Upload
dinhnga
View
220
Download
2
Embed Size (px)
Citation preview
DP Technology Corp.
Founders
Dan
Paul
CEO (Relationships, Strategy)
-
President (Operations)
Over 26 years of EXPERIENCE
Corporate Headquarters
Camarillo, California
Main ESPRIT R&D Center
An International group of developers Strength in Diversity
Experience – Education - Skills - Culture
R&D Center for FreeForm Machining 3-axis Machining
5-axis Machining
A division of DP Technology Corp. Auton srl.
25+ Years of Experience Extensive world-wide customer base
Florance, Italy Auton
R&D Center for Virtual Machining Technology Machine Simulation Tool Path Verification
A division of DP Technology Corp. BinarySpaces GmbH.
10+ Years of Experience Customers include: major European and Japanese machine tool builders
Berlin, Germany BinarySpaces
TechTeam
GLOBAL CAM OFFER
Milling 2-5 axis
Turn 2-22 axis
EDM 2-5 axis
Mill-Turn
CYB axis continuous
An opened and integrated solution
• All native formats
• All modelers
• Integration with best CAD Systems
CAD
• The most powerful CAM ever
ESPRIT • Universal Post processors
• Complete library of pre-defined post-processor
• Built by the Factory
CNC
An opened and integrated solution Data exchange
Following native formats : ACIS® (SAT),
AutoCAD (DWG), CSV, DXF™, Autodesk
Inventor®, IGES, Mechanical Desktop®,
Parasolid® (X_B, X_T), Solid Edge®,
SolidWorks®, TXT, VDA-FS, CATIA® V4 et
V5, Pro/ENGINEER®, Unigraphics®, STEP,
STL.
Modelers
Solid Parasolid®, solid ACIS®, NURBS
surface, STL, 2D/3D Wire frame
Feature Exchange FX
Interface with CAD software : Solid
Edge®, SolidWorks®, CATIA® V4 et V5,
Pro/ENGINEER®, Unigraphics®
Portions of the CAD Feature Tree are
available directly inside ESPRIT
CAD Features include Properties : Name,
Description, Type, Category, etc…
Complete library of pre-defined post-
processor
Out-of-the-box Programming
Machine Set-up
Proven Post Processor
Sample Programs
Built by the Factory
proven solution to a particular machining
application.
Built for companies such as :
Mori Seiki, Tsugami, Nakamura-Tome,
Citizen, EMCO, Mazak, Okuma
Universal Post Processing
CNC Partners in Europe
CAD to CAM Feature Exchange (FX) Capturing Design Intent
Clearly Defines WHAT we are machining Features Type, Name, Description
Tolerances
Material Properties
Surface Finishes
Administrative data
Program parts quicker and more accurately Increased Productivity
Improved Quality
Reduced Ambiguity
Decreased Errors
CAD
Features
CAD Geometry
Solids
CAM
Features
CAM Geometry
Solids
ESPRIT AFR and FX
How! Process, Tools, Cutting Conditions
What! Type, Name, Description,
Tolerances, Material Properties…
ESPRIT KnowledgeBase™
Geometry &
CAD Features CAM Features
KnowledgeBase
Tool Path Process
Manager
Based on Patented Technology
Productivity
Quality
Consistency
Associativity
Even if the corner faces are not used by the associativity because
they have been created outside of ―Extrude2‖, the Pocket Feature
Recognition will be able to recreate the feature correctly.
Associativity - Special Case -Blend Base.esp
Example : Associativity and Pocket Feature Recognition
Rotation of a Pocket
Translation of a Pocket
Scaling of the Pocket
Add/Remove a Pocket from the CAD Model
Modifying the shape of a Pocket
Add a sub Pocket/Island to a Pocket
Add a blend to a Pocket
Dynamic Solid Simulation Simulation
Fast, accurate and reliable
„As designed‟ versus „As
machined‟
Collision detection
Complete machning
environment : machine tool,
fixtures, clamps, stock and
workpiece
Import
Set Up Machine
Complete machning
environment
• Facing, Pocketing, Contouring
• Rest Machinig
• Hole making, Threading, Spiraling
• Wireframe milling, Manual milling
• Custom Cycle, Park
• Library of standards tools
• Custom Tools and Holders with any geometry
Traditional
2 and 2¹⁄₂ axis
• Index milling with any SolidMill Traditional
• Using a 4th and/or 5th axis
• 4th axis rotary milling
• Wrap pocketing, contouring and drilling
• Any style HMC and VMC rotary axes
• Using any combination rotary axes
• Tilting Head
• Rotary Tables
Production
4th and 5th axis index and rotary
milling
• NURBS-based free-form machining
• 4th- and 5th-axis index positioning
• FreeForm finishing and project-contour 5-axis cycles
• Roughing—zigzag, offset or spiral
• Finishing—planar, translation, normal, rotation, offset, parametric and spiral machining
• Z-level machining
• Automatic Re-machining
FreeForm
3 axis and 5 axis milling
SOLIDMILL
• Contouring
• Drilling and Hole Making
• Roughing and Pocket Roughing
• Grooving
• Threading
• Cutoff
• Part handling—bar feed, part catcher, and part pickup
• Tailstock
• Steady rest
• Library of standard inserts and standard holders
• Unlimited custom tools and holders with any geometry
Traditional
2 axis turning
• Swiss-style machine support including sliding head stock
• Unlimited number of spindles and turrets
• Fixed or moving spindles and turrets
• Gang-, slide-, or turret-based cutting tools
• Balanced rough
• Sync list—view cutting operations by turret,spindle or head
