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Driving Innovation in Wastewater Collection
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The Sulzer Advantage
Customer partnership
•Withfull-scaletestingfacilities,Sulzergivesyouaccesstoincreasedhydraulicexcellenceanduniqueapplicationcoverage
• Experienceinmanagingadiversityofprocessliquidsandapplicationenvironments
• Superiorapplicationknowledgebasedonextensiveexperienceandunderstandingofthecustomers’requirements
• Byworkinginclosecooperationwithourcustomersandbygettingfullyinvolvedintheintricaciesoftheirprocesses,weareabletoidentifyandprovideoptimumsolutions
Service at your doorstep
• Sulzer’sglobaldeliveryandcustomerservicenetwork,whichincludesadvancedserviceandpartsprocessingcenters,providesqualifiedservicesfortheentireproductlifecycle,dayandnight
•Ourcomprehensiverangeofservicesincludesenergyaudits,fastdeliveryprograms,pre-configuredretrofitproducts,variousservicekitsandtroubleshooting
Products that fit
• Acomprehensiveproductportfolioandcustomizedsolutionsforyourprocessimprovements
• Sulzer’swell-provenreliabilityincreasesproductionuptimeandreducesbreakdowns
• Advancedmaterials,sealingsolutionsandoveralloperatingefficiencyensureareliableprocessandmaintenance-freeoperation
• Energy-efficientproductswithlowlifecyclecostsandalighterenvironmentalfootprint
Innovative and proven pumping and mixing solutions
As a global leader in pump and agitator design and manufacture, Sulzer is recognized for delivering the excellent product quality and performance reliability required for a wide range of applications in the wastewater industry.
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Our Organization Spans Across the Globe
Sulzer’sglobaldeliveryandcustomerservicenetwork,whichincludesanetworkofadvancedservicecentersandpartsprocessingcenters,providesqualifiedservicesfortheentireproductlifecycle.Wearewellknownforourstate-of-the-artproducts,performance,reliabilityandenergy-efficientsolutions.Ourcustomersbenefitfromourintensiveresearchanddevelopmentinfluiddynamics,
process-orientedproductsandspecialmaterials.AllSulzermanufacturingplantshaveadvancedtestingfacilities,capableofdemonstratingpumpperformanceandtestingancillaryequipmenttoensuresmoothcommis-sioningandstart-upprocedures.
Wherever you are Sulzer is close by, bringing you the best in pumping and mixing technology, expertise and services. With our large global presence, we have strategically placed sales, customer care and delivery facilities that keep us close to you. Sulzer is your best partner for achieving all your performance, reliability, safety and sustainability goals.
Sales offices
Customer support service centers
Manufacturing and packaging facilities
Divisional headquarters
In addition, our rotating equipment division, with its comprehensive coverage, is on hand to assist.
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Qualityandsustainability
Wearecommittedtoprovidingourcustomerswiththebestproductsatthehighestqualitystandardsintheindustry.Allofourlocationsaroundtheworldim-plementcertifiedmanagementsystemsinaccordancewithISO9001(Quality),ISO14001(Environment)andOHSAS18001(HealthandSafety)asaneffectivewaytosustainthecontinuousimprovementofourpro-cessesandproducts.Someofourlocationsalsohavespecificcertifications,suchasATEXIECEx03.
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Driving Innovation for Your Wastewater Business
BusinessYou face an economic reality and the service demands of your customers.
GlobalA changing world and changing legal requirements place pressure on your business.
SocialYour business is a part of meeting larger goals in a broad human perspective.
Legislation CO2 limits Overflow concerns Climate change Urban development
Reducing energy costs Lowering operating costs
Improving service levels Municipal vs. private structures
Replacements and upgrades
Water consumption Personal hygiene Environmental protection
Sustainability
Your business faces not only its own challenges, but also those of the changing world around it.
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Public and commercial buildings
Residentialhomes
Remote properties
Industries
Roads Storm water
Network pumpingstations
Terminal pumpingstations
Gravitysewers
Gravity sewers
Wastewatertreatmentprocess
Storm water pumpingstations
Domestic and commercial wastewater
Wastewater collection network
Pressurizedpumping station
Pressurizedpumping station
Storm water retention tanks
Wastewatertreatment process
Receiving water
Wastewater treatment
Wastewaterhaschangeddramaticallyinrecentyears.Itcontainslesswaterbutmoresolidsandfibrousmaterials,whichplacestoughnewdemandsoncollectionnetworks.Sulzer’sinnovativepumps,impellersandcontrollersensurethehighestreliability–andenergyefficiency.
Sulzercontinuouslystrivestodesign,developandmanu-facturethemostinnovative,reliableandresource-conservingsolutionsonthemarket.Theresultisfuture-proofsolutionsthatreduceyouroperatingcosts.
Ontheonehand,oursolutionsmaximizeuptimeandmini-mizeblockage-relatedmaintenance.Thisisdonethroughadvancedhydraulics,includingimpellerswithlargefreesolidspassageandsuperiorraghandling.
