 5.1 kA/µs (Tvj = 150°C)

Eon

5.707.407.90 mJ

Tvj = 25°CTvj = 125°CTvj = 150°C

Turn-offenergylossperpulse IC = 400 A, VCE = 300 V, LS = 25 nHVGE = -8/+15 VRGoff = 3.6 Ωdu/dt = 3.0 kV/µs (Tvj = 150°C)

Eoff

14.516.518.0 mJ

Tvj = 25°CTvj = 125°CTvj = 150°C

SCdata VGE ≤ 15 V, VCC = 360 VVCEmax = VCES -LsCE ·di/dt ISC 1900 A

Tvj = 150°C tP ≤ 6 µs,

Thermalresistance,junctiontocase perIGBT RthJC 0.1001) K/W

Thermalresistance,casetoheatsink perIGBTλPaste=1W/(m·K)/λgrease=1W/(m·K)ClampingForceF=700N

RthCH

0.1401)

K/W

Temperatureunderswitchingconditions top continuousfor 18s within a period of 600s, occurrence maximum 200times over lifetime

Tvj op-40150

150175 °C

1) with double sided cooling, evaluation according to HybridPackTM DSC application note

4

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

3Diode,Inverter3.1MaximumRatedValuesParameter Conditions Symbol Value UnitRepetitivepeakreversevoltage Tvj = 25°C VRRM 700 V

ContinuousDCforwardcurrent IF 400 A

Repetitivepeakforwardcurrent tP = 1 ms IFRM 800 A

I²t-value VR = 0 V, tP = 10 ms, Tvj = 125°C I²t 9000 A²s

3.2CharacteristicValues min. typ. max.

Forwardvoltage IF = 400 A, VGE = 0 VIF = 400 A, VGE = 0 VIF = 400 A, VGE = 0 V

VF

1.951.851.80

2.55V

Tvj = 25°CTvj = 125°CTvj = 150°C

Peakreverserecoverycurrent IF = 400 A, - diF/dt = 5000 A/µs (Tvj = 150°C)VR = 300 VVGE = -8 V

IRM

135210220

ATvj = 25°CTvj = 125°CTvj = 150°C

Recoveredcharge IF = 400 A, - diF/dt = 5000 A/µs (Tvj = 150°C)VR = 300 VVGE = -8 V

Qr

12.023.027.0

µCTvj = 25°CTvj = 125°CTvj = 150°C

Reverserecoveryenergy IF = 400 A, - diF/dt = 5000 A/µs (Tvj = 150°C)VR = 300 VVGE = -8 V

Erec

2.805.806.60

mJTvj = 25°CTvj = 125°CTvj = 150°C

Thermalresistance,junctiontocase perdiode RthJC 0.1501) K/W

Thermalresistance,casetoheatsink perdiodeλPaste=1W/(m·K)/λgrease=1W/(m·K)ClampingForceF=700N

RthCH

0.2001)

K/W

Temperatureunderswitchingconditions top continuousfor 18s within a period of 600s, occurrence maximum 200times over lifetime

Tvj op-40150

150175 °C

4ModuleParameter Conditions Symbol Value UnitIsolationtestvoltage RMS, f = 50 Hz, t = 1 min. VISOL 2.5 kV

Materialofmodulebaseplate Cu

Internalisolation basicinsulation(class1,IEC61140) Al2O3

Creepagedistance terminaltoheatsinkterminaltoterminal dCreep 3.5 mm

Clearance terminaltoheatsinkterminaltoterminal dClear 3.5 mm

Comperativetrackingindex CTI > 600 min. typ. max.

Strayinductancemodule LsCE 15 nH

Storagetemperature Tstg -40 125 °C

Terminalconnectiontorque ScrewM5 M - Nm

Mounting force per clamp F - 900 N

Weight G 30 g

5TemperatureSensorParameter Conditions Symbol Min Typ Max UnitForwardvoltage ITS = 1.00 mA, Tvj = 150°C

ITS = 1.00 mA, Tvj = 25°C VTS2.122.91 V

1) with double sided cooling, evaluation according to HybridPackTM DSC application note

5

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

6CurrentSensorParameter Conditions Symbol Min Typ Max UnitOutputvoltage VCE = 2.35 V, IC = 800 A

Rsense = 1.60 Ω, Tvj = 25°CVGE = 15 V

Vsense 0.64 V

6

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

7CharacteristicsDiagramsoutputcharacteristicIGBT,Inverter(typical)IC=f(VCE)VGE=15V

VCE [V]

IC [A

]

0,0 0,3 0,6 0,9 1,2 1,5 1,8 2,1 2,4 2,7 3,00

100

200

300

400

500

600

700

800Tvj = 25°CTvj = 125°CTvj = 150°C

outputcharacteristicIGBT,Inverter(typical)IC=f(VCE)Tvj=150°C

VCE [V]

IC [A

]

0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,00

100

200

300

400

500

600

700

800VGE = 19VVGE = 17VVGE = 15VVGE = 13VVGE = 11VVGE = 9V

transfercharacteristicIGBT,Inverter(typical)IC=f(VGE)VCE=20V

VGE [V]

IC [A

]

