DP-C_User_Guide

For this machine to be used safely, it MUST be

operated correctly and serviced regularly. Therefore,

read this Instruction manual thoroughly before using

the machine.

Keep this manual in a safe place where it can be consulted at any time.

DUPLO CORPORATION

DUPRINTER

DP-C100/105/110/115/120/125Instruction Manual

Complies with the provisions defined by the regulations listed below.

EC Low Voltage Directive ( 73 / 23 / EEC )EC Electromagnetic Compatibility Directive ( 89 / 336 / EEC )

Copyright 2007DUPLO SEIKO CORPORATIONAll Rights Reserved

- 1 -

IntroductionThank you for your purchase of the DUPRINTER DP-C100/105/110/115/120/125To ensure safe and efficient prolonged use of this machine, read and thoroughly understandthis manual before using this machine. After using this manual, be sure to keep it in aplace to handy reference.

PLEASE NOTEIn the interest of upgrading our products, specifications and other data given in thismanual are subject to change without notice. If the manual contains anything that youdo not understand, contact the manufacturer for clarification.

Precautions for printing and duplicatingThere are restrictions on what you may print on the printer.Please be aware that there are some printed materials that are illegaleven to possess.

1. Printed matters banned by law¡¡Paper money, currency, government bonds and national and local

bonds cannot be duplicated, even if they are stamped with the"sample" seal.

¡¡Paper money, currency and bonds, etc. that are valid in foreigncountry cannot be duplicated.

¡¡Unused postage stamps and postcards cannot be duplicatedwithout governmental consent.

¡¡Government-issued papers pertaining to stamps, liquor and salestax laws cannot be duplicated.

2. Printed matters that need caution¡¡Private-issued securities(stocks, bills and checks, etc.), passes and

tickets needs caution in duplicating unless a business isduplicating them for needed amounts for their business needs.

¡¡Government-issued passports, public-and private-issued driver`slicenses, permits, identifications, food stamps, etc. will needcaution in duplicating.

3. Copyrighted materialsBooks, music, artwork, prints, maps, diagrams, movies, photography,etc. are banned from duplicating outside the limits of private homeuse and their related non-sale usage.

4. Various functions 26

3. Platemaking and printing procedure 21

2. Easy printing 19

Safety Precautions 4 4

- 2 -

Contents

Adjusting the mode of document 26Adjusting the plate darkness 26Changing the printing speed 27Adjusting the printing position 27Setting the enlargement and reduction 28

29

2930

30

When using a thick paper and/or misfeed occurs

34

When using a thin paper and/or double feed occurs

35

Confidential safeguard function

To set confidential safeguard function

To clear 30

Sectional printing(stopping after each set) 31

Drum unit 34Changing the drum unitSetting the drum unit

Setting the paper tray 21Setting the paper stacker 22Turning the power on 23Checking the control panel 23

Setting the document 24Pressing the platemaking key 24Entering the number of printed copies 25Pressing the print key 25

Easy printing 19

1. Before using the machine 11

Part names and their functions 11Control panel(A/B)? 14 Printing process 18

Control panel(LEAGAL)???? 16

94% Reduction 28

On-Line Print Function33(model : DP-C105/115/125 only)

31

6. Troubleshooting 43

5. Replacing consumables 37

- 3 -

Changing the ink pack 37Changing the master roll 39

Changing the master ejection core 42

OK Monitor 43Removing a left paper jam

(feed tray side) 47Removing a right paper jam

(print tray side) 48

Removing a master(eject error) 50Removing a master(set error) 52Removing a jammed document 54Trouble shooting for machine malfunction 55

2

3

4

5

1

6

7

8

7. Maintenance and inspection 56

Maintenance 56 Total counter 57

8. Specifications 58

Specifications 58 Original document/copy paper specification 60

- 4 -

Safety Precautions

Various symbols and pictures are used in this manual and on the stickers affixedto the machine. These symbols and pictures provide warnings and instructions toprevent danger to you or other personnel, and to prevent damage to officeproperty. The meanings of these symbols and pictures are explained below.

Indicates a high degree of potential danger. If the warning isignored, death or serious injury may result.

Indicates a medium degree of potential danger. If thecaution is ignored, medium injury or damage to propertymay result.

WARNING:

CAUTION:

A circle with a line through it indicates a prohibited action. The particular

act prohibited is indicated by a picture inside the circle. (In the exampleshown here, the prohibited act is disassembly.)

A black disc indicates an instruction, or sometimes a prohibited action.The instruction itself is indicated by pictorial symbols drawn in white onthe disc. (In the example shown here, the instruction is "Remove theplug from the outlet.")

About Machine Safety

Examples of pictorial symbols

- 5 -

Safety P

recautio

ns

WARNING¡¡If the machine is used after foreign matter (metal fragments,

water, or other liquid) has gotten inside the machine, fire orelectrical shock can result.

aa Turn the main unit`s power switch to OFF.Pull the power plug from the outlet.Contact the sales distributor (or maintenance servicecompany).

¡¡If the machine is used after heat, smoke, strange smell, or otherabnormality is detected, fire or electrical shock can result.

aa Turn the main unit`s power switch to OFF.Pull the power plug from the outlet.Contact the sales distributor (or maintenance servicecompany).