Ontheotherhand,oursolutionsreduceenergyconsump-tion.Premium-efficiencyIE3motorsarestandard,andfurthersavingsareachievedthroughourintelligentmoni-toringandcontrol.
Ourequipmentissupportedbyacomprehensiverangeofservices,includingour4-StepProcess™foridentifyingandrealizingpotentialreliabilityandenergyimprovements.WithSulzer,youcanachievetruelifecycleeconomy,bothinindi-vidualequipmentandinthecollectionnetworkasawhole.
The task of a wastewater collection system is to route wastewater and storm water to a treatment plant or receiving waters. The collection system may handle both foul and storm water, or it may be designed with one line for wastewater and another for storm water and land drainage.
Wastewater collection process
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Sulzerhasacompleterangeofimpellerstomatchyourexactneeds,includingtheContrablockPlusmodelsutilizedbythesubmersiblesewagepumptypeABSXFP.Throughcomputationalfluiddynamics(CFD)modelingandextensivereal-worldblockagetesting,theimpellersareoptimizedforthebestefficiencyandreliability.
Innovation Makes the Difference
Two sides to total efficiencyReducingenergycostsandcarbonfootprintisinevery-one’sinterest.Butoptimizingapumpforefficiencyisnoone-sidedmatter.Itrequiresbothmotorefficiencyandhydraulicefficiency–andthebestofonemeanslittleiftheotherisignored.
NopumpbalancestheseaspectsmoreeffectivelythanthesubmersiblesewagepumptypeABSXFP.Premium efficiency as standardApremium-efficiencymotoristhebestwaytoreduceen-ergyuse,sinceitimprovestotalefficiencywithoutaffect-ingtheriskofblockage.ThisiswhytheXFPalwayscomeswithapremium-efficiencyIE3motor.SulzerintroducedIE3motorsforsubmersiblepumps,andonlySulzerprovidesthemasstandard.
Motor efficiency
Total efficiency
Pump efficiency
DesignedinaccordancewithIEC60034-30levelIE3withtestinginaccordancewithIEC60034-2-1,themotorensuresthebestefficiencyavailableandmeetsNEMAPremiumstandards.Butitalsooperatesatalowertem-perature,whichmeansreducedcooling,abetterbearingenvironment,lessthermalloadonthestatorandsignifi-cantlyincreasedcomponentlife.
Efficient blockage resistanceOver60%ofpumpbreakdownsareadirectresultofblockage.Thisiswhypumphydraulicshavetraditionallyinvolvedcompromisesbetweenefficiency,raghandlingandfreesolidspassage.YetSulzerhasarrivedatalastingsolution.
TheContrablockPlusimpellersutilizedbytheXFPoffersomeofthemarket’shighesthydraulicefficiencies–combinedwithsuperiorraghandlingandaminimumfreesolidspassageof75mm(3inches)throughtheimpeller.Designedwithcomputationalfluiddynamics(CFD)model-ingandtestedextensivelyontoday’sdemandingwaste-water,theyprovidefirst-rateperformancethatremainsstableovertime.
Unmatched reliabilityTogether,themotorandhydraulicsoftheXFPcreatenotonlythehighestenergyefficiency,butalsothegreatestpumpreliability.Foryourcollectionnetworkthismeans:• Reducedriskofoverflowsandpollution• Reducedriskofinterruptedservicetocustomers• Reducedbreakdowncosts• Reducedtankeringcosts• Reducedmaintenancecosts
Energy management and ensuring network reliability are key challenges in today’s wastewater collection. Innovation from Sulzer can play a strong role in both.
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A more complete pumping stationPumpsarenotallthatbelongsinapumpingstation.Inmanycases,asmallamountofadditionalequipmentcanbeatremendousboosttostationreliability.
Asmallsubmersiblemixer,forexample,canhomogenizethewasteinthesumpandkeepthesolidsfromcollect-ing.Thisreducesblockagebydistributingthepumpingofsolidsoverthepumpingperiod.Moreover,itinhibitstheformationofcorrosiveandtoxicgases,whichprotectsequipment,electricalcomponentsandeventhestation’sconcrete.
A smarter pumping stationForthegreatestbenefit,boththemixerandthepumpsthemselvescanbeconnectedtomonitoringandcontrolsystems.Thiswillprovidevaluabledataforuseinoptimiz-ingthepumpingstation,aswellasfunctionsthatcanbeusedtoincreaseitsreliability.
Forexample,apumpcontrollercanautomaticallyreversetheimpeller’sdirectionintheeventofblockage.Thismaydislodgetheintrudingitem.Ifthepumpisconnectedtoavariable-frequencydrive,thereversespeedcanevenbesettoapre-definedrpm(rotationsperminute),whichwillmaximizethecleaningeffectandminimizethechanceoftheitembeingpinnedagainstthepumpvolute.
