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DRIVEN BY PERFORMANCE DGA Family

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Page 1: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

DRIVEN BY PERFORMANCE

DGA Family

Page 2: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

BENEFITS

• Monitor large �eets of transformers cost-effectively

• Detect and monitor incipient faults using interference-free hydrogen readings

• Correlate moisture behavior with load while monitoring long-term trends

• Compatible with dry-out and degassing operations

• Very low maintenance cost and worry-free dependability

FEATURES

• Precise and accurate hydrogen and moisture readings

• Built-in oil circulation and �ow monitoring

• Continuous enclosure and oil conditioning

• DNP3 and Modbus standard, IEC 61850 optional

• Vacuum tolerant

• Substation-hardened communication electronics

• Built-in moisture and solubility coef�cients for all common insulating �uids

BENEFITS

• Be alerted to accelerated aging of solid insulation

• Make informed maintenance decisions

• Easily install and integrate monitor within existing operations

• Be alerted to any monitor malfunction or low oil circulation

• Easily replaced with Calisto 5 or Calisto 9, if necessary

FEATURES

• Additional measurement of dissolved carbon monoxide

• Built-in oil circulation and �ow monitoring

• Continuous enclosure and oil conditioning

• DNP3 and Modbus standard, IEC 61850 optional

• Vacuum tolerant

• Substation-hardened communication electronics

• Built-in moisture and solubility coef�cients for all common insulating �uids

Page 3: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

BENEFITS

• Accurately monitor all atmospheric and fault gases

• Identify and monitor faults using any diagnostic method

• Be alerted to unintended air ingress or accelerated oxidation

• Ensure total combustible and dissolved gases remain within safe limits

• Monitor any gas pro�le from very low to extremely high concentrations

FEATURES

• Measures all 7 fault gases plus oxygen and nitrogen

• Industry-leading detection limits

• Automated self-calibration using certi�ed primary grade gas

• Intuitive front-panel display interface

• Built-in oil circulation and �ow monitoring

• Continuous enclosure and oil conditioning

• DNP3 and Modbus standard. IEC 61850 optional

• Vacuum tolerant

• Substation-hardened communication electronics

• Built-in moisture and solubility coef�cients for all common insulating �uids

BENEFITS

• Identify arcing at the earliest onset

• Add continuous Duval Triangle diagnosis to incipient fault detection

• Ensure short-term and long-term concurrence with laboratory data

• View data and monitor status on-site without tools or a computer

• Low cost of ownership

FEATURES

• Additional measurement of Duval Triangle gases

• Acetylene measurement from 0.2 ppm

• Automated self-calibration using certi�ed primary grade gas

• Intuitive front-panel display interface

• Built-in oil circulation and �ow monitoring

• Continuous enclosure and oil conditioning

• DNP3 and Modbus standard. IEC 61850 optional

• Vacuum tolerant

• Substation-hardened communication electronics

• Built-in moisture and solubility coef�cients for all common insulating �uids

CH4

H2O2

H2H4

N2

CO

CO2C2H6

C2H2

Page 4: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Online Dissolved Gas Monitors

WORLD LEADING DGA SOLUTIONS AND GLOBAL SUPPORT

CO2

DETECTION MONITORS DIAGNOSTIC MONITORS

Page 5: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

DGA Family

PRECISE & ACCURATETRANSFORMER ONLINE MONITORING EQUIPMENT

Page 6: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

VISIT OUR WEBSITE @ WWW.MORGANSCHAFFER.COM

Copyright 2015 Morgan Scha�er Inc. All rights reserved. The MS Morgan Scha�er logo is a trademark of Morgan Scha�er Inc.

HYDROGEN (H2)

CARBON MONOXIDE (CO)

METHANE (CH4)

ACETYLENE (C2H2)

ETHYLENE (C2H4)

ETHANE (C2H6)

CARBON DIOXIDE (CO2)

OXYGEN (O2)

NITROGEN (N2)

SF6 GAS (OPTIONAL)

MOISTURE

PROGRAMMABLE ALARMING

OIL FLOW MONITORING

COMPATIBLE MOUNTING

SAMPLING RATE – EVERY 3 HOURS

REAL-TIME ON HYDROGEN

ALL DUVAL TRIANGLE* GASES

ALL DGA DIAGNOSTIC* GASES

DNP3-MODBUS

IEC 61850 (OPTIONAL)

CE MARKED-FCC COMPLIANT

IP 56 ENCLOSURE

COMMISSIONING TIME

*Additional Software required, such as Morgan Schaffer’s Inside View.

