Downer Facade Systems 2011 Product Guide 5th Edition

Downer Helpline 01379 787 215 Mon – Fri 8.30 am – 5.00pm for professional assistance www.downercladding.com

PRODUCT GUIDE

EDITION 5


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Downer Helpline 01376 787215 Mon-Fri 8.30am – 5pm for professional assistance www.downercladding.com

Service and Support

Downer Service

One of the valuable benefits of working with Downer is the service we provide alongside our products. Downer has been established in the façade fixing market since 1988. From the initial consultation to the actual delivery of products, we are able to support our clients through each stage of the project.

Project Consultation

Early consultation with specialist façade engineers will benefit the development and realisation of both the Client’s and Specifier’s visions for a building. Type of construction, facade material and layout style all lend to create different applications. We are happy to be actively involved in the development of façades with the project design and construction teams whether that be from our well proven existing systems or via bespoke solutions.

Technical guidance

We are able to offer significant technical support on all our systems and advise on design; engineering and aesthetic qualities to ensure the finish and performance are of the highest standard.

System Optimisations & Calculations Thermal Calculations Optimised Layouts & Detail Drawings Specifications

Installation training and on-site presentations

Downer will be happy to deliver training and familiarisation sessions to architects, contractors and fitters. In addition, should you require support onsite to aid in the installation process, we can arrange for on-the-job training.

Logistic support to ensure reliable delivery

Downer hold extensive stocks and are able to deliver at 24hrs notice through regional distributors or direct to site deliveries.


Contents… Part 1 Downer Panel Fixings - Colour Screws - Colour Nails - Colour Rivets / Tooling - Panel Adhesive Systems - Frame Fixings - Wall Anchor Sets - Balcony Bolt Sets Part 2 Downer Panel Profiles

- Universal Joint Profile

- Gaskets

- Tapes

- Ventilation Profile (Aluminium)

- External Corner Profile (Aluminium)

- Ventilation Profiles /PVC

- External Corner Profiles /PVC

- Internal Corner Profiles /PVC

- Horizontal Joint Profiles /Aluminium

- Horizontal Joint Profiles /PVC

- Vertical Joint Profiles /PVC

- Edging Profiles /Aluminium

- Edging Profiles /PVC

Part 3 Downer Framing Systems Part 4 Downer Primary Subframe Systems - DCS021 - Profiles

- DCS031 - Masonry Fix Helping Hand® Brackets 60-240mm

- Stud Fix Helping Hand® Brackets 60-240mm

- Movement Joint Helping Hand® Brackets 60-240mm

- Masonry Fix Helping Hand® Brackets 260-400mm

- Stud Fix Helping Hand® Brackets 260-400mm

- Thermostops

- Timber Batten Holder

- Helping Hand® Brackets Data Table

- Carrier Rails

- DCS041 - Brackets

- Carrier Rails

- Thermostops

- Frame Fixings

Part 5 Downer Secondary Subframe Systems

- DCS002 - System & Components - DCS004 - System & Components


Hall Street ~ St Helens Rivet Fixed Marley Eternit Panels


PART 1 DOWNER PANEL FIXINGS _________________________________________________________________

Colour Screws – for fixing cladding panels to timber battens Downer panel fasteners are engineered to compliment leading rainscreen cladding panels. Our comprehensive

range of low profile panel screws and panel rivets are colour matched to enhance aesthetics and available in a

vast range of sizes to ensure that our clients requirements are met.

Colour range includes solid, metallic and woodgrain matches for claddings such as: Abet, Alucobond, Arpa, Bauclad,

Lamina, Prodema, Reynobond, Rockpanel, Stenni, Trespa.

Plus the RAL and NCS range of colours.

* low profile stainless steel body * multi-layer protective coating * UV stable

* positive torx drive

Colour Screws – for fixing cladding panels to aluminium rails

CSD4935 (self colour)

CSD4935 (colour)

12mm Ø Head 4.9Ø x 35mm

Cladding Drill Screw T25 low profile head

for fixing panels to aluminium rails up to 3mm

CSD4825 (colour)

12mm Ø Head 4.9Ø x 25mm

Cladding Drill Screw T20 low profile head

for fixing panels 8mm – 13mm to aluminium rails up to 3mm

* Limited Application – check suitability

Product Code Size Application

CS4825 11.5mm Ø Head 4.8Ø x 25mm

Fixing Maximum 6mm thick panels to minimum 19mm timber battens

CS4838 11.5mm Ø Head

4.8Ø x 38mm

Fixing 6, 8 & 10mm thick panels to

minimum 32mm timber battens

CS4860 11.5mm Ø Head

4.8Ø x 60mm

Fixing Maximum 25mm thick panels to

minimum 38mm timber battens

CSW4838 11.5mm Ø Head

4.8Ø x 38mm Winged Screw for self drilling

Fibre Boards up to 10mm

CSR4535 9.6mm Ø Head 4.5Ø x 35mm

ROCKPANEL SCREW A4 Stainless Steel

Fixing Rockpanel boards to timber battens

CSBD4045 (self colour)