Functionslikethiscansaveenergyandgreatlyreducethehoursspentontroublesomepumpingstations.Moreaboutmonitoringandcontrolcanbefoundonthefollow-ingpages.
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Monitoring and Control Improve All Aspects
Monitoring keeps you informedWhenyoucanseeeventsinyournetworkinrealtime,youcanmakedecisionsintimetomakeadifference.Moni-toringsystemsfromSulzerletyoulookstraightintoyourpumporpumpingstation,sothatyoucantaketheactionsnecessary.
Monitoringgivesyouinstantaccesstoalarms,pumpstatus,levelinformationandtrends–bothonsiteandremotely.Withtheirhelp,youcanpreventincidentsandoptimizeyournetwork’soperation.
Control saves you time, effort and moneyEvenbetterthanseeingintoinyournetworkisbeingabletoinfluenceit.ControlsystemsfromSulzerprovidefunc-tionsthathelpnotonlytopreventdowntimeandflooding,butalsotoreducemaintenanceandenergycosts.
Pumpsandotherequipmentcanbeautomaticallystarted,stoppedorregulatedinmanysmartways.Doingsoincreasespumpingstationavailability,minimizesenergyconsumptionandevenreducesstressonthenetworkdownstream.
Naturally,ourcontrolsystemscanmonitoraswell.Soyouhavethesameinstantaccesstoalarms,trendsandotherimportantdata.
Sophisticated systems – yet easy to useManyusersaresurprisedbyhowmuchmonitoringandcontrolcanimprovetheirnetwork.Perhapsevenmoresur-prisingishowsimplethesystemsaretoimplement.
Sulzer’smonitoringandcontrolsolutionsrangefromcom-pact“all-in-one”systemstomodularsystemswithexpand-ablecapabilities.Allareeasytoconnectandconfigure,regardlesswhetheryouusethemwithonepumporseveral.Evennon-Sulzerequipmentcanbeconnected,givingyouallalarmsandinformationinoneplace.
Information at your fingertipsBestofall,therearemanywaystoaccessourmonitoringandcontrolsystems.Configurationcanbedoneonsiteviathecontrolpanel,orremotelyusingourPCsoftware.
Alarms,logs,trendsandotherinformationcanalsobeac-cessedremotely,usingeitherPCsoftwareoryourmobilephone.WithSulzer’sAquaAppforAndroidoriPhone,youhavethemostimportantinformationinthepalmofyourhand–whereveryouhappentobe.
Howyoucanbenefit
Collection network managers• Reducedriskduringpeakloads• Reducedequipmentandlaborcosts• Reducedtankeringandenergycosts
Collection network operators• Feweremergencycall-outs• Reducedserviceneeds•Clearinformationforcorrectdecisions
Technicians• Easyinstallation• Easyconfiguration• Simpleexpansionandupgrading
The right pumps are crucial to your network’s efficiency and reliability, but they aren’t your only tool. Sulzer monitoring and control systems are an easy way to boost and safeguard your network’s performance.
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Control your networkPreventing flooding through intelligent level controlDuringheavyrainfall,acontrolsystemcanstartandstopthepumpsbasedonthespeedoflevelchange.Ifthewaterlevelrisesmorequicklythannormal,pumpingwillbeginbeforethesetstartpoint.Ifthewaterleveldropsmorequicklythannormal,pumpingwillstopbeforethestoppointisreached.
Thisfunctionpreventspeakstressinboththepump-ingstationandthenetwork,becauseitspreadsoutthepumpedvolumeovertime.
Monitor your pumpFollowing the status of one pump or a groupAmonitoringsystemcanbeconnectedtoasinglepumpforparameter-specificmonitoring.Variousalarmpointscanthenbeseeninthepumpstatusscreen,showingthetem-perature,currentorothervaluesforspecificcomponents.
Alternatively,thesystemcanbeconnectedtomultiplepumps,whichwillbemonitoredasagroup.Inthiscase,ageneralalarmwillbeissuedifanythinggoeswrongwithinthegroup.
Control your pumpLowering the risk of total stops and repeated blockageUsingacontrolsystem’sasymmetricstartfunction,onepumpcanberunforfewerhoursthantheothers.Thisincreasesavailabilitybyreducingtheriskofsimultaneousbreakdowns.
Alternatively,apumpthatfrequentlyclogsduetoflowswithinthepumpingstationcanberunmorefrequently,whichwillhelptokeepitblockage-free.Ifabreakdowndoesoccur,thecontrollerwillsendanSMSalert.
Monitor your networkDetecting flow deviations between pumping stationsLeakagesandoverflowsarenotlimitedtopumpingsta-tions.Leakagecanoccuroutofapipeline,justaswatercanleakintoapipelineandaddpressuredownstream.