COMPARISON CHART CALISTO CALISTO 2 CALISTO 5 CALISTO 9

2 HOURS 2 HOURS 4 HOURS 4 HOURS

ACCREDITATIONSMORGAN SCHAFFER IS ISO/IEC 17025:2005 ACCREDITED BY THE STANDARDS COUNCIL OF CANADA FOR THE TESTS LISTED ON THE SCOPE OF ACCREDITATION.

MORGAN SCHAFFER IS CERTIFIED ISO 9001:2008.

HEAD OFFICE8300 SAINT-PATRICK, SUITE 150, LASALLE, QUEBEC CANADA H8N 2H1

TEL : +1.514.739.1967 | FAX : +1.514.739.0434 | E-MAIL : [email protected]

TOLL-FREE NUMBER FOR UNITED STATES AND CANADA: +1.855.861.1967

Page 7: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Technical Speci�cationsTechnical Speci�cations

ApplicationEarly detection of transformer faults using continuous monitoring of dissolved hydrogen in insulating fluids.Monitoring dissolved carbon monoxide as a key indicator of cellulose degradation (Calisto 2 only).Continuous moisture monitoring.

Moisture (H2O) in oil

Reliability

Measurement technology Oil immersed RS sensor

Detection range 2 ppm - saturation, 2 - 100% RS

Accuracy (ref: MS oil standards for ppm and RS) + 3 ppm or + 3% RS

Repeatability + 2 ppm or + 2% RS

Resolution 1 ppm, 1% RS

Step response (typical conditions) 95% in 20 minutes

Power interruption protection 250 ms advanced power loss

Expected operating life (EOL) > 15 years

Dissolved gases (H2 and CO) in oil

Measurement technology Proprietary Morgan Schaffer cell

Gas extraction technology Oil-immersed PTFE tubing

Detection range H2: 2 - 50,000 ppmCO: 25 - 100,000 ppm

Accuracy (ref: MS oil standards) H2: Greater of ±5 ppm or ±5%CO: Greater of ±25 ppm or ±15%

Repeatability H2: Greater of ±3 ppm or ±3%CO: Greater of ±25 ppm or ±10%

Resolution H2: 1 ppmCO: 5 ppm

Step response (typical conditions) H2: 50% in 60 minutesCO: 90% in 6 hours

Interference H2: <0.3% of other gasesCO: < 5% from C2H2, C2H4 < 3% from H2, CH4, C2H6

Performance

hydrogen - moisture hydrogen - moisture carbon monoxide

Page 8: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Operation

Construction

Installation

Operating temperature range -40 to 55°C Standard-50 to 55°C with Insulation kit Cold Start -50°C

Storage temperature range 75°C

Operating oil temperature range -40 to 120°C

Oil pressure operation range Full vacuum to 40 psi

Operating humidity range O - 100% RH

Storage humidity range 5 - 95% RH, non-condensing

Altitude range Up to 4,000 m. Atmospheric pressure compensation standard.

Width x height x depth 381 x 483 x 325 mm (15 x 19 x 12.8 in.)

Weight 22.7 kg / 50 lbs

Enclosure Stainless steel 304 gauge 16, lockable

Oil circulation Anti-cavitation reciprocating pump, 10-60 ml/min

Oil flow monitoring Proprietary Morgan Schaffer system

Proprietary Morgan Schaffer system: Intelligent Bubble TrapAir bubble elimination

Oil lines (standard) 3/8 in. OD copper with brass compression fittings

Enclosure temperature conditioning Thermoelectric feedback

Oil temperature conditioning Passive heat exchanger / Thermoelectric feedback

Cooling Forced air convection

Safety protection Thermal cut-off fuse, rated at 77°COver-current protection fuse

Oil sampling External quick-connect port with sampling accessories

Calibration No calibration required

Maintenance Annual visual inspection

Electrical entry holes (standard) 4 x 22.2 mm / 0.875 in diameter

Commissioning time 2 hours

Power requirements 100 - 240 VAC +10%1, 50 - 60Hz, 1Ø100 - 220 VDC +10%1 320W

Power conductor size Max. 2.05 mm /AWG 12

Oil supply line length 1.5 - 10.5 m /5 - 35 ft

Oil return line length 1.5 - 10.5 m /5 - 35 ft

Mounting Shock mounts. MS Calisto Mounting Stand recommended

1) As per IEC/EN 61010

Page 9: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Communication and DataFront panel interface 112 x 16 pixel display, vacuum fluorescent, day/night