4.0Ø x 45mm Countersunk Self Drill Boards Screw

45mm for fixing boards to timber Board size not exceeding 20mm



Colour Nails – for fixing to timber battens

Product Code Application

CN3032 (colour)

Colour Nail 32mm for fixing Rockpanel to timber battens (6mm Ø Head)

CN3038 (colour)

Colour Nail 38mm for fixing timber & fibre weatherboarding up to 10mm (6mm Ø Head)

Colour Rivets – for fixing to aluminium rails Downer Colour Rivets are specifically colour-matched for fixing decorative panels to aluminium sub-frames. * Low Profile Head * Aluminium alloy body, stainless steel mandrel * UV stable colour finish * Head diameter 14mm on 12mm * Panel Rivet Spacer Nosepiece (TRS17/19C) ensures

16mm on 18mm & 22mm long setting the rivet allowing freedom of panel movement

Tooling – for colour rivet fixed panels

Product Code Application

TACC01 AccuBird Battery Riveting Tool (1 Battery Kit)

TACC02 AccuBird Battery Riveting Tool (2 Battery Kit)

TRS17/29C Rivet Spacer Nosepiece (for AccuBird)

TSD4910 Stepped Drill Bit 4.9Ø / 10mmØ

Product Code Grip Range Size Application

CR481214 (colour)

6mm – 8mm 4.8Ø x 12mm

CR481816 (colour)

12mm – 14mm 4.8Ø x 18mm

CR482216 (colour)

14mm – 18mm 4.8Ø x 22mm

Fixing cladding panels to aluminium

sub-frames utilising Rivet Spacer

Nosepiece Adapter (TRS17/29C)



Panel Adhesive Systems SIKA - suitable cladding materials include

Trespa and High Pressure Laminates (HPL) Aluminium Aluminium Composites (ACM) Fibre Cement Plywood & Timber based panels Ceramic Lightweight Stone & Stone composites

Product Code Description SIKATPA/290 SIKA Tack Panel Adhesive 290ml cartridges SIKATPA/600 SIKA Tack Panel Adhesive 600ml foil bags SIKACL205 SIKA Tech Cleaner 205 1000ml can SIKATPP1000 SIKA Tack Panel Primer 1000ml tin SIKATT33 SIKA Double sided tape – 33m roll

Application Accessories

SOUDAL - suitable cladding materials include

Trespa and High Pressure Laminates (HPL) Aluminium Plywood & Timber

Product Code Description SPSPA/290 Soudal SPS Power Adhesive 290 ml cartridges SPSPA/600 Soudal SPS Power Adhesive 600ml foil bag

SPSSA/500 Soudal SPS Surface Activator 500ml can SPSWP/1000 Soudal SPS Wood Primer 1000ml can SPSCL/500 Soudal SPS Cleaner 500ml can SPST/25 Soudal SPS Bonding Tape 25m Roll

SIKABATTGUN300 Battery Powered Application Gun (2 Battery) c/w mains charger – to suit 300ml cartridges SIKABATTGUN600 Battery Powered Application Gun (2 Battery) c/w mains charger – to suit 600ml foil bags



Balcony Bolt Sets BALCONY SCREW SET WITH THREAD BUSH Consisting of colour head screw, threaded poly spacer and threaded bush – Head Diameter of threaded bush is 14mm BALCONY SCREW SET WITH COLOURED HEAD Consisting of colour head screw, washer, self adhesive poly washer, 17mm washer, spring washer A4 cap and nut


BBT1502016/Colour 5mm Ø x 20mm (16mm Ø head)



Fastening of balcony panels to constructions made of aluminium, carbon steel or stainless

steel

Torx T20 Head


BBT2502516/Colour 5Ø x 25mm

(16mm Ø head)


(16mm Ø head)


(16mm Ø head)

Fastening of balcony panels to constructions made of aluminium, carbon steel or stainless steel

Torx T20 Head



Frame Fixings

Product Code Description

FDS4819 Frame Screw 4.8Ø x 19mm s/s - rail to HELPING HAND® Bracket

FDS25635W16 Frame Screw 5.6Ø x 35mm s/s - HELPING HAND® Bracket to Timber




FDS25635W16 Frame Screw 5.6Ø x 35mm s/s - HELPING HAND® Bracket to 1mm steel stud