Usingmonitoringsystemstomeasuretheoutflowatonestationandtheinflowatthenext,anyproblembetweencanbequicklyidentified.Ifthepumpenergyconsumptionisalsomonitored,theactualpumpingefficiencycanbecalculatedaswell.
• DI2electricarea• DI3motorhousing• DI1oilchamber• T2HiTempUp.Bearing• T1HiTempStator• T3HiTempLo.Bearing
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Whatever the Process, We Have the Solutions
Pressurizedsewagesystemsareusedwherethereisnodirectaccesstogravity-basedsystems,orasaneconomi-calalternativetogravitysewersduetotheirsmallerpipe-linediametersandreducedexcavationneeds.Sulzercandeterminetheoptimumpressurizedsystemsetupandthenecessarysizesforpumps,pipelinesandcollectiontanks.
Pressurized systems
Network pumping stations
Terminal pumping stations
Networkpumpingstationscollectmunicipalwastewateranddelivertheeffluenttoaterminalpumpingstation.Sincemoststationsarenotequippedwithscreens,thepumpsmustcopewithdifficultsolidsandfibrousmaterials.Sulzerpumpsimprovestationoperationbyensuringblockage-freepumpingwiththelowestlifecyclecost.
Terminalpumpingstationsreceivemunicipalwastewaterfromnetworkpumpingstationsandforwardittoatreat-mentplant.Duetothelackofscreensatmostofthem,solidsandfibrousmaterialsareaconstantthreattoup-time.Sulzerpumpsimprovestationoperationbyensuringblockage-freepumpingwiththelowestlifecyclecost.
You set the challenge, we provide the solution.
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Duringheavyrainfall,stormwaterpumpingstationsdeliverlargevolumesofwateratlowheadtoreceivingsurfacewatersorsewers.Skilledengineeringisrequiredinthedesignofthestationsandtheirinflowchambers.Sulzer’sStationDesignSoftwareassistsincreatingefficientandcompactdesignswithoptimumhydraulicperformance.
Storm water pumping stations
Storm water retention tanks
Monitoring and control
Stormwaterretentiontanksactasabufferduringheavyrainfall,takingintherainwaterthatcannotbeabsorbed.Gravityorpumpscanthenprovideareducedcontinuousflowintothesewersystem.WithSulzerexpertise,peakhydraulicloadsandstressesonexistingsewersystemscanbelimited.
Monitoringandcontroldevicesprovidefunctionalityanddatathatcanbeusedtoimprovetheavailabilityofpumps,pumpingstationsandentirecollectionnetworks.Theyreducenotonlytheriskofdowntimeandflooding,butalsomaintenanceandenergycosts.Sulzerhasacom-pleterangeofeasy-to-usepumpcontrollers,measuringdevices,panelsandaccessories.
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Motor-relatedProduct facts on page pageProduct
technologyProduct name
ApplicationHigh-efficiency
(IE3)Class H
insulationNema
Class ANema
Class BLong bearing life (>50,000 hours)
Sealed cable connection chamber
Full condition monitoring
Explosion proof
Axial flow pumps
Lifting stationsType ABS Synconta with Piranha/S
Pressurized systems 17
Submersible grinder pumps
Type ABS Piranha/S Pressurized systems 17
Type ABS Piranha/PE Pressurized systems 17
Submersible sewage pumps
Type ABS XFP (PE1 & PE2)Network pumping station Storm water pumping station Storm water retention tanks
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Type ABS XFP (PE3)Network pumping station Storm water pumping station Storm water retention tanks
17
Type ABS XFP (PE4 & PE5)
Network pumping station Terminal pumping station Storm water pumping station Storm water retention tanks
17
Type ABS XFP (PE6)Terminal pumping station Storm water pumping station Storm water retention tanks
17
Type ABS AFPTerminal pumping station Storm water pumping station Storm water retention tanks
18
Submersible mixed flow column pump
Type ABS AFLX Storm water pumping station / 18
Submersible propeller pumps
Type ABS VUPX Storm water pumping station / 18
Dry installed pumps
Type ABS FR
Network pumping station Terminal pumping station Storm water pumping station Storm water retention tanks
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Type ABS AFCNetwork pumping station Storm water pumping station Storm water retention tanks
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Submersible mixers
Type ABS RW 200 & RW 280 Terminal pumping station 19
Aerators Type ABS Venturi Jet Storm water retention tanks 19
Pump selection software tool
ABSEL
Network pumping station Terminal pumping station Storm water pumping station Storm water retention tanks
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Our Comprehensive Product Portfolio
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Motor-relatedProduct facts on page pageProduct
technologyProduct name
ApplicationHigh-efficiency
(IE3)Class H
insulationNema
Class ANema
Class BLong bearing life (>50,000 hours)
Sealed cable connection chamber
Full condition monitoring
Explosion proof
Axial flow pumps
Lifting stationsType ABS Synconta with Piranha/S
Pressurized systems 17