3 weather proof, UV-resistant buttons

Regulatory

CE Marking Low Voltage Directive 2006/95/EC, EMC Directive 2004/108/ECWEEE Directive 2002/96/EC, amended 2003/108/ECRoHS Directive 2002/95/EU

Shipping

Gross weight 30.8 kg / 67.8 lbs

Packaging (H x W x D) 508 x 584 x 470 mm (20 x 23 x 18.5 in)

Standard Package

1 x USB cable

1 x CD Calisto ManagerTM interface software

1 x Installation and Operation manual

1 x Quick-connect oil sampling tube 1

1 x factory test certificate

EMC (Electromagnetic Compatibility) IEC/EN 61326FCC part 15 (US)Class A, ICES-003 (Canada)

IEC/EN 61000-6-5IEC/EN 61850-3

Electrical safety IEC/EN 61010 IEC/EN 60255-27

Ingress protection IEC/EN 60529, IP56

Mechanical IEC 60255-21-1, Class 1 (Vibration)IEC 60068-2-27 (Shock)IEC 60255-21-3 (Seismic)

Local USB 2.0 port (cable provided)

Permanent connection RS-485 port (1,500 V isolation) RS-232 port (1,500 V isolation) 2 Ethernet ports (1,500 V isolation) 3 independent H2, CO and H20 analog outputs, 4-20 mA (1,500 V isolation)Oil temperature analog input, 4-20 mA (1,500 V isolation)

Communication SCADA: Modbus, DNP3 Level 2, Optional IEC 61850 kitTime Synchronization: SNTPIntegrator: MSSP (Morgan Schaffer System Protocol)

Measurement alarms Programmable dual-level and trend alarms for H2, CO and H20

Alarm relays 5 NO/NC contacts, configurable for set-up, self-test andmeasurement alarm conditions (250VAC, 5A; 48VDC, 1.5A)

Data update 8 readings/day, validated H2 and CO

Data storage 3000 (1 year)

Calisto ManagerTM interface software Windows XP / Vista / Windows 7 / Windows 8

1 reading/5 sec, continuous H2 and H20

Page 10: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Tel. : +1 514.739.1967Fax: +1 514.739.0434e-mail : [email protected]

8300 Saint-Patrick, Suite 150LaSalle, Quebec

Canada H8N 2H1

Morgan Schaffer is ISO/IEC 17025:2005 accredited by the StandardsCouncil of Canada for the tests listed on the scope of accreditation.

Morgan Schaffer is certi�ed ISO 9001:2008

4 x stainless steel shock mount assembly

2 x copper tubing — 3/8" OD x 25 ft (7,6m)

1 x thermal cut-off fuse

2 x brass elbow - ½” NPT (M) – 3/8” Tube 4

1 x brass sleeve - – 3/8” Tube

1 x extra-strong shipping box

Morgan Schaffer Calisto Mounting Stand

Interchangeability kit (to facilitate future exchange with Calisto 5 or Calisto 9)

Calisto precision oil temperature probe (4-20mA)

Insulation kit (for -50 to 55°C operation)

Stainless steel braided flex lines

IEC 61850 Ethernet communication kit

900 MHz radio modem (RS-485)

2.4 GHz radio modem (RS-485)

Ethernet outdoor connectivity kit

Quick-connect dust plug

Extended warranty

On-site commissioning assistance

Options

Warranty and Support

Morgan Schaffer's Calisto and Calisto 2 monitors are backed by a 30-month standard warranty. Calisto and Calisto2 and other Morgan Schaffer DGA products and services are available through Morgan Schaffer's worldwide network of authorized representatives.

Note: continuous research and improvements may result in speci�cation or appearance changes at any time.

Copyright 2015 Morgan Schaffer Inc. All rights reserved. The MS Morgan Schaffer logo is a trademark of Morgan Schaffer Inc.

Page 11: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

3 ppm, or3 %RS

2 ppm, or2 %RS

H2ON2C2H6C2H4C2H2CH4COH2 SF63O2CO2

(LDL plus X% of reading) ppm

In 1 hour: 95% H2; 90% CO, CH4, CO2, O2, N2; 80% C2H2, C2H4, C2H6; 50% SF6.