FDS35535W16 Frame Screw 5.5Ø x 35mm s/s –

HELPING HAND® Bracket to 1.5mm- 3mm steel stud

FDS35550W16 Frame Screw 5.5Ø x 50mm s/s - HELPING HAND® Bracket to 3mm steel stud

FDS65530W16 Frame Screw 5.5Ø x 30mm s/s - HELPING HAND® Bracket to - 6mm steel stud

FDS125567W16 Frame Screw 5.5Ø x 67mm - HELPING HAND® Bracket to - 12mm steel stud

FR4812 Framing Rivet - 4.8mm Ø x 12mm s/s - Rail to Bracket & Rail to Rail Fixing



Wall Anchor Sets


WAKB08060A4 8mm Ø x 60mm s/s - General purpose frame fixings to dense masonry wall

WAKB08080A4 8mm Ø x 80mm s/s - General purpose frame fixings to dense masonry wall

WAKB10060ZN 10mm Ø x 60mm zinc plated HELPING HAND® Bracket to dense masonry wall

WAKB10060A4 10mm Ø x 60mm s/s - HELPING HAND® Bracket to dense masonry wall

WAKB10080ZN 10mm Ø x 80mm zinc plated HELPING HAND® Bracket to dense masonry wall

WAKB10080A4 10mm Ø x 80mm s/s - HELPING HAND® Bracket to dense masonry wall

WAKBL10080A4 10mm Ø x 80mm s/s HELPING HAND® Bracket lightweight masonry wall

WAFS100100 10mm Ø x 100mm for 38/50mm Timber Battens to dense masonry wall


PART 2 DOWNER PANEL PROFILES _________________________________________________________________ Downer panel profiles are specifically designed to enhance rainscreen facades both technically and aesthetically. Manufactured from Rigid PVC or Aluminium the range includes variants of profiles and colours all fully integrated to produce a high quality finish

Rigid PVC – 4 standard colours - Black, White, Brown, Brick Red

Aluminium – Mill Finish (untreated) - Polyester Powder Coated to RAL colour Range

Corner Profiles – Internal & External Horizontal Joint Profiles Jointing Profiles Edging Profiles Ventilation Profile


PART 2 DOWNER PANEL PROFILES _________________________________________________________________

Universal Joint Profile

Product Code Length Material Colour Description

2500mm 9042

3000mm Aluminium Black

9053 2500mm Aluminium Natural

Universal Joint profile vertical

or horizontal joints

Gaskets (EPDM & PVC)

Tapes

Product Code

Pack Material Colour Range

Description

DCS36V/25 25m Roll

EPDM Black 36mm Timber facing gasket with nibs

DCS60VN/25 25M Roll

EPDM

Black 60mm Timber facing gasket with nibs

3325 2 x 50m

Roll Flexible

PVC

Black – 90 60mm x 0.5mm Isolating Gasket

Product Code

Pack Description

BT100 33m Roll 100mm Black Out Tape

FTSB02045/20 20 m Roll 45mm x 2mm. Black. Self Adhesive Foam Tape

FTSB0211/120 20 m Roll 110mm x 2mm. Black. Self Adhesive Foam Tape



Ventilation Profiles - Aluminium ……protects ventilated cavity from vermin

Product Code Length Colour Description

9309 2500mm Natural 30mm x 30mm Angle Ventilation Profile.

9301

Natural

9300

2500mm

Black

40mm x 30mm Angle Ventilation Profile.

9071

Natural

9043

2500mm

Black


9073

Natural

9046

2500mm

Black


9330

Natural

9331

2500mm

Black

60mm Angle Ventilation Profile.

9072 2500mm Natural 70mm Angle Ventilation Profile.



Ventilation Profiles - Aluminium……protects ventilated cavity from vermin


9302 Natural

9303

2500mm Black


9306 2500mm Natural


9332 Natural

9333

2500mm Black


9334 Natural

9335

2500mm Black


9312 2500mm Natural


9313 2500mm Natural


9314 2500mm Natural 90mm Angle Ventilation Profile.

9320 Natural

9321 2500mm

Black 50mm Flat Ventilation Profile.



Ventilation Profiles - Aluminium……protects ventilated cavity from vermin


9040 Natural

9041

2500mm Black

70mm Flat Ventilation Profile.

9322 Natural

9323

2500mm

Black


9324 Natural

9325

2500mm

Black


9095 Natural

9096

2500mm

Black




External Corner Profiles - Aluminium


ECP06 6mm External Corner Profile

ECP08 8mm External Corner Profile

ECP11

3050mm PPC

11mm External Corner Profile

9080 Natural

9080(RAL colour)

2500mm

PPC

13mm External Corner Profile.