Submersible grinder pumps
Type ABS Piranha/S Pressurized systems 17
Type ABS Piranha/PE Pressurized systems 17
Submersible sewage pumps
Type ABS XFP (PE1 & PE2)Network pumping station Storm water pumping station Storm water retention tanks
17
Type ABS XFP (PE3)Network pumping station Storm water pumping station Storm water retention tanks
17
Type ABS XFP (PE4 & PE5)
Network pumping station Terminal pumping station Storm water pumping station Storm water retention tanks
17
Type ABS XFP (PE6)Terminal pumping station Storm water pumping station Storm water retention tanks
17
Type ABS AFPTerminal pumping station Storm water pumping station Storm water retention tanks
18
Submersible mixed flow column pump
Type ABS AFLX Storm water pumping station / 18
Submersible propeller pumps
Type ABS VUPX Storm water pumping station / 18
Dry installed pumps
Type ABS FR
Network pumping station Terminal pumping station Storm water pumping station Storm water retention tanks
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Type ABS AFCNetwork pumping station Storm water pumping station Storm water retention tanks
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Submersible mixers
Type ABS RW 200 & RW 280 Terminal pumping station 19
Aerators Type ABS Venturi Jet Storm water retention tanks 19
Pump selection software tool
ABSEL
Network pumping station Terminal pumping station Storm water pumping station Storm water retention tanks
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= Standard = Optional
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Our Comprehensive Product Portfolio
A selection of products is available on pages 20-21. For information about the full range, visit www.sulzer.com
Control panelsPressurized
systemNetwork pumping
stationTerminal pumping
stationStorm water
pumping station
Control panel type ABS 114
Control panel type ABS 112 and 212
Control panel type ABS 116 and 216
Control panel type ABS 221
AccessoriesPressurized
systemNetwork pumping
stationTerminal pumping
stationStorm water
pumping station
ABS AquaApp
ABS AquaProg, AquaWeb
MonitoringPressurized
systemNetwork pumping
stationTerminal pumping
stationStorm water
pumping stationGraphical operator interface type ABS CA 511Moisture monitoring module type ABS CA 441Temperature monitoring module type ABS CA 442
Leakage relay type ABS CA 461
Motor and supply power monitoring module type ABS CA 443Temperature and leakage relay type ABS CA 462GSM/GPRS tri-band modem type ABS CA 521
ControllersPressurized
systemNetwork pumping
stationTerminal pumping
stationStorm water
pumping stationPump controller type ABS PC 111 Pump controller type ABS PC 211Pump controller type ABS PC 242Pump controller type ABS PC 441Control system type ABS PCX
Measuring devicesPressurized
systemNetwork pumping
stationTerminal pumping
stationStorm water
pumping station
Float switch type ABS KS
Conductive level switch type ABS KVPressure sensor type ABS MD 124Submersible pressure sensor type ABS MD 126Submersible pressure sensor type ABS MD 127Submersible pressure sensor type ABS MD 131
= Standard = Optional
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LIFTING STATION TYPE ABS SYNCONTA 700-902L
FEATURES AND BENEFITS
TheSynconta700-902L(withPiranha/S)isasingleordoublepumpingstationforautomaticpumpingofwastewaterandsewagefromlocationsandareasbelowthebackwashlevelinaccordancewithEN12050-1.TheSyncontaisidealforapplicationswherewastewatermustberemovedfrombuildingsandareasbelowsewerlevelandwheregravitydischargeintothesewerisnotpossible
KEY CHARACTERISTICS
Dischargesizes DN32-DN50Head 36mCapacity 18m3/h
SUBMERSIBLE GRINDER PUMP TYPE ABS PIRANHA
FEATURES AND BENEFITS
Piranhasewagepumpswithshreddingactionprovidereliableandeconomicaldischargeofeffluentunderpressureinprivatemunicipalandcommunalschemes.Theyofferaneconomicalalternativetogravitysewers,andimproveenvironmentalprotectionforpressurizedsewersystems.
KEY CHARACTERISTICS
Dischargesizes G1¼“/DN32-DN50Head 71mCapacity 21m3/h
Product Overview
SUBMERSIBLE SEWAGE PUMPS TYPE ABS XFP (30-400 KW)
FEATURES AND BENEFITS
SubmersiblesewagepumptypeABSXFPmodelsPE4toPE6(105Jto600X)aredesignedforwetordryinstallationinterminalpumpingstations.TheXFPpumpsusepremium-efficiencyIE3motorstooffersignificantenergysavings,alongwithexcellentraghandling,long-termreliabilityandafuture-proofdesign.
KEY CHARACTERISTICS
Dischargesizes DN100-DN600Motorrange 25-350kWBearinglife 100,000h
SUBMERSIBLE SEWAGE PUMPS TYPE ABS XFP 1.3-30 KW
FEATURES AND BENEFITS
SubmersiblesewagepumptypeABSXFPmodelsPE1toPE3(80Cto201G)aredesignedforwetordryinstallationinstandardandnetworkpumpingstations.TheXFPpumpsusepremium-efficiencyIE3motorstooffersignificantenergysavings,alongwithexcellentraghandling,long-termreliabilityandafuture-proofdesign.