(LDL plus Y% of reading) ppm

Online monitoring of fault gases, air components and moisture in transformer insulating fluidsApplication

Technology

Performance

Gas measurementsGas extractionMoisture measurementsCommunications

Proprietary chromatographic methodOil-immersed Teflon® tubingOil-immersed relative saturation (RS) sensorElectrical isolation rated for substation environments

Operating temperature rangeStorage temperature rangeOperating oil temperature rangeOperating oil pressure rangeOperating humidity rangeStorage humidity rangeAltitude range

Power interruption protectionExpected operating life (EOL)

Reliability

Operation

ConstructionWidth x height x depth

Teflon® is a registered trademark of DuPont

250 ms advanced power loss system> 15 years

-50 to + 55 ºC, Cold start -50 ºC-40 to +75 oC-40 to +120 oCFull vacuum to 40 psi0 - 100% RH5 - 95% RH, non-condensingUp to 4,000 m

Instrument:502 x 489 x 337 mm (19.8 x 19 x 13.3 in)Carrier gas manifold:213 x 292 x 122 mm (8.4 x 11.5 x 4.8 in), plus mountingflanges

Lower detectionlimit (LDL)

Top of range1

Accuracy2

Repeatability

Resolution at LDL

Measurement interval

Step response (typical)

Grey color is Calisto 9 only, 1) all ppm in mineral oil; 2) Reference: Morgan Scha�er ISO 17025 accredited laboratory; 3) Model C900S.

User con�gurable: 3 hour, 2 hour, 1 hour. Conditional cycle on alarm.

0.5 2 0.2 0.2 0.2 0.2 5 200 1,000 2ppm

Y=3 Y=3 Y=3 Y=3 Y=3 Y=4 Y=3 Y=10 Y=10 Y=10

X=5 X=5 X=5 X=5 X=5 X=6 X=5 X=15 X=15 X=15

20,000 30,000 100,000 100,000 200,000 200,000 100,000 100,000 150,000 2,500

0.5 10 0.2 0.2 0.2 0.2 15 500 2,000 2

ppm

ppm1

95% in 20minutes

6 seconds

1 ppm, or1 %RS

Saturation,or 100%RS

2 ppm, or2 %RS

Page 12: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Communication and Data

Installation

Weight

Enclosures

Oil circulation

Oil flow monitoring

Oil lines

Air bubble elimination

Enclosure temperature conditioning

Oil temperature conditioning

Cooling

Equipment protection

Oil sampling

Instrument: 43 kg / 94.5 lbsCarrier gas manifold: 5 kg / 11 lbs

Instrument: 304 S.S., gauge 16, lockableCarrier gas manifold: 304 S.S., gauge 14, lockable option

Anti-cavitation reciprocating pump, 10-60 ml/min

Proprietary Morgan Schaffer system

3/8 in. OD stainless steel

Proprietary Morgan Schaffer system: Intelligent Bubble Trap

Thermoelectric feedback

Passive heat exchanger plus thermoelectric feedback

Forced air

Thermal cut-off fuse (77 oC), over-current mains fuse

External quick-connect port plus sampling accessories

Calibration

Carrier gas requirements

Maintenance

Electrical entry holes (standard)

Commissioning time

Mounting

Power requirements (no selection required)

Power conductor size

Oil supply line length

Oil return line length

On-board NIST traceable calibration gas, automatic calibration

99.9999% He

Visual inspection every 12 monthsCarrier calibration gas replacement every 36 months

5 x 22.2 mm / 0.875 in diameter

5 hours installation, plus 4-12 hours before first readings

Shock mounts. MS Calisto Mounting Stand recommended

100 - 240 VAC +10%4, 50 - 60Hz, 1Ø, 350W 100 - 220 VDC +10%4, 350W

Max. 2.05 mm / AWG 12

1.5 - 10.5 m / 5 - 35 ft

1.5 - 10.5 m / 5 - 35 ft

Front panel interface

Communication

Local communication port

Isolated communication ports (5 kV impulse, 2.6 kVac)

Isolated analog ports (5 kV impulse, 2.6 kVac)

256 x 64 pixel display, vacuum fluorescent, day/night3 weatherproof, UV resistant buttons