9400 Natural

9400(RAL colour)

2500mm

PPC


9402 Natural

9402(RAL Colour)

2500mm

PPC


9066 2500mm Silver Anodised


DCS 031RT10340/*/3000

Or DCS 031RT10340/*/6000

Length = 3000mm or 6000mm

PPC (standard

RAL colour )


ECP08 Corner Profile with Rivet Fixed ~ 8mm TRESPA Board



Ventilation Profiles – PVC……protects ventilated cavity from vermin


3614 2500mm

Black - 90 White - 10

Brown - 47 Brick Red - 33

25mm Angle Ventilation Profile

3612 2500mm

Black - 90 White - 10 Brown - 47

Brick Red - 33


3610 2500mm


Brick Red - 33


3611 2500mm


Brick Red - 33


3613 2500mm




3617 2500mm






Ventilation Profiles – PVC……protects ventilated cavity from vermin

Product Code Description Colour

3686 Rigid PVC 50mm Wide – 5 metre Roll






Brick Red - 33


PART 2 DOWNER PANEL PROFILES

_________________________________________________________________

External Corner Profiles - PVC


2500mm

3569

3000mm

6mm External Corner Profile for 6mm Boards

2500mm

3623

3000mm


for 8 – 10mm Boards

3506 2500mm 16mm External Corner Profile.

for 15-16mm Boards

3624 2500mm

11mm External Corner Profile with edge Cover

for 8 – 10mm Boards

3504 2500mm


For 13mm Boards

3555 2500mm

17mm External Corner Profile with edge Cover.

16mm Boards

3549 2500mm


14mm Boards

3501 2500mm


20mm Boards

3590 2500mm


Brick Red - 33

27mm External Corner Profile with edge Cover.