KEY CHARACTERISTICS
Dischargesizes DN80-DN200Motorrange 1.3-25kWBearinglife 100,000h
Lifting stations
Submersible pumps
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SUBMERSIBLE MIXED FLOW COLUMN PUMP TYPE ABS AFLX
FEATURES AND BENEFITS
SavespaceandreduceinstallationcostswiththeAFLXrangeofsubmersibleaxial-flowpumps,designedfordirectinstallationincompactrisingmains.Availablewithpremium-efficiencyIE3motors.Featuringhighlyefficientthree-tofive-blademixedflowimpellers.TheAFLX-pumpsensurehighreliabilityandefficiency.
KEY CHARACTERISTICS
Pipediameter 600to1,200mmandlargerMotorrange 50Hz,7.5-650kWBearinglife 100,000h
SUBMERSIBLE PROPELLER PUMPS TYPE ABS VUPX
FEATURES AND BENEFITS
TheVUPXseriesofsubmersiblepropellerpumpsareidealforapplicationswherelargevolumesofstormorprocesswaterhavetobepumpedtoheadsuptoamaximumof12m.Availablewithpremium-efficiencyIE3motors.Thesecompactpumpsfeaturehighlyefficientthree-orfour-bladepropellersandaspace-savingdesignfordirectinstallationincompactmains.
KEY CHARACTERISTICS
Pipediameter 600to1,200mmandlargerMotorrange 50Hz,7.5-650kWBearinglife 100,000h
SUBMERSIBLE SEWAGE PUMPS TYPE ABS AFP
FEATURES AND BENEFITS
Forreliableandeconomicalpumpingofheavilypollutedsewageincommercial,industrialandmunicipalapplications.TheAFPpumpsofferhighsustainabilityandexcellentraghandling,andpowerupto550kW.
KEY CHARACTERISTICS
Dischargesizes DN400-DN800Motorrange 110-550kWBearinglife 100,000h
DRY INSTALLED SEWAGE PUMPS TYPE ABS FR
FEATURES AND BENEFITS
TheFRdry-installedcloglesspumpenableseconomicalpumpingofheavily-pollutedsewageandwastewaterinmunicipalandindustrialapplications.Itisidealforpumpingclearwater,pollutedwater,andheavily-pollutedsewageincommercial,industrial,andmunicipalapplications.
KEY CHARACTERISTICS
Dischargesizes DN150-DN800Motorrange upto700kWBearinglife 100,000h
Dry-installed pumps
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SULZER INTERNET-BASED PUMP SELECTION SOFTWARE TOOL: ABSEL
FEATURES AND BENEFITS
ABSELisaninternet-basedsoftwaretoolthatallowsuserstoselectpumpsforthewastewaterindustry.WithABSEL,youcanselectspecificpumpsbyconfiguringtheapplicationarea,pumpseriesanddutypointusingthe“HydraulicSelection”function.Alternatively,youcannavigatethroughourpumpofferingbyusingthe“PumpBrowser”.
AERATOR TYPE ABS VENTURI JET
FEATURES AND BENEFITS
Basedontheejectorprinciple,theVenturijetaeratorisanidealsolutionforwaterdepthsfrom1.5mto5m.Itprovidescost-effectivemixingandaerationinmunicipalandindustrialwastewaterapplications,stormwaterretentiontanks,andbalancingtanks.
KEY CHARACTERISTICS
Oxygentransfer1-16kgO2/hat3meterwaterdepthMotorrange 1.3-18.5kWBearinglife 100,000h
SUBMERSIBLE MIXER TYPE ABS RW 200 & RW 280
FEATURES AND BENEFITS
Thiscompactsubmersiblemixerisidealforavarietyofmixingandstirringapplicationsinsewage,includingthepreventionofdepositsandfloatingcrustsinpumpsumps.Oneormoreofthemixers,dependingonthemixingintensityandflowformation,aresuitableforcleaningsumpsupto5mdiameteror24m2ofwatersurfacearea.
KEY CHARACTERISTICS
Propellerdiameter,max 280mmMotorrange upto2.8kWMixingflow,max 0.15m3/s
DRY-INSTALLED SEWAGE PUMP TYPE ABS AFC
FEATURES AND BENEFITS
TheAFCdry-installedsewagepumpisdesignedforpumpingwastewaterandsewagefrombuildingsandsitesinprivate,commercial,industrial,andmunicipalareas.Withanair-cooledIECmotorfrom3to22kW,thepumpcanbeinstalledeitherhorizontallyorvertically.