¡¡Use only the power cord that is provided among theaccessories.Insert the power cord plug firmly into the socket, so thatproper electrical contact is effected.

aaUse of any other power cord could result in imperfectgrounding.If grounding is imperfect and electrical leakage occurs, fire orelectric shock could result.

¡¡Do not modify the machine. Fire or electrical shock can result.

¡¡Do not remove the rear lid, cabinet, or cover from themachine. The interior contains high-voltage parts, which can causeelectrical shock.

¡¡Do not remove or insert the power plug if your hands are wet. You can get electrically shocked.

¡¡Do not damage, break, or modify the power cord. Do not place heavy objects on it, yank it, or unreasonablybend it. Fire or electrical shock can result.

- 6 -

WARNING

¡¡Do not insert or drop metal, burnable material, or other matterthrough the ventilation holes into the machine interior. Fire or electrical shock can result.

¡¡Do not place flower vases, flowerpots, cups, or watercontainers (including metal containers) on top of themachine. Fire or electrical shock can result if the liquid spills.

¡¡Do not use a source voltage other than that specified. Do not connect multiple loads to a single outlet. Fire or electrical shock can result.

¡¡Before cleaning, pull the power plug from the outlet.¡¡Prevent water and neutral cleansers from getting inside the

machine. This action prevents not only breakdowns but electrical shock.

Maintenance aa Refer to page 51

- 7 -

Safety P

recautio

ns

WARNING

¡¡Before moving the machine, pull the power plug from theoutlet. If the cord is damaged, fire or electrical shock can result.

¡¡Pull the power plug itself, not the cord. If you yank the cord, you can damage it (cause exposedconductor, disconnection, etc.), resulting in fire or electricalshock.

¡¡Do not place the machine in an unstable position, such as onan unsteady support or sloping area.If the machine drops or falls over, a person could get injured.

¡¡Do not place the machine in a humid or dusty area. Fire or electrical shock can result.

- 8 -

WARNING

- 9 -

Safety P

recautio

ns

1Caution Sticker 1M7-T3060e

¡¡Keep the WARNING and CAUTION stickers clean at all times.If stickers becomedamaged or come off, replace them with new ones.

J3-T3200

Warning ¡Do not remove this cover. The inside of the printer contains movable cutting instruments, contact with which could result in injury.

L5-T3020

Do NOT touch the drum or rollers when you operate the jog switch.

Do NOT put hands Inside machine while it is operating.Hands could get caught up or crushed.

WARNING

No. Parts No. Name Q´ty

q J3-T3200 Warning Sticker 1 1

w L5-T3020 Warning Sticker 2 1

Locations of warning stickers

(3)

M7-T3060

CAUTION

(1)

(2)

- 10 -

Introduces instructions for correct operation of the machine.If these instructions are ignored, the machine my not be ableto operate at optimum performance, or may break down.

Introduces information that is useful for operation andmaintenance of the machine, or information about themachine’s performance, etc.

IMPORTANT:

Note:

Conventions Used in this Manual

Indicates a high degree of potential danger. If the warning isignored, death or serious injury may result.

Indicates a medium degree of potential danger. If thecaution is ignored, medium injury or damage to propertymay result.

WARNING:

CAUTION:

GUIDE TO THIS MANUAL

Before using the m

achine

1

MACHINE EXTERIORS

DOCUMENT RECEIVING TRAY

DOCUMENT GUIDE

DOCUMENT TRAY

SUPPORT TRAY

SUPPORT TRAY

CONTROL PANEL

FRONT COVER

INK PACK HOLDER RELEASE LEVERDRUM HANDLE

FRONT COVER

DRUM UNIT INK PACK

DRUM SECURING LEVER

POWER SWITCH

SUPPORT TRAY

DOCUMENTTRAY

PAPER TRAY

ADF

¡¡This lever lock or unlocks the drumin/from the home position.

- 11 -

Parts Names and Their Function

1. Before using the machine


THERMAL HEAD ESCAPE LEVER

ROLL MASTERMASTER HOLDER

FEED PRESSURE LEVER

PAPER TRAY

PAPER GUIDE

GUIDE LOCK SCREW

PAPER SET LEVER

PAPER FEED ROLLER

MASTER SET SWITCH

- 12 -

Before using the m

achine

1

JOG SWITCH

PAPER STRIPPER FINGER

MASTER EJECTION CORE

DOCUMENT TRAY

MASTER EJECTION BOX

PAPER STACKER GUIDE

PAPER RECEIVING TRAY

MASTER EJECTION BOXLID RELEASE LEVER

MASTER EJECTION BOXRELEASE LEVER

PAPER EJECTION ROLLER

JUMP PLATE

PAPER STOPPER

- 13 -

- 14 -

CONTROL PANEL(A/B)

No. Components Functions

(1) indicates the position of enlargement and reduction.

Press this key,the enlargement and reduction is changed.

Indicates the documeny mode(text or photo)

Each press of this key switches between the text mode and

Indicates print number,and error messages.

Returns the control panel settings back to the standard mode.Hold down

The printing position is adjusted with these keys.

The lamp for the specified printing position lights.

