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DRAFT UGANDA STANDARD DUS 2159-1 First Edition 2019-mm-dd Reference number DUS nnnn-n: yyyy © UNBS yyyy Hydraulic Fluid Performance Classifications Part 1: General

DRAFT UGANDA STANDARD...This draft standard outlines the current performance classifications as applicable to ISO classification. Current hydraulic oil categories that may be deemed

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Page 1: DRAFT UGANDA STANDARD...This draft standard outlines the current performance classifications as applicable to ISO classification. Current hydraulic oil categories that may be deemed

DRAFT UGANDA STANDARD

DUS 2159-1

First Edition 2019-mm-dd

Reference number DUS nnnn-n: yyyy

© UNBS yyyy

Hydraulic Fluid — Performance Classifications — Part 1: General

Page 2: DRAFT UGANDA STANDARD...This draft standard outlines the current performance classifications as applicable to ISO classification. Current hydraulic oil categories that may be deemed

DUS 2159-1: 2019

ii © UNBS 2019 – All rights reserved

Compliance with this standard does not, of itself confer immunity from legal obligations

A Uganda Standard does not purport to include all necessary provisions of a contract. Users are responsible for its correct application

© UNBS yyyy

All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilised in any form or by any means, electronic or mechanical, including photocopying and microfilm, without prior written permission from UNBS.

Requests for permission to reproduce this document should be addressed to

The Executive Director Uganda National Bureau of Standards P.O. Box 6329 Kampala Uganda Tel: +256 414 333 250/1/2/3 Fax: +256 414 286 123 E-mail: [email protected] Web: www.unbs.go.ug

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DUS 2159-1:2019

© UNBS 2019 – All rights reserved iii

Contents Page

Foreword ............................................................................................................................................................ iv

1 Scope ...................................................................................................................................................... 1

2 Normative references ............................................................................................................................ 1

3 Terms and definitions ........................................................................................................................... 1

4 Base Oil .................................................................................................................................................. 2 4.1 Group I .................................................................................................................................................... 2 4.2 Group II ................................................................................................................................................... 2 4.3 Group III .................................................................................................................................................. 2 4.4 Group IV ................................................................................................................................................. 2 4.5 Group V .................................................................................................................................................. 2

5 General classification ........................................................................................................................... 2 5.1 Viscosity ................................................................................................................................................. 2 5.2 Performance ........................................................................................................................................... 2

Bibliography ........................................................................................................................................................ 5

.

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DUS 2159-1: 2019

iv © UNBS 2019 – All rights reserved

Foreword

Uganda National Bureau of Standards (UNBS) is a parastatal under the Ministry of Trade, Industry and Cooperatives established under Cap 327, of the Laws of Uganda, as amended. UNBS is mandated to co-ordinate the elaboration of standards and is

(a) a member of International Organisation for Standardisation (ISO) and

(b) a contact point for the WHO/FAO Codex Alimentarius Commission on Food Standards, and

(c) the National Enquiry Point on TBT Agreement of the World Trade Organisation (WTO).

The work of preparing Uganda Standards is carried out through Technical Committees. A Technical Committee is established to deliberate on standards in a given field or area and consists of key stakeholders including government, academia, consumer groups, private sector and other interested parties.

Draft Uganda Standards adopted by the Technical Committee are widely circulated to stakeholders and the general public for comments. The committee reviews the comments before recommending the draft standards for approval and declaration as Uganda Standards by the National Standards Council.

The committee responsible for this document is Technical Committee UNBS/TC 16, Petroleum, Subcommittee SC 1, Petroleum and Petrochemical.

DUS 2159 consists of the following parts, under the general title Hydraulic Lubricating Fluid — Performance Classifications:

Part 1: General

Part 2: Specifications for categories HH, HL, HM, HV and HG

Part 3: Specifications for hydraulic fluids in categories HFAE, HFAS, HFB, HFC, HFDR and HFDU

Part 4: Specifications for hydraulic fluids in categories HETG, HEPG, HEES and HEPR

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DUS 2159-1:2019

© UNBS 2019 – All rights reserved v

Introduction

The choice of suitable hydraulic fluids is critical for the lifetime, operational safety and efficiency of hydrostatic components and gears.

The selection of the appropriate hydraulic fluid for a specific application can be made only when the different features of the lubricants and the task and conditions under which the machine is to operate are taken into consideration.

This draft standard outlines the current performance classifications as applicable to ISO classification. Current hydraulic oil categories that may be deemed obsolete by the ISO classification system during the course of the application of this standard shall be considered obsolete as well.

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Page 7: DRAFT UGANDA STANDARD...This draft standard outlines the current performance classifications as applicable to ISO classification. Current hydraulic oil categories that may be deemed

DRAFT UGANDA STANDARD DUS 2159-1: 2019

© UNBS yyyy – All rights reserved 1

Hydraulic fluid — Performance Classifications — Part 1: General

1 Scope

This Draft Uganda Standard covers classification of hydraulic fluids used in hydraulic systems.

This classification system does not include automotive brake fluids or aircraft hydraulic fluids

NOTE The consumer should refer to the owner’s or operator’s manual for recommended category of hydraulic fluids

to be used in a specific hydraulic systems.

This specification defines only new hydraulic fluids before they are installed in the hydraulic system.

This specification defines specific types of hydraulic fluids. It does not include all hydraulic fluids. Some oils that are not included may be satisfactory for certain hydraulic applications.