KEY CHARACTERISTICS
Dischargesizes DN50,DN80,DN100,DN150,DN200Motorrange 3-22kWBearinglife 100,000h
Pump selection software tool
Submersible mixers
Aerators
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PUMP CONTROLLER TYPE ABS PC 242
FEATURES AND BENEFITS
ThePC242isatwo-pumpcontrollerdesignedmainlyforuseineithergravitationorpressurizedmunicipalwastewaterpumpingstations.Ithasmanyadvancedfeaturestominimizecostsinthepumpingstationthroughoutitsentirelifecycle.
PUMP CONTROLLER TYPE ABS PC 441
FEATURES AND BENEFITS
ThePC441isamonitorandcontrollerforonetofourpumps,designedmainlyforuseinmunicipalwastewaterpumpingstations.ThePC441hasmanyadvancedfeaturestominimizeoperatingcostsandincreasetheavailabilityofthepumpingstationthroughoutitslifecycle.
PUMP CONTROLLER TYPE ABS PC 111 AND 211
FEATURES AND BENEFITS
ThePC111and211areeasy-to-usesingle(PC111)anddual-pumpcontrollersdesignedmainlyforuseineithergravitationorpressurizedmunicipalwastewaterpumpingstations.Theirnumerousfeaturesimprovepumpingstationfunctionalityandreliabilitythroughoutitslife-cycle.
Controllers
CONTROL SYSTEM TYPE ABS PCX
FEATURES AND BENEFITS
PCxisapowerful,technically-advancedcontrolsystemenablingscalable,flexible,andmodularsystembuildup.Itissuitableforapplicationssuchassmallandmedium-sizedsewagetreatmentplants,watertreatmentplants,boosterpressurestations,andsewagepumpingstations.
Sulzeroffersawiderangeofcontrolpanelsforoneortwopumps.Forinformationaboutthefullrange,visitwww.sulzer.com.
CONTROL PANEL TYPE ABS CP 112 AND 212
FEATURES AND BENEFITS
Thiscompactcontrolpanelisusedwithone(CP112)ortwopumps(CP212)conformingtoATEX.Thepanelisconnecteddirectlytopumpsupto5.5kW(10A),3-phaseandsingle-phaseversions,andprovidesLEDindicationofpower,pumprunandalarm.Thechoiceofwaterlevelcontrolincludesfloatswitches,ananalog(4-20mA)sensorandbuilt-inpressuresensorforclosedoropenairsystems.
Control panels
Measuring devices
Sulzeroffersawiderangeofcontrolpanelsforoneortwopumps.Forinformationaboutthefullrange,visitwww.sulzer.com.
SUBMERSIBLE PRESSURE SENSOR TYPE ABS MD 126, 127, 131
FEATURES AND BENEFITS
MD126and127arehigh-accuracysubmersiblehydrostaticlevelsensor.Encapsulatedinstainlesssteelandresistanttosewagewater,itisdesignedtomeasurelevelsinliquidssuchasstormwaterandwastewaterinsumppumps.
MD131isaconductivelevelswitch,primarilyusedasoverflowswitchinsewagepumpingpits.ThesensorheadismadeofPTFEtoreducetheriskofcloggingandthereforeimprovingtheoverallavailability.
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Monitoring
TEMPERATURE & LEAKAGE RELAY CA 462
FEATURES AND BENEFITS
TheCA462isdesignedtospyanddetecttemperatureandleakageinpumpsandmixers.TheamplifierishousedinanormenclosurefittedforDIN-railmounting.Theunitisavailableintwoexecutions,24VDCor110-230VACsupply.
Sulzeroffersawiderangeofmonitoringequipmentforadvancedmonitoringofpumpingstations.Forinformationaboutthefullrange,visitwww.sulzer.com.
LEAKAGE RELAY TYPE ABS CA 461
FEATURES AND BENEFITS
TheCA461isdesignedtospyanddetectleakageinpumpsandmixers.TheamplifierishousedinanormenclosurefittedforDIN-railmounting.Theunitisavailableintwoexecutions,24VDCor110-230VACsupply.
CONTROL PANEL TYPE ABS CP 116 AND 216
FEATURES AND BENEFITS
Thiscompactcontrolpanelisusedwitheitherone(CP116)ortwopumps(CP216)conformingtoATEX.AnoptionalGSM/GPRSmodemallowscommunicationwithanAquaWeborSCADAsystemusingComliorModbusprotocol.Thegraphiccolordisplayenablesintuitivemenunavigationwitharrowbuttons.Ithasan8-channelanalogdatalogger(2weekscapacity),andprovidesaone-weekhistoryoncountersandaccumulators(runtime,startcountandflow),aswellasatimestamponupto4 000pumpandalarmevents.Thechoiceofwaterlevelcontrolincludesfloatswitches,analog(4-20mA)sensorandbuilt-inpressuresensorforclosedoropenairsystems.
Accessories
ABS AQUAAPP
FEATURES AND BENEFITS
LocalWi-Fi,BluetoothorInternetbasedconnectiontoABSControl&Monitoringequipment.Graphicalpumpandpitstatusindicationfor1-4pumps.ViewEventsandAlarmsincludingacknowledgement.Visualrepresentationofelectricalproperties.