The lamp for the specified printing speed lights.

The printing speed is adjusted with these keys.

(1)

(2) (3) (4) (5)

photograph mode.

for at least 0.5 second.

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

Zoom indicator lamp

Enlargement and reduction key

Document indicator lamp

"Document" key

LED panel

"All clear" key

Printing position adjustment key

Printing position indicator lamp

Printing speed adjustment key

Printing speed indicator lamp

"Test print"key Prints one copy.This is used to check the image positig and contrast.

- 15 -

Before using the m

achine

1


(12)

(17) (16) (15) (14) (13)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

"Stop"key Stop printing.If this key is pressed while the machine is stopped,the number of copies and plates will be displayed.

"Print"key Starts printing.

"Plate making"key

keypad

Starts plate making.

Used for entering the number of prints.

When the numeber of help is set,press this key for save." "key

"Clear"key Clears the display to "0"

"OK" Monitor LED indicates errors into machine.

"Plate darkness adjustment"key

The lamp for the specified plate darkness lights.Plate darkness indictor lamp

The plate darkness is adjusted with this key.

"94%" key The plate of making is ruduction 94%.Apply 94% ruduction.

"94%" indictor lamp The lamp lights when 94% reduction is on.

!94%

141%

129%

121%

100% 1:1

77%

74%

64%

MINI LTR

STMT LTR

LGL LTR

LTR STMT

LTR MINI

94%

CONTROL PANEL(LEAGAL)


(1) indicates the position of enlargement and reduction.

Press this key,the enlargement and reduction is changed.

Indicates the documeny mode(text or photo)

Each press of this key switches between the text mode and

Indicates print number,and error messages.

Returns the control panel settings back to the standard mode.Hold down

The printing position is adjusted with these keys.

The lamp for the specified printing position lights.

The lamp for the specified printing speed lights.

The printing speed is adjusted with these keys.

(1)

(2) (3) (4) (5)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

- 16 -

Zoom indicator lamp

Enlargement and reduction key

Document indicator lamp

"Document" key

LED panel

"All clear" key

Printing position adjustment key

Printing position indicator lamp

Printing speed adjustment key

Printing speed indicator lamp

"Test print"key Prints one copy.This is used to check the image positig and contrast.

photograph mode.

for at least 0.5 second.

- 17 -

Before using the m

achine

1


(12)

(17) (16)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

(22)

PLATEMAKING

TEST PRINT

PRINT

STOP

(15) (14) (13)

"Stop"key Stop printing.If this key is pressed while the machine is stopped,the number of copies and plates will be displayed.

"Print"key Starts printing.

"Plate making"key

keypad

Starts plate making.

Used for entering the number of prints.

When the numeber of help is set,press this key for save." "key

"Clear"key Clears the display to "0"

"OK" Monitor LED indicates errors into machine.

"Plate darkness adjustment"key

The lamp for the specified plate darkness lights.Plate darkness indictor lamp

The plate darkness is adjusted with this key.

"94%" key The plate of making is ruduction 94%.Apply 94% ruduction.

"94%" indictor lamp The lamp lights when 94% reduction is on.

- 18 -

"Printing"In the "printing" process, the paper which is separated from the stack by the paper feed rollerand the paper separator unit is pressed to the drum by the pressure roller. There are smallholes in the image area of the master that is attached to the drum and ink that seeps from thehole is transferred to the paper. The paper is separated from the drum unit by the stripperfinger. The paper is delivered to the paper receiving tray.

Printing Process

The DUPRINTER goes through a process of"platemaking" and "printing".

"Platemaking"In the "platemaking" process, the old master on the drum is removed while the thermal headcreates the scanned image on new master and loads it on the drum.

DRUMUNIT

ROLL MASTER

THERMAL HEAD

PAPER FEED ROLLER

PAPER INK

DRUM UNIT

PAPER SEPARATOR UNIT

PRESSURE ROLLER

PAPER EJECTION ROLLER

PAPER STRIPPER FINGER

PAPER RECEIVING TRAY

MASTER EJECTIONBOX

- 19 -

Easy Printing

1

2. Easy Printing

Preparation

Platemaking

Printing

Open the paper tray, set the paper, and adjust the paper guide. (See page 19.)1Open the paper receiving tray; then adjust the paper stackerguide, paper stopper, and jump plate. (See page 20.)2Turn on the power; then check the indication on the controlpanel. (See page 21.)3Set the original document face down in the ADF; then adjustthe document guide. (See page 22.)4Press the PLATE MAKING key. One test-print will be

produced. (See page 22.)5Check the finished product. (See page 22.)6Enter the number of printed copies. (See page 23.)7Press the PRINT key. The number of copies entered will

be printed. (See page 23.)8

2

- 20 -

MEMO

- 21 -

Platem

aking and printing procedure

3

3. Platemaking and printing procedure

Setting the Paper Tray

Open the paper tray toward you 1

Lower the paper set lever.2

Place the paper in the tray, and adjustthe paper guide to the width of thepaper.