5 6 7 8 9 10 11 12 130

100

200

300

400

500

600

700

800Tvj = 25°CTvj = 125°CTvj = 150°C

switchinglossesIGBT,Inverter(typical)Eon=f(IC),Eoff=f(IC)VGE=-8/+15V,RGon=3.6Ω,RGoff=3.6Ω,VCE=300V

IC [A]

E [m

J]

0 100 200 300 400 500 600 700 8000

5

10

15

20

25

30

35

40

45

50Eon, Tvj = 125°CEoff, Tvj = 125°CEon, Tvj = 150°CEoff, Tvj = 150°C

7

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

switchinglossesIGBT,Inverter(typical)Eon=f(RG),Eoff=f(RG)VGE=-8/+15V,IC=400A,VCE=300V

RG [Ω]

E [m

J]

3 4 5 6 7 8 9 10 11 120

5

10

15

20

25

30

35Eon, Tvj = 125°CEoff, Tvj = 125°CEon, Tvj = 150°CEoff, Tvj = 150°C

transientthermalimpedanceIGBT,InverterZthJH=f(t)

t [s]

Zth

JH [K

/W]

0,01 0,1 1 100,01

0,1

1ZthJH : IGBT

i:ri[K/W]:τi[s]:

10,01580,001

20,03480,0214

30,1320,1799

40,05310,7798

reversebiassafeoperatingareaIGBT,Inverter(RBSOA)IC=f(VCE)VGE=±15V,RGoff=3.6Ω,Tvj=150°C

VCE [V]

IC [A

]

0 100 200 300 400 5000

100

200

300

400

500

600

700

800

900Ic, Modul

forwardcharacteristicofDiode,Inverter(typical)IF=f(VF)

VF [V]

IF [A

]

0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,60

100

200

300

400

500

600

700

800Tvj = 25°CTvj = 125°CTvj = 150°C

8

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

switchinglossesDiode,Inverter(typical)Erec=f(IF)RGon=3.6Ω,VCE=300V

IF [A]

E [m

J]

0 100 200 300 400 500 600 700 8000

1

2

3

4

5

6

7

8

9

10Erec, Tvj = 125°CErec, Tvj = 150°C

switchinglossesDiode,Inverter(typical)Erec=f(RG)IF=400A,VCE=300V

RG [Ω]

E [m

J]

0 1 2 3 4 5 6 7 8 9 10 11 120

1

2

3

4

5

6

7Erec, Tvj = 125°CErec, Tvj = 150°C

transientthermalimpedanceDiode,InverterZthJH=f(t)

t [s]

Zth

JH [K

/W]

0,001 0,01 0,1 1 100,001

0,01

0,1

1ZthJH : Diode

i:ri[K/W]:τi[s]:

10,05250,0186

20,02170,0525

30,17140,135

40,09830,5303

9

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

8Circuitdiagram

Pin Number Symbol I/O Function

1 P DC Supply (+) Positive Supply

2 N DC Supply (-) Negative Supply

3 U AC Output U Phase Output

4 T+L Input Temperature Sensor Plus Low Side

5 T-L Output Temperature Sensor Minus Low Side

6 EL Output IGBT Emitter Output Low Side

7 CSL Output IGBT Current Sensor Output Low Side

8 GL Input Gate Input Low Side

9 T+H Input Temperature Sensor Plus High Side

10 T-H Output Temperature Sensor Minus High Side

11 EH Output IGBT Emitter Output High Side

12 CSH Output IGBT Current Sensor output High Side

13 GH Input Gate Input High Side

14 PS Output P-Terminal Voltage Sensing / IGBT Collector Output

10

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

9Packageoutlines

11

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

10LabelCodes10.1ModuleCodeCodeFormat Data Matrix

Encoding ASCII Text

SymbolSize 16x16

Standard IEC24720 and IEC16022

CodeContent ContentModule Serial NumberModule Material NumberProduction Order NumberDatecode (Production Year)Datecode (Production Week)

Digit1 - 56 - 1112 - 1920 - 2122 - 23

Example(below)71549142846550549911530

Example

71549142846550549911530

10.2PackingCodeCodeFormat Code128

Encoding Code Set A

SymbolSize 34 digits

Standard IEC8859-1

CodeContent ContentBackend Construction NumberProduction Lot NumberSerial NumberDate CodeBox Quantity

IdentifierX1TS9DQ

Digit2 - 912 - 1921 - 2528 - 3133 - 34

Example(below)950566092X0003E0754389113915

Example

X950566091T2X0003E0S754389D1139Q15

12

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

RevisionHistoryMajor changes since previous revision

Revision History

Reference Date DescriptionV1.0 2015-03-26 Initial Version

V1.1 2015-04-07 Extension of target data

V2.0 2016-02-02 Update of target data

V3.0 2016-11-07 Final Datasheet

V3.1 2016-11-08 Change of product name in description

V3.2 2016-12-13 Changes in description

V3.3 2017-07-28 Update mechanical drawing

13

FF400R07A01E3_S6DoubleSideCooledModule

V3.3,2017-07-28Final Data Sheet

Terms&ConditionsofusageEdition2014-05-30

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