2 Normative references

The following referenced documents referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 3448, Industrial liquid lubricants — ISO viscosity classification

DUS 2159-2:2019 Hydraulic lubricating fluid — Performance Classifications — Part 2 Specifications for categories HH, HL, HM, HV and HGISO 12922, Lubricants, industrial oils and related products (class L) — Family H (Hydraulic systems) —

DUS 2159-3:2019 Hydraulic lubricating fluid — Performance Classifications — Part 3 Specifications for hydraulic fluids in categories HFAE, HFAS, HFB, HFC, HFDR and HFDU

DUS 2159-4:2019 Hydraulic lubricating fluid — Performance Classifications — Part 4 Specifications for categories HETG, HEPG, HEES and HEPR

3 Terms and definitions

No terms and definitions are listed in this document.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— ISO Online browsing platform: available at http://www.iso.org/obp

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DUS 2159-1: 2019

2 © UNBS yyyy – All rights reserved

4 Base Oil

Fully formulated hydraulic fluids shall consist of a blend of a base fluid and an additive package. These base fluids shall be categorized into five groups types; API groups I, II, III, IV and V

4.1 Group I

Group I base oils classified as being less than 90 percent saturates, greater than 0.03 percent sulfur and with a viscosity-index range of 80 to 120.

4.2 Group II

Group II base oils classified as being more than 90 percent saturates less than 0.03 percent sulfur and with a viscosity index of 80 to 120.

4.3 Group III

Group III base oils classified as being greater than 90 percent saturates, less than 0.03 percent sulfur and have a viscosity index above 120..

4.4 Group IV

Group IV base oils classified as polyalphaolefins (PAOs). These synthetic base oils are made through a process called synthesizing.

4.5 Group V

Group V base oils classified as all other base oils, including silicone, phosphate ester, polyalkylene glycol (PAG), polyolester, biolubes, etc. These base oils are at times mixed with other base stocks to enhance the oil’s properties.

5 General classification

Hydraulic fluid shall be classified according to viscosity grade and performance.

5.1 Viscosity

The viscosity of the hydraulic fluid shall be classified basing on the ISO viscosity classification, as per designations indicated in DUS ISO 3448.

5.2 Performance

Hydraulic fluid shall be classified according to performance based on the classification as indicated in the table below.

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DUS 2159-1: 2019

© UNBS yyyy – All rights reserved 3

Table 1 — Classification of hydraulic fluids

Code

letter

General

applications

Particular

applications

More specific

applications

Composition and

properties

Symbol

ISO-L

Typical

applications

Remarks

International

Standard

H Hydraulic

Systems Hydrostatic Non-inhibited

refined mineral

oils

HH

DUS 2159-

2:2019

Refined

mineral oils with improved

anti- rust and anti-oxidation

properties

HL

Oils of HL type with improved

anti-wear

properties

HM

General

hydraulic systems

which include highly loaded

compo- nents

Oils of HM type with

improved viscosity/

temperature

proper- ties

HV

Construction and marine

equipment

Applications where

environmen- tally

acceptable

fluids

are requested

Triglycerides HETG General hydraulic

systems

DUS 2159-

4:2019

Polyglycols HEPG

Synthetic

esters

HEES

Polyalphaolefin

and other synthetic

hydro- carbons

HEPR

Hydraulic slideway

systems

Oils of HM

type with anti-

stick/slip

properties

HG

Machines with

combined hydraulic and

plain bearing way

lubrication systems

where vibration or

intermittent sliding (stick/

slip) at low speed is to be

minimised

These fluids are

intended

to be

multi-func-

tional but they do

not function

success- fully

under all hydrau-

lic applica-

tions

DUS 2159-

2:2019

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DUS 2159-1: 2019

4 © UNBS yyyy – All rights reserved

Applications

where

fire-resistant

fluids

are required

Oil in water

emulsions

HFAE

Typically

more than 95

% mass fraction

of water.

DUS 2159-

3:2019

Chemical solutions in

water

HFAS

Typically

more than 95

% mass fraction

of water.

Water in oil

emulsions

HFB

Typically more

than 40 % mass

fraction

of water.

Water polymer

solutions

HFC

Typically more

than 35 % mass

fraction

of water.

Synthetic fluids

containing no water and

consisting phosphate

esters

HFDR

Synthetic fluids

containing no water and of

other

composition

HFDU

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DUS 2159-1: 2019

© UNBS yyyy – All rights reserved 5

Bibliography

[1] ISO 6743-99, Lubricants, industrial oils and related products (class L) — Classification —

Part 99: General

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© UNBS yyyy – All rights reserved 7

Certification marking

Products that conform to Uganda standards may be marked with Uganda National Bureau of Standards (UNBS) Certification Mark shown in the figure below.

The use of the UNBS Certification Mark is governed by the Standards Act, and the Regulations made thereunder. This mark can be used only by those licensed under the certification mark scheme operated by the Uganda National Bureau of Standards and in conjunction with the relevant Uganda Standard. The presence of this mark on a product or in relation to a product is an assurance that the goods comply with the requirements of that standard under a system of supervision, control and testing in accordance with the certification mark scheme of the Uganda National Bureau of Standards. UNBS marked products are continually checked by UNBS for conformity to that standard.

Further particulars of the terms and conditions of licensing may be obtained from the Director, Uganda National Bureau of Standards.

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DUS 2159-1: 2019

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