3

Raise the paper set lever.4

PAPER TRAY

PAPER SET LEVER

PAPER

PAPER SET LEVER

PAPER GUIDE

- 22 -

Open the paper receiving tray.1

Adjust the paper stacker guide andpaper stopper to the paper size marking.2

Adjust the jump plate to the paper sizemarking.3

¡¡After using the machine, push the paperstopper inward as far as it will go, andclose the paper receiving tray back up.

Setting the Paper Stacker

PAPER RECEIVINGTRAY

PAPER STACKER GUIDE

PAPER STOPPER

JUMP PLATE

PAPER STOPPER

- 23 -

Platem


3

Turning the power on

Turn the power switch ON. Thepower switch is ON when " I ", and OFFwhen " K ".

Checking the Control Panel

Check the control panel. When thepower is ON, the control panel displaysthe initial settings.Enlargement/reduction, document

plate darkness can be changed as needed.

POWER SWITCH

ON OFF

!

141% B5 B4

122% A4 B4

115% B5 A4

100% 1:1

81% B4 A4

86% A4 B5

70% B4 B5

94%94%

21

4 5

3

6

7 8 9

C 0

And

A / B

!94%

21

4 5

3

6

7 8 9

C 0

141%

129%

121%

100% 1:1

77%

74%

64%

MINI LTR

STMT LTR

LGL LTR

LTR STMT

LTR MINI

94%

L E A G A L

……

……

……

……

……

……

- 24 -

Setting the Document

Adjust the document guide to the size ofthe document; then set the documentface down.

¡¡Up to 10 original documents can be set atone time.

Note:

2

Pressing the Platemaking Key

Press the PLATE MAKING key. Thedocument will be automaticallyforwarded and platemaking will begin.When platemaking is finished, one testprint will be produced.

Check the finished product. Check theregistration and copy quality.

1

2¡¡If the following settings are changed, return the document to the original position and make the plate again.

Magnification a 100%, 94%, 86%, 81%, 70%, 115%, 122%, 141% (A/B size specifications)100%, 94%, 77%, 74%, 64%, 121%, 129%, 141% (Inch size specifications)

Document mode a Text / PhotographPlate darkness a Auto / Darker / Lighter

¡¡Magnification See page 26 ¡¡Plate darkness See page 24

Open the support tray.1SUPPORT TRAY

PLATEMAKING

TEST PRINT

PRINT

STOP

- 25 -

Platem


3

Entering the Number of Printed Copies

Using the number keys, enter thenumber of copies you want to print.

Example:If you enter 1, 2, 3, and 4, the LCDlooks like this:

Pressing the Print Key

Press the PRINT key. When theentered number of copies has beenprinted, the machine stops.

¡¡When the following documents are in theADF, platemaking / printing isautomatically executed.

Note:

1 2 3 4

PLATEMAKING

TEST PRINT

PRINT

STOP

- 26 -

4. Various functions

Press the DOCUMENT key; then selectTEXT or PHOTOGRAPH .

: TEXT

TEXT is appropriate for documentscontaining characters only, and for black-and-white photograph documents that haveundergone dot processing.

: PHOTOGRAPH

PHOTOGRAPH is appropriate for photographdocuments and color documents.

¡¡You can change the image quality ofphotograph mode. (See page 24.)

Note:

Adjusting the mode of document

Adjusting the Plate Darkness There are three plate darkness settings; youmay select the desired darkness.

: STANDARD

Reads the darkness of the document, andautomatically makes plates with the optimaldarkness.

: DARKER

Makes plates darker.

: LIGHTER

Makes plates lighter.

- 27 -

Various functions

4

Changing the Printing Speed

Press or for print speeds.

FASTER : 130shts/min

STANDARD : 80shts/min

SLOWER : 60shts/min

Adjusting the Printing Position

Press or of the PRINTING POSITION

key.

Print image moves up.Print image moves down.

¡¡Adjustments of up to approximately20mm (from top to bottom) can be made.

¡¡The lamp changes one position when ashift of about 5mm is made.

Note:

- 28 -

Setting the Enlargement and Reduction

Press the enlargement and reduction

key; then selectthe desired enlargement

¡Each time you press the key, the display

changes as shown in the figure.

A/B

LEAGAL

A/B

LEAGAL

In this mode,the copy is printed at 94%

the size of the document.When it is not

possible to print the edge of the

document,this mode allows you to make

a minor reduction so that the edges of

and reduction;

Press the "94%" key ,then select 94%

reduction,and press the "94%" key another

to cancle 94% reduction.

¡

the image are included.

¡You can select 94% reduction even when

you have selected other than "100%".In

this case,the zoom ratio will be the zoom

ratio shown on the LCD×94%.

94% Reduction

- 29 -

Various functions

4

Using a thick or thin paper(Adjusting the feed pressure)

Adjust the feed pressure if you encounter a feeding error with thick or thin paper:

When using a thick paper and / orMisfeed occurs

Set the feed pressure lever to "HEAVY PAPER".

When using a thin paper and / orDouble feed occurs

Set the feed pressure lever to "LIGHT PAPER".

¡¡After the printing,Please return the pressure lever to"NORMAL PAPER" for the next person.

Note:HEAVYPAPER

NORMALPAPER

LIGHTPAPER

FEEDPRESSURE

- 30 -

Confidential safeguard function

By a simple procedure, the Printer can be set to protect to confidential documentation.¡¡When confidential safeguard is set, printing can not be performed with PRINT or TEST

PRINT keys,in these case ,the machine displays "C001".