• Synchronized solid simulation and verification for multiple spindles and multiple turrets
Production
Multi-spindle and Multi-turret
turning
SOLIDTURN
•Numerous Strategies for Roughing and Finishing
•Advanced Semi-Finishing and Re-Machining Strategies
•Unique Feature to ESPRIT Mold
•Automatically Optimizes Tool Path to Use Shortest Possible Tool
Milling 3-axis
• Mold Making
• Aerospace
• Other…
Simultaneous 5-axis
Capabilities
FREEFORM
• Multitasking milling—independent, synchronized, synchronous
• 4th-axis rotary mill-turn cycles:
• Wrap pocketing, contouring and drilling Traditional : C-axis
• Multitasking milling—independent, synchronized, synchronous
• 2¹⁄₂-axis off-center mill-turn cycles:
• Facing, pocketing, Contouring
• Rest machining
• Hole making, spiraling, threading,
• Wirefrime and manual milling
• Custom cycle, Park, Insert
Advanced : Y-axis
• Multitasking milling—independent, synchronized, synchronous
• 4th- and 5th-axis (C, B) index positioning
• Index milling with any SolidMillTurn Advanced, machining cycle Production : B-axis
• NURBS-based free-form machining from any combination of solids, surfaces, and STL* models
• Multitasking 3D milling—independent, synchronized, synchronous
• 3-axis machining cycles include: roughing, finishing, Z-level, re-machining, remaining stock machining, project-contouring
• • 5-axis machining cycles include: finishing and project-contouring
FreeForm : simultaneous 3-axis
and 5-axis
SOLIDMILLTURN
• 2-axis contouring
• 3-axis tapering and advanced conics
• Taper control: gradual and pivot
• Constant and variable land
• Radius corner styles: cylindrical, constant radius and conical constant taper
• Programmed independent upper and lower radii
• Sharp corner styles: sharp and blended
• 4-axis UV, XY machining
• Unlimited synchronization between upper (UV) and lower (XY) profiles
• 3D non-planar UV, XY profiles and non-planar workpiece fixturing
• 5th-axis control
• Automated Feature Recognition for EDM
• Contouring—universal cutting cycle for all styles of EDM profiles and shapes: cores, cavities, punches, dies, etc.
• Pocketing—slugless no-core cutting, optimized for start hole
• Drilling—EDM hole popper
• Part handling—threading, flushing, tank drain and fill
CAM for 2–5 axis wire EDM
SOLIDWIRE
TARGET BIG CHALLENGES OF OUR CUSTOMERS
Reduce cost and improve productivity
• Reduce cutting time
• Minimize downtime, maximize manufacturing efficiency
Maximum machine utilization with optimal part quality
• Better tool paths
• Better accurancy
• Run the potential of your machines
Reduce Time To Market
• Faster prototyping
• Reduce programming time
Improve Supply Chain Communication
• Database, FX, Reports,..
Single unit and small run production
• KBM, small run production,..
Improve Know How and professionnal skills
• KBM
4
6
Success Story
Software Cuts CNC Programming Time for Dental
Implant Maker
Dental implants represent a complex computerized
numerical control (CNC) machining challenge because
of their intricacy, close tolerances, and small size.
IMTEC Swiss Mfg. Inc. programmers would historically
spend three to four days writing G-Code for Marubeni
Citizen-Cincom Swiss CNC machines, and another day
or two on the machine, troubleshooting the program. The
Ardmore, Oklahoma company recently switched to new
programming software (ESPRIT) that uses solid
modeling to automate the geometry definition process
and allows operations to be moved from one spindle to
another by simply dragging them across a computer
screen.
Hoerbiger Compression Technology Achieves high-
quality small-lot machining
Building on its reputation for product innovation, quality,
and engineering excellence, Hoerbiger
Compression Technology is employing advanced
CAM technology as a key component of its
manufacturing strategy. Hoerbiger Compression
Technology is the world‟s leading manufacturer of
valves, controls and sealing systems for
reciprocating compressors. Hoerbiger serves both
OEM compressor manufacturers and compressor
service organizations as part of it strategy built
around the „Reliable Performance of Compressors.‟
Success Story
New Methods and CNC Software Reduce Programming, Setup
and Machining Time
Paper Converting Machine Company (PCMC) programmers
experienced difficulties using 2D computer numerical control
(CNC) programming software, such as the inability to verify
the program on the computer.
PCMC decided to upgrade to the latest 3D CNC programming
technology. One of the main reasons they picked ESPRIT®
from DP Technology among several solid model based CNC
programming systems because of its advanced knowledge
base machining capabilities. “ESPRIT is capable of importing
a SolidWorks® model, recognizing the features and
automatically pulling from a library of standard machining
processes to machine specific features,” Parry said. “This
saves time and provides the potential to standardize and
optimize machining operations across our full range of
machines (Vertical and horizontal milling machines, turning
and mill turn machining centers).
Success Story