27mm Boards



Internal Corner Profiles - PVC


3654 2500mm

Internal Corner Profile with edge Cover

13mm Boards

3505 2500mm Internal Corner Profile

14mm Boards

3638 2500mm


Brick Red - 33

Internal Corner Profile

10mm Boards



Aluminium Horizontal Joint Profiles


9047 2500mm Black 4mm Horizontal

Chair Joint

9048 Black

9061

2500mm

Natural

7mm Horizontal Chair Joint

9049 Black

9062

2500mm

Natural


9050 2500mm Natural 10mm Horizontal Chair Joint

9051 2500mm Natural 13mm Horizontal Chair Joint

9052 2500mm Black 16mm Horizontal Chair Joint

9092 2500mm Natural Horizontal Shelf Joint



Aluminium Horizontal Joint Profiles


9083 2500mm Natural Base Edge Drip Profile

9086 2500mm Silver Anodised 7mm Horizontal Chair Joint

9087 2500mm Silver Anodised 8mm Horizontal

Chair Joint

9088 2500mm Silver Anodised 11mm Horizontal

Chair Joint

9089 2500mm Silver Anodised 12mm Horizontal Chair Joint



PVC Horizontal Joint Profiles


3533 2500mm


Brick Red - 33


3534 2500mm


Brick Red - 33


3535 2500mm


Brick Red - 33


3536 2500mm


Brick Red - 33


3537 2500mm


Brick Red - 33


3539 2500mm


Brick Red - 33


3538 2500mm


Brick Red - 33




PVC Horizontal Joint Profiles


3585 2500mm


Brick Red - 33


3554 2500mm


Brick Red - 33


St John Fisher School – Peterborough



PVC Vertical Joint Profiles – not recommended for H.P.L.’s


3542 2500mm


Brick Red - 33

4mm Vertical Joint

3577 2500mm


Brick Red - 33

5mm Vertical Joint

3557 2500mm


Brick Red - 33

6mm Vertical Joint

3545 2500mm


Brick Red - 33

7mm Vertical Joint

3546 2500mm


Brick Red - 33

8mm Vertical Joint

3547 2500mm


Brick Red - 33

10mm Vertical Joint

3548 2500mm


Brick Red - 33

12mm Vertical Joint

3583 2500mm


Brick Red - 33

15mm Vertical Joint

owner



Aluminium Edging Profiles


9407 2500mm Natural 13mm Edge Profile



PVC Edging Profiles


3691 2500mm


Brick Red - 33

6mm Edge Profile

3658 2500mm


Brick Red - 33

9mm – 10mm Edge Profile

3609 2500mm


Brick Red - 33

10mm Edge Profile With 40mm front edge cover

3563 2500mm


Brick Red - 33

13mm Edge Profile



PVC Edging Profiles


3529 2500mm


Brick Red - 33

17mm Edge Profile

3502 2500mm


Brick Red - 33

20mm Edge Profile

3527 2500mm


Brick Red – 33

27mm Edge profile

3587 2500mm


Brick Red - 33

4mm Rain Repelling Profile

3543 2500mm


Brick Red - 33


3588 2500mm


Brick Red - 33


3544 2500mm


Brick Red - 33


3589 2500mm


Brick Red - 33


3595 2500mm


Brick Red - 33



PART 3 DOWNER FRAMING SYSTEMS _________________________________________________________________

Fixing Method Primary Framing System Secondary Framing System

Panel Type Screw Rivet SIKA Soudal

DCS 021

DCS 031

DCS 041

DCS 002

DCS 004

Trespa

(other) H.P.L ‘s X

Fibre Cement X X

Rockpanel X X X

Plywood & Timber X X

Timber Cladding X X

Ceramic X X X X

Terracotta X X X X X X

Lightweight Stone X X X X

GRC X X X X

Aluminium X

Aluminium Composites X

Stainless Steel X

Zinc X X X X X X Copper X X

X X X

X

- Adhesive fixing in accordance with manufacturers recommendations



DCS System 021

Aluminium framing system providing a cost effective installation for a wide range of face fixed cladding panels

Omega and Zed rails – fixed direct to substrate Cavity range from 25mm Can be installed in single layer or cross battened layer formats

DCS System 031

Low cost support system Suitable for low to medium height buildings Ideal for new build and renovation Rapid installation – low site costs Vertical or Horizontal cladding rails Fully adjustable range 65mm – 425mm HELPING HAND ® wall brackets assist rail alignment and fixing

DCS System 041

High strength support system Able to accommodate high wind loading Capable of spanning storey heights without intermediate fixings Suitable for multi-storey renovation projects Cavity range 93-220mm – larger to special order



DCS System 002

Aluminium framing system enabling 8mm, 10mm and 13mm Trespa Panels to be secretly fixed

High strength support system Ideal for new build and renovation Horizontal carrier rails Simple hook-on panel installation Adjustable hangers support panel weight and allow level adjustment Can be integrated with DCS021, DCS031 & DCS041 Carrier Systems

DCS System 004

Aluminium framing system enabling Façade panels

to be secretly fixed High strength support system Ideal for new build and renovation Horizontal carrier rails Simple hook-on panel installation Adjustable hangers support panel weight and allow

level adjustment Rapid installation – low site costs Can be integrated with DCS021, DCS031 & DCS041 carrier systems


PART 4 DOWNER PRIMARY SUBFRAME SYSTEMS _________________________________________________________________

DCS021 Omega & Zed Carrier Rails

Aluminium framing system providing cost effective alternative to timber battens, especially when there is a requirement for non-combustible framework. Omega and Zed systems can be attached directly to the substrate. Profile sizes range between 20mm & 40mm and can be installed in single layer & cross battened layer formats.



DCS021 Omega & Zed Carrier Rails


DCS021OM20/3000 20mm Omega Carrier Rail Mill Finish L=3000mm

DCS 21OM20/6000 20mm Omega Carrier Rail Mill Finish L=6000mm





DCS021ZE20/3000 20mm Zed Carrier Rail Mill Finish L=3000mm







DCS021 System – Hartlepool: Courtesy of Barclay Roofing



DCS031 HELPING HAND® System

HELPING HAND® is a registered trademark of Downer Cladding Systems Limited

The aluminium sub frame system offering rapid installation and reduced costs, the system incorporates HELPING HAND® wall brackets fixed back to the substrate. Combined with tee and angle carrier rails these provide the user with an adjustable system allowing for thermal and structural movement and variation in cavity depth ranging between 65mm-425mm. The system is ideal for low to medium height buildings with solid masonry or stud frame walls.


DCS031 System - John Lennon Airport: Liverpool. Courtesy of SCC Limited



DCS031 HELPING HAND® System – 60mm to 240mm (masonry walls)

Product Code Projection Description

DCS 03BD060 60mm

DCS 03BD080 80mm

DCS 03BD100 100mm

DCS 03BD120 120mm

DCS 03BD140 140mm

DCS 03BD160 160mm

DCS 03BD180 180mm

DCS 03BD200 200mm

DCS 03BD220 220mm

DCS 03BD240 240mm

DCS 03BD260 260mm

Double Wall Anchor

HELPING HAND® Bracket for masonry walls

Fixed Point (dead load) & Sliding Point

rail connections Rapid fixing and alignment of

T & L rails

Accommodates rail joints within a single bracket


DCS 03BS060 60mm

DCS 03BS080 80mm

DCS 03BS100 100mm

DCS 03BS120 120mm

DCS 03BS140 140mm

DCS 03BS160 160mm

DCS 03BS180 180mm

DCS 03BS200 200mm

DCS 03BS220 220mm

DCS 03BS240 240mm

DCS 03BS260 260mm

Single Wall Anchor

HELPING HAND® Bracket for masonry walls

Fixed Point (dead load) & Sliding Point

rail connections

Rapid fixing and alignment of T & L rails




DCS031 HELPING HAND® System – 60mm to 240mm (stud frame walls)