¡¡Turning power off will not turn the confidential safeguard off.¡¡Even when the confidential safeguard is on, plate making still functions.

Normal operation other than print or test print can be performed.¡¡Once the plate is made, the confidential safeguard will be cleared.

To Set Confidential Safeguard Function

Press and hold the CLEAR key, andpress the STOP key.Beep tone will sound when confidentialsafeguard is set.

To verify that confidential safeguard isworking. Hit PRINT or TEST PRINT

key and it will not print with confidentialsafeguard on.

C

To Clear

Press PLATEMAKING key.Once the plate making is performed, theconfidential safeguard is automaticallyturned off.

M

PLATEMAKING

TEST PRINT

PRINT

STOP

- 31 -

Various functions

Sectional printing(stopping after each set)

Using the key pad, enter the number of sets.2

Using the key pad, enter the desired amount1

When "number of prints number of sets are entered, printing will stop after each set; This

Sectional printing Function

allows you to print a document in sections.

You can enter up to 15 groups of number of prints number of sets and the printing will begin in the order order that the numbers were entered.

Entering the number of prints and number of sets.

of prints.Then press the key.Press key to change display to set count.Display on the left indicate set count.Example: "1","5"," "

15 1 - 00

SET NUMBER OF PRINTS

SET/DISPLAY

SET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DISPLAY 1 2 3 4 5 6 7 8 9 A B C D E F

Then press the key.Press key to change to print quantity

display,and first print amount will shown.Example: " 3 " " "

151 - 00

Continuously enter number of prints

number of sections number of prints number of sections, etc.If you make a mistake, start over by pressing the key and start from the beginning.

When the key is pressed, all the numbers will be cleared.

4

= =

=

=

=

=

=

=

=

=

=

CLEAR C

CLEAR C

- 32 -

Various functions

4

The printing will begin from the last 3

Print

print/set amount entry when the

The printing will stop after the first set of printouts.Collate by inserting a paper that acts as a

marker or by removing the whole set fromthe machine.The printing will resume when the

key is pressed.Repeat for other sets that you have

The key will not work until all the sets are printed.Press the key if you want to interrupt printing.

key is pressed.

To print without stopping (with tape divisions), require the tape cluster option.

PLATEMAKING

TEST PRINT

PRINT

STOP PRINT

PRINT

PLATE MAKING

CLEAR C

entered.

- 33 -

Various functions

4

On-Line Print Function (model : DP-C105/115/125only)

Set the size of the printing paper.aaSee page 212

Connect the cable from the computer3

Firmly fasten the locks on both sides ofthe connector.5

CONNECTOR

¡¡When platemaking ends and printingstarts,you can again use the keys on thecontrol panel.

Note:

¡¡For details on connection and settings, and refer to the Printer Driver Operation Manual.

IMPORTANT:

Check that the top menu is displayed.1

This function allows you to make prints of documents directly from on-line data from personal computers.

Insert the cable from the computer intothe connector on the printer.4

Use the print command of the computerapplications according to the manual.Refer to the Printer Driver OperationManual about operation.Platemaking and printing start automatically.

6

CABLE

DUPRINTER(REAR SIDE)

On-line Print Function

- 34 -

Changing the drum unit

Drum unit

Press the JOG switch.Hold down until the drum stops with a beep.1

WARNING¡¡Do NOT touch the drum or rollers when

you operate the jog switch.¡¡Do NOT put hands inside machine while

it is operating.Hands could get caught up or crushed.

Open the front cover.2

Lift up the drum securing lever.While lifting the lever up, pull out thedrum handle toward you, pulling itstraight out until it stops.

3

Taking the upper drum shaft with yourother hand, slightly lift up the front of thedrum and pull the drum out toward you.

4

JOG SWITCH

FRONT COVER

DRUM SECURING LEVER

(1) Upper drum shaft

CAUTION¡¡Do not touch the drum surface; the

ink will get on your clothes.¡¡Hold the drum level and place it on a

flat, solid surface.

(2)

(3)

- 35 -

Various functions

4

Setting the drum unit

Hold the drum level and place the drumguide roller onto the rail in the machine.1

Holding the front of the drum up slightly,push in about 10cm.2

Hold the drum level and push it ingently until it stops.3

Lift the drum securing lever toward youwhile pushing the drum in.4

ROLLER

RAIL

DRUM

DRUM SECURING LEVER

- 36 -

Push down the securing lever tightlywith the drum inside the machine.5

Close the front cover.6

Press the JOG switch.Keep pressing until the drum stops witha beep.

7WARNING

¡¡Do NOT touch the drum or rollers whenyou operate the jog switch.

¡¡Do NOT put hands inside machinewhile it is operating.Hands could get caught up or crushed.

DRUM SECURING LEVER

FRONT COVER

JOG SWITCH

Slowly and gently CAUTION¡¡Avoid pressing and damaging the drum

surface with fingers etc. It can stain your clothes, and the warp inthe drum surface may cause bad prints.