Menu-driven functions for reading, alarms, databank, set-up,and maintenance

SCADA: Modbus, DNP3 Level 2, Optional IEC 61850 kitTime Synchronization: SNTP HTTP: Calisto Web ServerIntegrator: MSSP (Morgan Schaffer System Protocol)

USB 2.0 (cable provided)

RS-485, RS-232, Ethernet

10 assignable 4-20 mA outputs (5 for Calisto 5)3 assignable 4-20 mA inputs

4) As per IEC/EN 61010

Page 13: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Interface Software

Regulatory

Shipping

Options

Measurement alarms

Relay outputs(250VAC, 5A; 48VDC, 1.5A)

Data storage

Self diagnostics

Programmable dual-level and trend alarms for all readings

10 NO/NC contacts (5 for Calisto 5)assignable for set-up, self-test and measurement alarm conditions

6 years

192 error codes with intuitive descriptions and recommended client actions

Calisto ManagerTM

Platforms

Local and remote configuration, maintenance and datadownloads for Calisto 5 and Calisto 9Tracking of multiple Calisto, Calisto 2, Calisto 5, Calisto 9monitorsDatabase of transformers, Calistos and tracked data

Windows XP / Vista / Windows 7 / Windows 8

CE Marking

EMC (electromagnetic compatibility)

Electrical safety

Ingress protection

Low Voltage Directive 2006 / 95 / ECEMC Directive 2004 / 108 / ECWEEE Directive 2002 / 96 / EC, amended 2003 / 108 / ECRoHS Directive 2002 / 95 / EU

IEC/EN 61326IEC/EN 61000-6-5IEC/EN 61850-3FCC part 15 (US)Class A, ICES-003 (Canada)

IEC/EN 61010IEC/EN 60255-27

IEC/EN 60529, IP 56

Gross weight

Packaging

Instrument:49 kg / 107 lbsStandard accessories:10 kg / 22 lbs

Instrument:600 x 584 x 410 mm (24 x 23 x 16 in)Standard accessories:510 x 510 x 254 mm (20 x 20 x 10 in)

Morgan Schaffer Calisto Mounting StandCalisto precision oil temperature probe (4-20mA)Dissolved SF6 monitoring and alarms (Model C900S)IEC 61850 Ethernet communication kit900 MHz radio modem (RS-485)2.4 GHz radio modem (RS-485)Ethernet outdoor connectivity kitQuick-connect dust plugExtended warrantyMorgan Schaffer on-site maintenance programOn-site commissioning assistance

Page 14: DRIVEN BY PERFORMANCE - kumacore.co.krkumacore.co.kr/pdf/CALISTO_BROCHURE.pdf · • Add continuous Duval Triangle diagnosis to incipient fault detection • Ensure short-term and

Tel.: +1 514.739.1967Fax: +1 514.739.0434e-mail: [email protected]

8300 Saint-Patrick, Suite 150LaSalle, Quebec

Canada H8N 2H1

Morgan Schaffer is ISO/IEC 17025:2005 accredited by the StandardsCouncil of Canada for the tests listed on the scope of accreditation.

Morgan Schaffer is certi�ed ISO 9001:2008

Morgan Schaffer's Calisto 5 and Calisto 9 monitors are backed by a 30-month standard warranty.Calisto 5 and 9 and other Morgan Schaffer DGA productsand services are available through Morgan Schaffer's worldwidenetwork of authorized representatives.

Continuous research and product improvements may result in specification or appearance changes at any time.

Warranty and Support

Note

Hydrogen (H2)

Carbon monoxide (CO)

Methane (CH4)

Acetylene (C2H2)

Ethylene (C2H4)

Ethane (C2H6)

Carbon dioxide (CO2)

Oxygen (O2)

Nitrogen (N2)

SF6 gas (Model C900S)

Moisture

Programmable alarming

Oil �ow monitoring

Compatible mounting

3-hour sampling

1-hour sampling

Real-time on hydrogen

All Duval Triangle* gases

All DGA Diagnostic* gases

DNP3 & Modbus

IEC 61850 protocol (optional)

CE marked-FCC compliant

IP 56 enclosure

Copyright 2015 Morgan Schaffer Inc. All rights reserved. The MS Morgan Schaffer logo is a trademark of Morgan Schaffer Inc.

*Additional software required, such as Morgan Scha�er’s Inside View.