DCS 03BDS060 60mm

DCS 03BDS080 80mm

DCS 03BDS100 100mm

DCS 03BDS120 120mm

DCS 03BDS140 140mm

DCS 03BDS160 160mm

DCS 03BDS180 180mm

DCS 03BDS200 200mm

DCS 03BDS220 220mm

DCS 03BDS240 240mm

DCS 03BDS260 260mm

Double HELPING HAND® Bracket for stud frame walls

Fixed Point (dead load) & Sliding

Point rail connections

Rapid fixing and alignment of T & L rails


DCS 03BSS060 60mm

DCS 03BSS080 80mm

DCS 03BSS100 100mm

DCS 03BSS120 120mm

DCS 03BSS140 140mm

DCS 03BSS160 160mm

DCS 03BSS180 180mm

DCS 03BSS200 200mm

DCS 03BSS220 220mm

DCS 03BSS240 240mm

DCS 03BSS260 260mm

Single HELPING HAND® Bracket

for stud frame walls

Fixed Point (dead load) & Sliding Point rail connections

Rapid fixing and alignment of

T & L rails




DCS031 HELPING HAND® System – Movement Joint Brackets - 60mm to 240mm (masonry walls)


DCS 03BS060MJ 60mm

DCS 03BS080MJ 80mm

DCS 03BS100MJ 100mm

DCS 03BS120MJ 120mm

DCS 03BS140MJ 140mm

DCS 03BS160MJ 160mm

DCS 03BS180MJ 180mm

DCS 03BS200MJ 200mm

DCS 03BS220MJ 220mm

DCS 03BS240MJ 240mm

DCS 03BS260MJ 260mm

Single Wall Anchor HELPING HAND®

Movement Joint Bracket for masonry walls

DCS031 HELPING HAND® System – Movement Joint Brackets - 60mm to 240mm (stud frame walls)


DCS 03BSS060MJ 60mm

DCS 03BSS080MJ 80mm

DCS 03BSS100MJ 100mm








Single HELPING HAND® Movement Joint Bracket


DCS 03BSS260MJ 260mm HELPING HAND® is a registered trademark of Downer Cladding Systems Limited


DCS031RT12555/90 Aluminium Tee Carrier Rail Black & DCS03BSS100 HELPING HAND® Wall Bracket

DCS031RL4555/ Aluminium Angle Carrier Rail & DCS03BSS240 HELPING HAND® Wall Bracket



DCS031 HELPING HAND® System – 260mm to 400mm (masonry walls)


DCS 03BD280 280mm

DCS 03BD300 300mm

DCS 03BD320 320mm

DCS 03BD340 340mm

DCS 03BD360 360mm

DCS 03BD380 380mm

DCS 03BD400 400mm

Double Wall Anchor HELPING HAND® Bracket

for masonry walls



T & L rails


DCS 03BS280 280mm

DCS 03BS300 300mm

DCS 03BS320 320mm

DCS 03BS340 340mm

DCS 03BS360 360mm

DCS 03BS380 380mm

DCS 03BS400 400mm

Single Wall Anchor HELPING HAND® Bracket

for masonry walls



T & L rails




DCS031 HELPING HAND® System – 260mm to 400mm (stud walls)


DCS 03BDS280 280mm

DCS 03BDS300 300mm

DCS 03BDS320 320mm

DCS 03BDS340 340mm

DCS 03BDS360 360mm

DCS 03BDS380 380mm

DCS 03BDS400 400mm

Double HELPING HAND® Bracket




T & L rails


DCS 03BSS280 280mm

DCS 03BSS300 300mm

DCS 03BSS320 320mm

DCS 03BSS340 340mm

DCS 03BSS360 360mm

DCS 03BSS380 380mm

DCS 03BSS400 400mm

Single HELPING HAND® Bracket




T & L rails




DCS031 HELPING HAND® System - THERMOSTOPS

Product Code Size Description

DCS 03BD-THS 165mm

Thermal Isolation for “03BD” & “03BDS” HELPING HAND®

Wall Bracket

DCS 03BS-THS 85mm

Thermal Isolation for “03BS” & “03BSS” HELPING HAND®

Wall Bracket

DCS031 HELPING HAND® System – TIMBER BATTEN HOLDER


DCS 031BSH3545 100mm

Batten Holder for fixing 38-50mm thick Timber Battens




CONSTRUCTION DEPTHS CREATED BY HELPING HAND® - CARRIER RAIL COMBINATION


Porsche Dealerships – ACM Panels supplied by SpeedDeck Building Systems LTD on Downer Subgrid