¡¡Always place the drum unit on flat andstable surface. Otherwise, the drum surface may bedamaged or warped and may cause badprints.

- 37 -

Changing the ink pack

Open the front cover.1

Hold the ink pack holder release leverand pull it toward you.2

Pull up and remove the empty ink pack.3

Twist open the cap of the new ink pack.4

FRONT COVER

HOLDER RELEASE LEVER

INK PACK

INK PACK

INK PACK

¡¡Do NOT leave an uncapped INK PACK fora period longer then necessary.

IMPORTANT:

5. Replacing consumables

- 38 -

Replacing of consum

able

5

Insert the ink pack so that the groove on theLIP fits into the "U" groove of the holder.5

Push the ink pack to the set line on theink pack.6

Push the side of the holder in with thepalm of your hand.7

Close the front cover.8

LIP

"u" GROOVE OF HOLDER

SET LINE

INK PACK

FRONT COVER

INK PACK INK PACK

HOLDER HOLDER

CAUTION¡¡Do not operate the machine without

setting the ink pack.

- 39 -

Open the document receiving tray.1

Remove the master roll to pull up.3

Remove the master holder from themaster roll.4

Turn the master holder toward you whilepushing the thermal head escape lever.Pull out the master.

2

Changing the master roll


THERMAL HEAD ESCAPE LEVER

MASTER HOLDER

WARNING¡¡Do not remove the cover affixed with

Warning Label 1.Personnel can get injured by themovable cutter installed inside.

master holder

- 40 -

Replacing of consum

able

5¡¡Do not peel off the yellow label.

IMPORTANT:

Take out a new master roll from a bag. 5

Insert the master roll into the machineso that the green line on the roll is facingthe control panel.

7

Insert the master holders deeply intoboth ends of the master roll. (Holders areinterchangeable.)

6

Peel off the seal.8

GREEN LINE

YELLOW LABEL

SEAL

master holder

- 41 -

Push the master set switch.The master will be pulled in, and cutautomatically.If the master does not go in, push theyellow label slightly back.

10

Pull out the master and insert the arrowon the yellow label until it contacts theroller.

9

¡¡If the master is wrinkled:push and hold themaster set switch again, and push downthe thermal head escape lever 2 or 3 times.

¡¡When the master stops, make sure thatyou remove the trimmed piece of themaster.

IMPORTANT:

Remove the trimmed piece of themaster.11

Close the document receiving traygently.12

¡¡The cutter operates and stops after themaster is cut.Remove the cut piece left inside themachine.

IMPORTANT:

MASTER SET SWITCH

THERMAL HEADESCAPE LEVER

YELLOW LABEL


- 42 -

Replacing of consum

able

5

Open the paper receiving tray.(See page20.)Push the master ejection box releaselever. The master ejection box will open.Open the box all the way until it stops.

1

Open the lid up by pushing the releaselever of the master ejection box lid.2

Pull out the core and discard it by holdingthe edges of the master ejection core.3

Insert a new master ejection core and closethe master ejection box lid.Gently pushthe master ejection box lid until it locks.Close the master ejection box, and pushuntil it locks.

4

Changing the master ejection core


MASTER EJECTION BOXLID RELEASE LEVER

MASTER EJECTION BOX



CAUTION¡¡There is ink on the master ejection

core; take care not to get it on yourclothing.

- 43 -

6. Troubleshooting

OK MONITORWhen a disposable part needs a replacement or the operator`s help is necessary due to an error,the display will shows a message and the OK MONITOR will show the area that needs attention.

There is no ink. Replace the old ink pack with a new one.See p.35, "Changing the ink pack" for more details.

There is no master. Replace the master roll with a new one.See p.37, "Changing the master roll" for more details.

The master ejection core is full. Replace the core with a newone. See p.40, "Changing the master ejection core" for moredetails.

There is no printing paper.See p.22, "Setting the paper tray" for more details.

The paper tray is not set. To set, lift the paper set lever.

- 44 -

Troubleshooting

6

There is no drum or it is installed incorrectly. Set the drumunit on the machine.See p.30 "Setting the drum unit" for more details.

The ADF cover is open. Close the cover.

Document receiving tray is open. Close the receiving tray.

Front cover is open. Close the cover.

ADF COVER


FRONT COVER

- 45 -

Check the feeder side and remove the jammed paper.Followthe instructions on p.45, "Removing a left paper jam (feedtray side)".

Check the delivery side and remove the jammed paper.Follow the instructions on p.46, "Removing a right paper jam(print tray side)".

There is an old master on the drum. Remove all the masterson the drum.See p.48, "Removing a master(ejection error)" for moredetails.

There is an error during master Setting. Open the top coverand remove the master that is left in the machine.See p.50, "Removing a master (set error)" for more details.

The document is jammed on the ADF. Remove the jammeddocument in the ADF.

Master ejection box is open. Close the box.

- 46 -

Troubleshooting

66

E * * *

Please restart,If the message remains,turn the power off and contact your service person.

C 0 0 0

C 0 0 1

C 0 0 2

C 0 0 3

The document receive tray or the master ejection box isopen by accident.Please close the tray and box,then make plate and print again.

Confidential safeguard is on,please make a new plate.