ABS AQUAPROG, AQUAWEB
FEATURES AND BENEFITS
ABSAquaProgisaWindowsbasedsoftwarespeciallydevelopedforconfigurationandsoftwareupgradeofSulzersubstations.CommunicationwiththecontrollersareestablishedviaRS232,USB,Modem(Analog,GPRS/3G)orEthernet.
ABSAquaWebisawebbasedMonitoringandSurveillancesystemwithaswellremotecontrolandAlarmhandlingcapabilities.It’sawholerangeofservicesincludingpumpcontrollers,modems,communicationserverwithawebinterface.
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Services for Equipment Lifetime and Economy
Equipment installation servicesInstallingwastewaterhandlingequipmentisacomplexandevendangeroustask,wherepoorqualityworkcanincreaserunningcosts,lowerreliabilityandshortenequip-mentlife.Sulzer’swell-trainedandwell-equippedengi-neersensureasafeandproblem-freeinstallation,andtheycansupportyourownpersonnelwithoperatingguidanceandrecommendationsforthemostcost-effectivemainte-nance.Ourservicescover:• Equipmentinstallation(mechanical)• Equipmentinstallation(electrical)• On-sitecommissioningandtesting
Routine maintenance contractsRegularmaintenanceofpumpsandotherwastewaterequipmentreducestheriskofbreakdownsandemergencycall-outs.Sulzer’splannedmaintenanceservicesthusen-surelower,morepredictablecosts–andfewercustomercomplaints.Whetherregularlyvisitingyoursitetocheckequipmentconditionorperformingplannedoverhaulstorestoreequipmentoperation,ourengineersworkwithmaximumefficiencyandminimumdisruptiononsite.Weoffer:• On-sitemaintenanceandrepair• Siteandequipmentsurveys• Energymanagementservices
Spare parts and spares kitsAkeyelementofeffectivemaintenanceishavingessentialsparepartsonhandwheneveryourpersonnelneedthem.Sulzerhasextensivecentralstocksandefficientlogisticsthatguaranteequickdeliveryofcommonlyusedparts,aswellassoftwaretoolsandtechnicalexpertisetoassistinequipmentidentificationandpartsselection.Forthe
greatestsimplicity,weofferarangeofkitswitheverythingneededtoserviceyourequipment.Weprovide:• Spareparts• Spareskits• Servicekits• Upgradekits• Strategicsparesrecommendations
Workshop servicesSulzerhasanextensivenetworkofworkshopsthatplacesusclosetoyouforrapidresponse.Staffedbyhighlytrainedengineersandcloselypartneredwithourmanufac-turingcenters,ourworkshopsareequippedtorepairandrefurbishalltypesofwastewaterequipment.Theyrestorehigh-valueequipmentto“as-new”condition,usingonlythemanufacturer’soriginalsparepartsforthehighestreliabilityandlowestenergyconsumption.Ourworkshopsperform:• RepairsofSulzerequipment• Repairsofnon-Sulzerequipment• Repairsofexplosion-proofequipment• Installationandremoval• Commissioningandtestingafterrepair
Replacement and upgrade servicesAsequipmentages,itcostsmoretorun.Sparepartsbe-comeexpensiveandleadtimeslonger,whileperformancefallsbehindthatofthelatestproducts.Sulzer’stechnicalsupportstaffcanhelpyouidentifyandprioritizereplace-mentorupgradeopportunities,sothatyouchoosethemostappropriateequipmentatthemostappropriatetime.Besidesrecommendingandsupplyingtheequipment,wecantakefullresponsibilityforitsinstallationandcommis-sioningifdesired.Wecanprovide:• Replacementequipment• Adapterbracketsandguide-railreplacement• Selectionassistanceandtechnicalsupport• Fullcontractmanagement
Sulzer is the expert not only when it comes to supplying your equipment, but also when it comes to supporting it throughout its life cycle. Our tailored service and maintenance offering extends from simple workshop repairs to complete operation and maintenance framework agreements for your wastewater collection network.
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Get the most out of your assets
Technical and economic optimization
Maintenance and support servicesD
iagn
ostic
and
con
sultin
g services
On-site services
Workshop services
Economicoptimization
Technicalimprovement
Reliabilityincrease
Spare parts
Your Ideal Service Partner
Our commitment and expertise always delivers reliability, responsiveness, rapid turnaround and innovative solutions.
E10315en4.2015(2,000),Copyright©SULZERLtd.2015Thisbrochureisageneralpresentation.Itdoesnotprovideanywarrantyorguaranteeofanykind.Please,contactusforadescriptionofthewarrantiesandguaranteesofferedwithourproducts.Directionsforuseandsafetywillbegivenseparately.Allinformationhereinissubjecttochangewithoutnotice.
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