DCS031 HELPING HAND® System – Carrier Rails


DCS 031RL4545/3000 45x45 Angle Carrier Rail Mill Finish L=3000mm

DCS 031RL4545/90/3000 45x45 Angle Carrier Rail Black PPC (outside faces) L=3000mm









DCS 031RT6545/3000 65x45 Tee Carrier Rail Mill Finish L=3000mm

DCS 031RT6545/90/3000 65x45 Tee Carrier Rail Black PPC (outside face) L=3000mm






DCS031 HELPING HAND® System – Carrier Rails







DCS 031RT12555/90/3000 125x55 Tee Carrier Rail Black PPC L=3000mm












DCS041 Floor Spanning System

Designed to be specifically fixed to floor slabs, this high strength adjustable support system is capable of spanning storey heights without the need to introduce intermediate fixings. Due to the enhanced high wind resistance, this application is particularly utilised for multi-storey buildings. Cavity range: - 93-220mm – larger to special order.



DCS041 Floor Spanning System


DCS 04BA083/100

83mm

DCS 04BA118/100

118mm

Fixed Point Wall Bracket Single (centre) anchor fixing

to concrete floor slab

DCS 04BA088/120 88mm

DCS 04BA123/120

123mm

DCS 04BA153/120 153mm

Fixed Point Wall Bracket Double (side) anchor fixing


DCS 04BB083/100 83mm

DCS 04BB118/100

118mm

Sliding Point Wall Bracket Single (centre) anchor fixing


DCS 04BB088/120 88mm

DCS 04BB123/120

123mm

DCS 04BB153/120 153mm

Sliding Point Wall Bracket Double (side) anchor fixing




DCS041 Floor Spanning System – Carrier Rails


DCS 041RT075/4/6000 125 x 75 T-Box Carrier Rail, Mill Finish L= 6000mm

DCS 041RT100/6000 125 x 100 T-Box Carrier Rail, Mill Finish L= 6000mm

“Project specific” cut to length rails available upon request

DCS 041RB075/4/6000 46 x 75 Box Carrier Rail, Mill Finish L= 6000mm

DCS 041RB100/6000 46 x 100 Box Carrier Rail, Mill Finish L= 6000mm

“Project specific” cut to length rails available upon request

DCS 041SP/4/200 Rail Connecting Spigot L=200

Langley Science Block



DCS041 Floor Spanning System - Thermostops

Product Code Size Description Application

DCS 04BS100-THS 50 x105mm

Thermostop

for single centre anchor Wall Brackets

Thermal Isolation for DCS 04B--- type

Wall Brackets

DCS 04BS120-THS 175 x 125mm

Thermostop

for double centre anchor Wall Brackets

Thermal Isolation for DCS 04B--- type

Wall Brackets

DCS041 Floor Spanning System – Frame Fixings


HBS10075A2

Rail Bolt Set 10 x 75mm s/s

FDS65530W16

Frame Screw 30mm Spigot retaining screw


Cooper BMW. Croydon – SIKA Adhesive Fixed ACM Panels supplied by SpeedDeck Building Systems Limited


PART 5 DOWNER SECONDARY SUBFRAME SYSTEMS _________________________________________________________________

DCS012RB07

PART 3 DOWNER SECONDARY SUPPORT SYSTEMS ______________________________________________________________


DCS012RA07/3000 Aluminium Intermediate Rail. Mill Finish. Length = 3000mm

DCS012RB07/3000 Aluminium Foot Rail. Mill Finish. Length = 3000mm

DCS012HS25 Aluminium Hanger

Panel Screw 11.5mm for 8mm Board (requires 2 x W206AL Washer)

Panel Screw 11.5mm for 10mm Board (requires 1 x W206AL Washer)

PTS60095

Panel Screw 11.5mm for 10mm Board

Where specifications dictate a smooth facade unobstructed by visible fixings, Downer offer the DCS002 & DCS004 mechanical secret fix systems. Panels hangers fixed to the rear face of the panels hook on to horizontal cladding rails, which in turn may be integrated with one of our vertical carrier rail systems DCS 021, 031 & 041.