With confidential safeguard on,this is displayed when the

"PRINT " key or the "test print" key is pressed.

Please make a new plate.This is displayed when the "PRINT" key or the "TEST PRINT" key is pressed after following:• Plate attach error

This is displayed when the "PLATEMAKING" key is

pressed while the machine is printing.To make a new

plate,please press the "CLEAR" key,and then press the

• Power was turned off when a plate is being attach.• Document receive tray is open.• Ejection box is open.etc.

"PLATEMAKING" key.

- 47 -

Troubleshooting

6

If this message is indicated in the displaypanel,check the feeder side and remove thejammed paper by following instruction below:

Removing a left paper jam (feed tray side)

Push down the paper set lever to downthe paper tray.1

Pull out the jammed paper as shown inthe diagram.2

Press the JOG switch until the drumstops with a beep.3


you operate the jog switch.¡¡Do NOT put hands inside machine

while it is operating.Hands could get caught up or crushed.

PAPER SET LEVER

JOG SWITCH

- 48 -

If this message is indicated in the errordisplay panel, check the delivery side andremove the jammed paper by following instruction below:

Removing a right paper jam (print tray side)

Push the master ejection box releaselever. The box will open toward you.1

Remove the jammed paper.Eject the paper that is printed halfwayby pressing the JOG switch.

2

Paper adhering to drum

Press the JOG switch to find the edge ofthe paper; stop the drum at the positionshown in the diagram.

1WARNING

¡¡Do NOT touch the drum or rollers whenyou operate the jog switch.

¡¡Do NOT put hands inside machinewhile it is operating.Hands could get caught up or crushed.

JOG SWITCH


MASTER EJECTION BOX

- 49 -

Troubleshooting

6

Peel off the paper from the drum.2

Pull the paper toward the ejection sidewhile pressing the JOG switch to peelthe paper off.

3


Close the master ejection box until it islocked.5

DRUM

JOG SWITCH

JOG SWITCH

MASTEREJECTION BOX

CAUTION¡¡Make sure that the peeled paper do

not stick to your clothing.

- 50 -

If this message is indicated in the errordisplay panel, there is an old master on theprinting drum. Remove it by following instruction below:

Removing a master (eject error)

Push the master ejection box releaselever. The box will open toward you;continue opening until the box stops.

1

Press the JOG switch to stop the drum ata position shown in the diagram.2




Lift the lever toward you.The master clamp will open and the edgeof the master will be released from theclamp.If the master is stuck, release it by hand.

3

MASTER CRAMPLEVER

JOG SWITCH

w REMOVE MASTERe CLOSE THE CLAMP

q OPEN THECLAMP


MASTER EJECTION BOX

- 51 -

Troubleshooting

6

Pull the front end of the master towardyou and press the JOG switch intermit-tently. Continue until the master peels off.

4





Close the master ejection box until it islocked.6

Make a plate again.7

JOG SWITCH

JOG SWITCH

MASTEREJECTION BOX

CAUTION¡¡Discard the old master, making sure

that it does not touch your clothing.

PLATEMAKING

TEST PRINT

PRINT

STOP

- 52 -

Removing a master (set error)

If this message is indicated in the error dis-play panel, remove the master and remakethe plate by following instruction below:

Open the document receiving tray.1

Remove the master out of the machine.2


- 53 -

Troubleshooting

6

Close the document receiving traygently.Check that the lamp on the OK monitor are turned off.

3

Make the master and print again.4


PLATEMAKING

TEST PRINT

PRINT

STOP

- 54 -

Removing a jammed document

If this message is indicated in the error dis-play panel, check the ADF and remove thejammed document by following instruction

Pull out the jammed document as shownin the diagram.2

Close the ADF cover gently.3

Open the ADF cover.1ADF COVER

below:

- 55 -

Troubleshooting

6

Trouble shooting for machine malfunction

The machine doesn't TURN ON.

Is power plug inserted?

Insert the powerplug securely.

Is power switch ON?

Turn the powerswitch ON.

Cannot make plates / print

Is a Message displayed onthe ERROR DISPLAY? Is any OK MONITOR lamp lit?

See "OK MONITOR"on page 46.

Please contact your service person.

YES

YES

YES

NO

NO

NO

- 56 -

¡¡Before cleaning, pull the power plug from the outlet.¡¡Prevent water and neutral cleansers from getting inside

the machine. This action prevents not only breakdownsbut electrical shock.

Clean the exterior as described in thefollowing procedure. Tightly wring a softcloth that has been soaked in water orneutral detergent, and wipe dirt from thesurface.Then, using a dry soft cloth, wipe awayremaining moisture.

Dust and clean the machine at least once aweek to avoid breakdowns. Before cleaning, turn the power switch toOFF and then pull out the power plug.

To clean the reader glass, use a dry soft clothand lightly wipe off any dirt.

WARNING

Alcoholthinner

7. Maintenance and inspection

Maintenance

- 57 -

Maintenance and inspection

7

Example : Print amount, P123_4567Platemaking amount, F123_4567

Total amount of print and platemaking can be shown on display panel.

Press the STOP key while the Machineis stopped. Print and platemaking amountwill be shown on Display Panel.

Total counter will appear while STOP

key is being pressed.

Total counter

PLATEMAKING

TEST PRINT

PRINT

STOP

- 58 -

8. SpecificationsSpecifications

Date 070112 Model.no DP-C series

Specifications Rev. 1

Product name Model no.

Duprinter DP-C120(B4) DP-C125(B4)

Duprinter DP-C110(Legal) DP-C115(Legal)

Duprinter DP-C100(A4) DP-C105(A4)

2 Model Table top

3 Master making method Thermal digital master making

4 Master making interval 27sec（A4 100%）

27sec（LTR 100%） 27sec（A4 100%）

5 Resolution 300 x 300 dpi

6 Scanning method Automatic document feeder

7 ADF capacity 10 sheets (64gsm 17lb)

8

Document size MAX. 271mm x 382mm, 10.6’x15’ MIN. 100mm x 148mm, 4’ x 6’

9 Document weight 64gsm – 128 gsm, 17lb-34lb

10 Scanning area 250mm x 350mm,

11 Feeder capacity 500 sheets (64gsm, 17lb)

12

Paper size MAX. 271mm x 382mm, 10.6’x15’ MIN. 100mm x 148mm 4’ x 6’

13 Paper weight 53gsm –210gsm, 14lb -56lb

14 Printing area (Max) 250mm x 350mm (10’x13.8’)

204㎜×347㎜ (8’x13.6’)

204㎜×288㎜ (8’x11.3’)

15 Print speed

130 pages per minute (60 to 130 pages per minute,3 step adjustment)

Print enlargement/reduction A/B size

Same size (100%) Fixed zoom rations: 70%,81%,86%,115%,122%,and 141% Print with border: 94%

16

Inch size Same size (100%) Fixed zoom rations: 64%,74%,77%,121%,129%,and 141% Print with border: 94%

17 Print position adjustment Vertical: +/-10mm

18 Image modes Text, Photo

19 Contrast control 3 steps

20 Ink supply method Complete automatic control (600ml)

21 Color printing Drum unit exchange method (600ml)

22 Master feed Roll master automatic feed

23 Plate ejection Complete automatic ejection plate rolling method (Ejected master capacity : 30sheets)

Date 070112 Model.no DP-C series Specifications Rev.

Product name Model no.

Duprinter Duprinter Duprinter DP-C100(A4) DP-C105(A4)

24

Option

USB interface (standard USB1.1) * Printer driver must be installed in computer

Windows 2000 Professional Windows XP professional /Home Edition

Windows Vista Ultimate/ Enterprise/ Business Home Premium/Home Basic

* USB cable must be 3m or shorter

Power supply 120VAC model

120VAC 60Hz 2A

25

230VAC model 230VAC 50Hz 1.2A

26

Size of machine In use : 1030mm(W) x 605mm(D) x 620mm(H) In storage : 585mm(W) x 605mm(D) x 505mm(H) when packed: 695mm(W) x 695mm(D) x 705mm(H)

27 Weight

28 Operating temperature

29 Ink 600ml package only

30 Master roll DR-670 DR-630 DR-630

31 Control panel spec Icon

*The specifications are subject to change without prior notice

DP-C120(B4) DP-C125 B4

DP-C110(Legal) DP-C115 Le al

Drum unit PC Interface kit (standard feature for DP-C125/115/105)

Specifications

- 59 -

57 kg （when packed: 65kg)

10 - 30 degree (C) 50-86 de ree F ( )( )Black (514), red, blue, Green, Brown（600ml）

g( ))(

- 60 -

Specifications

8

88Acceptable Document¡¡Document Weight: 64g/m24128g/m2, 17Ib434Ib

¡¡Document Size: MAX. 271mm 9 382mm, 10.6" 9 15"MIN. 100mm 9 148mm 4" 9 6"

¡¡ADF Capacity: 10sheets (64g/m2, 17Ib)

88Acceptable Copy paper¡¡Copy Paper Weight: 53g/m24210g/m2, 14Ib456Ib

¡¡Copy Paper Size: MAX. 271mm 9 382mm, 10.6" 9 15"MIN. 100mm 9 148mm 4" 9 6"

¡¡Copy Paper Capacity: (Feed and Receiving Trays) 500Sheets (64g/m2, 17Ib)

Do not place the following types of documents in the ADF:¡¡Documents with tears or large binding holes.¡¡Severely curls documents or documents with sharp folds.¡¡Clipped or stapled documents.¡¡Carbon-backed paper or other documents which might not feed smoothly.¡¡Transparencies and other highly transparent documents.

Note:

Do not use the following types of Copy Paper:¡¡Copy paper with tears or large binding holes.¡¡Severely curled paper or paper with sharp folds.¡¡Clipped or stapled paper.¡¡Carbon-backed paper or other paper which might not feed smoothly.¡¡Coat paper or other copy paper that does not absorb ink well.

Note:

Original document/Copy paper Specification

- 61 -

MEMO

J8-Y1430 2007. 1

Duplo building, 1-6, Oyama 4 chome, Sagamihara, Kanagawa 229-1180,Japan

TEL : +81-42-775-3602

FAX : +81-42-775-3606

E-mail : [email protected]

DUPLO CORPORATION