DCS002 Secret Fix System for TRESPA


DCS002RA32/3000 Horizontal Aluminium Cladding Rail. Mill Finish (untreated) Length = 3000mm


DCS002RA32/90/3000 Horizontal Aluminium Cladding Rail PPC Black (inside faces/edges) Length = 3000mm

DCS002RA32/90/6000 Horizontal Aluminium Cladding Rail PPC Black (inside faces/edges) Length = 6000mm

DCS002HA50A Adjustable Hanger c/w adjusting screw

DCS002HF50A Fixed Hanger c/w locking screw

DCS002HS50A Standard Hanger


PTS60115 Panel Screw 11.5mm for 10mm Board (with DCS002 panel hangers)

PTS60145 Panel Screw 14.5mm for 13mm Board (with DCS002 panel hangers)

PTSD055/49 PTS Shouldered Drill Bit 5mm for 8mm Trespa Meteon Board

(with DCS002 panel hangers)





PTST30 Torx 30 Drive Bit


DCS031 / DCS004 Secret Fix Systems to Marley Eternit Panels - Courtesy of Barclay Roofing Limited



DCS004 Secret Fix System

Panel Hangers * Common Application Hangers Are Highlighted



DCS004RA26/90/6000 Horizontal Aluminium Cladding Rail. PPC Black (inside faces & edges) Length = 6000mm


DCS 004HA50A * Adjustable Hanger c/w Adjusting Screw (2 x 7mm Ø Holes)

DCS 004HA50C Adjustable Hanger c/w Adjusting Screw (2 x 9mm Ø Holes)

DCS 004HA50E

Adjustable Hanger c/w Adjusting Screw (2 x 5mm Ø Holes)

DCS 004HF50A * Fixed Hanger c/w Locking Screw (2 x 7mm Ø Holes)

DCS 004HF50C Fixed Hanger c/w Locking Screw (2 x 9mm Ø Holes)

DCS 004HF50E Fixed Hanger Screw (2 x 7mm Ø Holes)

DCS 004HS50A * Standard Hanger (2 x 7mm Ø Holes)

DCS 004HS50C Standard Hanger (2 x 9mm Ø Holes)

DCS 004HS50E Standard Hanger (2 x 5mm Ø Holes)



DCS004 Secret Fix System – Panel Hangers


DCS 004HA50B Adjustable Hanger c/w Adjusting Screw (1 x 7mm Ø Holes)

DCS 004HA50D Adjustable Hanger c/w Adjusting Screw (1 x 9mm Ø Holes)

DCS 004HF50B Fixed Hanger c/w Locking Screw (1 x 7mm Ø Holes)

DCS 004HF50D Fixed Hanger c/w Locking Screw (1 x 9mm Ø Holes)

DCS 004HS50B Standard Hanger (1 x 7mm Ø Holes)

DCS 004HS50D Standard Hanger (1 x 9mm Ø Holes)

DCS 004HAK50 Adjustable Hanger c/w Adjusting Screw Hexagonal Hole 9.2mm (across flat) for Keil Anchor

DCS 004HFK50 Fixed Hanger c/w Adjusting Screw Hexagonal Hole 9.2mm (across flat) for Keil Anchor

DCS 004HSK50 Standard Hanger Hexagonal Hole 9.2mm (across flat) for Keil Anchor



DCS004 Secret Fix System – Components


PTS60095 Panel Screw 9.5mm for: DCS004 Panel Hangers Type A & B – 7mm Ø holes

- 8mm HPL Board with 2mm W206AL Washer - 10mm HPL Board (without washer)

PTS60145 Panel Screw 14.5mm for DCS004 Panel Hangers Type A & B

– 7mm Ø holes for 13mm Board HPL Board with 2mm W206AL Washer

W206AL 2mm Aluminium Washer

W306AL 3mm Aluminium Washer

(with ETERNIT LAMINA Panels & DCS004 HAK Series Hangers)

PTSD055/49 PTS Shouldered Drill Bit 5mm for 8mm Trespa Meteon

(ID Grooves A = 2 , B = 1)

PTSD055/50 PTS Shouldered Drill Bit 5mm for 8mm Parklex / Prodema


PTSD055/53 PTS Shouldered Drill Bit 5mm for 8mm HPL Boards














PTST30 Torx 30 Drive Bit



DCS004 Secret Fix System


PA4M6/7.5 Panel Anchor Insert 7.5mm for 10mm boards

(with DCS004 Hangers)





HS06010A2 Hex set screw M6 x 10 for 7.5 anchor

(with DCS004 Panel Hangers)





PASSKD075 A Shouldered Drill Bit 7.5mm for 10mm HPL /MDF Boards


PASSKD105 PA Shouldered Drill Bit 10.5mm for 13mm HPL / MDF Boards



DCS031 HELPING HAND® System with DCS004 Secondary Support System

Secret Fix DCS004 System with IBSTOCK Elementix freedom Ceramic Tiles - Courtesy of Ibstock Brick Limited


Downer Cladding Limited, Oaksmere Business Park, Yaxley, Eye, Suffolk, IP23 BW www.downercladding.com tel:- +44 (0) 1379 787 215 fax: +44 (0) 1379 788 161

Documents

Downer Facade Systems 2011 Product Guide 5th Edition